EP2431145A2 - Device for feeding insulating materials into hollow bricks - Google Patents

Device for feeding insulating materials into hollow bricks Download PDF

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Publication number
EP2431145A2
EP2431145A2 EP11007505A EP11007505A EP2431145A2 EP 2431145 A2 EP2431145 A2 EP 2431145A2 EP 11007505 A EP11007505 A EP 11007505A EP 11007505 A EP11007505 A EP 11007505A EP 2431145 A2 EP2431145 A2 EP 2431145A2
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EP
European Patent Office
Prior art keywords
holes
support
threaders
insulating materials
perforated
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP11007505A
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German (de)
French (fr)
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EP2431145B1 (en
EP2431145A3 (en
Inventor
Udo Barkowsky
Michael Mansfeld
Berthold Joostberens
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Keller HCW GmbH
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Keller HCW GmbH
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Priority to PL11007505T priority Critical patent/PL2431145T3/en
Publication of EP2431145A2 publication Critical patent/EP2431145A2/en
Publication of EP2431145A3 publication Critical patent/EP2431145A3/en
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Publication of EP2431145B1 publication Critical patent/EP2431145B1/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/042—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with insulating material
    • B28B11/043—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with insulating material filling cavities or chambers of hollow blocks

Definitions

  • the invention relates to a device for introducing insulating materials into perforated holes of perforated bricks (bricks), in particular for introducing strip-shaped insulating materials such as rockwool into holes of e.g. made of mineral materials such as perlite, clay clay and the like manufactured perforated bricks, with a supportable on a frame brick receptacle and arranged above the brick receiving, up and down feed device for the insulating materials, the feed elements such as plunger or the like. Has for the insulating materials.
  • Hollow bricks often called hollow bricks, are bricks, which are provided with holes for weight reduction and better thermal insulation and holed through.
  • hollow bricks and long bricks with the hollow holes in the corresponding holes are perpendicular to the support surface, the slotted tile, however, horizontally to the support surface.
  • perforated bricks have a lower density compared to solid bricks, since the mass is controlled by the proportion of holes and the porosity or the choice of raw materials.
  • the brick shards can be made by burnout of polystyrene beads, Sawdust, paper fiber and the like made easier and thereby also be set thermally insulating.
  • the addition of eg foam polystyrene beads ensures that they burn during the firing process and leave air pores.
  • the holes can be stuffed with insulating materials such as rock wool.
  • insulating materials such as rock wool.
  • a device of the aforementioned type is known in which a robot (feeder), for example, vertically arranged stone wool strips are supplied, which are then lowered by piercing pistons after a corresponding lowering movement of the feeder on the arranged on the brick receiving hole tiles.
  • the feeder may be associated with a threading device, which has the hole pattern of Lochziegels corresponding hole recesses and spring plates as Einfädler in number and arrangement, which can be penetrated for a Einbring- and Stopfvorgang of the piercing flask along with the IsoliermaterialstMail and introduced into the holes of the perforated brick ,
  • a threading device which has the hole pattern of Lochziegels corresponding hole recesses and spring plates as Einfädler in number and arrangement, which can be penetrated for a Einbring- and Stopfvorgang of the piercing flask along with the IsoliermaterialstMail and introduced into the holes of the perforated brick .
  • the porosity of the hole also have the outer walls of the holes of the perforated brick, so that it comes to congestion during insertion of the insulating material with the result that the introduction of the insulating materials in the holes of the perforated brick in the of Manufacturing process required number of cycles is not enforce.
  • the device of the type mentioned is characterized by the fact that the threaders in the number and the arrangement of the hole pattern of perforated bricks adapted support receptacles of a provided below the feeder, move up and down movable support portal.
  • a device for introducing the insulating materials is created, which is similar to many design details of the device according to the prior art, but certainly prevents the crucial provision of the support portal with the support receptacles that Einfädler in the form of, for example, spring plates in the insertion of the threader in the Holes of the hole brick outwardly buckle, but safely in the holes are to be introduced. Further introduction of the Einfädler together with the insulating materials by the feed is possible without hindrance, the threaders can invest in the outer wall of the holes of the perforated tile, so that the local porosity can no longer hinder the further introduction of insulating materials such as rock wool. Once the insulating material has been inserted, the threaders can be safely removed from the holes of the perforated brick again.
  • the support portal together with the support receptacles, to be moved downwards and upwards relative to the feed device.
  • the opening dimension of the threader can be widened again, eg, downwards, with respect to the inner dimension of the holes of the perforated brick, so that this contacts the inner wall of the perforation during a further lowering movement of both the support portal and the feeder Holes in the perforated brick.
  • the support gantry with such movable adjustment members which allow it to be moved towards and away from the threaders thereby to increase and decrease the geometry of the threader by measuring a controlled stuffing process is possible.
  • Fig. 1 to 7 is the embodiment of the device for introducing insulating materials in the hole pattern representing holes of perforated bricks in each matching side view, but shown in different operating positions, with the exception of Fig. 7 in which the machine after a process of introducing insulating materials back in Fig. 1 has taken the basic position shown.
  • the generally numbered with 1 device for introducing insulating materials in a hole pattern performing holes 2 of perforated bricks 3 has a supported on a frame 4 brick receptacle 5.
  • the frame 4 different frame guides, motor drives, etc. are assigned, which for the interest here function of the device are of only secondary importance, so that the further explanation and presentation of these device parts is dispensed with.
  • a supporting portal 6 the threading device 7 is shown, which has different threading elements 8.
  • the threading device 7 has various holes 9.
  • the threading elements 8 are to consist of spring plates, for example, in a substantially rectangular configuration with four separate side parts, which may be designed to move toward and away from each other.
  • the support portal 6 in turn has support receptacles 10, which are already penetrated by the Einfädelelementen 8 in the basic position.
  • the support gantry 6, like the threading device, is guided up and down movably by corresponding motor drives on the frame, wherein the support gantry 6 can also be moved relative to the threading device 7.
  • the dimension of the support receptacle 10 is given as 33.1 mm.
  • the above the support seat located hole 9 of the threading device 7 is formed larger, so that when a movement of the support portal 6 by a dimension A, the smaller dimension of the support receptacle 10 ensures that the spring plates of the threader 8 in the in Fig. 1
  • the support receptacle 10 has a dimension which corresponds to the geometry of the holes 2 of the hole pattern of the perforated brick is, as already the Basic position after Fig. 1 can be seen, this funnel-shaped end 11 of the threader 8 without difficulty in the corresponding hole 2 of the perforated brick 3 to introduce.
  • Fig. 2 the threaders are lowered by 80 mm and introduced with their ends 11 straight into the holes 2 of the perforated tile 3.
  • the support receptacles 10 surround the respective Soauswandungen the threader 8. In this position, the device is ready that the insulating materials can be introduced.
  • FIG. 3 the feeding device 12 is brought into position with its feeding elements 13 and the barb grippers 14, which can move the insulating material, not shown, downwards in the direction of the holes 2.
  • the support receptacles 10 of the support portal 6 still surround the Einfädler 8, but are moved with the threaders 8 in the direction of the perforated brick 3 with down so that they locally surround the outer circumferential surface of the Einfädlers 8 and locally stiffen them so that he at one Buckling is prevented to the outside.
  • This is still in the in Fig. 4 illustrated position of the case where the threaders 8 are substantially completely retracted into the holes 2 of the perforated brick 3 and the grippers now bring the insulating materials, such as stone wool and stuff the holes 2 with rock wool.
  • the threaders 8 are raised again via the threading device 7.
  • the support portal 6 is moved with the support receptacles 10 upwards, so that it again stiffen the threader 8 locally.
  • the spiked grippers 14 remain in position and serve as a stop for the insulating materials, so that they are not brought out of their brought into the holes 2 position by the upward movement of the threader 8.

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Insulating Bodies (AREA)

Abstract

The device (1) has a feed element (13) and another feed element for insulating materials and adapted to hole patterns of holes (2) of hollow bricks (3). The feed elements are guided into holes of the bricks and removed from the holes. Needle threaders (8) are attached to the feed elements and formed as sealing strips. The threaders are lowered at a needle threader device (7). The needle threaders are clamped in an arrangement of support retainers (10) of a support portal (6) that is moved up and down and provided below a supply device (12) and the threader device. The hollow bricks are made of mineral materials such as pearlite or clay.

Description

Die Erfindung bezieht sich auf eine Vorrichtung zum Einbringen von Isoliermaterialien in ein Lochmuster darstellende Löcher von Lochziegeln (Mauerziegeln), insbesondere zum Einbringen von streifenförmigen Isoliermaterialien wie Steinwolle in Löcher von z.B. aus mineralischen Materialien wie Perlite, tonhaltigem Lehm und dergleichen gefertigten Lochziegeln, mit einer an einem Gestell abstützbaren Ziegelaufnahme und einer oberhalb der Ziegelaufnahme angeordneten, auf- und absenkbaren Zuführeinrichtung für die Isoliermaterialien, die Zuführelemente wie beispielsweise Stechkolben oder dgl. für die Isoliermaterialien aufweist.The invention relates to a device for introducing insulating materials into perforated holes of perforated bricks (bricks), in particular for introducing strip-shaped insulating materials such as rockwool into holes of e.g. made of mineral materials such as perlite, clay clay and the like manufactured perforated bricks, with a supportable on a frame brick receptacle and arranged above the brick receiving, up and down feed device for the insulating materials, the feed elements such as plunger or the like. Has for the insulating materials.

Lochziegel, vielfach auch Hohlziegel genannt, sind Mauerziegel, die zur Gewichtsminderung und zur besseren Wärmedämmfähigkeit mit Löchern versehen und insgesamt durchlocht sind. Hierbei wird zwischen Hohllochziegeln und Langlochziegeln unterschieden, wobei bei den Hohllochziegeln die entsprechenden Löcher senkrecht zur Auflagefläche verlaufen, beim Langlochziegel hingegen waagerecht zur Auflagefläche. Solche Lochziegel weisen gegenüber Vollziegeln eine geringere Rohdichte auf, da die Masse durch den Lochanteil und die Porosierung bzw. die Rohstoffauswahl gesteuert wird. Die Ziegelscherben können durch Ausbrennstoffe von Polystyrolkügelchen, Sägemehl, Papierfaser und dergleichen leichter gemacht und dadurch auch wärmedämmender eingestellt werden. Durch die Beimischung von z.B. Schaumpolystyrolkügelchen wird erreicht, dass diese beim Brennvorgang verbrennen und Luftporen hinterlassen.Hollow bricks, often called hollow bricks, are bricks, which are provided with holes for weight reduction and better thermal insulation and holed through. Here, a distinction is made between hollow bricks and long bricks, with the hollow holes in the corresponding holes are perpendicular to the support surface, the slotted tile, however, horizontally to the support surface. Such perforated bricks have a lower density compared to solid bricks, since the mass is controlled by the proportion of holes and the porosity or the choice of raw materials. The brick shards can be made by burnout of polystyrene beads, Sawdust, paper fiber and the like made easier and thereby also be set thermally insulating. The addition of eg foam polystyrene beads ensures that they burn during the firing process and leave air pores.

Zur noch besseren Wärmedämmfähigkeit können die Löcher mit Isoliermaterialien wie Steinwolle ausgestopft werden. Dazu wird angestrebt, dieses Isoliermaterial durch Stopfen in eine automatisierte Fertigung einzubringen. Dazu ist eine Vorrichtung der eingangs genannten Art bekannt, bei der über einen Roboter (Zuführeinrichtung) z.B. stehend angeordnete Steinwollestreifen zugeführt werden, wobei diese dann über Stechkolben nach einer entsprechenden Absenkbewegung der Zuführeinrichtung auf den auf der Ziegelaufnahme angeordneten Lochziegel herabgesenkt werden. Zudem kann der Zuführeinrichtung eine Einfädelvorrichtung zugeordnet sein, die in Anzahl und Anordnung dem Lochmuster des Lochziegels entsprechende Lochausnehmungen und Federbleche als Einfädler hat, die für einen Einbring- und Stopfvorgang von den Stechkolben mitsamt den Isoliermaterialstreifen durchdrungen werden können und in die Löcher des Lochziegels eingebracht werden. Dabei erweist es sich allerdings als außerordentlich erschwerend, dass die Porigkeit des Lochsteins auch die Außenwände der Löcher des Lochziegels aufweisen, so dass es zu Stauungen beim Einbringen des Isoliermaterials kommt mit dem Ergebnis, dass das Einbringen der Isoliermaterialien in die Löcher des Lochziegels in der vom Fertigungsvorgang geforderten Taktzahl nicht zu vollziehen ist. Vielfach sind die Löcher des Lochziegels nicht in einem zufriedenstellenden Maße mit den Isoliermaterialien zu versehen.For even better thermal insulation, the holes can be stuffed with insulating materials such as rock wool. For this purpose, it is desirable to introduce this insulating material by plugging in an automated manufacturing. For this purpose, a device of the aforementioned type is known in which a robot (feeder), for example, vertically arranged stone wool strips are supplied, which are then lowered by piercing pistons after a corresponding lowering movement of the feeder on the arranged on the brick receiving hole tiles. In addition, the feeder may be associated with a threading device, which has the hole pattern of Lochziegels corresponding hole recesses and spring plates as Einfädler in number and arrangement, which can be penetrated for a Einbring- and Stopfvorgang of the piercing flask along with the Isoliermaterialstreifen and introduced into the holes of the perforated brick , However, it proves to be extremely aggravating that the porosity of the hole also have the outer walls of the holes of the perforated brick, so that it comes to congestion during insertion of the insulating material with the result that the introduction of the insulating materials in the holes of the perforated brick in the of Manufacturing process required number of cycles is not enforce. In many cases, the holes of the perforated brick are not to be provided to a satisfactory extent with the insulating materials.

Auch die an der Einfädelvorrichtung angebrachten Federbleche, die in den Lochziegel eingebracht werden, führen nicht zu befriedigenden Ergebnissen, weil die dem Lochziegel zugewandten Enden der Federbleche vielfach beim Absenkvorgang auf den Lochziegel gelangen und auf dessen Auflageflächen zur Anlage kommen mit dem Ergebnis eines nach außen hin gerichteten Ausknickens. Im Fertigungsprozess führte dies dazu, dass durch Ausknicken unbrauchbar gewordene Federbleche auszutauschen sind mit den damit einhergehenden Stillstandzeiten der Vorrichtung und den mit dem Austausch verbundenen Kosten.Also, attached to the threading Federbleche that are introduced into the perforated brick, do not lead to satisfactory results, because the perforated brick facing ends of the spring sheets often reach the lowering on the perforated brick and on the bearing surfaces come to rest with the result of an outward directed kinking. In the manufacturing process, this led to the fact that spring plates which have become unusable due to buckling have to be replaced with the associated downtime of the device and the costs associated with the replacement.

Es ist Aufgabe der vorliegenden Erfindung, eine Vorrichtung der eingangs genannten Art zu schaffen, mit der Isoliermaterialien sicher in Löcher eines Lochziegels einzubringen sind.It is an object of the present invention to provide a device of the type mentioned above, are to be introduced with the insulating materials safely in holes of a perforated brick.

Zur Lösung dieser Aufgabe zeichnet sich die Vorrichtung der eingangs genannten Art dadurch aus, dass die Einfädler in der Anzahl und der Anordnung dem Lochmuster der Lochziegel angepasste Stützaufnahmen eines unterhalb der Zuführungseinrichtung vorgesehenen, auf- und abbewegbare Stützportals durchgreifen.To solve this problem, the device of the type mentioned is characterized by the fact that the threaders in the number and the arrangement of the hole pattern of perforated bricks adapted support receptacles of a provided below the feeder, move up and down movable support portal.

Damit ist eine Vorrichtung zum Einbringen der Isoliermaterialien geschaffen, die von vielen Konstruktionsdetails der Vorrichtung nach dem Stand der Technik gleicht, die allerdings durch das entscheidende Vorsehen des Stützportals mit den Stützaufnahmen sicher verhindert, dass Einfädler in Gestalt von z.B. Federblechen beim Einführen der Einfädler in die Löcher des Lochziegels nach außen hin ausknicken, sondern sicher in die Löcher einzubringen sind. Ein weiteres Einbringen der Einfädler mitsamt den Isoliermaterialien durch die Zuführelemente ist ungehindert möglich, wobei die Einfädler sich an die Außenwandung der Löcher des Lochziegels anlegen können, so dass die dortige Porigkeit das weitere Einbringen der Isoliermaterialien wie Steinwolle nicht mehr weiter behindern kann. Ist das Isoliermaterial eingebracht, können die Einfädler wieder sicher aus den Löchern des Lochziegels herausgebracht werden.Thus, a device for introducing the insulating materials is created, which is similar to many design details of the device according to the prior art, but certainly prevents the crucial provision of the support portal with the support receptacles that Einfädler in the form of, for example, spring plates in the insertion of the threader in the Holes of the hole brick outwardly buckle, but safely in the holes are to be introduced. Further introduction of the Einfädler together with the insulating materials by the feed is possible without hindrance, the threaders can invest in the outer wall of the holes of the perforated tile, so that the local porosity can no longer hinder the further introduction of insulating materials such as rock wool. Once the insulating material has been inserted, the threaders can be safely removed from the holes of the perforated brick again.

Um den Einfädelvorgang noch weiter zu optimieren, ist darüber hinaus in einer vorteilhaften Ausgestaltung der Erfindung vorgesehen, dass das Stützportal mitsamt den Stützaufnahmen relativ zu der Zuführeinrichtung nach unten und nach oben zu bewegen ist. Durch eine geschickte Abstimmung der Aufnahmen bzw. Lochgeometrien im Hinblick auf die Geometrie der Löcher des Lochziegels ist darüber hinaus sicherzustellen, dass bei einer Absenkbewegung des Stützportals relativ zur Einfädelvorrichtung die Einfädler in z.B. Gestalt von vier Federblechteilen eine trichterförmige Gestalt einnehmen mit einem Trichterende, das ein kleineres lichtes Maß aufweist als die Löcher des Lochziegels. Sind die Einfädler in die Löcher eingeführt, kann durch eine Bewegung z.B. nach unten das Öffnungsmaß der Einfädler gegenüber dem Innenmaß der Löcher des Lochziegels wieder erweitert werden, so dass sich dieses im Verlaufe einer weiteren Absenkbewegung sowohl des Stützportals als auch der Zuführeinrichtung an die Innenwandung der Löcher des Lochziegels anlegt.In order to further optimize the threading process, in an advantageous embodiment of the invention, moreover, provision is made for the support portal, together with the support receptacles, to be moved downwards and upwards relative to the feed device. By a skilled vote of the recordings or hole geometries with respect to the geometry of the holes of the perforated brick is moreover ensure that at a lowering of the support portal relative to the threading Einfädler in eg shape of four Federblechteilen occupy a funnel-shaped shape with a funnel end, the one smaller clear dimension than the holes of the perforated brick. If the threaders are inserted into the holes, the opening dimension of the threader can be widened again, eg, downwards, with respect to the inner dimension of the holes of the perforated brick, so that this contacts the inner wall of the perforation during a further lowering movement of both the support portal and the feeder Holes in the perforated brick.

Alternativ oder zusätzlich ist es möglich, das Stützportal mit solchen beweglichen Justierteilen zu versehen, die es ermöglichen, auf die Einfädler zu- und von diesen weg bewegt zu werden, um dadurch die Geometrie bzw. den Einfädler durch Messen zu vergrößern und zu verkleinern, wodurch ein gesteuerter Stopfvorgang ermöglicht ist.Alternatively or additionally, it is possible to provide the support gantry with such movable adjustment members which allow it to be moved towards and away from the threaders thereby to increase and decrease the geometry of the threader by measuring a controlled stuffing process is possible.

Hinsichtlich weiterer vorteilhafter Ausgestaltungen der Erfindung wird auf weitere Unteransprüche, die nachfolgende Beschreibung und die Zeichnung verwiesen. In der Zeichnung zeigen jeweils in einer schematischen Seitenansicht:

Fig. 1
ein Ausführungsbeispiel nach der Erfindung in der Grundstellung;
Fig. 2
das Ausführungsbeispiel nach Fig. 1, bei der die Einfädler über die Zuführeinrichtung um ein gewisses Maß abgesenkt sind;
Fig. 3
ein relatives Absenken des Stützportals gegenüber der Zuführeinrichtung mit Zuführung der Isoliermaterialstreifen mittels Stachelgreifer;
Fig. 4
ein weiteres Absenken der Zuführeinrichtung mit einer Relativbewegung des Stützportals und Einführen der Isoliermaterialien mittels der Stachelgreifer;
Fig. 5
Anheben des Stützportals und der Zuführeinrichtung, wobei die Stachelgreifer als Anschlag für die Wolle in Position bleiben;
Fig. 6
Anheben der Stachelgreifer und Ausbringen aus den Einfädlern und der Zuführeinrichtung;
Fig. 7
Einnehmen der Grundstellung.
With regard to further advantageous embodiments of the invention, reference is made to further dependent claims, the following description and the drawings. In the drawing, in each case in a schematic side view:
Fig. 1
an embodiment of the invention in the basic position;
Fig. 2
the embodiment according to Fig. 1 in which the threaders are lowered by the feeder to a certain extent;
Fig. 3
a relative lowering of the support portal relative to the feed device with supply of Isoliermaterialstreifen means barb gripper;
Fig. 4
further lowering the feeder with relative movement of the support portal and inserting the insulating materials by means of the stinger grippers;
Fig. 5
Lifting the support portal and the feeder, the barb grippers staying in position as a stop for the wool;
Fig. 6
Lifting the stinger grippers and deploying from the threaders and the feeder;
Fig. 7
Taking the basic position.

In der Zeichnung sind grundsätzlich gleichwirkende Teile mit übereinstimmenden Bezugsziffern versehen.In the drawing, basically equivalent parts are provided with matching reference numerals.

In den Fig. 1 bis 7 ist das Ausführungsbeispiel der Vorrichtung zum Einbringen von Isoliermaterialien in die ein Lochmuster darstellenden Löcher von Lochziegeln in jeweils übereinstimmender Seitenansicht, aber in jeweils verschiedenen Betriebsstellungen dargestellt, mit Ausnahme von Fig. 7, in der die Maschine nach einem Einbringvorgang von Isoliermaterialien wieder die in Fig. 1 dargestellte Grundstellung eingenommen hat. Die allgemein mit 1 bezifferte Vorrichtung zum Einbringen von Isoliermaterialien in ein Lochmuster darstellende Löcher 2 von Lochziegeln 3 hat eine an einem Gestell 4 abgestützte Ziegelaufnahme 5. Dem Gestell 4 sind verschiedene Gestellführungen, motorische Antriebe usw. zugeordnet, die für die hier interessierende Funktion der Vorrichtung von nur zweitrangiger Bedeutung sind, so dass auf die nähere Erläuterung und Darstellung dieser Vorrichtungsteile abgesehen wird.In the Fig. 1 to 7 is the embodiment of the device for introducing insulating materials in the hole pattern representing holes of perforated bricks in each matching side view, but shown in different operating positions, with the exception of Fig. 7 in which the machine after a process of introducing insulating materials back in Fig. 1 has taken the basic position shown. The generally numbered with 1 device for introducing insulating materials in a hole pattern performing holes 2 of perforated bricks 3 has a supported on a frame 4 brick receptacle 5. The frame 4 different frame guides, motor drives, etc. are assigned, which for the interest here function of the device are of only secondary importance, so that the further explanation and presentation of these device parts is dispensed with.

In der in Fig. 1 gezeigten Grundstellung ist die Zuführeinrichtung mit den Zuführelementen noch nicht gezeigt. Oberhalb eines Stützportals 6 ist die Einfädelvorrichtung 7 dargestellt, die verschiedene Einfädelelemente 8 aufweist. Die Einfädelvorrichtung 7 hat verschiedene Löcher 9. Die Einfädelelemente 8 sollen aus Federblechen bestehen, z.B. in einer im Wesentlichen rechteckigen Ausbildung mit vier separaten Seitenteilen, die aufeinander zu und voneinander weg bewegbar ausgebildet sein können. Das Stützportal 6 seinerseits hat Stützaufnahmen 10, die schon in der Grundstellung von den Einfädelelementen 8 durchgriffen werden. Das Stützportal 6 ist genauso wie die Einfädelvorrichtung auf- und abbeweglich durch entsprechende motorische Antriebe an dem Gestell geführt, wobei das Stützportal 6 auch relativ zu der Einfädelvorrichtung 7 bewegt werden kann. In der Darstellung nach Fig. 1 ist das Maß der Stützaufnahme 10 mit 33,1 mm angegeben. Das oberhalb der Stützaufnahme gelegene Loch 9 der Einfädelvorrichtung 7 ist größer ausgebildet, so dass bei einer Verfahrbewegung des Stützportals 6 um ein Maß A das geringere Maß der Stützaufnahme 10 dafür sorgt, dass sich die Federbleche der Einfädler 8 in die in Fig. 1 gezeigte Trichterform bewegen mit einem Trichterende 11, das ein geringeres Maß aufweist als das Maß der Stützaufnahme 10 bzw. des Loches 9. Da die Stützaufnahme 10 ein Maß hat, was der Geometrie der Löcher 2 des Lochmusters des Lochziegels entspricht, ist, wie schon der Grundstellung nach Fig. 1 zu entnehmen ist, ist dieses trichterförmige Ende 11 des Einfädlers 8 ohne Schwierigkeiten in das entsprechende Loch 2 des Lochziegels 3 einzuführen.In the in Fig. 1 shown basic position, the feeder with the feed is not shown. Above a supporting portal 6, the threading device 7 is shown, which has different threading elements 8. The threading device 7 has various holes 9. The threading elements 8 are to consist of spring plates, for example, in a substantially rectangular configuration with four separate side parts, which may be designed to move toward and away from each other. The support portal 6 in turn has support receptacles 10, which are already penetrated by the Einfädelelementen 8 in the basic position. The support gantry 6, like the threading device, is guided up and down movably by corresponding motor drives on the frame, wherein the support gantry 6 can also be moved relative to the threading device 7. In the illustration after Fig. 1 the dimension of the support receptacle 10 is given as 33.1 mm. The above the support seat located hole 9 of the threading device 7 is formed larger, so that when a movement of the support portal 6 by a dimension A, the smaller dimension of the support receptacle 10 ensures that the spring plates of the threader 8 in the in Fig. 1 As the support receptacle 10 has a dimension which corresponds to the geometry of the holes 2 of the hole pattern of the perforated brick is, as already the Basic position after Fig. 1 can be seen, this funnel-shaped end 11 of the threader 8 without difficulty in the corresponding hole 2 of the perforated brick 3 to introduce.

In Fig. 2 sind die Einfädler um 80 mm abgesenkt und mit ihren Enden 11 gerade in die Löcher 2 des Lochziegels 3 eingebracht. Die Stützaufnahmen 10 umgreifen die jeweiligen Seitenauswandungen der Einfädler 8. In dieser Position ist die Vorrichtung bereit, dass die Isoliermaterialien eingebracht werden können.In Fig. 2 the threaders are lowered by 80 mm and introduced with their ends 11 straight into the holes 2 of the perforated tile 3. The support receptacles 10 surround the respective Seitenauswandungen the threader 8. In this position, the device is ready that the insulating materials can be introduced.

Dazu ist in Fig. 3 die Zuführeinrichtung 12 in Position gebracht mit ihren Zuführelementen 13 und den Stachelgreifern 14, die das nicht näher dargestellte Isoliermaterial nach unten in Richtung der Löcher 2 bewegen können. Die Stützaufnahmen 10 des Stützportals 6 umgreifen immer noch die Einfädler 8, sind jedoch mit den Einfädlern 8 in Richtung auf den Lochziegel 3 mit nach unten bewegt, so dass sie örtlich die Außenmantelfläche des Einfädlers 8 umgreifen und diese örtlich aussteifen, so dass er an einem Ausknicken nach außen gehindert ist. Dies ist auch noch in der in Fig. 4 dargestellten Stellung der Fall, wo die Einfädler 8 im Wesentlichen ganz in die Löcher 2 des Lochziegels 3 eingefahren sind und die Greifer nun die Isoliermaterialien, beispielsweise die Steinwolle einbringen und die Löcher 2 mit Steinwolle ausstopfen.This is in Fig. 3 the feeding device 12 is brought into position with its feeding elements 13 and the barb grippers 14, which can move the insulating material, not shown, downwards in the direction of the holes 2. The support receptacles 10 of the support portal 6 still surround the Einfädler 8, but are moved with the threaders 8 in the direction of the perforated brick 3 with down so that they locally surround the outer circumferential surface of the Einfädlers 8 and locally stiffen them so that he at one Buckling is prevented to the outside. This is still in the in Fig. 4 illustrated position of the case where the threaders 8 are substantially completely retracted into the holes 2 of the perforated brick 3 and the grippers now bring the insulating materials, such as stone wool and stuff the holes 2 with rock wool.

In der Fig. 5 sind die Einfädler 8 über die Einfädelvorrichtung 7 wieder hochgefahren. Parallel ist auch das Stützportal 6 mit den Stützaufnahmen 10 nach oben bewegt, so dass es wiederum örtlich die Einfädler 8 aussteift. Die Stachelgreifer 14 sind in Position verblieben und dienen als Anschlag für die Isoliermaterialien, damit diese durch die Heraufbewegung der Einfädler 8 nicht aus ihrer in die Löcher 2 eingebrachten Position herausgebracht werden.In the Fig. 5 the threaders 8 are raised again via the threading device 7. In parallel, the support portal 6 is moved with the support receptacles 10 upwards, so that it again stiffen the threader 8 locally. The spiked grippers 14 remain in position and serve as a stop for the insulating materials, so that they are not brought out of their brought into the holes 2 position by the upward movement of the threader 8.

In der Darstellung nach Fig. 6 sind auch die Stachelgreifer 14 wieder aus den Löchern 2 und den Einfädlern 8 herausbewegt und die Zuführeinrichtung 12 ist aus der Vorrichtung wegbewegt. Danach nehmen die Teile die in Fig. 7 dargestellte Grundstellung wieder ein, wie sie bereits im Zusammenhang mit Fig. 1 erläutert wurde.In the illustration after Fig. 6 are also the spiked gripper 14 again moved out of the holes 2 and the threaders 8 and the feeder 12 is moved away from the device. Then take the parts in Fig. 7 illustrated basic position again, as already related to Fig. 1 was explained.

Claims (8)

Vorrichtung (1) zum Einbringen von Isoliermaterialien in ein Lochmuster darstellende Löcher (2) von Lochziegeln (3) (Mauerziegeln), insbesondere zum Zuführen von streifenförmigen Isoliermaterialien wie Steinwolle in Löcher (2) von z.B. aus mineralischen Materialien wie Perlite, Ton und dergleichen gefertigten Lochziegeln (3), mit einer an einem Gestell (4) abstützbaren Ziegelaufnahme (5) sowie mit an einer auf- und absenkbaren Zuführeinrichtung (12) für die Isoliermaterialien vorgesehenen, in Anzahl und Anordnung dem Lochmuster der Löcher (2) der Lochziegel (3) angepassten Zuführelemente (13, 14) für die Isoliermaterialien, wobei die Zuführelemente (13, 14) in die Löcher (2) der Lochziegel (3) einführbar und aus diesen herausnehmbar sind und den Zuführelementen (13, 14) insbesondere als Federbleche ausgebildete Einfädler (8) zugeordnet sind, die an einer Einfädlervorrichtung (7) auf- und absenkbar gehaltert sind, dadurch gekennzeichnet, dass die Einfädler (8) in Anzahl und Anordnung dem Lochmuster der Lochziegel (3) angepasste Stützaufnahmen (10) eines unterhalb der Zuführungseinrichtung (12) und der Einfädlervorrichtung (7) vorgesehenen, auf- und abbewegbaren Stützportals (6) durchgreifen.Apparatus (1) for introducing insulating materials into perforated holes (2) of perforated bricks (3) (bricks), in particular for supplying strip-shaped insulating materials such as rockwool in holes (2) made, for example, of mineral materials such as perlite, clay and the like Hollow bricks (3), with a support on a frame (4) brick receptacle (5) and provided with an up and downable feeding device (12) for the insulating materials, in number and arrangement the hole pattern of the holes (2) of the perforated brick (3 ) adapted feeding elements (13, 14) for the insulating materials, wherein the feed elements (13, 14) in the holes (2) of the perforated bricks (3) insertable and removable therefrom and the feed elements (13, 14) in particular formed as a spring plates threader (8) are assigned, which are held up and lowered on a threader device (7), characterized in that the threaders (8) in number u nd arrangement of the hole pattern of the perforated brick (3) adapted support receptacles (10) of a below the feed device (12) and the Einfädlervorrichtung (7) provided, reach up and down movable support portal (6). Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass das Stützportal relativ zur Zuführungseinrichtung (12) und relativ zu Einfädlervorrichtung (7) auf- und abbewegbar ist.Apparatus according to claim 1, characterized in that the support portal relative to the feed device (12) and relative to Einfädlervorrichtung (7) is movable up and down. Vorrichtung nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass das Stützportal (6) oberhalb der Ziegelaufnahme (5) und unterhalb der.Zuführeinrichtung (12) und der Einfädlervorrichtung (7) auf- und abbeweglich an dem Gestell abstützbar ist.Apparatus according to claim 1 or 2, characterized in that the support portal (6) above the brick holder (5) and below der.Zuführeinrichtung (12) and the Einfädlervorrichtung (7) up and down on the frame is supportable. Vorrichtung nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass die Einfädler (8) an der Einfädlervorrichtung (7) derart angeordnet sind, dass die Geometrie von Löchern (9) der Einfädlervorrichtung (7) größer ausgebildet sind als die Löcher (2) des Lochmusters der Lochsteine (3).Device according to one of claims 1 to 3, characterized in that the threaders (8) on the Einfädlervorrichtung (7) are arranged such that the geometry of holes (9) of the Einfädlervorrichtung (7) are formed larger than the holes (2) the hole pattern of the hole stones (3). Vorrichtung nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass die Stützaufnahmen (10) des auf- und absenkbaren Stützportals (6) in Anzahl, Anordnung und Geometrie den Löchern (2) des Lochmusters des Lochziegels (3) entsprechen.Device according to one of claims 1 to 4, characterized in that the support receptacles (10) of the up and down support portal (6) in number, arrangement and geometry correspond to the holes (2) of the hole pattern of the perforated brick (3). Vorrichtung nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass durch eine Relativbewegung des Stützportals (6) zu der Einfädlervorrichtung (7) die Einfädler (8) in eine trichterförmige Form bringbar sind und durch eine Relativbewegung auf die Einfädlervorrichtung (7) ein trichterförmiger Einfädler (8) aufweitbar ist.Device according to one of claims 1 to 5, characterized in that by a relative movement of the support portal (6) to the threading device (7) the threaders (8) can be brought into a funnel-shaped shape and by a relative movement on the threading device (7) a funnel-shaped Threader (8) is expandable. Vorrichtung nach Anspruch 6, dadurch gekennzeichnet, dass die Einfädler (8) mehrere Seitenwandbereiche haben, die aufeinander zu und voneinander weg bewegbar sind.Apparatus according to claim 6, characterized in that the threaders (8) have a plurality of side wall portions which are movable toward and away from each other. Vorrichtung nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, dass das Stützportal (6) zu den Einfädlern (8) relativ bewegliche Justierteile haben, mit denen die Geometrie der Stützaufnahmen (10) veränderlich ist.Device according to one of claims 1 to 7, characterized in that the support portal (6) to the threaders (8) have relatively movable adjustment parts with which the geometry of the support receptacles (10) is variable.
EP11007505.8A 2010-09-21 2011-09-14 Device for feeding insulating materials into hollow bricks Active EP2431145B1 (en)

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DE102010045927A DE102010045927B4 (en) 2010-09-21 2010-09-21 Device for introducing insulating materials into perforated bricks

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DE3152132A1 (en) * 1980-06-23 1982-08-12 Faerila Laettblock Ab METHOD AND APPARATUS FOR PACKING INSULATION MATERIAL IN HOLLOW BLOCKS
ES2642589T3 (en) * 2005-07-21 2017-11-16 Rockwool International A/S Procedure and device for manufacturing a molded brick
DE102006022516A1 (en) * 2005-07-21 2007-02-01 Deutsche Rockwool Mineralwoll Gmbh + Co Ohg Method and device for producing a molded block, molded block and building comprising at least two shaped bricks
DE102006002281B4 (en) * 2006-01-18 2008-04-24 Deutsche Rockwool Mineralwoll Gmbh + Co Ohg Method for introducing an insulating material into a cavity of a brick
DE202009017904U1 (en) * 2009-03-18 2010-07-01 Hans Lingl Anlagenbau Und Verfahrenstechnik Gmbh & Co. Kg Device for filling shaped bodies with filling pieces

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DE102016008020A1 (en) * 2016-07-04 2018-01-04 Keller Hcw Gmbh Apparatus and method for transferring insulating materials into perforated bricks
EP3266574A1 (en) * 2016-07-04 2018-01-10 Keller H.C.W. GmbH Device and method for inserting insulating material into perforated brick
RU2707309C2 (en) * 2016-07-04 2019-11-26 Келлер Хцв Гмбх Device and method of introducing insulating materials into perforated bricks
DE102016008020B4 (en) * 2016-07-04 2021-01-28 Keller Hcw Gmbh Device and method for placing insulating materials in perforated bricks

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EP2431145B1 (en) 2014-10-22
DE102010045927A1 (en) 2012-03-22
PL2431145T3 (en) 2015-03-31
EP2431145A3 (en) 2014-05-14
DE102010045927B4 (en) 2012-12-20

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