EP3266574B1 - Device and method for inserting insulating material into perforated brick - Google Patents
Device and method for inserting insulating material into perforated brick Download PDFInfo
- Publication number
- EP3266574B1 EP3266574B1 EP17000974.0A EP17000974A EP3266574B1 EP 3266574 B1 EP3266574 B1 EP 3266574B1 EP 17000974 A EP17000974 A EP 17000974A EP 3266574 B1 EP3266574 B1 EP 3266574B1
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- EP
- European Patent Office
- Prior art keywords
- insulating materials
- brick
- holes
- elements
- perforated brick
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000011810 insulating material Substances 0.000 title claims description 99
- 239000011470 perforated brick Substances 0.000 title claims description 86
- 238000000034 method Methods 0.000 title claims description 14
- 239000011449 brick Substances 0.000 claims description 40
- 239000011490 mineral wool Substances 0.000 claims description 7
- 239000011464 hollow brick Substances 0.000 description 10
- 238000009413 insulation Methods 0.000 description 4
- 239000012774 insulation material Substances 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 239000011324 bead Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002557 mineral fiber Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/042—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with insulating material
- B28B11/043—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with insulating material filling cavities or chambers of hollow blocks
Definitions
- the invention relates to a device for introducing insulating materials into the holes of at least one perforated brick, the holes of the perforated brick representing a hole pattern.
- the insulating materials are preferably mineral fiber insulating materials such. B. glass wool or rock wool, which are present as strip-shaped sections.
- the device comprises a frame, a brick receptacle which can be supported on the frame, a suction device which causes a pressure difference in the holes of the perforated brick, and a receiving device arranged above the brick receptacle.
- the receiving device has receiving elements corresponding to the hole pattern of the holes in the perforated brick, which are designed to receive the strip-shaped insulating materials.
- the invention relates to a method for introducing precut insulating materials, in particular strip-shaped insulating materials such as mineral wool, into holes of at least one perforated brick that represent a perforated pattern.
- the pre-cut insulating materials are introduced into a receiving device arranged above a brick receptacle and transferred into the holes by applying a pressure difference between the ends of the insulating materials facing the hole pattern and the opposite ends.
- Perforated bricks also called hollow bricks, are masonry bricks that are provided with holes and perforated overall to reduce weight and improve thermal insulation.
- Perforated bricks have a lower bulk density than solid bricks, since the mass is controlled by the percentage of holes and the number of pores and the pore volume or the selection of raw materials.
- the broken bricks can be made lighter by using combustible materials such as polystyrene balls, sawdust, paper fibers or the like and provided with better thermal insulation. Polystyrene beads added to the broken brick, for example, burn during the burning process of the broken brick and leave air pores in the brick.
- the holes can be filled with insulating materials.
- the insulating materials can be in the form of flakes or granules, for example.
- Pre-cut insulation materials can e.g. B. be brought into the holes of a brick by plugging or by applying a pressure difference.
- pre-cut strip-shaped insulating materials are fed from above to a brick in a brick receptacle and the insulating materials are brought into the holes of the perforated brick via a pressure difference
- EP-A2-2 431 145 discloses a device for introducing pre-cut insulating materials, in particular strip-shaped insulating materials such as mineral wool, into holes of at least one perforated brick which represent a hole pattern, comprising a frame, a brick holder that can be supported on the frame, and a receiving device arranged above the brick holder, with the hole pattern in number and arrangement the holes of the perforated brick corresponding receiving elements, which are designed to receive the complete strip-shaped insulating materials, wherein between the receiving device and the brick receptacle, an alignment unit that can be raised and lowered in the vertical direction with alignment elements corresponding in number and arrangement to the hole pattern of the holes of the perforated brick for aligning the through the receiving elements completely received strip-shaped insulating materials are arranged on the hole pattern of the holes of the perforated brick.
- a further object of the present invention is to create a method for introducing precut insulating materials, in particular strip-shaped insulating materials such as mineral wool, into holes of at least one perforated brick that represent a hole pattern, with which insulating materials can be reliably introduced into the holes of a perforated brick.
- the device of the generic type is characterized by the features of claim 1, with an alignment unit that can be raised and lowered in the vertical direction with alignment elements corresponding to the hole pattern of the holes of the perforated brick for aligning the strip-shaped insulating materials between the receiving device and the brick receiving element is arranged on the hole pattern of the holes of the perforated brick.
- the strip-shaped insulating materials are introduced into the receiving device above the brick receiving means.
- the alignment unit is located directly under the receiving device, so that the strip-shaped insulating materials are guided through both the receiving device and the alignment unit when they are fed.
- the alignment unit is then lowered in the direction of the perforated brick, the alignment elements arranged in the alignment unit aligning the freely hanging end of the strip-shaped insulating materials facing the perforated brick with the holes in the perforated brick, so that the ends of the insulating materials open when a pressure difference is applied the holes are aligned. Because of the pressure difference between the opposite ends of the strip-shaped insulating materials, they are brought into the holes of the perforated brick.
- the feeding of the insulating materials is possible independently of the introduction of the insulating materials into the perforated brick.
- the receiving device has clamping elements on the receiving elements which are used to temporarily fix the strip-shaped insulating materials.
- the receiving device is designed so that it can be raised and lowered in the vertical direction, and this movement can also take place independently of the alignment unit.
- the clamping elements are preferably designed as sheets arranged opposite one another and displaceable relative to one another in the horizontal direction, the sheets each having recesses corresponding to the hole pattern of the holes in the perforated brick.
- the insulation materials can be specified or released by simply moving one or both sheets.
- Gripping elements are advantageously arranged on the metal sheets. These gripping elements protrude from the clamping plates and are advantageously aligned in the direction of the brick holder. The formation of gripping elements enables the release or fixing of the strip-shaped insulating materials in the immediate vicinity of the surface of the perforated brick.
- the gripping elements are designed such that they can be introduced into the holes of the perforated brick in a closed position and release the strip-shaped insulating materials within the perforated brick. This makes it possible for the ends of the strip-shaped insulating materials to end flush with the surface of the perforated brick. This can be done, for example, by designing the gripping elements by means of spring plates arranged like tweezers.
- the receiving elements of the receiving device are preferably designed to be larger in their geometry than the holes in the perforated bricks, at least on their side facing away from the brick receiving element. If the receiving elements have clamping elements which are variable in size, then these are preferably designed larger in their open position than the holes in the perforated bricks. Such a shaping facilitates the introduction of the strip-shaped insulating materials into the receiving device.
- the alignment elements on the alignment unit are preferably designed to be larger in their geometry than the holes in the perforated bricks, at least on their side facing away from the brick receptacle. This facilitates the introduction of the strip-shaped insulating materials into the alignment elements of the alignment unit.
- the brick receptacle of the device has fixing elements for fixing and aligning the perforated brick in the longitudinal and transverse directions.
- the brick is fixed during the introduction process and aligned in a position in which the holes of the perforated brick are in congruence with the alignment elements of the alignment unit and the receiving elements of the receiving device. These elements are thus aligned with the holes in the perforated brick. This increases the reliability for introducing the strip-shaped insulating materials into the holes of the perforated brick.
- the device preferably has a feed device for the insulating materials.
- the feed device has a number and arrangement of the hole pattern Holes of the perforated brick adapted feed elements. Feed elements can be inserted into and removed from the receiving elements of the receiving device.
- the receiving elements are preferably designed as spiked grippers. The feed device picks up the strip-shaped insulating materials and introduces them into the receiving elements of the receiving device.
- the strip-shaped insulating materials are fixed in the receiving device, preferably by clamping elements.
- the feed device can then be removed from the receiving device, the strip-shaped insulating materials remaining in the receiving device.
- the introduction of the strip-shaped insulating materials into the holes of the perforated brick thus takes place independently of the feed device.
- the feed device can already be fitted with new strip-shaped insulating materials while the holes of a perforated brick are filled with the insulating materials located in the receiving device.
- the further object is achieved by a method according to claim 9, wherein the ends of the insulating materials facing the hole pattern after the introduction of the insulating materials into the receiving device and before the introduction of the insulating materials into the holes of the perforated brick by means of the pressure difference through an alignment unit on the holes representing a hole pattern of the perforated brick are aligned.
- a suction device arranged below a brick receptacle is used to build up a negative pressure in the holes of the perforated brick, as a result of which the insulating materials arranged above the holes are sucked into the holes of the perforated brick. This prevents the strip-shaped insulating materials from kinking when they are introduced, as can occur, for example, when using overpressure.
- the insulating materials are introduced into the receiving elements of the receiving device as well as into the alignment elements of the alignment unit located below and the insulating materials are fixed here by actuating clamping elements in the receiving device and then by lowering the alignment unit onto the perforated brick with its facing towards the perforated brick Align the end of the insulation strip with the holes in the perforated brick.
- the speed at which the insulating materials are introduced is preferably controlled by means of a pressure difference by specifically lowering the receiving device onto the perforated brick.
- the time at which the insulating materials are released into the perforated brick can be determined by the time at which the clamping elements are opened.
- the clamping elements are opened in the lowered position. This ensures that the insulating materials are not sucked through the holes and, in particular, on both sides of the perforated brick, the ends of the insulating materials are flush with the surface of the perforated brick.
- pre-cut insulating materials are transferred from a feed unit into the receiving device.
- the mounting of the receiving device is thus carried out automatically and the introduction of the insulating material strips into the perforated brick is independent of the supply of the insulating materials, so that a supply cycle can begin as soon as it is being introduced. This increases the speed of the process.
- the device 2 for introducing insulating materials in holes of perforated bricks 6, which represent a hole pattern, comprises a brick receptacle 10 supported on a frame 8.
- Various frame guides, motor drives, etc. are arranged on the frame 8, which are of secondary importance for the function of the device of interest here Significance so that a more detailed explanation and representation of these device parts is intended.
- FIG. 1 The basic position shown is shown above an alignment unit 12, the receiving device 14, which has various receiving elements 16.
- Clamping elements 18 are arranged on the receiving elements 16.
- the clamping elements 18 are designed here as metal sheets which are arranged to be movable towards and away from one another. Gripping elements are arranged on the clamping elements, which are designed as spring plates shaped like tweezers.
- the alignment unit 12 has alignment elements 20, which in the exemplary embodiment the clamping elements 18 are shown immediately adjacent. Both the alignment unit 12 and the receiving device 14 are guided movably up and down on the frame 8 by corresponding motor drives, the alignment unit 12 also being able to be moved relative to the receiving device 14. Both the alignment unit 12 and the receiving elements 16 are designed to widen upwards. Fixing elements 22 for fixing and aligning a perforated brick 12 are arranged on the brick holder 10. These are in Fig. 1 shown in a lowered position and can be raised to grip the brick 6. A suction box 24 is arranged below the brick holder 10. The pressure difference, in particular as a negative pressure in the holes of the perforated brick 12, is generated via this suction box.
- Fig. 2 the perforated brick 6 is shown in a raised and aligned position by the brick receptacle 10 and the fixing elements 22.
- the suction box 24 is also raised so that it rests against the underside of the perforated brick 6.
- Fig. 3 the strip-shaped insulating materials are shown in a position that has been brought into the receiving device 14 and alignment unit 12 by a feed device 28.
- the strip-shaped insulating materials 26 are shown threaded onto spiked grippers 30 of the feed device 28.
- Fig. 4 the alignment unit 12 is shown in a position lowered onto the surface of the perforated brick 6.
- the ends of the strip-shaped ones facing the perforated brick Insulating materials 26 are aligned with the holes 4 of the perforated brick 6 by the alignment elements 20 of the alignment unit 12.
- the clamping elements 18 of the receiving device 14 fix the strip-shaped insulating materials 26, so that the feed device 28 with the barbed grippers 30 can be separated from the strip-shaped insulating materials 26.
- the suction box 24 can be switched on in order to apply a pressure differential between the ends of the strip-shaped insulating materials 26.
- the receiving device is also lowered in the direction of the perforated brick 6 and shown in the lowest position. In this position, the gripping elements of the clamping elements 18 penetrate the holes in the perforated brick 6.
- the strip-shaped insulating materials 26 are now in the desired position within the holes 4 - In this position, the suction box 24 can be switched off and the clamping elements 18 opened in order to release the strip-shaped insulating materials 26.
- the receiving device 14, the aligning unit 12, the brick receiving element 10 and the suction box 24 then move back to the starting position as shown in FIG Fig. 1 is shown.
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
- Insulating Bodies (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Description
Die Erfindung bezieht sich auf eine Vorrichtung zum Einbringen von Isoliermaterialien in die Löcher mindestens eines Lochziegels, wobei die Löcher des Lochziegels ein Lochmuster darstellen. Bei den Isoliermaterialien handelt es sich vorzugsweise um Mineralfaserdämmstoffe wie z. B. Glaswolle oder Steinwolle, die als streifenförmige Abschnitte vorliegen. Die Vorrichtung umfasst ein Gestell, eine an dem Gestell abstützbare Ziegelaufnahme, eine Ansaugvorrichtung, die eine Druckdifferenz in den Löchern des Lochziegels bewirkt, sowie eine oberhalb der Ziegelaufnahme angeordnete Aufnahmeeinrichtung. Die Aufnahmeeinrichtung weist dabei dem Lochmuster der Löcher des Lochziegels entsprechende Aufnahmeelemente auf, die zur Aufnahme der streifenförmigen Isoliermaterialien ausgebildet sind.The invention relates to a device for introducing insulating materials into the holes of at least one perforated brick, the holes of the perforated brick representing a hole pattern. The insulating materials are preferably mineral fiber insulating materials such. B. glass wool or rock wool, which are present as strip-shaped sections. The device comprises a frame, a brick receptacle which can be supported on the frame, a suction device which causes a pressure difference in the holes of the perforated brick, and a receiving device arranged above the brick receptacle. The receiving device has receiving elements corresponding to the hole pattern of the holes in the perforated brick, which are designed to receive the strip-shaped insulating materials.
Des Weiteren bezieht sich die Erfindung auf ein Verfahren zum Einbringen von vorgeschnittenen Isoliermaterialien, insbesondere streifenförmigen Isoliermateriealien wie Mineralwolle, in ein Lochmuster darstellende Löcher mindestens eines Lochziegels. Die vorgeschnittenen Isoliermaterialien werden dabei in eine oberhalb einer Ziegelaufnahme angeordneten Aufnahmeeinrichtung eingebracht und durch das Anlegen einer Druckdifferenz zwischen den dem Lochmuster zugewandten Enden der Isoliermaterialien und den entgegengesetzten Enden in die Löcher überführt. Lochziegel, auch Hohlziegel genannt, sind Mauerziegel, die zur Gewichtsminderung und zur besseren Wärmedämmfähigkeit mit Löchern versehen und insgesamt durchlocht sind. Es wird zwischen Hohllochziegeln und Langlochziegeln unterschieden, wobei bei den Hohllochziegeln die entsprechenden Löcher senkrecht zur Auflagefläche verlaufen, beim Langlochziegel hingegen waagerecht zur Auflagefläche. Lochziegel weisen gegenüber Vollziegeln eine geringere Rohdichte auf, da die Masse durch den Lochanteil und die Anzahl von Poren und das Porenvolumen bzw. die Rohstoffauswahl gesteuert wird. Die Ziegelscherben können durch Einsatz von brennbaren Stoffen wie Polystyrolkügelchen, Sägemehl, Papierfasern oder ähnlichem leichter gemacht und mit einer besseren Wärmedämmung versehen werden. Den Ziegelscherben beigemischte Polystyrolkügelchen beispielsweise verbrennen beim Brennvorgang der Ziegelscherben und hinterlassen Luftporen im Ziegel.Furthermore, the invention relates to a method for introducing precut insulating materials, in particular strip-shaped insulating materials such as mineral wool, into holes of at least one perforated brick that represent a perforated pattern. The pre-cut insulating materials are introduced into a receiving device arranged above a brick receptacle and transferred into the holes by applying a pressure difference between the ends of the insulating materials facing the hole pattern and the opposite ends. Perforated bricks, also called hollow bricks, are masonry bricks that are provided with holes and perforated overall to reduce weight and improve thermal insulation. A distinction is made between hollow bricks and slotted bricks, with the hollow bricks having the corresponding holes running perpendicular to the support surface, whereas with slotted bricks they run horizontally to the support surface. Perforated bricks have a lower bulk density than solid bricks, since the mass is controlled by the percentage of holes and the number of pores and the pore volume or the selection of raw materials. The broken bricks can be made lighter by using combustible materials such as polystyrene balls, sawdust, paper fibers or the like and provided with better thermal insulation. Polystyrene beads added to the broken brick, for example, burn during the burning process of the broken brick and leave air pores in the brick.
Um die Wärmedämmeigenschaften von Hohlziegeln weiter zu verbessern, können die Löcher mit Isoliermaterialien verfüllt werden. Die Isoliermaterialien können beispielsweise als Flocken oder Granulate vorliegen. Für einen sicheren Verbleib der Isoliermaterialien in den Löchern der Lochziegel wird jedoch die Verwendung von vorgeschnittenen streifenförmigen Isoliermaterialien bevorzugt. Vorgeschnittene Isoliermaterialien können z. B. durch Stopfen oder durch Anlegen einer Druckdifferenz in die Löcher eines Ziegels verbracht werden. Hierzu sind Vorrichtungen der eingangs genannten Art bekannt, bei der vorgeschnittene streifenförmige Isoliermaterialien von oben einem Ziegel in einer Ziegelaufnahme zugeführt und die Isoliermaterialien über eine Druckdifferenz in die Löcher des Lochziegels verbracht werdenIn order to further improve the thermal insulation properties of hollow bricks, the holes can be filled with insulating materials. The insulating materials can be in the form of flakes or granules, for example. To ensure that the insulating materials remain securely in the holes of the perforated brick, however, the use of pre-cut, strip-shaped insulating materials is preferred. Pre-cut insulation materials can e.g. B. be brought into the holes of a brick by plugging or by applying a pressure difference. For this purpose devices of the type mentioned are known in which pre-cut strip-shaped insulating materials are fed from above to a brick in a brick receptacle and the insulating materials are brought into the holes of the perforated brick via a pressure difference
Es ist Aufgabe der vorliegenden Erfindung, eine Vorrichtung zum Einbringen von vorgeschnittenen Isoliermaterialien, insbesondere streifenförmigen Isoliermaterialien wie Mineralwolle, in ein Lochmuster darstellende Löcher mindestens eines Lochziegels zu schaffen, mit der die Isoliermaterialien sicher in Löcher eines Lochziegels einzubringen sind.It is the object of the present invention to create a device for introducing precut insulating materials, in particular strip-shaped insulating materials such as mineral wool, into holes of at least one perforated brick that represent a perforated pattern, with which the insulating materials can be safely introduced into holes of a perforated brick.
Weiterhin ist es Aufgabe der vorliegenden Erfindung, ein Verfahren zum Einbringen von vorgeschnittenen Isoliermaterialien, insbesondere streifenförmigen Isoliermaterialien wie Mineralwolle, in ein Lochmuster darstellende Löcher mindestens eines Lochziegels zu schaffen, mit dem Isoliermaterialien zuverlässig in die Löcher eines Lochziegels eingebracht werden können.A further object of the present invention is to create a method for introducing precut insulating materials, in particular strip-shaped insulating materials such as mineral wool, into holes of at least one perforated brick that represent a hole pattern, with which insulating materials can be reliably introduced into the holes of a perforated brick.
Zur Lösung der ersten Aufgabe zeichnet sich die Vorrichtung der gattungsgemäßen Art durch die Merkmale des Anspruchs 1 aus, wobei zwischen der Aufnahmeeinrichtung und der Ziegelaufnahme eine in vertikaler Richtung auf- und absenkbare Ausrichtungseinheit mit dem Lochmuster der Löcher des Lochziegels entsprechenden Ausrichtungselementen zur Ausrichtung der streifenförmigen Isoliermaterialien auf das Lochmuster der Löcher des Lochziegels angeordnet ist.To achieve the first object, the device of the generic type is characterized by the features of
Die streifenförmigen Isoliermaterialien werden in die Aufnahmeeinrichtung oberhalb der Ziegelaufnahme eingebracht. Die Ausrichtungseinheit befindet sich währenddessen direkt unter der Aufnahmevorrichtung, so dass die streifenförmigen Isoliermaterialien bei der Zuführung sowohl durch die Aufnahmeeinrichtung als auch durch die Ausrichtungseinheit hindurchgeführt werden. Die Ausrichtungseinheit wird dann in Richtung des Lochziegels abgesenkt, wobei sich die in der Ausrichtungseinheit angeordneten Ausrichtungselemente das dem Lochziegel zugewandte freihängende Ende der streifenförmigen Isoliermaterialien auf die Löcher des Lochziegels ausrichten, so dass bei Anlegen einer Druckdifferenz die Enden der Isoliermaterialien auf die Löcher ausgerichtet sind. Aufgrund der Druckdifferenz zwischen den entgegengesetzten Enden der streifenförmigen Isoliermaterialien werden diese in die Löcher des Lochziegels verbracht.The strip-shaped insulating materials are introduced into the receiving device above the brick receiving means. In the meantime, the alignment unit is located directly under the receiving device, so that the strip-shaped insulating materials are guided through both the receiving device and the alignment unit when they are fed. The alignment unit is then lowered in the direction of the perforated brick, the alignment elements arranged in the alignment unit aligning the freely hanging end of the strip-shaped insulating materials facing the perforated brick with the holes in the perforated brick, so that the ends of the insulating materials open when a pressure difference is applied the holes are aligned. Because of the pressure difference between the opposite ends of the strip-shaped insulating materials, they are brought into the holes of the perforated brick.
Damit ist eine Vorrichtung zum Einbringen von Isoliermaterialien in Hohlziegel geschaffen, bei der die Isoliermaterialien durch Anlegen einer Druckdifferenz in die Löcher des Hohlziegels verbracht werden. Die Zuführung der Isoliermaterialien ist dabei unabhängig vom Einbringen der Isoliermaterialien in die Lochziegel möglich.This creates a device for introducing insulating materials into hollow bricks, in which the insulating materials are brought into the holes of the hollow brick by applying a pressure difference. The feeding of the insulating materials is possible independently of the introduction of the insulating materials into the perforated brick.
Um das Einführen der streifenförmigen Isoliermaterialien in den Lochziegel weiter zu optimieren, ist in einer vorteilhaften Ausgestaltung der Erfindung vorgesehen, dass die Aufnahmeeinrichtung Klemmelemente an den Aufnahmeelementen aufweist, die zur zeitweisen Festlegung der streifenförmigen Isoliermaterialien dienen. Die Aufnahmeeinrichtung ist dabei in senkrechter Richtung auf- und absenkbar ausgebildet, wobei diese Bewegung auch unabhängig von der Ausrichtungseinheit erfolgen kann. Durch die Festlegung der streifenförmigen Isoliermaterialien an der Aufnahmeeinrichtung und das Absenken der Aufnahmeeinrichtung kann die Einbringtiefe der streifenförmigen Isoliermaterialien in den Lochziegel kontrolliert werden. Somit wird verhindert, dass die Isoliermaterialien aufgrund der Druckdifferenz auf der gegenüberliegenden Seite aus dem Lochziegel austreten. Ein beiderseits bündiger Abschluss der Isoliermaterialien mit den Oberflächen des Lochziegels wird damit erleichtert.In order to further optimize the introduction of the strip-shaped insulating materials into the perforated brick, it is provided in an advantageous embodiment of the invention that the receiving device has clamping elements on the receiving elements which are used to temporarily fix the strip-shaped insulating materials. The receiving device is designed so that it can be raised and lowered in the vertical direction, and this movement can also take place independently of the alignment unit. By fixing the strip-shaped insulating materials to the receiving device and lowering the receiving device, the depth of the strip-shaped insulating materials can be controlled in the perforated brick. This prevents the insulating materials from escaping from the perforated brick due to the pressure difference on the opposite side. This makes it easier to finish the insulation materials flush on both sides with the surfaces of the perforated brick.
Vorzugsweise sind die Klemmelemente dabei als einander gegenüber angeordnete, gegeneinander in horizontaler Richtung verschiebbare Bleche ausgebildet, wobei die Bleche jeweils zu dem Lochmuster der Löcher im Lochziegel korrespondierende Ausnehmungen aufweisen. Ein Festlegen bzw. Freigaben der Isoliermaterialien kann dabei durch einfaches Verschieben eines oder beider Bleche erfolgen.The clamping elements are preferably designed as sheets arranged opposite one another and displaceable relative to one another in the horizontal direction, the sheets each having recesses corresponding to the hole pattern of the holes in the perforated brick. The insulation materials can be specified or released by simply moving one or both sheets.
Vorteilhafterweise sind an den Blechen Greifelemente angeordnet. Diese Greifelemente stehen von den Klemmblechen ab und sind vorteilhafterweise in Richtung der Ziegelaufnahme ausgerichtet. Die Ausbildung von Greifelementen ermöglicht die Freigabe bzw. das Festlegen der streifenförmigen Isoliermaterialien in unmittelbarer Nachbarschaft der Oberfläche des Lochziegels.Gripping elements are advantageously arranged on the metal sheets. These gripping elements protrude from the clamping plates and are advantageously aligned in the direction of the brick holder. The formation of gripping elements enables the release or fixing of the strip-shaped insulating materials in the immediate vicinity of the surface of the perforated brick.
In einer besonders vorteilhaften Ausgestaltung sind die Greifelemente so ausgestaltet, dass sie in einer geschlossenen Position in die Löcher des Lochziegels eingebracht werden können und die streifenförmigen Isoliermaterialien innerhalb des Lochziegels freigeben. So kann ermöglicht werden, dass die Enden der streifenförmigen Isoliermaterialien bündig mit der Oberfläche des Lochziegels abschließen. Dies kann beispielsweise durch eine Ausgestaltung der Greifelemente durch pinzettenartig angeordnete Federbleche erfolgen.In a particularly advantageous embodiment, the gripping elements are designed such that they can be introduced into the holes of the perforated brick in a closed position and release the strip-shaped insulating materials within the perforated brick. This makes it possible for the ends of the strip-shaped insulating materials to end flush with the surface of the perforated brick. This can be done, for example, by designing the gripping elements by means of spring plates arranged like tweezers.
Vorzugsweise sind die Aufnahmeelemente der Aufnahmeeinrichtung zumindest an ihrer der Ziegelaufnahme abgewandten Seite in ihrer Geometrie größer ausgebildet als die Löcher der Lochsteine. Wenn die Aufnahmeelemente Klemmelemente aufweisen, die in ihrer Größe veränderlich sind, so sind diese vorzugsweise in ihrer geöffneten Position größer ausgebildet als die Löcher der Lochsteine. Durch eine solche Formgebung wird das Einbringen der streifenförmigen Isoliermaterialien in die Aufnahmeeinrichtung erleichtert.The receiving elements of the receiving device are preferably designed to be larger in their geometry than the holes in the perforated bricks, at least on their side facing away from the brick receiving element. If the receiving elements have clamping elements which are variable in size, then these are preferably designed larger in their open position than the holes in the perforated bricks. Such a shaping facilitates the introduction of the strip-shaped insulating materials into the receiving device.
Bevorzugt sind die Ausrichtungselemente an der Ausrichtungseinheit zumindest an ihrer der Ziegelaufnahme abgewandten Seite in ihrer Geometrie größer ausgebildet als die Löcher der Lochsteine. Hierdurch wird das Einführen der streifenförmigen Isoliermaterialien in die Ausrichtungselemente der Ausrichtungseinheit erleichtert.The alignment elements on the alignment unit are preferably designed to be larger in their geometry than the holes in the perforated bricks, at least on their side facing away from the brick receptacle. This facilitates the introduction of the strip-shaped insulating materials into the alignment elements of the alignment unit.
Die Ziegelaufnahme der Vorrichtung weist in einer vorteilhaften Ausgestaltung der Vorrichtung Fixierelemente zur Fixierung und Ausrichtung des Lochziegels in Längs- und in Querrichtung auf. Hierdurch ist der Ziegel beim Einbringvorgang festgelegt und in einer Position ausgerichtet, bei der die Löcher des Lochziegels mit den Ausrichtungselementen der Ausrichtungseinheit und den Aufnahmeelementen der Aufnahmeeinrichtung in Deckung stehen. Diese Elemente sind somit auf die Löcher des Lochziegels ausgerichtet. Hierdurch wird die Zuverlässigkeit für das Einführen der streifenförmigen Isoliermaterialien in die Löcher des Lochziegels erhöht.In an advantageous embodiment of the device, the brick receptacle of the device has fixing elements for fixing and aligning the perforated brick in the longitudinal and transverse directions. As a result, the brick is fixed during the introduction process and aligned in a position in which the holes of the perforated brick are in congruence with the alignment elements of the alignment unit and the receiving elements of the receiving device. These elements are thus aligned with the holes in the perforated brick. This increases the reliability for introducing the strip-shaped insulating materials into the holes of the perforated brick.
Bevorzugt weist die Vorrichtung eine Zuführeinrichtung für die Isoliermaterialien auf. Die Zuführeinrichtung hat dabei eine in Anzahl und Anordnung dem Lochmuster der Löcher des Lochziegels angepassten Zuführelemente. Zuführelemente sind dabei in die Aufnahmeelemente der Aufnahmeeinrichtung einführbar und aus diesen herausnehmbar. Vorzugsweise sind die Aufnahmeelemente als Stachelgreifer ausgeführt. Die Zuführeinrichtung nimmt die streifenförmigen Isoliermaterialien auf und bringt diese in die Aufnahmeelemente der Aufnahmeeinrichtung ein.The device preferably has a feed device for the insulating materials. The feed device has a number and arrangement of the hole pattern Holes of the perforated brick adapted feed elements. Feed elements can be inserted into and removed from the receiving elements of the receiving device. The receiving elements are preferably designed as spiked grippers. The feed device picks up the strip-shaped insulating materials and introduces them into the receiving elements of the receiving device.
In einer vorteilhaften Ausgestaltung werden die streifenförmigen Isoliermaterialien in der Aufnahmeeinrichtung festgelegt, vorzugsweise durch Klemmelemente. Sodann kann die Zuführeinrichtung aus der Aufnahmeeinrichtung entnommen werden, wobei die streifenförmigen Isoliermaterialien in der Aufnahmeeinrichtung verbleiben. Das Einführen der streifenförmigen Isoliermaterialien in die Löcher des Lochziegels erfolgt somit unabhängig von der Zuführeinrichtung. Hierdurch kann die Zuführeinrichtung bereits mit neuen streifenförmigen Isoliermaterialien bestückt werden, während die Löcher eines Lochziegels mit den in der Aufnahmeeinrichtung befindlichen Isoliermaterialien befüllt wird.In an advantageous embodiment, the strip-shaped insulating materials are fixed in the receiving device, preferably by clamping elements. The feed device can then be removed from the receiving device, the strip-shaped insulating materials remaining in the receiving device. The introduction of the strip-shaped insulating materials into the holes of the perforated brick thus takes place independently of the feed device. As a result, the feed device can already be fitted with new strip-shaped insulating materials while the holes of a perforated brick are filled with the insulating materials located in the receiving device.
Die weitere Aufgabe wird durch ein Verfahren gemäß Anspruch 9 gelöst worin die dem Lochmuster zugewandten Enden der Isoliermaterialien nach dem Einbringen der Isoliermaterialien in die Aufnahmeeirichtung und vor dem Einbringen der Isoliermaterialien in die Löcher des Lochziegels mittels der Druckdifferenz durch eine Ausrichtungseinheit auf die ein Lochmuster darstellenden Löcher des Lochziegels ausgerichtet werden.The further object is achieved by a method according to
In einer bevorzugten Ausführung des Verfahrens wird mittels einer unterhalb einer Ziegelaufnahme angeordneten Ansaugvorrichtung ein Unterdruck in den Löchern des Lochziegels aufgebaut, wodurch die über den Löchern angeordneten Isoliermaterialien in die Löcher des Lochziegels eingesogen werden. Dadurch wird ein Abknicken der streifenförmigen Isoliermaterialien beim Einbringen, wie es beispielsweise bei der Verwendung eines Überdruckes auftreten kann, verhindert.In a preferred embodiment of the method, a suction device arranged below a brick receptacle is used to build up a negative pressure in the holes of the perforated brick, as a result of which the insulating materials arranged above the holes are sucked into the holes of the perforated brick. This prevents the strip-shaped insulating materials from kinking when they are introduced, as can occur, for example, when using overpressure.
In einer vorteilhaften Ausführung des Verfahrens sind die Isoliermaterialien in die Aufnahmeelemente der Aufnahmeeinrichtung sowie in darunter befindliche Ausrichtungselemente der Ausrichtungseinheit eingebracht und die Isoliermaterialien werden hier durch Betätigen von Klemmelementen in der Aufnahmeeinrichtung festgelegt und anschließend durch ein Absenken der Ausrichtungseinheit auf den Lochziegel mit ihrem dem Lochziegel zugewandten Ende des Isoliermaterialstreifens auf die Löcher des Lochziegels ausgerichtet.In an advantageous embodiment of the method, the insulating materials are introduced into the receiving elements of the receiving device as well as into the alignment elements of the alignment unit located below and the insulating materials are fixed here by actuating clamping elements in the receiving device and then by lowering the alignment unit onto the perforated brick with its facing towards the perforated brick Align the end of the insulation strip with the holes in the perforated brick.
Vorzugsweise wird die Geschwindigkeit des Einbringens der Isoliermaterialien mittels Druckdifferenz durch ein gezieltes Absenken der Aufnahmeeinrichtung auf den Lochziegel gesteuert. Der Zeitpunkt der Abgabe der Isoliermaterialien in den Lochziegel kann dabei durch den Zeitpunkt des Öffnens der Klemmelemente festgelegt werden. Die Öffnung der Klemmelemente erfolgt in abgesenkter Position. Dadurch wird erreicht, dass die Isoliermaterialien nicht durch die Löcher hindurchgesogen werden und insbesondere auf beiden Seiten des Lochziegels die Enden der Isoliermaterialien mit der Oberfläche des Lochziegels bündig abschließen.The speed at which the insulating materials are introduced is preferably controlled by means of a pressure difference by specifically lowering the receiving device onto the perforated brick. The time at which the insulating materials are released into the perforated brick can be determined by the time at which the clamping elements are opened. The clamping elements are opened in the lowered position. This ensures that the insulating materials are not sucked through the holes and, in particular, on both sides of the perforated brick, the ends of the insulating materials are flush with the surface of the perforated brick.
In einer bevorzugten Variante werden vorgeschnittene Isoliermaterialien von einer Zuführeinheit in die Aufnahmeeinrichtung überführt. Die Bestückung der Aufnahmeeinrichtung erfolgt somit automatisch und das Einbringen der Isoliermaterialstreifen in den Lochziegel ist unabhängig vom Zuführen der Isoliermaterialien, so dass ein Zuführzyklus bereits während des Einbringens beginnen kann. Dadurch wird die Geschwindigkeit des Verfahrens erhöht.In a preferred variant, pre-cut insulating materials are transferred from a feed unit into the receiving device. The mounting of the receiving device is thus carried out automatically and the introduction of the insulating material strips into the perforated brick is independent of the supply of the insulating materials, so that a supply cycle can begin as soon as it is being introduced. This increases the speed of the process.
Hinsichtlich weiterer vorteilhafter Ausgestaltungen der Erfindung wird auf weitere Unteransprüche, die nachfolgende Beschreibung und die Zeichnungen verwiesen. In der Zeichnung zeigen jeweils in einer schematischen Seitenansicht:
-
Fig. 1 : ein Ausführungsbeispiel nach der Erfindung in der Grundstellung; -
Fig. 2 : das Ausführungsbeispiel nachFig. 1 , bei dem der Hohlziegel ausgerichtet und fixiert ist; -
Fig. 3 : das Ausführungsbeispiel nachFig. 1 , bei dem die streifenförmigen Isoliermaterialien durch die Zufuhreinführung in die Aufnahmeeinrichtung eingeführt sind; -
Fig. 4 : Ausführungsbeispiel nachFig. 1 , bei dem die Ausrichtungseinheit auf den Hohlziegel abgesenkt ist; -
Fig. 5 : Ausführungsbeispiel nachFig. 1 , bei dem die Aufnahmeeinrichtung auf den Hohlziegel abgesenkt und die streifenförmige Isoliermaterialien in die Löcher des Hohlziegels eingebracht sind.
-
Fig. 1 : an embodiment according to the invention in the basic position; -
Fig. 2 : the embodiment according toFig. 1 , in which the hollow brick is aligned and fixed; -
Fig. 3 : the embodiment according toFig. 1 in which the strip-shaped insulating materials are inserted into the receiving device through the feed inlet; -
Fig. 4 : Embodiment according toFig. 1 with the alignment unit lowered onto the hollow brick; -
Fig. 5 : Embodiment according toFig. 1 , in which the receiving device is lowered onto the hollow brick and the strip-shaped insulating materials are introduced into the holes in the hollow brick.
In der Zeichnung sind grundsätzlich gleiche Teile mit übereinstimmenden Bezugsziffern versehen.In the drawing, the same parts are given the same reference numerals.
In den
In der in
Die Ausrichtungseinheit 12 weist Ausrichtungselemente 20 auf, die im Ausführungsbeispiel den Klemmelementen 18 unmittelbar benachbart dargestellt sind. Sowohl die Ausrichtungseinheit 12 als auch die Aufnahmeeinrichtung 14 sind durch entsprechend motorische Antriebe an dem Gestell 8 auf und ab beweglich geführt, wobei die Ausrichtungseinheit 12 auch relativ zu der Aufnahmeeinrichtung 14 bewegt werden kann. Sowohl die Ausrichtungseinheit 12 als auch Aufnahmeelemente 16 sind nach oben hin aufweitend ausgestaltet. An der Ziegelaufnahme 10 sind Fixierelemente 22 zur Fixierung und Ausrichtung eines Lochziegels 12 angeordnet. Diese sind in
In
In
In
In der
Claims (13)
- Device for inserting pre-cut insulating materials (26), in particular strip-shaped insulating materials (26) such as mineral wool, into holes representing a hole pattern of at least one perforated brick (6), comprising a frame (8), a brick holder (10) that can be supported on the frame (8), a suction device (24) causing a pressure difference in the holes of the perforated brick (6), as well as a receiving device (14) arranged over the brick holder (10), with, in terms of number and arrangement, receiving elements (16) corresponding to the hole pattern of the holes of the perforated brick, which are formed to receive the strip-shaped insulating materials (26), wherein between the receiving device (14) and the brick holder (10) an alignment unit (12) is arranged which can be raised and lowered in the vertical direction, with, in terms of number and arrangement, alignment elements (20) corresponding to the hole pattern of the holes of the perforated brick for aligning the free ends of the strip-shaped insulating materials (26) facing the perforated brick (6) to the hole pattern of the holes of the perforated brick (6), wherein the ends of the strip-shaped insulating materials facing away from the perforated brick (6) are held by the receiving elements (16) of the receiving device.
- Device according to claim 1, characterised in that the receiving device (14) has clamping elements (18) on the receiving elements (16) formed for the temporary fixing of the strip-shaped insulating materials (26) and the receiving device (14) is formed such that it can be raised and lowered in the vertical direction separately from the alignment unit (12).
- Device according to claim 2, characterised in that the clamping elements (18) are formed as sheets arranged one above the other, displaceable against each other in the horizontal direction each with recesses corresponding to the hole pattern of the holes in the perforated brick (6).
- Device according to any one of claims 2 or 3, characterised in that the clamping elements (18) have gripping elements which are aligned in the direction of the brick holder (10).
- Device according to any one of the previous claims, characterised in that the receiving elements (16) at least on their side facing away from the brick holder (10) are formed in their geometry larger than the holes of the perforated brick (6).
- Device according to any one of the previous claims, characterised in that the alignment elements (20) at least on their side facing away from the brick holder (10) are formed in their geometry larger than the holes of the perforated brick (6).
- Device according to any one of the previous claims, characterised in that the brick holder (10) has fixing elements (22) for fixing and aligning the perforated brick (6).
- Device according to any one of the previous claims, characterised in that the device (2) comprises a feed unit (28) for the insulating materials (26) with, in terms of number and arrangement, feed elements (30) adapted to the hole pattern of the holes of the perforated brick (6), wherein the feed elements (30) can be introduced into and removed from the receiving elements (16) of the receiving device (14).
- Method for inserting pre-cut insulating materials (26), in particular strip-shaped insulating materials such as mineral wool, into holes representing a hole pattern of at least one perforated brick (6), in which the insulating materials (26) are inserted into a receiving device (14) arranged over a brick holder (10) and by applying a pressure difference between the ends of the insulating materials facing the hole pattern and the opposite ends are transferred into the holes, wherein the insulating materials (26) are held at one end by receiving elements (16) of the receiving devices (14) and the free ends of the insulating materials (2) facing the perforated brick (6) by lowering the receiving device and applying a negative pressure are introduced into the holes of the perforated brick (6), wherein the free ends of the insulating materials (2) are aligned by an alignment unit (12) to the holes of the perforated brick (6) representing a hole pattern.
- Method according to claim 9, characterised in that by means of a suction device (24) arranged under the brick holder (10) a negative pressure is introduced into the holes of the perforated brick (6), whereby the insulating materials (26) arranged over the holes are sucked into the holes.
- Method according to claim 9 or 10, characterised in that the insulating materials (26) are inserted into receiving elements (16) of the receiving device (14) and alignment elements (20) of the alignment device (12) located below them, wherein the insulating materials (26) are fixed in the receiving device (14) by actuating clamping elements (18) and then are aligned to the perforated brick (6) by lowering the alignment unit (12).
- Method according to claim 11, characterised in that the speed of the inserting of the insulating materials (26) by means of a pressure difference is controlled by a precise lowering of the receiving device (14) onto the perforated brick and the insulating materials are released by opening the clamping elements (18) in the lowered position.
- Method according to any one of claims 9 to 12, characterised in that the pre-cut insulating materials (26) are transferred from a feed unit (28) into the receiving device (14).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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PL17000974T PL3266574T3 (en) | 2016-07-04 | 2017-06-09 | Device and method for inserting insulating material into perforated brick |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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DE102016008020.5A DE102016008020B4 (en) | 2016-07-04 | 2016-07-04 | Device and method for placing insulating materials in perforated bricks |
Publications (2)
Publication Number | Publication Date |
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EP3266574A1 EP3266574A1 (en) | 2018-01-10 |
EP3266574B1 true EP3266574B1 (en) | 2021-02-24 |
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EP17000974.0A Active EP3266574B1 (en) | 2016-07-04 | 2017-06-09 | Device and method for inserting insulating material into perforated brick |
Country Status (5)
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EP (1) | EP3266574B1 (en) |
DE (1) | DE102016008020B4 (en) |
ES (1) | ES2869290T3 (en) |
PL (1) | PL3266574T3 (en) |
RU (1) | RU2707309C2 (en) |
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CN111331718B (en) * | 2020-04-24 | 2021-09-28 | 陶正云 | Ceramic cup and processing system and processing method thereof |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
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GB461314A (en) * | 1935-08-06 | 1937-02-08 | Henry Warburton | Improvements in, and relating to, bricks |
SE8004635L (en) * | 1980-06-23 | 1981-12-24 | Ferila Lettblock Ab | MACHINE FOR INSULATING HALBOCK |
US5755216A (en) * | 1995-06-06 | 1998-05-26 | The University Of Dayton | Building products incorporating phase change materials and method of making same |
DE202007009591U1 (en) * | 2007-07-09 | 2007-09-20 | Grenzebach Maschinenbau Gmbh | Device for filling structures with different cavities |
EP2180110A1 (en) * | 2008-10-21 | 2010-04-28 | Rockwool International A/S | Thermally insulated building brick |
DE102010045927B4 (en) * | 2010-09-21 | 2012-12-20 | Keller Hcw Gmbh | Device for introducing insulating materials into perforated bricks |
-
2016
- 2016-07-04 DE DE102016008020.5A patent/DE102016008020B4/en not_active Expired - Fee Related
-
2017
- 2017-06-09 ES ES17000974T patent/ES2869290T3/en active Active
- 2017-06-09 PL PL17000974T patent/PL3266574T3/en unknown
- 2017-06-09 EP EP17000974.0A patent/EP3266574B1/en active Active
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RU2707309C2 (en) | 2019-11-26 |
EP3266574A1 (en) | 2018-01-10 |
RU2017123352A (en) | 2019-01-09 |
RU2017123352A3 (en) | 2019-01-09 |
DE102016008020A1 (en) | 2018-01-04 |
DE102016008020B4 (en) | 2021-01-28 |
PL3266574T3 (en) | 2021-09-27 |
ES2869290T3 (en) | 2021-10-25 |
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