EP3266574A1 - Device and method for inserting insulating material into perforated brick - Google Patents

Device and method for inserting insulating material into perforated brick Download PDF

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Publication number
EP3266574A1
EP3266574A1 EP17000974.0A EP17000974A EP3266574A1 EP 3266574 A1 EP3266574 A1 EP 3266574A1 EP 17000974 A EP17000974 A EP 17000974A EP 3266574 A1 EP3266574 A1 EP 3266574A1
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EP
European Patent Office
Prior art keywords
insulating materials
brick
holes
elements
perforated
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Granted
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EP17000974.0A
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German (de)
French (fr)
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EP3266574B1 (en
Inventor
Udo Barkowsky
Wolfgang Löchte
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Keller HCW GmbH
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Keller HCW GmbH
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Priority to PL17000974T priority Critical patent/PL3266574T3/en
Publication of EP3266574A1 publication Critical patent/EP3266574A1/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/042—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with insulating material
    • B28B11/043—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with insulating material filling cavities or chambers of hollow blocks

Definitions

  • the invention relates to a device for introducing insulating materials into the holes of at least one perforated brick, wherein the holes of the perforated brick represent a pattern of holes.
  • the insulating materials are preferably mineral fiber insulating materials such. As glass wool or rock wool, which are present as strip-shaped sections.
  • the device comprises a frame, a brick support which can be supported on the frame, a suction device which effects a pressure difference in the holes of the perforated brick, and a receiving device arranged above the brick holder.
  • the receiving device has the hole pattern of the holes of the perforated tile corresponding receiving elements, which are designed to receive the strip-shaped insulating materials.
  • the invention relates to a method for introducing precut insulating materials, in particular strip-like Isoliermateriealien such as mineral wool, in a hole pattern representing holes at least one perforated brick.
  • precut insulating materials in particular strip-like Isoliermateriealien such as mineral wool
  • the precut insulating materials are thereby introduced into a receiving device arranged above a brick holder and transferred into the holes by the application of a pressure difference between the ends of the insulating materials facing the hole pattern and the opposite ends.
  • Hollow bricks also known as hollow bricks, are bricks, which are provided with holes for weight reduction and better thermal insulation and are perforated as a whole. It is distinguished between hollow bricks and long bricks, with the hollow bricks the corresponding holes perpendicular to the support surface, the slotted tile, however, horizontally to the support surface. Hollow bricks have a lower density compared to solid bricks, since the mass is controlled by the hole proportion and the number of pores and the pore volume or the selection of raw materials.
  • the bricks can be made lighter by the use of combustible materials such as polystyrene beads, sawdust, paper fibers or the like and provided with better thermal insulation. For example, polystyrene beads mixed with the pieces of brick burn during combustion of the bricks and leave air pores in the brick.
  • the holes can be filled with insulating materials.
  • the insulating materials can be present for example as flakes or granules.
  • Pre-cut strip-shaped insulating materials may, for. B. can be spent by plugging or by applying a pressure difference in the holes of a tile.
  • devices of the type mentioned are known, supplied in the precut strip-shaped insulating materials from above a brick in a brick receptacle and the insulating materials are moved via a pressure difference in the holes of the perforated brick.
  • the device of the generic type is characterized in that between the receiving device and the brick receiving a vertically up and downable alignment unit with the hole pattern of the holes of the hole brick corresponding alignment elements for aligning the strip-shaped insulating materials on the hole pattern of the holes of the perforated brick is arranged.
  • the strip-shaped insulating materials are introduced into the receiving device above the brick holder. Meanwhile, the aligning unit is located directly below the receiving device, so that the strip-shaped insulating materials are passed through both the receiving device and the alignment unit during the feeding.
  • the alignment unit is then lowered in the direction of the perforated brick, wherein the alignment elements arranged in the alignment unit align the perforated tile facing free-hanging end of the strip-shaped insulating materials on the holes of the perforated tile, so that upon application of a pressure difference, the ends of the insulating materials the holes are aligned. Due to the pressure difference between the opposite ends of the strip-shaped insulating materials they are spent in the holes of the perforated brick.
  • a device for introducing insulating materials is provided in hollow bricks, in which the insulating materials are moved by applying a pressure difference in the holes of the hollow brick.
  • the supply of insulating materials is possible regardless of introducing the insulating materials in the perforated brick.
  • the receiving device has clamping elements on the receiving elements, which serve for the temporary fixing of the strip-shaped insulating materials.
  • the receiving device is formed in the vertical direction up and lowered, this movement can also be done independently of the alignment unit.
  • the clamping elements are in this case designed as plates arranged opposite one another and displaceable relative to one another in the horizontal direction, the plates each having recesses corresponding to the hole pattern of the holes in the perforated brick.
  • a setting or releases of the insulating materials can be done by simply moving one or both sheets.
  • gripping elements are arranged on the sheets. These gripping elements protrude from the clamping plates and are advantageously aligned in the direction of the brick holder.
  • the formation of gripping elements enables the release or setting of the strip-shaped insulating materials in the immediate vicinity of the surface of the perforated brick.
  • the gripping elements are designed so that they can be introduced into the holes of the perforated brick in a closed position and release the strip-shaped insulating materials within the perforated brick.
  • the ends of the strip-shaped insulating materials flush with the surface of the perforated brick. This can be done for example by an embodiment of the gripping elements by tweezers arranged spring plates.
  • the receiving elements of the receiving device are formed at least on their side facing away from the brick receiving side in their geometry larger than the holes of the perforated bricks. If the receiving elements have clamping elements which are variable in size, so these are preferably formed in its open position larger than the holes of the perforated bricks. Such a shaping facilitates the introduction of the strip-shaped insulating materials into the receiving device.
  • the alignment elements are formed on the alignment unit at least on its side facing away from the brick receiving side in their geometry larger than the holes of the perforated bricks. This facilitates the insertion of the strip-shaped insulating materials into the alignment elements of the alignment unit.
  • the brick receptacle of the device has in an advantageous embodiment of the device fixing elements for fixing and aligning the perforated tile in the longitudinal and in the transverse direction.
  • the brick is fixed during the insertion process and aligned in a position in which the holes of the perforated brick with the alignment elements of the alignment unit and the receiving elements of the receiving device are in line. These elements are thus aligned with the holes of the perforated brick.
  • the reliability for the insertion of the strip-shaped insulating materials is increased in the holes of the perforated brick.
  • the device preferably has a feed device for the insulating materials.
  • the feeder has a number and arrangement of the hole pattern of Holes of the hole brick matched feed elements. Feeding elements are inserted into the receiving elements of the receiving device and removable therefrom. Preferably, the receiving elements are designed as spiked grippers.
  • the feeder receives the strip-shaped insulating materials and brings them into the receiving elements of the receiving device.
  • the strip-shaped insulating materials are fixed in the receiving device, preferably by clamping elements. Then, the feeder can be removed from the receiving device, wherein the strip-shaped insulating materials remain in the receiving device.
  • the introduction of the strip-shaped insulating materials in the holes of the perforated brick is thus independent of the feeder.
  • the feeder can already be equipped with new strip-shaped insulating materials, while the holes of a perforated brick is filled with the insulating materials located in the receiving device.
  • the further object is achieved by a method referred to in the preamble of claim 9, in which the hole pattern facing ends of the insulating materials after the introduction of the insulating materials in the shareholderseicardi and before introducing the insulating materials in the holes of the perforated brick by means of the pressure difference through a Orientation unit are aligned with the hole pattern representing holes of the perforated brick.
  • a negative pressure is built up in the holes of the perforated brick by means of a suction device arranged below a brick holder, whereby the insulating materials arranged above the holes are sucked into the holes of the perforated brick. This prevents kinking of the strip-shaped insulating materials during insertion, as may occur, for example, when using an overpressure.
  • the insulating materials are introduced into the receiving elements of the receiving device and underlying alignment elements of the alignment unit and the insulating materials are determined here by pressing clamping elements in the receiving device and then facing by lowering the alignment unit on the perforated brick with her the perforated brick The end of the strip of insulating material is aligned with the holes in the perforated brick.
  • the speed of introduction of the insulating materials by means of pressure difference is controlled by a targeted lowering of the receiving device on the perforated brick.
  • the time of delivery of the insulating materials in the perforated brick can be determined by the time of opening the clamping elements. The opening of the clamping elements takes place in the lowered position. This ensures that the insulating materials are not sucked through the holes and in particular on both sides of the perforated tile, the ends of the insulating materials flush with the surface of the perforated brick.
  • pre-cut insulating materials are transferred from a feed unit into the receiving device.
  • the insertion of the receiving device is thus carried out automatically and the introduction of the isoliermaterialst Shape in the perforated brick is independent of supplying the insulating materials, so that a feed cycle can already begin during the introduction. This increases the speed of the process.
  • Fig. 1 to 5 is the embodiment of the device for introducing insulating materials in a hole pattern representing holes of perforated bricks each matching side views but each shown different operating positions.
  • the device 2 for introducing insulating materials in a hole pattern representing holes 4 of perforated bricks 6 comprises a supported on a frame 8 brick receptacle 10. On the frame 8 different rack guides, motor drives, etc. are arranged, which for the interest here function of the device only are of secondary importance, so that a closer explanation and illustration of these device parts is disregarded.
  • the receiving device 14 is shown above an alignment unit 12, which has different receiving elements 16.
  • clamping elements 18 are arranged at the receiving elements 16 .
  • the clamping elements 18 are formed here as sheets which are arranged to move toward and away from each other.
  • gripping elements 19 are arranged, which are designed as tweezers shaped spring plates.
  • the alignment unit 12 has alignment elements 20, which in the embodiment the clamping elements 18 are shown immediately adjacent. Both the alignment unit 12 and the receiving device 14 are guided by corresponding motor drives on the frame 8 movable up and down, wherein the alignment unit 12 can also be moved relative to the receiving device 14. Both the alignment unit 12 and receiving elements 16 are designed widening towards the top.
  • fixing elements 22 are arranged for fixing and aligning a perforated tile 12. These are in Fig. 1 shown in a lowered position and can be raised to engage around the brick 6. Below the brick holder 10, a suction box 24 is arranged. About this intake the pressure difference, in particular as a negative pressure in the holes of the perforated brick 12, is generated.
  • Fig. 2 the perforated brick 6 is shown in a raised and aligned by the brick holder 10 and the fixing elements 22 and positions.
  • the suction box 24 is also raised, so that it rests against the underside of the perforated brick 6.
  • Fig. 3 The strip-shaped insulating materials are shown in a transported by a feeder 28 in the receiving device 14 and alignment unit 12 to the position.
  • the strip-shaped insulating materials 26 are here shown threaded on stinger grippers 30 of the feeder 28.
  • Fig. 4 the alignment unit 12 is shown in a lowered position on the surface of the perforated tile 6.
  • the perforated brick facing the ends of the strip-shaped Insulating materials 26 are hereby aligned by the alignment elements 20 of the alignment unit 12 on the holes 4 of the perforated tile 6.
  • the clamping elements 18 of the receiving device 14 fix the strip-shaped insulating materials 26, so that the feeder 28 can be separated with the barb grippers 30 of the strip-shaped insulating materials 26.
  • the suction box 24 can be turned on to apply a pressure difference between the ends of the strip-shaped insulating materials 26.
  • the receiving device is also lowered in the direction of the perforated brick 6 and shown in the lowest position.
  • the gripping elements 19 of the clamping elements 18 penetrate into the holes 4 of the perforated brick 6.
  • the strip-shaped insulating materials 26 are now in the desired position within the holes 4.
  • the suction box 24 can be switched off and the clamping elements 18 are opened to release the strip-shaped insulating materials 26.
  • the receiving device 14, the alignment unit 12, the brick holder 10 and the suction box 24 return to the starting position as in Fig. 1 is shown.

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)
  • Insulating Bodies (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

Die Erfindung betrifft eine Vorrichtung zum Einbringen von vorgeschnittenen Isoliermaterialien 26, insbesondere streifenförmigen Isoliermaterialien 26 wie Mineralwolle, in ein Lochmuster darstellende Löcher 4 mindestens eines Lochziegels 6, umfassend ein Gestell 8, einer an dem Gestell 8 abstützbaren Ziegelaufnahme 10, einer eine Druckdifferenz in den Löchern 4 des Lochziegels 6 bewirkende Ansaugvorrichtung 24, sowie einer oberhalb der Ziegelaufnahme 10 angeordneten Aufnahmeeinrichtung 14, mit in Anzahl und Anordnung dem Lochmuster der Löcher des Lochziegels entsprechenden Aufnahmeelementen 16, die zur Aufnahme der streifenförmigen Isoliermaterialien 26 ausgebildet sind, wobei zwischen der Aufnahmeeinrichtung 14 und der Ziegelaufnahme 10 eine in vertikaler Richtung auf- und absenkbare Ausrichtungseinheit 12 mit in Anzahl und Anordnung dem Lochmuster der Löcher des Lochziegels entsprechenden Ausrichtungselementen 20 zur Ausrichtung der streifenförmigen Isoliermaterialien 26 auf das Lochmuster der Löcher 4 des Lochziegels 6 angeordnet sind sowie ein Verfahren zum Einbringen von vorgeschnittenen Isoliermaterialien 26, insbesondere streifenförmigen Isoliermaterialien wie Mineralwolle, in ein Lochmuster darstellende Löcher 4 mindestens eines Lochziegels 6, bei dem die Isoliermaterialien 26 in eine oberhalb einer Ziegelaufnahme 10 angeordneten Aufnahmeeinrichtung 14 eingebracht und durch das Anlegen einer Druckdifferenz zwischen den dem Lochmuster zugewandten Enden der Isoliermaterialien und den entgegengesetzten Enden in die Löcher 4 überführt werden, dadurch gekennzeichnet, dass die Isoliermaterialien 26 nach dem Einbringen in die Aufnahmeeinrichtung 14 einenends durch eine Ausrichtungseinheit 12 auf die ein Lochmuster darstellende Löcher 4 des Lochziegels 6 ausgerichtet werden (Fig. 1).The invention relates to a device for introducing precut insulating materials 26, in particular strip-shaped insulating materials 26 such as mineral wool, in a hole pattern representing holes 4 at least one perforated tile 6, comprising a frame 8, a supportable on the frame 8 brick receptacle 10, a pressure difference in the holes 4 of the perforated tile 6 causing suction device 24, and one above the brick holder 10 arranged receiving device 14, with in number and arrangement of the hole pattern of the holes of the perforated tile corresponding receiving elements 16 which are adapted to receive the strip-shaped insulating 26, wherein between the receiving device 14 and the Brick receptacle 10 a vertically up and downable alignment unit 12 with in number and arrangement of the hole pattern of the holes of the perforated brick corresponding alignment elements 20 for aligning the strip-shaped insulating 26 on the hole pattern of the holes 4 of the perforated brick 6 are arranged and a method for introducing precut insulating materials 26, in particular strip-shaped insulating materials such as mineral wool, holes 4 representing at least one perforated pattern at least one perforated tile 6, wherein the insulating materials 26 in a receiving device arranged above a brick holder 10 14 introduced and transferred by the application of a pressure difference between the hole pattern facing ends of the insulating materials and the opposite ends in the holes 4, characterized in that the insulating materials 26 after insertion into the receiving device 14 at one end by an alignment unit 12 on a hole pattern representing holes 4 of the perforated brick 6 are aligned (Fig. 1).

Description

Die Erfindung bezieht sich auf eine Vorrichtung zum Einbringen von Isoliermaterialien in die Löcher mindestens eines Lochziegels, wobei die Löcher des Lochziegels ein Lochmuster darstellen. Bei den Isoliermaterialien handelt es sich vorzugsweise um Mineralfaserdämmstoffe wie z. B. Glaswolle oder Steinwolle, die als streifenförmige Abschnitte vorliegen. Die Vorrichtung umfasst ein Gestell, eine an dem Gestell abstützbare Ziegelaufnahme, eine Ansaugvorrichtung, die eine Druckdifferenz in den Löchern des Lochziegels bewirkt, sowie eine oberhalb der Ziegelaufnahme angeordnete Aufnahmeeinrichtung. Die Aufnahmeeinrichtung weist dabei dem Lochmuster der Löcher des Lochziegels entsprechende Aufnahmeelemente auf, die zur Aufnahme der streifenförmigen Isoliermaterialien ausgebildet sind.The invention relates to a device for introducing insulating materials into the holes of at least one perforated brick, wherein the holes of the perforated brick represent a pattern of holes. The insulating materials are preferably mineral fiber insulating materials such. As glass wool or rock wool, which are present as strip-shaped sections. The device comprises a frame, a brick support which can be supported on the frame, a suction device which effects a pressure difference in the holes of the perforated brick, and a receiving device arranged above the brick holder. The receiving device has the hole pattern of the holes of the perforated tile corresponding receiving elements, which are designed to receive the strip-shaped insulating materials.

Des Weiteren bezieht sich die Erfindung auf ein Verfahren zum Einbringen von vorgeschnittenen Isoliermaterialien, insbesondere streifenförmigen Isoliermateriealien wie Mineralwolle, in ein Lochmuster darstellende Löcher mindestens eines Lochziegels. Die vorgeschnittenen Isoliermaterialien werden dabei in eine oberhalb einer Ziegelaufnahme angeordneten Aufnahmeeinrichtung eingebracht und durch das Anlegen einer Druckdifferenz zwischen den dem Lochmuster zugewandten Enden der Isoliermaterialien und den entgegengesetzten Enden in die Löcher überführt.Furthermore, the invention relates to a method for introducing precut insulating materials, in particular strip-like Isoliermateriealien such as mineral wool, in a hole pattern representing holes at least one perforated brick. The precut insulating materials are thereby introduced into a receiving device arranged above a brick holder and transferred into the holes by the application of a pressure difference between the ends of the insulating materials facing the hole pattern and the opposite ends.

Lochziegel, auch Hohlziegel genannt, sind Mauerziegel, die zur Gewichtsminderung und zur besseren Wärmedämmfähigkeit mit Löchern versehen und insgesamt durchlocht sind. Es wird zwischen Hohllochziegeln und Langlochziegeln unterschieden, wobei bei den Hohllochziegeln die entsprechenden Löcher senkrecht zur Auflagefläche verlaufen, beim Langlochziegel hingegen waagerecht zur Auflagefläche. Lochziegel weisen gegenüber Vollziegeln eine geringere Rohdichte auf, da die Masse durch den Lochanteil und die Anzahl von Poren und das Porenvolumen bzw. die Rohstoffauswahl gesteuert wird. Die Ziegelscherben können durch Einsatz von brennbaren Stoffen wie Polystyrolkügelchen, Sägemehl, Papierfasern oder ähnlichem leichter gemacht und mit einer besseren Wärmedämmung versehen werden. Den Ziegelscherben beigemischte Polystyrolkügelchen beispielsweise verbrennen beim Brennvorgang der Ziegelscherben und hinterlassen Luftporen im Ziegel.Hollow bricks, also known as hollow bricks, are bricks, which are provided with holes for weight reduction and better thermal insulation and are perforated as a whole. It is distinguished between hollow bricks and long bricks, with the hollow bricks the corresponding holes perpendicular to the support surface, the slotted tile, however, horizontally to the support surface. Hollow bricks have a lower density compared to solid bricks, since the mass is controlled by the hole proportion and the number of pores and the pore volume or the selection of raw materials. The bricks can be made lighter by the use of combustible materials such as polystyrene beads, sawdust, paper fibers or the like and provided with better thermal insulation. For example, polystyrene beads mixed with the pieces of brick burn during combustion of the bricks and leave air pores in the brick.

Um die Wärmedämmeigenschaften von Hohlziegeln weiter zu verbessern, können die Löcher mit Isoliermaterialien verfüllt werden. Die Isoliermaterialien können beispielsweise als Flocken oder Granulate vorliegen. Für einen sicheren Verbleib der Isoliermaterialien in den Löchern der Lochziegel wird jedoch die Verwendung von vorgeschnittenen streifenförmigen Isoliermaterialien bevorzugt. Vorgeschnittene Isoliermaterialien können z. B. durch Stopfen oder durch Anlegen einer Druckdifferenz in die Löcher eines Ziegels verbracht werden. Hierzu sind Vorrichtungen der eingangs genannten Art bekannt, bei der vorgeschnittene streifenförmige Isoliermaterialien von oben einem Ziegel in einer Ziegelaufnahme zugeführt und die Isoliermaterialien über eine Druckdifferenz in die Löcher des Lochziegels verbracht werden.In order to further improve the thermal insulation properties of hollow bricks, the holes can be filled with insulating materials. The insulating materials can be present for example as flakes or granules. However, in order to keep the insulating materials in the holes of the perforated bricks safe, the use of pre-cut strip-shaped insulating materials is preferred. Pre-cut insulating materials may, for. B. can be spent by plugging or by applying a pressure difference in the holes of a tile. For this purpose, devices of the type mentioned are known, supplied in the precut strip-shaped insulating materials from above a brick in a brick receptacle and the insulating materials are moved via a pressure difference in the holes of the perforated brick.

Es ist Aufgabe der vorliegenden Erfindung, eine Vorrichtung der im Oberbegriff des Anspruchs 1 genannten Art zu schaffen, mit der die Isoliermaterialien sicher in Löcher eines Lochziegels einzubringen sind.It is an object of the present invention to provide a device referred to in the preamble of claim 1 way, with which the insulating materials are safe to introduce holes in a perforated brick.

Weiterhin ist es Aufgabe der vorliegenden Erfindung, ein Verfahren nach dem Oberbegriff des Anspruchs 9 zu schaffen, mit dem Isoliermaterialien zuverlässig in die Löcher eines Lochziegels eingebracht werden können.It is another object of the present invention to provide a method according to the preamble of claim 9, can be introduced with the insulating materials reliably in the holes of a perforated brick.

Zur Lösung der ersten Aufgabe zeichnet sich die Vorrichtung der gattungsgemäßen Art dadurch aus, dass zwischen der Aufnahmeeinrichtung und der Ziegelaufnahme eine in vertikaler Richtung auf- und absenkbare Ausrichtungseinheit mit dem Lochmuster der Löcher des Lochziegels entsprechenden Ausrichtungselementen zur Ausrichtung der streifenförmigen Isoliermaterialien auf das Lochmuster der Löcher des Lochziegels angeordnet ist.To achieve the first object, the device of the generic type is characterized in that between the receiving device and the brick receiving a vertically up and downable alignment unit with the hole pattern of the holes of the hole brick corresponding alignment elements for aligning the strip-shaped insulating materials on the hole pattern of the holes of the perforated brick is arranged.

Die streifenförmigen Isoliermaterialien werden in die Aufnahmeeinrichtung oberhalb der Ziegelaufnahme eingebracht. Die Ausrichtungseinheit befindet sich währenddessen direkt unter der Aufnahmevorrichtung, so dass die streifenförmigen Isoliermaterialien bei der Zuführung sowohl durch die Aufnahmeeinrichtung als auch durch die Ausrichtungseinheit hindurchgeführt werden. Die Ausrichtungseinheit wird dann in Richtung des Lochziegels abgesenkt, wobei sich die in der Ausrichtungseinheit angeordneten Ausrichtungselemente das dem Lochziegel zugewandte freihängende Ende der streifenförmigen Isoliermaterialien auf die Löcher des Lochziegels ausrichten, so dass bei Anlegen einer Druckdifferenz die Enden der Isoliermaterialien auf die Löcher ausgerichtet sind. Aufgrund der Druckdifferenz zwischen den entgegengesetzten Enden der streifenförmigen Isoliermaterialien werden diese in die Löcher des Lochziegels verbracht.The strip-shaped insulating materials are introduced into the receiving device above the brick holder. Meanwhile, the aligning unit is located directly below the receiving device, so that the strip-shaped insulating materials are passed through both the receiving device and the alignment unit during the feeding. The alignment unit is then lowered in the direction of the perforated brick, wherein the alignment elements arranged in the alignment unit align the perforated tile facing free-hanging end of the strip-shaped insulating materials on the holes of the perforated tile, so that upon application of a pressure difference, the ends of the insulating materials the holes are aligned. Due to the pressure difference between the opposite ends of the strip-shaped insulating materials they are spent in the holes of the perforated brick.

Damit ist eine Vorrichtung zum Einbringen von Isoliermaterialien in Hohlziegel geschaffen, bei der die Isoliermaterialien durch Anlegen einer Druckdifferenz in die Löcher des Hohlziegels verbracht werden. Die Zuführung der Isoliermaterialien ist dabei unabhängig vom Einbringen der Isoliermaterialien in die Lochziegel möglich.Thus, a device for introducing insulating materials is provided in hollow bricks, in which the insulating materials are moved by applying a pressure difference in the holes of the hollow brick. The supply of insulating materials is possible regardless of introducing the insulating materials in the perforated brick.

Um das Einführen der streifenförmigen Isoliermaterialien in den Lochziegel weiter zu optimieren, ist in einer vorteilhaften Ausgestaltung der Erfindung vorgesehen, dass die Aufnahmeeinrichtung Klemmelemente an den Aufnahmeelementen aufweist, die zur zeitweisen Festlegung der streifenförmigen Isoliermaterialien dienen. Die Aufnahmeeinrichtung ist dabei in senkrechter Richtung auf- und absenkbar ausgebildet, wobei diese Bewegung auch unabhängig von der Ausrichtungseinheit erfolgen kann. Durch die Festlegung der streifenförmigen Isoliermaterialien an der Aufnahmeeinrichtung und das Absenken der Aufnahmeeinrichtung kann die Einbringtiefe der streifenförmigen Isoliermaterialien in den Lochziegel kontrolliert werden. Somit wird verhindert, dass die Isoliermaterialien aufgrund der Druckdifferenz auf der gegenüberliegenden Seite aus dem Lochziegel austreten. Ein beiderseits bündiger Abschluss der Isoliermaterialien mit den Oberflächen des Lochziegels wird damit erleichtert.In order to further optimize the insertion of the strip-shaped insulating materials in the perforated brick, it is provided in an advantageous embodiment of the invention that the receiving device has clamping elements on the receiving elements, which serve for the temporary fixing of the strip-shaped insulating materials. The receiving device is formed in the vertical direction up and lowered, this movement can also be done independently of the alignment unit. By determining the strip-shaped insulating materials on the receiving device and the lowering of the receiving device, the insertion depth of the strip-shaped insulating materials can be controlled in the perforated brick. Thus, the insulating materials are prevented from leaking out of the perforated brick due to the pressure difference on the opposite side. A flush on both sides of the insulating materials with the surfaces of the perforated brick is thus facilitated.

Vorzugsweise sind die Klemmelemente dabei als einander gegenüber angeordnete, gegeneinander in horizontaler Richtung verschiebbare Bleche ausgebildet, wobei die Bleche jeweils zu dem Lochmuster der Löcher im Lochziegel korrespondierende Ausnehmungen aufweisen. Ein Festlegen bzw. Freigaben der Isoliermaterialien kann dabei durch einfaches Verschieben eines oder beider Bleche erfolgen.Preferably, the clamping elements are in this case designed as plates arranged opposite one another and displaceable relative to one another in the horizontal direction, the plates each having recesses corresponding to the hole pattern of the holes in the perforated brick. A setting or releases of the insulating materials can be done by simply moving one or both sheets.

Vorteilhafterweise sind an den Blechen Greifelemente angeordnet. Diese Greifelemente stehen von den Klemmblechen ab und sind vorteilhafterweise in Richtung der Ziegelaufnahme ausgerichtet. Die Ausbildung von Greifelementen ermöglicht die Freigabe bzw. das Festlegen der streifenförmigen Isoliermaterialien in unmittelbarer Nachbarschaft der Oberfläche des Lochziegels.Advantageously, gripping elements are arranged on the sheets. These gripping elements protrude from the clamping plates and are advantageously aligned in the direction of the brick holder. The formation of gripping elements enables the release or setting of the strip-shaped insulating materials in the immediate vicinity of the surface of the perforated brick.

In einer besonders vorteilhaften Ausgestaltung sind die Greifelemente so ausgestaltet, dass sie in einer geschlossenen Position in die Löcher des Lochziegels eingebracht werden können und die streifenförmigen Isoliermaterialien innerhalb des Lochziegels freigeben. So kann ermöglicht werden, dass die Enden der streifenförmigen Isoliermaterialien bündig mit der Oberfläche des Lochziegels abschließen. Dies kann beispielsweise durch eine Ausgestaltung der Greifelemente durch pinzettenartig angeordnete Federbleche erfolgen.In a particularly advantageous embodiment, the gripping elements are designed so that they can be introduced into the holes of the perforated brick in a closed position and release the strip-shaped insulating materials within the perforated brick. Thus, it can be made possible that the ends of the strip-shaped insulating materials flush with the surface of the perforated brick. This can be done for example by an embodiment of the gripping elements by tweezers arranged spring plates.

Vorzugsweise sind die Aufnahmeelemente der Aufnahmeeinrichtung zumindest an ihrer der Ziegelaufnahme abgewandten Seite in ihrer Geometrie größer ausgebildet als die Löcher der Lochsteine. Wenn die Aufnahmeelemente Klemmelemente aufweisen, die in ihrer Größe veränderlich sind, so sind diese vorzugsweise in ihrer geöffneten Position größer ausgebildet als die Löcher der Lochsteine. Durch eine solche Formgebung wird das Einbringen der streifenförmigen Isoliermaterialien in die Aufnahmeeinrichtung erleichtert.Preferably, the receiving elements of the receiving device are formed at least on their side facing away from the brick receiving side in their geometry larger than the holes of the perforated bricks. If the receiving elements have clamping elements which are variable in size, so these are preferably formed in its open position larger than the holes of the perforated bricks. Such a shaping facilitates the introduction of the strip-shaped insulating materials into the receiving device.

Bevorzugt sind die Ausrichtungselemente an der Ausrichtungseinheit zumindest an ihrer der Ziegelaufnahme abgewandten Seite in ihrer Geometrie größer ausgebildet als die Löcher der Lochsteine. Hierdurch wird das Einführen der streifenförmigen Isoliermaterialien in die Ausrichtungselemente der Ausrichtungseinheit erleichtert.Preferably, the alignment elements are formed on the alignment unit at least on its side facing away from the brick receiving side in their geometry larger than the holes of the perforated bricks. This facilitates the insertion of the strip-shaped insulating materials into the alignment elements of the alignment unit.

Die Ziegelaufnahme der Vorrichtung weist in einer vorteilhaften Ausgestaltung der Vorrichtung Fixierelemente zur Fixierung und Ausrichtung des Lochziegels in Längs- und in Querrichtung auf. Hierdurch ist der Ziegel beim Einbringvorgang festgelegt und in einer Position ausgerichtet, bei der die Löcher des Lochziegels mit den Ausrichtungselementen der Ausrichtungseinheit und den Aufnahmeelementen der Aufnahmeeinrichtung in Deckung stehen. Diese Elemente sind somit auf die Löcher des Lochziegels ausgerichtet. Hierdurch wird die Zuverlässigkeit für das Einführen der streifenförmigen Isoliermaterialien in die Löcher des Lochziegels erhöht.The brick receptacle of the device has in an advantageous embodiment of the device fixing elements for fixing and aligning the perforated tile in the longitudinal and in the transverse direction. As a result, the brick is fixed during the insertion process and aligned in a position in which the holes of the perforated brick with the alignment elements of the alignment unit and the receiving elements of the receiving device are in line. These elements are thus aligned with the holes of the perforated brick. As a result, the reliability for the insertion of the strip-shaped insulating materials is increased in the holes of the perforated brick.

Bevorzugt weist die Vorrichtung eine Zuführeinrichtung für die Isoliermaterialien auf. Die Zuführeinrichtung hat dabei eine in Anzahl und Anordnung dem Lochmuster der Löcher des Lochziegels angepassten Zuführelemente. Zuführelemente sind dabei in die Aufnahmeelemente der Aufnahmeeinrichtung einführbar und aus diesen herausnehmbar. Vorzugsweise sind die Aufnahmeelemente als Stachelgreifer ausgeführt. Die Zuführeinrichtung nimmt die streifenförmigen Isoliermaterialien auf und bringt diese in die Aufnahmeelemente der Aufnahmeeinrichtung ein.The device preferably has a feed device for the insulating materials. The feeder has a number and arrangement of the hole pattern of Holes of the hole brick matched feed elements. Feeding elements are inserted into the receiving elements of the receiving device and removable therefrom. Preferably, the receiving elements are designed as spiked grippers. The feeder receives the strip-shaped insulating materials and brings them into the receiving elements of the receiving device.

In einer vorteilhaften Ausgestaltung werden die streifenförmigen Isoliermaterialien in der Aufnahmeeinrichtung festgelegt, vorzugsweise durch Klemmelemente. Sodann kann die Zuführeinrichtung aus der Aufnahmeeinrichtung entnommen werden, wobei die streifenförmigen Isoliermaterialien in der Aufnahmeeinrichtung verbleiben. Das Einführen der streifenförmigen Isoliermaterialien in die Löcher des Lochziegels erfolgt somit unabhängig von der Zuführeinrichtung. Hierdurch kann die Zuführeinrichtung bereits mit neuen streifenförmigen Isoliermaterialien bestückt werden, während die Löcher eines Lochziegels mit den in der Aufnahmeeinrichtung befindlichen Isoliermaterialien befüllt wird.In an advantageous embodiment, the strip-shaped insulating materials are fixed in the receiving device, preferably by clamping elements. Then, the feeder can be removed from the receiving device, wherein the strip-shaped insulating materials remain in the receiving device. The introduction of the strip-shaped insulating materials in the holes of the perforated brick is thus independent of the feeder. As a result, the feeder can already be equipped with new strip-shaped insulating materials, while the holes of a perforated brick is filled with the insulating materials located in the receiving device.

Die weitere Aufgabe wird durch ein Verfahren der im Oberbegriff des Anspruchs 9 genannten Art gelöst, bei dem die dem Lochmuster zugewandten Enden der Isoliermaterialien nach dem Einbringen der Isoliermaterialien in die Aufnahmeeirichtung und vor dem Einbringen der Isoliermaterialien in die Löcher des Lochziegels mittels der Druckdifferenz durch eine Ausrichtungseinheit auf die ein Lochmuster darstellenden Löcher des Lochziegels ausgerichtet werden.The further object is achieved by a method referred to in the preamble of claim 9, in which the hole pattern facing ends of the insulating materials after the introduction of the insulating materials in the Aufnahmeeirichtung and before introducing the insulating materials in the holes of the perforated brick by means of the pressure difference through a Orientation unit are aligned with the hole pattern representing holes of the perforated brick.

In einer bevorzugten Ausführung des Verfahrens wird mittels einer unterhalb einer Ziegelaufnahme angeordneten Ansaugvorrichtung ein Unterdruck in den Löchern des Lochziegels aufgebaut, wodurch die über den Löchern angeordneten Isoliermaterialien in die Löcher des Lochziegels eingesogen werden. Dadurch wird ein Abknicken der streifenförmigen Isoliermaterialien beim Einbringen, wie es beispielsweise bei der Verwendung eines Überdruckes auftreten kann, verhindert.In a preferred embodiment of the method, a negative pressure is built up in the holes of the perforated brick by means of a suction device arranged below a brick holder, whereby the insulating materials arranged above the holes are sucked into the holes of the perforated brick. This prevents kinking of the strip-shaped insulating materials during insertion, as may occur, for example, when using an overpressure.

In einer vorteilhaften Ausführung des Verfahrens sind die Isoliermaterialien in die Aufnahmeelemente der Aufnahmeeinrichtung sowie in darunter befindliche Ausrichtungselemente der Ausrichtungseinheit eingebracht und die Isoliermaterialien werden hier durch Betätigen von Klemmelementen in der Aufnahmeeinrichtung festgelegt und anschließend durch ein Absenken der Ausrichtungseinheit auf den Lochziegel mit ihrem dem Lochziegel zugewandten Ende des Isoliermaterialstreifens auf die Löcher des Lochziegels ausgerichtet.In an advantageous embodiment of the method, the insulating materials are introduced into the receiving elements of the receiving device and underlying alignment elements of the alignment unit and the insulating materials are determined here by pressing clamping elements in the receiving device and then facing by lowering the alignment unit on the perforated brick with her the perforated brick The end of the strip of insulating material is aligned with the holes in the perforated brick.

Vorzugsweise wird die Geschwindigkeit des Einbringens der Isoliermaterialien mittels Druckdifferenz durch ein gezieltes Absenken der Aufnahmeeinrichtung auf den Lochziegel gesteuert. Der Zeitpunkt der Abgabe der Isoliermaterialien in den Lochziegel kann dabei durch den Zeitpunkt des Öffnens der Klemmelemente festgelegt werden. Die Öffnung der Klemmelemente erfolgt in abgesenkter Position. Dadurch wird erreicht, dass die Isoliermaterialien nicht durch die Löcher hindurchgesogen werden und insbesondere auf beiden Seiten des Lochziegels die Enden der Isoliermaterialien mit der Oberfläche des Lochziegels bündig abschließen.Preferably, the speed of introduction of the insulating materials by means of pressure difference is controlled by a targeted lowering of the receiving device on the perforated brick. The time of delivery of the insulating materials in the perforated brick can be determined by the time of opening the clamping elements. The opening of the clamping elements takes place in the lowered position. This ensures that the insulating materials are not sucked through the holes and in particular on both sides of the perforated tile, the ends of the insulating materials flush with the surface of the perforated brick.

In einer bevorzugten Variante werden vorgeschnittene Isoliermaterialien von einer Zuführeinheit in die Aufnahmeeinrichtung überführt. Die Bestückung der Aufnahmeeinrichtung erfolgt somit automatisch und das Einbringen der isoliermaterialstreifen in den Lochziegel ist unabhängig vom Zuführen der Isoliermaterialien, so dass ein Zuführzyklus bereits während des Einbringens beginnen kann. Dadurch wird die Geschwindigkeit des Verfahrens erhöht.In a preferred variant, pre-cut insulating materials are transferred from a feed unit into the receiving device. The insertion of the receiving device is thus carried out automatically and the introduction of the isoliermaterialstreifen in the perforated brick is independent of supplying the insulating materials, so that a feed cycle can already begin during the introduction. This increases the speed of the process.

Hinsichtlich weiterer vorteilhafter Ausgestaltungen der Erfindung wird auf weitere Unteransprüche, die nachfolgende Beschreibung und die Zeichnungen verwiesen. In der Zeichnung zeigen jeweils in einer schematischen Seitenansicht:

  • Fig. 1: ein Ausführungsbeispiel nach der Erfindung in der Grundstellung;
  • Fig. 2: das Ausführungsbeispiel nach Fig. 1, bei dem der Hohlziegel ausgerichtet und fixiert ist;
  • Fig. 3: das Ausführungsbeispiel nach Fig. 1, bei dem die streifenförmigen Isoliermaterialien durch die Zufuhreinführung in die Aufnahmeeinrichtung eingeführt sind;
  • Fig. 4: Ausführungsbeispiel nach Fig. 1, bei dem die Ausrichtungseinheit auf den Hohlziegel abgesenkt ist;
  • Fig. 5: Ausführungsbeispiel nach Fig. 1, bei dem die Aufnahmeeinrichtung auf den Hohlziegel abgesenkt und die streifenförmige Isoliermaterialien in die Löcher des Hohlziegels eingebracht sind.
With regard to further advantageous embodiments of the invention, reference is made to further subclaims, the following description and the drawings. In the drawing, in each case in a schematic side view:
  • Fig. 1 : An embodiment of the invention in the basic position;
  • Fig. 2 : the embodiment according to Fig. 1 in which the hollow brick is aligned and fixed;
  • Fig. 3 : the embodiment according to Fig. 1 in which the strip-shaped insulating materials are introduced into the receiving device through the feed introduction;
  • Fig. 4 : Exemplary embodiment Fig. 1 in which the alignment unit is lowered onto the hollow brick;
  • Fig. 5 : Exemplary embodiment Fig. 1 in which the receiving device is lowered onto the hollow brick and the strip-shaped insulating materials are introduced into the holes of the hollow brick.

In der Zeichnung sind grundsätzlich gleiche Teile mit übereinstimmenden Bezugsziffern versehen.In the drawing, the same parts are always provided with matching reference numerals.

In den Fig. 1 bis 5 ist das Ausführungsbeispiel der Vorrichtung zum Einbringen von Isoliermaterialien in einer Lochmuster darstellende Löcher von Lochziegeln jeweils übereinstimmender Seitenansichten aber jeweils verschiedenen Betriebsstellungen dargestellt. Die Vorrichtung 2 zum Einbringen von Isoliermaterialien in einem Lochmuster darstellende Löcher 4 von Lochziegeln 6 umfasst eine an einem Gestell 8 abgestützte Ziegelaufnahme 10. An dem Gestell 8 sind verschiedene Gestellführungen, motorische Antriebe usw. angeordnet, die für die hier interessierende Funktion der Vorrichtung nur von zweitrangiger Bedeutung sind, sodass auf eine nähere Erläuterung und Darstellen dieser Vorrichtungsteile abgesehen wird.In the Fig. 1 to 5 is the embodiment of the device for introducing insulating materials in a hole pattern representing holes of perforated bricks each matching side views but each shown different operating positions. The device 2 for introducing insulating materials in a hole pattern representing holes 4 of perforated bricks 6 comprises a supported on a frame 8 brick receptacle 10. On the frame 8 different rack guides, motor drives, etc. are arranged, which for the interest here function of the device only are of secondary importance, so that a closer explanation and illustration of these device parts is disregarded.

In der in Fig. 1 gezeigten Grundstellung ist oberhalb einer Ausrichtungseinheit 12 die Aufnahmeeinrichtung 14 dargestellt, die verschieden Aufnahmeelemente 16 aufweist. An den Aufnahmeelementen 16 sind Klemmelemente 18 angeordnet. Die Klemmelemente 18 sind hier als Bleche ausgebildet, die aufeinander zu und voneinander weg bewegbar angeordnet sind. An den Klemmelementen sind Greifelemente 19 angeordnet, die als pinzettenartig ausgeformte Federbleche ausgebildet sind. Die Ausrichtungseinheit 12 weist Ausrichtungselemente 20 auf, die im Ausführungsbeispiel den Klemmelementen 18 unmittelbar benachbart dargestellt sind. Sowohl die Ausrichtungseinheit 12 als auch die Aufnahmeeinrichtung 14 sind durch entsprechend motorische Antriebe an dem Gestell 8 auf und ab beweglich geführt, wobei die Ausrichtungseinheit 12 auch relativ zu der Aufnahmeeinrichtung 14 bewegt werden kann. Sowohl die Ausrichtungseinheit 12 als auch Aufnahmeelemente 16 sind nach oben hin aufweitend ausgestaltet. An der Ziegelaufnahme 10 sind Fixierelemente 22 zur Fixierung und Ausrichtung eines Lochziegels 12 angeordnet. Diese sind in Fig. 1 in einer abgesenkten Position dargestellt und können hochgefahren werden um den Ziegel 6 zu umgreifen. Unterhalb der Ziegelaufnahme 10 ist ein Ansaugkasten 24 angeordnet. Über diesen Ansaugkasten wird die Druckdifferenz, insbesondere als Unterdruck in den Löchern des Lochziegels 12, erzeugt.In the in Fig. 1 shown basic position, the receiving device 14 is shown above an alignment unit 12, which has different receiving elements 16. At the receiving elements 16 clamping elements 18 are arranged. The clamping elements 18 are formed here as sheets which are arranged to move toward and away from each other. On the clamping elements gripping elements 19 are arranged, which are designed as tweezers shaped spring plates. The alignment unit 12 has alignment elements 20, which in the embodiment the clamping elements 18 are shown immediately adjacent. Both the alignment unit 12 and the receiving device 14 are guided by corresponding motor drives on the frame 8 movable up and down, wherein the alignment unit 12 can also be moved relative to the receiving device 14. Both the alignment unit 12 and receiving elements 16 are designed widening towards the top. At the brick holder 10 fixing elements 22 are arranged for fixing and aligning a perforated tile 12. These are in Fig. 1 shown in a lowered position and can be raised to engage around the brick 6. Below the brick holder 10, a suction box 24 is arranged. About this intake the pressure difference, in particular as a negative pressure in the holes of the perforated brick 12, is generated.

In Fig. 2 ist der Lochziegel 6 in einer durch die Ziegelaufnahme 10 und die Fixierelemente 22 angehobenen und ausgerichteten Positionen dargestellt. Der Ansaugkasten 24 ist ebenfalls angehoben, sodass er an die Unterseite des Lochziegels 6 anliegt.In Fig. 2 the perforated brick 6 is shown in a raised and aligned by the brick holder 10 and the fixing elements 22 and positions. The suction box 24 is also raised, so that it rests against the underside of the perforated brick 6.

In Fig. 3 werden die streifenförmigen Isoliermaterialien in einer durch eine Zuführeinrichtung 28 in die Aufnahmeeinrichtung 14 und Ausrichtungseinheit 12 verbracht zur Position dargestellt. Die streifenförmigen Isoliermaterialen 26 sind hier auf Stachelgreifern 30 der Zuführeinrichtung 28 aufgefädelt dargestellt.In Fig. 3 The strip-shaped insulating materials are shown in a transported by a feeder 28 in the receiving device 14 and alignment unit 12 to the position. The strip-shaped insulating materials 26 are here shown threaded on stinger grippers 30 of the feeder 28.

In Fig. 4 ist die Ausrichtungseinheit 12 in einer auf die Oberfläche des Lochziegels 6 abgesenkten Position dargestellt. Die dem Lochziegel zugewandten Enden der streifenförmigen Isoliermaterialien 26 werden hierbei durch die Ausrichtungselemente 20 der Ausrichtungseinheit 12 auf die Löcher 4 des Lochziegels 6 ausgerichtet. Die Klemmelemente 18 der Aufnahmeeinrichtung 14 fixieren die streifenförmigen Isoliermaterialen 26, sodass die Zuführeinrichtung 28 mit den Stachelgreifern 30 von den streifenförmigen Isoliermaterialien 26 getrennt werden kann. In dieser Position kann der Ansaugkasten 24 eingeschaltet werden, um eine Druckdifferenz zwischen den Enden der streifenförmigen Isoliermaterialien 26 aufzubringen.In Fig. 4 the alignment unit 12 is shown in a lowered position on the surface of the perforated tile 6. The perforated brick facing the ends of the strip-shaped Insulating materials 26 are hereby aligned by the alignment elements 20 of the alignment unit 12 on the holes 4 of the perforated tile 6. The clamping elements 18 of the receiving device 14 fix the strip-shaped insulating materials 26, so that the feeder 28 can be separated with the barb grippers 30 of the strip-shaped insulating materials 26. In this position, the suction box 24 can be turned on to apply a pressure difference between the ends of the strip-shaped insulating materials 26.

In der Fig. 5 ist die Aufnahmeeinrichtung ebenfalls in Richtung des Lochziegels 6 abgesenkt und in der tiefsten Position dargestellt. In dieser Position dringen die Greifelemente 19 der Klemmelemente 18 in die Löcher 4 des Lochziegels 6 ein. Die streifenförmigen Isoliermaterialien 26 befinden sich nun in der gewünschten Position innerhalb der Löcher 4. In dieser Position kann der Ansaugkasten 24 ausgeschaltet und die Klemmelemente 18 geöffnet werden, um die streifenförmigen Isoliermaterialien 26 freizugeben. Im Anschluss fahren die Aufnahmeeinrichtung 14, die Ausrichtungseinheit 12, die Ziegelaufnahme 10 und der Ansaugkasten 24 in die Ausgangsposition zurück wie sie in Fig. 1 dargestellt ist.In the Fig. 5 the receiving device is also lowered in the direction of the perforated brick 6 and shown in the lowest position. In this position, the gripping elements 19 of the clamping elements 18 penetrate into the holes 4 of the perforated brick 6. The strip-shaped insulating materials 26 are now in the desired position within the holes 4. In this position, the suction box 24 can be switched off and the clamping elements 18 are opened to release the strip-shaped insulating materials 26. Subsequently, the receiving device 14, the alignment unit 12, the brick holder 10 and the suction box 24 return to the starting position as in Fig. 1 is shown.

Claims (13)

Vorrichtung zum Einbringen von vorgeschnittenen Isoliermaterialien (26), insbesondere streifenförmigen Isoliermaterialien (26) wie Mineralwolle, in ein Lochmuster darstellende Löcher (4) mindestens eines Lochziegels (6), umfassend ein Gestell (8), einer an dem Gestell (8) abstützbaren Ziegelaufnahme (10), einer eine Druckdifferenz in den Löchern (4) des Lochziegels (6) bewirkende Ansaugvorrichtung (24), sowie einer oberhalb der Ziegelaufnahme (10) angeordneten Aufnahmeeinrichtung (14), mit in Anzahl und Anordnung dem Lochmuster der Löcher des Lochziegels entsprechenden Aufnahmeelementen (16), die zur Aufnahme der streifenförmigen Isoliermaterialien (26) ausgebildet sind, dadurch gekennzeichnet, dass zwischen der Aufnahmeeinrichtung (14) und der Ziegelaufnahme (10) eine in vertikaler Richtung auf- und absenkbare Ausrichtungseinheit (12) mit in Anzahl und Anordnung dem Lochmuster der Löcher des Lochziegels entsprechenden Ausrichtungselementen (20) zur Ausrichtung der streifenförmigen Isoliermaterialien (26) auf das Lochmuster der Löcher (4) des Lochziegels (6) angeordnet sind.Device for introducing pre-cut insulating materials (26), in particular strip-shaped insulating materials (26) such as mineral wool, holes (4) representing at least one perforated pattern (6) comprising a frame (8), a brick support which can be supported on the frame (8) (10), a pressure difference in the holes (4) of the perforated brick (6) causing the suction device (24), and a above the brick holder (10) arranged receiving means (14) corresponding in number and arrangement to the hole pattern of the holes of the perforated brick Receiving elements (16), which are designed to receive the strip-shaped insulating materials (26), characterized in that between the receiving device (14) and the brick holder (10) up in the vertical direction up and lowerable alignment unit (12) in number and arrangement the hole pattern of the holes of the perforated brick corresponding alignment elements (20) for aligning the strip-shaped Insulating materials (26) on the hole pattern of the holes (4) of the perforated brick (6) are arranged. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass die Aufnahmeeinrichtung (14) zur zeitweisen Festlegung der streifenförmigen Isoliermaterialien (26) ausgebildete Klemmelemente (18) an den Aufnahmeelementen (16) aufweist und die Aufnahmeeinrichtung (14) in vertikaler Richtung separat von der Ausrichtungseinheit (12) auf- und absenkbar ausgebildet ist.Apparatus according to claim 1, characterized in that the receiving device (14) for temporarily fixing the strip-shaped insulating materials (26) formed clamping elements (18) on the receiving elements (16) and the receiving device (14) in the vertical direction separately from the alignment unit (12 ) is formed on and lowered. Vorrichtung nach Anspruch 2, dadurch gekennzeichnet, dass die Klemmelemente (18) als übereinander angeordnete, gegeneinander in horizontaler Richtung verschiebbare Bleche mit jeweils zu dem Lochmuster der Löcher (4) im Lochziegel (6) korrespondierenden Ausnehmungen ausbildet sind.Apparatus according to claim 2, characterized in that the clamping elements (18) as superimposed, mutually displaceable in the horizontal direction sheets with each of the hole pattern of the holes (4) in the perforated brick (6) corresponding recesses are formed. Vorrichtung nach einem der Ansprüche 2 oder 3, dadurch gekennzeichnet, dass die Klemmelemente (18) Greifelemente (19) aufweisen, die in Richtung der Ziegelaufnahme (10) ausgerichtet sind.Device according to one of claims 2 or 3, characterized in that the clamping elements (18) have gripping elements (19) which are aligned in the direction of the brick holder (10). Vorrichtung nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass die Aufnahmeelemente (16) zumindest auf ihrer der Ziegelaufnahme (10) abgewandten Seite in ihrer Geometrie größer ausgebildet sind als die Löcher (4) der Lochziegel (6).Device according to one of the preceding claims, characterized in that the receiving elements (16) at least on their brick receiving side (10) facing away from the geometry in their geometry are larger than the holes (4) of the perforated brick (6). Vorrichtung nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass Ausrichtungselemente (20) zumindest auf ihrer der Ziegelaufnahme (10) abgewandten Seite in ihrer Geometrie größer ausgebildet sind als die Löcher (4) der Lochziegel (6).Device according to one of the preceding claims, characterized in that alignment elements (20) at least on their brick receiving side (10) facing away from the geometry in their geometry are larger than the holes (4) of the perforated brick (6). Vorrichtung nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass die Ziegelaufnahme (10) Fixierelemente (22) zur Fixierung und Ausrichtung des Lochziegels (6) aufweist.Device according to one of the preceding claims, characterized in that the brick holder (10) has fixing elements (22) for fixing and aligning the perforated brick (6). Vorrichtung nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass die Vorrichtung (2) eine Zuführeinrichtung (28) für die Isoliermaterialien (26) mit in Anzahl und Anordnung dem Lochmuster der Löcher (4) des Lochziegels (6) angepassten Zuführelementen (30) umfasst, wobei die Zuführelemente (30) in die Aufnahmeelemente (16) der Aufnahmeeinrichtung (14) einführbar und aus diesen herausnehmbar sind.Device according to one of the preceding claims, characterized in that the device (2) comprises a feed device (28) for the insulating materials (26) with in number and arrangement the hole pattern of the holes (4) of the perforated brick (6) adapted feed elements (30) , wherein the feed elements (30) in the receiving elements (16) of the receiving device (14) can be inserted and removed therefrom. Verfahren zum Einbringen von vorgeschnittenen Isoliermaterialien (26), insbesondere streifenförmigen Isoliermaterialien wie Mineralwolle, in ein Lochmuster darstellende Löcher (4) mindestens eines Lochziegels (6), bei dem die Isoliermaterialien (26) in eine oberhalb einer Ziegelaufnahme (10) angeordneten Aufnahmeeinrichtung (14) eingebracht und durch das Anlegen einer Druckdifferenz zwischen den dem Lochmuster zugewandten Enden der Isoliermaterialien und den entgegengesetzten Enden in die Löcher (4) überführt werden, dadurch gekennzeichnet, dass die Isoliermaterialien (26) nach dem Einbringen in die Aufnahmeeinrichtung (14) einenends durch eine Ausrichtungseinheit (12) auf die ein Lochmuster darstellende Löcher (4) des Lochziegels (6) ausgerichtet werden.Method for introducing precut insulating materials (26), in particular strip-shaped insulating materials such as mineral wool, into perforations (4) of at least one perforated brick (6), in which the insulating materials (26) are arranged in a receiving device (14) arranged above a brick receptacle (10) ) and transferred by the application of a pressure difference between the hole pattern facing ends of the insulating materials and the opposite ends in the holes (4), characterized in that the insulating materials (26) after insertion into the receiving device (14) at one end by a Aligning unit (12) are aligned on the hole pattern representing holes (4) of the perforated brick (6). Verfahren nach Anspruch 9, dadurch gekennzeichnet, dass mittels einer unterhalb einer Ziegelaufnahme (10) angeordneten Ansaugvorrichtung (24) ein Unterdruck in die Löcher (4) des Lochziegels (6) eingebracht wird, wodurch die über den Löchern (4) angeordneten Isoliermaterialien (26) in die Löcher (4) eingesogen werden.A method according to claim 9, characterized in that by means of a below a brick holder (10) arranged suction device (24), a negative pressure in the holes (4) of the perforated brick (6) is introduced, whereby over the holes (4) arranged insulating materials (26 ) are sucked into the holes (4). Verfahren nach Anspruch 9 oder 10, dadurch gekennzeichnet, dass die Isoliermaterialien (26) in Aufnahmeelemente (16) der Aufnahmeeinrichtung (14) und darunter befindliche Ausrichtungselemente (20)der Ausrichtungseinheit (12) eingebracht werden, wobei die Isoliermaterialien (26) durch Betätigen von Klemmelementen (18) in der Aufnahmeeinrichtung (14) festgelegt und anschließend durch ein Absenken der Ausrichtungseinheit (12) auf den Lochziegel (6) ausgerichtet werden.A method according to claim 9 or 10, characterized in that the insulating materials (26) in receiving elements (16) of the receiving device (14) and underlying alignment elements (20) of the alignment unit (12) are introduced, wherein the insulating materials (26) by pressing Clamping elements (18) are fixed in the receiving device (14) and then aligned by lowering the alignment unit (12) on the perforated brick (6). Verfahren nach Anspruch 11, dadurch gekennzeichnet, dass die Geschwindigkeit des Einbringens der Isoliermaterialien (26) mittels Druckdifferenz durch ein gezieltes Absenken der Aufnahmeeinrichtung (14) auf den Lochziegel gesteuert wird und die Abgabe der Isoliermaterialien durch Öffnen der Klemmelemente (18) in abgesenkter Position erfolgt.A method according to claim 11, characterized in that the speed of introduction of the insulating materials (26) by means of pressure difference by a controlled lowering of the receiving device (14) is controlled on the perforated brick and the delivery of the insulating materials by opening the clamping elements (18) takes place in the lowered position , Verfahren nach einem der Ansprüche 9 bis 12, dadurch gekennzeichnet, dass die vorgeschnittenen Isoliermaterialien (26) von einer Zuführeinheit (28) in die Aufnahmeeinrichtung (14) überführt werden.Method according to one of claims 9 to 12, characterized in that the precut insulating materials (26) are transferred from a feed unit (28) into the receiving device (14).
EP17000974.0A 2016-07-04 2017-06-09 Device and method for inserting insulating material into perforated brick Active EP3266574B1 (en)

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DE102016008020.5A DE102016008020B4 (en) 2016-07-04 2016-07-04 Device and method for placing insulating materials in perforated bricks

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CN111331718B (en) * 2020-04-24 2021-09-28 陶正云 Ceramic cup and processing system and processing method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1982000041A1 (en) * 1980-06-23 1982-01-07 Forslund L Method and apparatus for packing insulation material in hollow blocks
EP2431145A2 (en) * 2010-09-21 2012-03-21 Keller H.C.W. GmbH Device for feeding insulating materials into hollow bricks

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Publication number Priority date Publication date Assignee Title
GB461314A (en) * 1935-08-06 1937-02-08 Henry Warburton Improvements in, and relating to, bricks
US5755216A (en) * 1995-06-06 1998-05-26 The University Of Dayton Building products incorporating phase change materials and method of making same
DE202007009591U1 (en) * 2007-07-09 2007-09-20 Grenzebach Maschinenbau Gmbh Device for filling structures with different cavities
EP2180110A1 (en) * 2008-10-21 2010-04-28 Rockwool International A/S Thermally insulated building brick

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1982000041A1 (en) * 1980-06-23 1982-01-07 Forslund L Method and apparatus for packing insulation material in hollow blocks
EP2431145A2 (en) * 2010-09-21 2012-03-21 Keller H.C.W. GmbH Device for feeding insulating materials into hollow bricks

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RU2017123352A3 (en) 2019-01-09
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RU2707309C2 (en) 2019-11-26
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