EP3262745B1 - Rekuperationsfähige antriebsvorrichtung - Google Patents
Rekuperationsfähige antriebsvorrichtung Download PDFInfo
- Publication number
- EP3262745B1 EP3262745B1 EP16705488.1A EP16705488A EP3262745B1 EP 3262745 B1 EP3262745 B1 EP 3262745B1 EP 16705488 A EP16705488 A EP 16705488A EP 3262745 B1 EP3262745 B1 EP 3262745B1
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- EP
- European Patent Office
- Prior art keywords
- drive apparatus
- actuators
- swash plate
- drive
- toothing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Images
Classifications
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- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K7/00—Disposition of motor in, or adjacent to, traction wheel
- B60K7/0007—Disposition of motor in, or adjacent to, traction wheel the motor being electric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L7/00—Electrodynamic brake systems for vehicles in general
- B60L7/10—Dynamic electric regenerative braking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K17/00—Arrangement or mounting of transmissions in vehicles
- B60K17/04—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing
- B60K17/043—Transmission unit disposed in on near the vehicle wheel, or between the differential gear unit and the wheel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H23/00—Wobble-plate gearings; Oblique-crank gearings
- F16H23/02—Wobble-plate gearings; Oblique-crank gearings with adjustment of throw by changing the position of the wobble-member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H23/00—Wobble-plate gearings; Oblique-crank gearings
- F16H23/10—Wobble-plate gearings; Oblique-crank gearings with rotary wobble-plates with plane surfaces
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02N—ELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
- H02N2/00—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
- H02N2/0005—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing non-specific motion; Details common to machines covered by H02N2/02 - H02N2/16
- H02N2/005—Mechanical details, e.g. housings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02N—ELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
- H02N2/00—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
- H02N2/0005—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing non-specific motion; Details common to machines covered by H02N2/02 - H02N2/16
- H02N2/005—Mechanical details, e.g. housings
- H02N2/0055—Supports for driving or driven bodies; Means for pressing driving body against driven body
- H02N2/006—Elastic elements, e.g. springs
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02N—ELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
- H02N2/00—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
- H02N2/0005—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing non-specific motion; Details common to machines covered by H02N2/02 - H02N2/16
- H02N2/009—Thermal details, e.g. cooling means
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02N—ELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
- H02N2/00—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
- H02N2/10—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing rotary motion, e.g. rotary motors
- H02N2/105—Cycloid or wobble motors; Harmonic traction motors
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02N—ELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
- H02N2/00—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
- H02N2/10—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing rotary motion, e.g. rotary motors
- H02N2/12—Constructional details
- H02N2/123—Mechanical transmission means, e.g. for gearing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K2001/003—Arrangement or mounting of electrical propulsion units with means for cooling the electrical propulsion units
- B60K2001/006—Arrangement or mounting of electrical propulsion units with means for cooling the electrical propulsion units the electric motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K7/00—Disposition of motor in, or adjacent to, traction wheel
- B60K2007/0038—Disposition of motor in, or adjacent to, traction wheel the motor moving together with the wheel axle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K7/00—Disposition of motor in, or adjacent to, traction wheel
- B60K2007/0092—Disposition of motor in, or adjacent to, traction wheel the motor axle being coaxial to the wheel axle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2200/00—Type of vehicles
- B60L2200/28—Trailers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2200/00—Type of vehicles
- B60L2200/36—Vehicles designed to transport cargo, e.g. trucks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2220/00—Electrical machine types; Structures or applications thereof
- B60L2220/50—Structural details of electrical machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2400/00—Special features of vehicle units
- B60Y2400/20—Energy converters
- B60Y2400/209—Piezoelectric elements
Definitions
- the present invention relates to a recuperable drive device for generating a rotary movement, in particular for a vehicle, according to the preamble of claim 1.
- Recuperation-capable drive devices for vehicles are known from the prior art.
- recuperative braking is closely followed in road vehicle construction with a view to possible energy and CO 2 reductions. Even in the area of heavy commercial vehicles, there are already approaches to using recuperative braking, in particular for special vehicles with a specific application profile, such as refuse collection vehicles. In addition to the already mentioned savings in fuel consumption and the associated reduction in CO 2 , the additional drive power from the use of the stored braking energy enables the drive units to be dimensioned smaller (downsizing), which results in further savings.
- the assignment of the number of axles of the motor vehicle or the tractor unit to the axles of the trailer vehicle is very often 2: 3, especially when a trailer and / or a trailer, e.g. with a turntable axle, on which the drawbar is also located, and two unguided (rear) axles.
- the trailer vehicle not only has the larger number of axles, but also offers on these axles the far more favorable conditions for installing the units required for regenerative braking than the motor vehicle or the tractor unit on the drive or steering axle having.
- the system for recuperation of kinetic energy comprises a machine which is designed to convert at least part of a kinetic energy of the trailer during a deceleration process of the trailer.
- An energy store is designed to receive the converted energy from the machine, to store it and to release stored energy for the conversion back into kinetic energy to the machine.
- motor vehicle or the tractor unit has additional supporting axles (leading or trailing axles), these can be equipped with recuperative braking devices in the same way as the trailer axles, since the leading and trailing axles have almost the same construction as trailer axles.
- recuperation operation is also possible, for example via an energy store of the electrical drive assembly.
- axle tube diameter is to be dimensioned so large that a generator for both wheels or one generator per wheel can be installed in the cavity of the axle tube.
- the drive then takes place accordingly by means of drive shafts to the vehicle wheel.
- the transmission gear can be arranged in the wheels or in the axle body.
- the axis can be removable for the purpose of accessibility of the electrical machine or can be closed by welding during the final assembly with the electrical machine installed. However, there is then no possibility of exchanging the electrical machine.
- the arrangement as a wheel hub drive is e.g. conceivable via a transmission.
- the DE 41 10 638 A1 describes an electric hub drive for motor vehicles, wherein a wheel hub shaft, which is driven by a motor armature of an electrical machine via a planetary gear, carries a peripheral part of a disc brake on the side of the motor housing opposite the wheel flange.
- a recuperation ability or facilities or means for this is / are in the DE 41 10 638 A1 not specified.
- a drive shaft of a conventional drive such as an internal combustion engine
- a conventional drive such as an internal combustion engine
- the electrical machine can be switched on or off at any time, since the electrical machine is direct, i.e. without an additional hub drive shaft, etc. exerts a torque on the wheel to be driven.
- a recuperation ability or facilities or means for this are in the DE 199 48 224 C1 not described.
- the electrical machine - here in a conventional design as a rotating field or traveling field machine - significantly increases the unsprung masses of a motor vehicle, and thereby the, by correspondingly heavy coils for generating a rotating or traveling field in the region of the wheel dynamic driving properties and thus also negatively affects the driving safety of the motor vehicle.
- a concept of a recuperation-capable drive device that is suitable for use in such road vehicles could also look such that the axles of the trailer vehicle perform the major part of the recuperative braking work and the recovered (electrical) energy is stored in the trailer vehicle.
- the motor vehicle is equipped with an electrical machine that also performs recuperative braking work and can also deliver a corresponding drive power. It is assumed here that the total continuous braking power of the recuperative braking systems of motor vehicles and trailer vehicles makes the retarder superfluous. The elimination of the retarder and its necessary heat exchanger device can already largely compensate for the additional costs incurred for recuperative braking.
- the control of the recuperation system after the DE 10 2010 042 907 A1 is designed to control the machine in such a way that the machine converts kinetic energy to be absorbed by the energy store to a degree that correlates with the amount by which the pushing force of the trailer vehicle causes a collision brake clutch to be compressed.
- the degree of energy conversion can be proportional to the force.
- recuperation can take place to an extent that is proportional to the braking effect of an additional service brake, such as a retarder is set.
- recuperation-capable drive device in conjunction with an energy storage for vehicles practically operates a predictive energy management depending on the route to be traveled, so that there is always enough recuperative energy available for the respective route to achieve maximum energy savings for a conventional one Generate drive of the vehicle from the distance to be traveled.
- recuperation-capable drive device for vehicles gives the trailer vehicle its own drive, so that the trailer vehicle can be moved or maneuvered even without a motor vehicle or tractor unit.
- the dolly has an electrical machine comprising an energy store as the drive means.
- a recuperation ability or facilities or means are in the DE 10 2008 001 565 A1 not described.
- the object of the invention is therefore to remedy or substantially reduce the disadvantages described above.
- Another object is to provide an improved motor vehicle or tractor unit.
- Still other tasks include specifying a trailer vehicle and an improved truck trailer.
- the present invention solves this problem by the subject matter of claim 1.
- a motor vehicle or a tractor unit according to the invention is designed such that the wheels of the leading axle and / or the wheels of the trailing axle have the drive device according to the invention.
- a trailer vehicle according to the invention is equipped such that the wheels of the trailer vehicle axles of the trailer vehicle have the drive device according to the invention.
- a truck according to the invention consists of the motor vehicle according to the invention or the tractor unit according to the invention and at least one trailer vehicle according to the invention.
- the invention results in an increased total drive power of a road train, which has an advantageous effect in particular on inclines and when increased acceleration is required.
- driving with a purely electric drive by the drive device is also advantageously possible, e.g. to be able to drive in environmental zones in city centers.
- the drive device according to the invention also has an advantageous effect through the improved traction of a truck, in which the wheels of the axles of the at least one trailer vehicle and / or the leading axle and / or the trailing axle of the motor vehicle or the tractor unit are each equipped with a drive device.
- a starting aid can be implemented, which has an advantageous effect on the availability and driving safety of such a truck, especially in winter.
- the drive device according to the invention can advantageously be used to maneuver the trailer without a towing vehicle.
- a semitrailer this is possible in particular with a support winch which has wheels at its free end. Due to the fact that the wheels of the trailer axles are equipped with the drive device, the trailer or the semitrailer is an automobile and can therefore approach loading ramps with the appropriate remote control without a tractor vehicle.
- recuperative braking can be implemented with the drive device according to the invention.
- the toothing of the swashplate is engaged by an activation function.
- the drive device provides an advantageous, wear-free permanent brake, which may eliminates the need for a retarder.
- such a function can advantageously prevent the trailer vehicle from running into the motor vehicle or the tractor unit.
- a wheel-selective drive intervention or deceleration intervention can also be implemented with the drive device according to the invention.
- the toothing of the swash plate of the drive device (s) is engaged by the release function, via which the wheel-selective drive intervention or deceleration intervention can be implemented.
- Such a function advantageously results in expanded options for driving stability control for the entire road train, e.g. for an electronic stability program (ESP) that also takes trailer vehicle operation into account.
- ESP electronic stability program
- the swash plate can be disengaged by the release function and thus a free-running function of the drive device can be realized.
- the drive device can be protected against excessive wear during longer phases without significant braking interventions or without situations in which additional drive energy is required or can advantageously be used.
- Such driving conditions arise, for example, when driving on freeways on routes without steep gradients or steep gradients.
- the actuators are supported on a bottom of an actuator housing.
- the swash plate preferably has a bevel gear-shaped geometry and is provided with teeth.
- the effective diameter of the actuators which act directly on the swash plate is advantageously chosen so that it is smaller by a factor of up to 5, preferably a factor of 2.5 to 3.5, than the pitch circle diameter of the swash plate toothing.
- the toothing of the swash plate or the toothing of the drive plate is designed such that the toothing of the drive plate has one tooth less than the toothing of the swash plate. This results in a strong reduction.
- the toothing stroke of the swash plate is advantageously selected such that the toothing stroke results in a difference in the circumferential amount between the deflected swash plate and the swash plate in the rest position, which corresponds to a tooth pitch.
- the at least three actuators each have a housing. This enables simple construction and simultaneous protection of the actuators.
- the housing has slots in the radial circumferential direction.
- the housing can be lighter on the one hand and more elastic on the other.
- an actuator is advantageously elastically biased by the housing.
- the drive device has two groups of actuators, each with at least three actuators. It is provided here that the actuators of the first group have an opposite direction of action to the second group of actuators. In this way, the available space in a wheel hub can be advantageously used.
- the at least three actuators of the first group are arranged in a 120 ° division and the actuators of the second group, which are likewise arranged in a 120 ° division, are shifted by 60 ° to the actuators of the first group. This results in a distribution as uniform as possible for the application of force.
- the two groups of actuators, each with at least three actuators are used in one actuator housing, since this results in a compact structure.
- the actuator housing also has means for heat dissipation on its outer wall, e.g. Cooling fins, on. This enables effective heat dissipation at the source.
- the actuator housing encloses the actuators radially and axially at each end of the actuators. Such a construction makes assembly easier.
- the actuator housing is penetrated by a support column. Furthermore, a central screw penetrates the support column. This results in a compact structure
- the central screw has a head part. This also contributes to a compact and simple assembly.
- the central screw has a shaft, a threaded section and a through hole. In this way it is possible for the components that carry the actuator force to be pretensioned by the central screw. This is advantageous because the pretension can be carried out centrally by the structure.
- the support column can be made from a technical ceramic material.
- the support column is made of silicon carbide. This results in a particularly robust and rigid design.
- the central screw can be made from tempering steel of quality 10.9 or 12.9. This allows small tolerances to be achieved.
- the actuator housing is made of a material with a low density and high modulus of elasticity.
- the actuator housing can be made from a technical ceramic material.
- the actuator housing can also be made of silicon carbide (SiC).
- the actuators of the first group act directly and the actuators of the second group indirectly on the swashplate.
- the action can be periodic. It is also possible for the actuators to act periodically on the swashplate after a sine function which is phase-shifted by 120 °.
- the actuators of the second group can act directly and the actuators of the first group indirectly on the head part of the central screw. This action can also be periodic or take place periodically after a sine function that is phase-shifted by 120 °.
- the actuators of the second group are controlled in relation to the phase position of the actuation of the actuators of the first group in such a way that there is a maximum superimposition of the strokes of the actuators. It is also possible that the actuators of the second group in With respect to the phase position of the actuation of the actuators of the first group, they are actuated in such a way that the actuators have a maximum force effect on the swash plate. This enables the actuators to act effectively on the swash plate and on the drive.
- the swash plate can have a spur toothing.
- gearing are also possible.
- the swash plate is designed as a composite component.
- the swash plate can have a swash plate body which is made of glass fiber reinforced plastic (GRP). In this way, high strength can be achieved with low weight.
- GFP glass fiber reinforced plastic
- the toothing of the swash plate and the toothing of the drive disk can preferably have a module of 0.25 to 0.7; particularly preferably have a modulus of 0.35 to 0.5. This enables efficient power and motion transmission.
- the drive device has an anchor plate.
- the anchor plate can be provided with a spur toothing.
- the face teeth of the swash plate correspond geometrically to the face teeth of the anchor plate.
- the anchor plate for the swashplate can form a fixed base, the meshing teeth allowing the swashplate to move relative to the fixed anchor plate in a simple manner.
- the drive device has a swivel bearing between the swash plate and the drive plate. It is advantageous if the pivot bearing has a rolling contact. This reduces friction.
- the rolling contact is between a component with a spherical sector-shaped geometry, which is inserted into a stepped bore of the swash plate, and a spherical sector-shaped recess in the drive plate which a bearing cage is arranged in the roller bearing balls are formed.
- a torque is transmitted between the drive pulley and a wheel hub by means of a freewheel-like roller-ramp system.
- a freewheel is thus formed, which has two functions, namely driving the wheel hub through the drive disk and driving the drive disk through the wheel hub, e.g. in recuperation mode.
- a part of the wheel hub receiving the drive device is covered on the outside by a protective cap.
- the protective cap is connected to a wheel hub housing. This results in a space-saving construction which at the same time ensures cooling of the drive device, since the protective cap lies in the side wind of the vehicle.
- the spring element has a spring element between the bottom of the stepped bore of the swash plate and the component with a spherical sector geometry.
- the spring element can e.g. be a disc spring, which results in a space-saving construction.
- the plate spring is supported on the base of the stepped bore of the swash plate and acts with its spring force against the component with a spherical sector geometry. This enables clear states in different operating states of the drive device.
- the drive device can have a ring between the component with a spherical sector-shaped geometry and the plate spring.
- the protective cap has openings, a simple, forced air flow for cooling the drive device when the vehicle is moving is possible.
- the drive device can have a seal which surrounds the head part and is fastened to the actuator housing.
- the drive device prefferably has a disk-shaped seal which seals the actuator housing on its side facing the swashplate and a swashplate gear which is formed from the swashplate and the drive disk, as well as bearing points from the environment.
- the disk-shaped seal has a sealing bead on its wheel hub-side circumference, by means of which the seal is fixed between the wheel hub and the protective cap. Furthermore, the disk-shaped seal can have a sealing bead on its circumference on the actuator housing side, by means of which the seal is fixed between the actuator housing and the swash plate. This enables simple installation.
- the functions of drive, recuperative braking and freewheeling of the drive device are implemented by the activation function.
- the drive device can have a tap changer function.
- the tap changer function acts on the swash plate mechanism, the swash plate mechanism being formed from a swash plate and a drive plate, and realizing at least two transmission stages of the swash plate mechanism.
- the drive device can thus advantageously have three functions.
- the motor vehicle or / and the tractor unit can have an energy store in which the energy obtained by the recuperative braking with the drive device is stored and from which stored energy is delivered for driving the motor vehicle or the tractor unit with the drive device.
- This memory can e.g. a vehicle battery and / or an additional battery / accumulator.
- the trailer vehicle can also have an energy store in which the energy obtained by the recuperative braking with the drive device is stored and from which stored energy for driving the trailer vehicle is released with the drive device.
- FIG. 1 a longitudinal sectional view of an embodiment of a drive device according to the invention is shown.
- Fig. 2 shows a corresponding front view of the drive device 1 according to the invention Fig. 1 ,
- the drive device 1 is provided for generating a rotary movement and is designed capable of recuperation and here has a total of twelve actuators 2, which are arranged here in two groups of six actuators 2 each. Each group is arranged on a pitch circle with different diameters DW 1 , DW 2 concentrically around an axis of rotation DA, each with a pitch of 60 °.
- the diameters DW 1 , DW 2 are also referred to below as the effective diameter.
- the actuators 2 extend essentially parallel to one another and to the axis of rotation DA.
- the number of twelve actuators 2 is to be understood purely by way of example, ie a drive device 1 according to the invention can also have fewer or more than twelve actuators 2 or more or less than two partial circles. However, at least three actuators 2 are required per pitch circle. In Fig. 1 the actuators 2 are designed as piezo actuators.
- An actuator 2 has one or more, here — by way of example only — four piezo stacks (not shown here), which are each arranged in a cylindrical housing 3.
- a piezo stack is to be understood as a number of piezo elements which are arranged in a stack. Alternatively, fewer or more than four piezo stacks per actuator 2 are also possible.
- the housing 3 has slots 4, which are oriented orthogonally to the axis of symmetry and are distributed around the circumference, so that the housing 3 acts as a spring in the axial direction.
- the number of piezo stacks used per actuator 2 and thus also the total number of piezo stacks used depends on the selected piezo stack.
- six actuators 2 in the dimensions 14 x 14 x 120 mm are used per group, each actuator 2 being made up of four piezostacks 14 x 14 x 30 mm connected in series.
- twelve actuators 10 x 10 x 120 mm can also be used per group, in which case each actuator 2 is made up of four piezo elements 10 x 10 x 30 mm, which are connected in series. Both designs generate the same force and the same stroke.
- With six actuators 2 per group these can also be controlled in pairs and with twelve actuators 2 per group also in groups of three. However, individual control is also possible.
- the working capacity per revolution W UG of the drive device 1 is shown by way of example and the maximum achievable wheel torque is derived therefrom M Rt can be determined as an example. This results in the required dimension of the actuators 2.
- an overall working stroke of 192 ⁇ m and a theoretical active total length of 112 mm result for such an actuator 2.
- the initially assumed required number of teeth of the drive pulley 12 can be recalculated in order to achieve a wheel speed corresponding to a driving speed of 90 km / h at a control frequency of the actuators 2 of 1200 Hz.
- the actuation frequency f A of the actuators 2 can be reduced accordingly or the achievable wheel torque M R can be increased with the same high actuation frequency f max .
- the module m of the toothings 8 or 12 can possibly be raised even further.
- the difficulties associated with realizing such a translation “i t ” with the smallest possible installation space increase accordingly.
- the actuators 2 of the first group which in the Fig. 1 is arranged radially on the inside, act on the effective diameter DW 1 directly on a swash plate 5, while its reaction forces are derived from a rear end wall 6 of an actuator housing 7.
- the actuators 2 of the second group which in the Fig. 1 is arranged radially on the outside, is supported on a front end wall 8 (not shown here) of the actuator housing 7 and acts on the effective diameter DW 2 on a head part 9 of a central screw 10.
- the actuators 2 generate a wobble movement of the swash plate 5 in the case of periodic, preferably periodic, control after a sine function which is phase-shifted by 120 °.
- the actuator housing 7 is geometrically designed so that an arrangement of the two groups of actuators 2 connected in series is made possible. In addition, the actuator housing 7 is geometrically designed so that a low weight is achieved.
- the actuators 2 are each biased by the housing 3.
- the prestressing of the actuators 2 is necessary so that the piezo stack is protected from external mechanical influences.
- the piezo stacks, which are under tension or under pressure, are less sensitive to external influences such as shocks, fluctuating ambient temperatures and high-frequency interference.
- Preloading the actuators 2 eliminates any play. There are therefore no stroke losses due to unnecessary play, but the preload also leads to a reduction in the usable stroke due to the resulting deflection of the piezo stack.
- the length of a non-prestressed actuator 2 with the dimensions 14 x 14 x 120 mm is reduced to e.g. 112 mm length if each piezo element with the dimensions 14 x 14 x 30 mm is preloaded by 2 mm.
- the possible working stroke of the actuator 2 is accordingly reduced from to 48 ⁇ m, so that 192 ⁇ m or 0.192 mm remain as the total working stroke of the prestressed actuator.
- the actuator housing 7 has means for improved heat dissipation, such as e.g. Cooling fins 11 on.
- the actuator housing 7 is preferably made of a material with a high modulus of elasticity in order to minimize stroke losses of the actuators 2 due to elastic deformation of adjoining components guiding the actuator force, such as the actuator housing 7-.
- Possible materials are, for example, technical ceramic materials, such as silicon carbide (SiC) with an elastic modulus of approx. 400,000 N / mm 2 . Since technical ceramic materials, such as SiC, also have a relatively high thermal conductivity and a relatively low thermal expansion, this group of materials is preferred for the design of the actuator housing 7.
- the design as a composite component is suitable for the actuator housing 7.
- the actual housing part is made as intended from a ceramic material, such as SiC produced, the means surrounding the housing part for heat dissipation, such as the cooling fins 11, made of a light metal, such as an aluminum material or a magnesium material.
- the housing part is connected to the light metal cooling structure by a metal injection molding process to form the actuator housing 7. Subsequent processing operations are considerably simplified.
- the swash plate 5 has a cylindrical envelope geometry. On the side facing away from the actuator, the swash plate 5 has a rotationally symmetrical, frustoconical depression, on the outer edge of which there is a toothing 12. The swash plate 5 therefore resembles a bell wheel, as it is e.g. of bevel gearboxes is known.
- the swash plate 5 also has a central, stepped bore 13.
- the stepped bore 13 is at its smaller diameter by a central support column 14 ( Fig. 3 ) penetrated, which in turn is penetrated by the central screw 10, while the larger diameter of the bore 13 is penetrated by a component 15 which has a spherical sector-shaped geometry, the spherical sector having a radius "r".
- the swash plate 5 also has a spur toothing 16 which corresponds to a spur toothing 17 of an anchor plate 18, so that the swash plate 5 is secured against rotation on the fixed anchor plate 18 via the spur toothing 16, 17.
- a wobble-like movement of the swash plate 5 is made possible within the spur gears 16, 17.
- the spur toothing 16, 17 can be designed, for example, as a plank serration or as a Hirth serration.
- the drive device 1 also has a drive plate 19 which is arranged coaxially to the swash plate 5, the drive plate 19 being arranged on the side of the swash plate 5 facing away from the actuator.
- the drive pulley 19 also has a cylindrical envelope geometry.
- the drive disk 19 On the side facing the actuator, the drive disk 19 has a rotationally symmetrical truncated cone, which corresponds to the truncated cone-shaped depression of the swash plate 5.
- the outer edge of the truncated cone or the drive disk 19 has a toothing 20.
- the drive pulley 19 thus resembles a bevel gear, as is known from bevel gear transmissions.
- the toothing 20 engages at least in sections in the corresponding toothing 12 of the swash plate 5 during operation of the drive device.
- the drive pulley 19 also has a central, stepped bore 24, which receives the anchor plate 18.
- the anchor plate 18 has a spherical sector-shaped recess 21 on its side facing the actuator.
- the spherical sector-shaped recess 21 in the anchor plate 18 has a radius R1.
- the spherical sector-shaped recess 21 has a spherically curved bearing cage 22 in which roller bearing balls 23 are held.
- the rolling bearing balls 23 are arranged in a ring in the bearing cage 22.
- the bearing cage 22 can also have a roller bearing ball 23 in its center.
- the radius R is equal in amount to the radius r on the spherical sector-shaped component 15.
- the spherical sector-shaped geometric elements 15, 21 are thus in an operative connection by the bearing cage 22 and the roller bearing balls 23, so that a pivot bearing or a roller contact, hereinafter referred to as a wobble bearing, is formed.
- a pivot bearing or a roller contact hereinafter referred to as a wobble bearing.
- the spherical sector of the component 15 rolls on a small pitch circle corresponding to the swivel angle of the swash plate 5, which is represented by the annularly arranged roller bearing balls 23.
- the center point of the two radii r and R ideally lies in the same radial plane, like the force application points K (see Fig. 8 ) of the actuators 2 on the swash plate 5, so that a torque-free introduction of force into the swash plate 5 is realized.
- the swash bearing thus formed surrounds the support column 14.
- the component 15 with a spherical-sector geometry is integrated with the swash plate 5, while the anchor plate 18 with the spherical-sector-shaped recess 21 is arranged in the drive plate 19 in order to enable a simple construction and an unproblematic introduction of force of the actuators 2 onto the swash plate 5.
- the swivel center S is formed in the region of the swash plate 5 and its position can be selected so that undesired transverse movements at the point of force application K of the actuators 2 into the swash plate 5 are largely avoided (see also Fig. 8 ).
- a further advantage with this position of the swivel center S is that targeted transverse movements can be generated in the region of the toothing 12 of the swash plate 5, since the underlying lateral swivel movement with the described choice of the position of the swivel center S the required enlargement of the toothed pitch circle compared to that of the driven disk 19 by at least one tooth in the toothing 12, 20.
- the swash plate 5 should be designed to be as light as possible to reduce the inertial forces and, on the other hand, to be as rigid as possible to limit the deformations that occur. Since steel is required at least in the area of the swash bearing and possibly also in the toothing 12 of the swash plate 5, a composite component seems suitable for realizing the requirements mentioned. In the case of a composite part made of glass fiber reinforced plastic (GRP), the toothing 12 of the swash plate 5 can optionally be made of a suitable plastic.
- GRP glass fiber reinforced plastic
- the deformation of the swash plate 5, like the bending of the head part 9 of the central screw 10, is partly compensated for automatically.
- the maximum force and thus the greatest deformation occurs in the area of low actuator strokes and high actuator forces.
- the clamping force of the central screw 10 is somewhat reduced in accordance with the deformation at such an operating point of the actuators 2.
- part of the actuator energy becomes elastic Deformation of the force-absorbing components 7, 10, 14, 18 stored. If the further expansion of the "actuator shaft" on the swash plate 5 as a result of the then decreasing clamping force causes the deformed components 7, 10, 14, 18 to expand again, the clamping force of the central screw 10 and the stroke are correspondingly increased in this area and thus the stored actuation energy released.
- actuator shaft here means the engagement of the toothing 12 of the swash plate with the toothing 12 of the swash plate 5 in the toothing 20 of the drive plate 19 per periodically recurring, inserting and again decreasing at one location.
- the drive disk 19 is supported on the armature plate 18 via a roller bearing 25.
- the drive disk 19 it is also possible for the drive disk 19 to be connected directly to a wheel hub 26.
- the support on the anchor plate 18 is necessary so that the small spacing tolerances of the toothings 12, 20 of the swash plate 5 and the drive plate 19, which are necessary due to the small actuator strokes, can be maintained.
- the drive pulley 19 is connected to the wheel hub 26 in a torque-transmitting manner. A torque is transmitted between the drive disk 19 and the wheel hub 26 by means of a freewheel-type roller ramp system 27.
- the wheel hub 26 can be rotated with respect to the armature plate 18 via a tapered roller bearing 28, the armature plate 18 is stationary and cannot rotate. With its spur toothing 17 and the spur toothing 16 of the swash plate 5 which is in engagement with the spur toothing 17, it forms the fixed base thereof.
- the toothing 12 of the swash plate 5 and the toothing 20 of the drive plate 19 are designed, for example, so that the toothing 13 of the drive plate 12 has one tooth less than the toothing 8 of the swash plate 5. So there is a strong reduction.
- the kinematic relationships to this are in Fig. 7 exemplified and are explained below.
- the amount by which the drive pulley 19 is rotated accordingly amounts to two or three times a tooth pitch.
- the stationary anchor plate 18 is supported on an inner ring of the tapered roller bearing 28 of the wheel hub 26.
- the support column 14 is also supported on the anchor plate 18.
- the threaded portion 29 engages in a corresponding threaded bore 30 of an axle body 31, the fixed part of the drive device 1, consisting of anchor plate 18, support column 14 and actuator housing 7, through the central screw 10 against the inner ring of the tapered roller bearing 28 and thus against clamped the fixed axle body 31.
- the clamping force generated by the central screw 10 is dimensioned such that the required preload of the tapered roller bearing 28 of the wheel hub 26 is thus also generated.
- the support column 10 is preferably made of a material with a high modulus of elasticity and high compressive strength.
- Materials from the group of technical ceramic materials such as silicon carbide (SiC) with an elastic modulus of approx. 400,000 N / m 2 and a compressive strength of approx. 1500 MN / m 2, appear to be particularly suitable here.
- the central screw 10 which is advantageously made of a high-strength, tempered steel material and therefore has the quality 10.9 or 12.9, as well as a high preload force of the central screw 10, which is also required for a necessary preloading of the roller bearings 22, 23, 25, 28 is the least possible deformation of the actuator force-carrying components 7, 10, 14, 18 and thus the smallest possible loss of stroke of the actuators 2 by possible elastic component deformation when the actuators 2 are activated.
- the central screw 10 has a through bore 32, which enables a cable to pass through from the stationary axle body 31 to the actuators 2 accommodated in the actuator housing 7 enveloping the support column 14, in order to supply or dispose of them.
- the head part 9 of the central screw 10 absorbs the reaction force generated by the actuators 2 and guides the reaction force into the shaft 33 of the central screw 10 and finally into the threaded section 29 of the Central screw 10 and thus on the axle beam 31.
- the head part 9 is in Fig. 1 integrally formed with the shaft 33 and with the threaded portion 29 of the central screw 10.
- a two-part design is also conceivable, in which a disk-shaped support plate is arranged under a screw head.
- An outer diameter of 45 mm and an inner diameter of 16 mm and a length of 110 mm are preselected for the support column 14.
- the modulus of elasticity of the selected silicon carbide material is 400,000 Nmm 2 and its compressive strength is 1200 MNmm 2 .
- An outer diameter of 16 mm and an inner diameter of 6 mm and a length of 150 mm are preselected for the central screw 10.
- the modulus of elasticity of the selected strength class of 10.9 is 206,000 Nmm 2 .
- the effective actuator force is 50% of the maximum force of all six actuators 2 acting directly on the swash plate 5.
- the central screw 10 with the shaft cross section of 126.4 mm 2 is prestressed to 800 N / mm 2 . This prestress results in a support column 14 Compressive stress of 72.81 N / mm 2 and with the data for E modulus and the length of the support column 14 mentioned above, an elastic compression of 0.02 mm.
- the stroke loss on the support column 14 can be assumed to be between 0.005 mm and 0.01 mm.
- the stroke loss of the actuators 2 can be minimized by elastic deformation of the components 7, 14, 18 by means of a corresponding choice of material for the components 7, 10, 14, 18 carrying the actuator force and a correspondingly dimensioned prestressing of the components 7, 14, 18 by the central screw 10 ,
- Fig. 8 a kinematic diagram of an embodiment of the drive device according to the invention is shown.
- the effective diameter DW is a factor of 1.5 to 5, preferably by a factor of 2.5 to 3.5, is smaller than the pitch circle diameter D T of the toothing 8.
- the relatively large toothing stroke h T 0.216 mm on the outer edge of the swash plate 5 leads to the fact that a toothing 12 or 20 can be used for torque transmission or conversion, which can be realized with conventional production means and is therefore inexpensive to produce.
- the in Fig. 8 Kinematically designed drive device can be used as a recuperation-capable drive device 1 for generating a rotary movement in commercial vehicles.
- the toothing stroke h T and, correspondingly, the difference in the pitch circle diameters ⁇ D T can be influenced by changing the distance A from the pitch circle plane T ZAB of the drive disk 19 to the swivel center S of the swash plate 5 and can thus be adapted to different installation space conditions via the geometric design of the swash plate 5.
- pitch circle plane T ZAB means that plane that spans the pitch circle diameter D A of the drive pulley 19.
- the part of the wheel hub 26 receiving the drive device 1 is covered on the outside by a protective cap 34.
- the protective cap 34 is here — purely by way of example — connected to a wheel hub housing 35 in a positive and non-positive manner by means of a shaping process.
- the installation space of the drive device 1 including the protective cap 34 is selected such that it is identical or at least of a similar size to an external planetary gear set of a driven commercial vehicle rigid axle.
- the drive device 1 can thereby be particularly advantageously mounted as a direct hub drive in the free space in the rim mouth or in the free space of the wheel disc without installation space problems on non-driven commercial vehicle axles, in particular on trailer axles and on leading and trailing axles of motor vehicles or tractor units, without increasing the vehicle width enlarge or hinder the assembly or disassembly of the wheels.
- the mass of the drive device 1 according to the invention with actuators that work according to the piezoelectric active principle and with a swash plate mechanism is significantly lower than an electrical machine of the same power, which works according to the rotating field or traveling field active principle, since the drive device 1 according to the invention is not heavy Coils needed to generate a rotating field or traveling field.
- the unsprung masses of a commercial vehicle which is equipped with the drive devices 1 according to the invention are only slightly increased in comparison with electrical machines with an operating principle other than that of the piezoelectric effect. Accordingly, the driving characteristics and driving safety of such a commercial vehicle are not significantly restricted.
- the drive device 1 is required for regenerative braking and in special situations as a wheel drive. During the predominant period of use of a vehicle, however, the drive device 1 should be activated in order not to cause additional drag torque or unnecessary wear and tear on the components of the drive device 1.
- Such an activation function is given under certain conditions due to the design of the drive device 1 according to the invention, namely when all the actuators 2 acting directly on the swash plate 5 are brought into a zero stroke position.
- zero stroke position here means that the actuators 2 have no working stroke h in this operating state.
- full stroke position which is also used in the following, means that the actuators have their full working stroke h in this operating state.
- the realization of the activation function requires a module m of the toothing 12 of the swash plate 5 of max. With a total actuator stroke h of, for example, 0.36 mm and the resulting tooth stroke h T of 1.26 mm. 0.35 mm. If the activation function is not used a module of 0.5 or 0.6 is possible. With the module m with 0.35, when all actuators 2 are completely retracted, an axial air gap between the toothing 12 of the swash plate 5 and the toothing 20 of the drive plate 19 of 0.11 mm results. This air gap can be enlarged by using a special tooth shape (profile shift etc.).
- the improved traction of a truck in which the wheels of the axles of the at least one trailer vehicle and / or the leading axle and / or the trailing axle of the motor vehicle or the tractor unit are each equipped with a drive device 1, also has an advantageous effect.
- the drive device according to the invention can advantageously be used to maneuver the trailer without a towing vehicle.
- this is particularly e.g. possible with a landing gear which has wheels at its free end.
- the trailer or the semi-trailer is an automobile and can therefore approach loading ramps without a towing vehicle, i.e. to be controlled remotely.
- recuperative braking can be implemented with the drive device 1 according to the invention.
- the teeth 12 of the swash plate 5 are engaged by the release function and the actuators 2 are operated as a generator.
- the kinetic energy of the vehicle can be recovered and stored in an advantageous manner by the drive device 1 according to the invention via the wheels during braking and in the overrun mode of the truck become.
- the drive device 1 provides an advantageous, wear-free permanent brake, which may eliminates the need for a retarder.
- such a function can advantageously prevent the trailer vehicle from running into the motor vehicle or the tractor unit.
- a wheel-selective drive intervention or deceleration intervention can also be implemented with the drive device 1 according to the invention.
- the toothing 12 of the swash plate 5 of the drive device (s) 1 is engaged by the release function, via which the wheel-selective drive intervention or deceleration intervention is to be implemented.
- the actuators 2 are operated as a motor or as a generator, depending on the desired intervention.
- Such a function advantageously results in expanded options for driving stability control for the entire road train, e.g. for an electronic stability program (ESP) that also takes trailer vehicle operation into account.
- ESP electronic stability program
- the swash plate 5 can be disengaged by the release function and thus a free-running function of the drive device 1 can be realized.
- the toothing 12 of the swash plate 5 is not in engagement due to the activation function.
- the drive device 1 can be protected against excessive wear during longer phases without significant braking interventions or without situations in which additional drive energy is required or can advantageously be used.
- Such driving conditions arise, for example, when driving on freeways on routes without steep gradients or steep gradients.
- a particularly advantageous function of the drive device 1 according to the invention is recuperative braking.
- the actuators 2 are in the non-activated, i.e. undeformed state, compressed, creating an electrical charge that can be dissipated into a memory.
- the actuators 2 are subjected to an electrical voltage in the non-deformed state, as a result of which they take up a charge and are therefore lengthened.
- a self-triggering recuperation operation is not possible at least from the disconnected state of the drive device 1. Detection of the braking or overrun condition of the vehicle or of the trailer truck is required in order to then trigger the engagement of the toothing 12 of the swash plate 5 via the actuators 2 via the unlocking function in the non-unlocked position.
- a variable stroke control of the actuators 2 makes it possible, in conjunction with the bell-shaped design of the swash plate 5, only by means of a corresponding stroke control of the actuators 2, other than by the toothing parameters to realize predetermined translation of the swash plate gear.
- the central axis of the pitch circle diameter D T of the swash plate 5 executes an orbital movement on a circular path.
- the radius R T of this circular path results from: actuator stroke H / distance the actuators 2 of the axis of rotation THERE DW 1 / 2 * distance of pivot center S from Intersection point the central axis in the toothing plane ,
- the pitch circle D T of the swash plate 5 thus describes, according to the eccentric movement, an envelope circle enlarged by the circular path radius defined above and "simulates” a larger pitch circle diameter D T *. This results in less tooth overlap with the drive pulley 19.
- variable stroke control is designed so that in all stroke settings the toothing 12 of the swash plate 5 and the toothing 20 of the drive plate 19 reach a sufficient engagement depth in the engagement zone and the teeth on the opposite side are sufficiently disengaged.
- the enlargement of the "simulated" pitch circle diameter D T * compared to the actual pitch circle diameter D T caused by the eccentric wobble movement of the bell-shaped swash plate 5 is - following the numerical example above - for example 3 times the actuator stroke h.
- an actuator stroke of, for example, 0.36 mm and a selected module m of, for example, 0.35 it is thus possible to simulate an enlargement of the swash plate 5 by up to three teeth at a maximum actuator stroke h.
- Fig. 2 is a corresponding front view of the drive device 1 according to the invention Fig. 1 shown.
- the arrangement of the actuators 2 in two groups, each with an effective diameter DW 1 or DW 2, is clearly recognizable.
- the actuators 2 are arranged here per group in a symmetrical 60 ° division in their longitudinal axes essentially parallel to the axis of the drive device 1.
- the actuators 2 of the second actuator group are arranged in the actuator housing 7 in relation to the effective diameter DW 2 or to the pitch circle, each rotated by 30 ° with respect to the actuators 2 of the first actuator group.
- the effective diameter DW 1 of the actuator arrangement is selected such that the pitch circle diameter of the toothing 8 of the swash plate 5 is less than the amount.
- the function of the drive device 1 is ensured by the fact that the six or twelve and at least three actuators 2 arranged here parallel to the axis of the drive shaft 15 act on the effective diameter DW 1 of the swash plate 5 which is secured against rotation.
- the actuators 2 of both actuator groups by a 120 ° phase-shifted sinus function, alternating dilatation and contraction of the actuators 2 produces a wobbling movement about the kinematic pivot center S that rotates the drive disk 19. This is also in Fig. 8 shown clearly.
- FIG. 3 A longitudinal sectional view of an embodiment variant of a drive device 10 according to the invention is shown.
- Fig. 4 shows a corresponding front view of the variant Fig. 3 ,
- Fig. 2 demonstrates the variant of the drive device 10 Fig. 3
- a spring element which is designed here - as an example - as a plate spring 36.
- the plate spring 36 is supported on the base of the stepped bore 13 of the swash plate 5 and acts with its spring force against the component 15a with a spherical sector geometry.
- drive device 10 has a ring 42 between component 15a with a spherical sector-shaped geometry and disc spring 36.
- FIG Fig. 7 An enlarged detail of this section of the drive device 10 is shown in FIG Fig. 7 shown.
- the plate spring 36 supports the implementation of the activation function.
- the realization of the activation function requires a module m of the toothing 12 of the swash plate 5 of max. 0.35. If the activation function is not used, a module 0.5 or 0.6 is possible.
- the 0.35 module when all actuators 2 are completely retracted and the swash plate is reset 5 through the plate spring 36 arranged between the swash bearing and the swash plate 5, an axial air gap between the toothing 12 of the swash plate 5 and the toothing 20 of the drive plate 19 of 0.11 mm. This air gap or clearance can be increased by using a special tooth shape (profile shift etc.) for both toothings 12, 20.
- the restoring force of the plate spring 36 is chosen so high for the realization of the clearance function that the housing 3 of the actuators 2 without slots 4 and thus without spring function can be omitted.
- the preload of the actuators 2 is chosen to be 5 to 15 MPa. For six actuators 2, each with a cross-sectional area of 200 mm 2, this results in a preload of 6,000 N to 18,000 N.
- the plate spring 36 relaxes until all actuators 2 are pressed into their zero stroke position and are held in this position under the predetermined pretensioning force by the remaining force of the plate spring 36.
- the plate spring 36 is pressed by the force of the actuators 2 into a predetermined, constant stop position, which enables the actuators 2 to have a complete working stroke h.
- the first stroke of the actuators 2 bridges the free travel against the force of the plate spring 36. Since the stop position is then held continuously, there is no further loss of energy for the actuators 2.
- the two stroke positions are, for example, 0.18 mm apart, a very precise adjustment of the actuators 2 or is necessary.
- This is preferably achieved by two stops determined by an adjustable gap.
- the gap can advantageously be adjusted by positioning the ring 42 and then fixing it in the stepped bore 13 of the swash plate 5 e.g. by a laser welding process or electron beam welding process.
- recuperative braking is also realized differently than in the exemplary embodiment according to FIG Fig. 1 or 2nd
- the drive plate 19 Since, in recuperative braking, the swash plate 5 is driven by the drive plate 19 and thus there is a reversal of the direction of force flow between the drive plate 19 and the wheel hub 26 compared to the drive mode, the drive plate 19 is caused by the rollers acting between the drive plate 19 and the wheel hub 26 Ramp system 27 with respect to the wheel hub 26 by approximately the amount of the maximum actuator stroke h in the sense of a pretensioning of the actuators 2 raised.
- the spring travel of the bias of the plate spring 36 is overcome, so that the drive movement of the swash plate 5 acts directly on the actuators 2.
- automatic recuperation operation is not possible if the actuators 2 only react as a generator.
- the wobble movement of the swash plate 5 must be generated at least actively by a portion of the actuators 2, that is to say by means of a motor.
- the electrical energy used can then additionally be recovered again in a phase in which at least some of the actuators 2 work as generators.
- the pitch circle diameter difference ⁇ D T caused by the eccentric wobble movement of the bell-shaped swash plate 5 between the actual pitch circle diameter D T of the toothing 12 of the swash plate 5 and the pitch circle diameter D A of the toothing 20 of the drive disk 19 is 3 times the actuator stroke h.
- an actuator stroke h of 0.36 mm and a selected module of 0.35 of the toothing 12 of the swash plate 5 it is therefore possible to simulate a reduction in the number of teeth of the toothing 12 of the swash plate 5 by up to three teeth at a maximum actuator stroke h.
- the position of the swivel center S is not determined by the kinematic relationships of the wobble mechanism including the wobble bearing, but only by the stroke position of the actuators 2, i.e. the position of the swivel center S is not determined by the kinematically determined relationships of the wobble mechanism, but by a corresponding program in the control or regulation of the drive device via a corresponding control of the actuators 2. In this case there is only one bearing for transverse guidance of the swash plate 5 required.
- the drive disk 19 is changed in its axial position relative to the swash plate 5 in the individual switching stages using a mechanical adjusting device (not shown here).
- a special actuator (not shown here) and a corresponding control are required for this change in position in the range up to 0.5 mm.
- the axial position of the swash plate 5 can also be varied by actuating the actuators 2.
- a spring element is arranged between the component 15a with a spherical sector-shaped geometry and the swash plate 5 instead of an adjusting disk, here, for example, in the form of a plate spring 36.
- a corrugated spring can also be used as the spring element.
- this solution advantageously follows the same construction as the activation function described above according to the variant of the drive device 1 3, 4 or 7.
- the spring element or the plate spring 36 always holds the swash bearing under pretension and, on the other hand, presses the swash plate 5 against the actuators 2 with the same force.
- the pretension of the actuators 2 can thus be reduced by the housing 3 with slots 4 or can be omitted entirely.
- a switching in two switching stages can be realized by two stroke positions of the swash plate 5 against the component 15a with a spherical sector-shaped geometry.
- the plate spring 36 is extended up to an upper limit stroke position.
- the swash plate 5 assumes the stroke position, which enables a maximum swivel angle of the swash plate 5.
- the toothing stroke h T of the swash plate 5 is so great that the driven plate 19 is rotated further by 2 or 3 teeth per revolution of the wobble movement.
- the plate spring 36 is compressed by the actuator force until the swash plate has reached a lower stop position on the component 15a with a spherical sector geometry.
- the toothing stroke h T of the swash plate 5 is reduced to such an extent that the driven plate is only rotated by one tooth per revolution of the wobble movement.
- the actuator stroke h is not fully utilized in this switching position.
- the actuators 2 neither reach a full stroke position nor the zero stroke position, but are operated in a middle stroke range, which is reduced by about a third compared to the full actuator stroke "h".
- the working capacity of the actuators 2 is only used to about 80%.
- the step switch function - depending on the gear ratio implemented - enables a gear ratio of the wobble mechanism that is higher by a factor of 2 or 3, there is nevertheless a corresponding increase in the achievable drive torque of the drive device 1.
- the different stroke positions with regard to the toothing stroke "h T " of the swash plate 5 are realized by the pretensioning force and the stop positions of the spring element or the plate spring 36 and the different actuating forces of the actuators 2 are adapted to one another in the respective switching stages.
- the actuators 2 With the higher transmission ratio (the drive disk 19 is rotated by one tooth per revolution of the swash plate 5), the actuators 2 are not returned to the zero stroke position in the return stroke. That the actuators 2 also generate an actuator force to hold the stroke position in the phase in which the part of the swash plate 5 assigned to these actuators 2 does not require any actuator force.
- the forces acting centrally on the swash bearing and thus also on the spring element or the plate spring 36 are therefore relatively high.
- the centrically acting force, which results from the sum of all acting actuator forces, can also be set to a predetermined amount. If the forces on the side of the swash plate 5 which is not in meshing engagement are selected to be higher, the force level of the actuators 2 on the side of the swash plate 5 which is in meshing engagement must be raised by the same amount in order to maintain the desired drive torque of the drive device 1.
- the amount of centric force is increased without changing the drive conditions.
- the spring element or the plate spring 36 is designed for this translation of the step switch function (the drive disk 19 is rotated one tooth per revolution of the swash plate 5) so that the actuator forces acting centrally on the swash bearing compress the spring element or the plate spring 36 until the swash plate 5 has reached the lower stop on component 15a with the spherical sector geometry of the wobble bearing.
- the spring characteristic of the spring element or the plate spring 36 is for this state designed so that the acting actuator forces do not overcome the spring force, so that the spring element or the plate spring 36 relaxes until the swash plate 5 has reached the upper stroke position.
- FIG. 5 A longitudinal sectional view of a further embodiment variant of a drive device 100 according to the invention is shown.
- Fig. 6 shows a corresponding front view of the further embodiment Fig. 5 ,
- the drive device 100 has a cooling air duct to the actuator housing 7 from the outside - that is, through the protective cap 34 through openings 41.
- the drive device 100 has a seal 37 enclosing the head part 9, which is attached to the actuator housing 7, for. B. is attached to one of the cooling fins 11 of the actuator housing 7. Under this seal 37, the actuators 2 are also wired from the through bore 32 of the central screw 10 to the contact points of the actuators 2.
- the fastening of the seal can be made releasable in order to make the central screw 10 accessible during assembly and when servicing.
- the drive device 1 has a disk-shaped seal 38.
- the disk-shaped seal 38 has on its wheel hub-side circumference a sealing bead 39, by means of which the seal 38 is fixed between the wheel hub 26 and the protective cap 34.
- the disk-shaped seal 38 likewise has a sealing bead 40 on its circumference on the actuator housing side, by means of which the seal 38 between the actuator housing 7 and the swash plate 5 is fixed.
- the protective cap 34 has a plurality of openings 41.
- the cooling air flows around the actuator housing 7, which has means for heat dissipation on its outer wall, e.g. Has cooling fins 11.
- the cooling air exits again through the openings 41 in the protective cap 34.
- the openings 41 are designed in such a way that sufficient cooling air enters, but coarse dirt and splash and splash water are intercepted. This can e.g. can be realized by a gill-like design of the openings 41 (not shown here).
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Transportation (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Power Engineering (AREA)
- Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
- Retarders (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE102015102711.9A DE102015102711A1 (de) | 2015-02-25 | 2015-02-25 | Rekuperationsfähige Antriebsvorrichtung |
PCT/EP2016/053309 WO2016135013A1 (de) | 2015-02-25 | 2016-02-17 | Rekuperationsfähige antriebsvorrichtung |
Publications (2)
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EP3262745A1 EP3262745A1 (de) | 2018-01-03 |
EP3262745B1 true EP3262745B1 (de) | 2020-01-01 |
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EP16705488.1A Active EP3262745B1 (de) | 2015-02-25 | 2016-02-17 | Rekuperationsfähige antriebsvorrichtung |
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US (1) | US10518645B2 (zh) |
EP (1) | EP3262745B1 (zh) |
CN (1) | CN107258049B (zh) |
DE (1) | DE102015102711A1 (zh) |
WO (1) | WO2016135013A1 (zh) |
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DE102017003082A1 (de) * | 2017-03-31 | 2018-10-04 | Man Truck & Bus Ag | Dauerbremsvorrichtung für ein Kraftfahrzeug |
US10449954B2 (en) * | 2017-05-30 | 2019-10-22 | Brian P. Layfield | Method and apparatus for an active convertor dolly |
DE102019122482A1 (de) * | 2019-08-21 | 2021-02-25 | Knorr-Bremse Systeme für Nutzfahrzeuge GmbH | Kupplungsscheibe bzw. Reibscheibe, Kupplungsglocke sowie System aus Kupplungsscheibe bzw. Reibscheibe und Kupplungsglocke zum Bewirken einer Geräuschoptimierung |
JP7331580B2 (ja) * | 2019-09-24 | 2023-08-23 | 株式会社デンソー | ステータ部材 |
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DE4110468A1 (de) | 1991-03-30 | 1992-10-01 | Forschungszentrum Juelich Gmbh | Einrichtung zur roentgenbestrahlung von objekten |
DE4110638C2 (de) | 1991-04-02 | 1996-11-21 | Klaue Hermann | Elektrischer Radnabenantrieb für Kraftfahrzeuge |
DE19538978C1 (de) * | 1995-10-19 | 1996-11-21 | Univ Magdeburg Tech | Antriebseinheit zur Erzeugung vorzugsweise rotatorischer Abtriebsbewegungen, insbesondere mittels piezoelektrischer Aktoren |
US5763980A (en) * | 1996-12-17 | 1998-06-09 | Li; Tsan Kuang | Bicycle driving motor structure |
DE29700195U1 (de) * | 1997-01-08 | 1997-02-20 | Li, Tsan Kuang, Taipeh/T'ai-pei | Antriebsmotor eines Fahrrads |
DE19948224C1 (de) | 1999-10-07 | 2001-06-07 | Daimler Chrysler Ag | Fahrzeug |
DE10113660A1 (de) * | 2001-03-21 | 2002-09-26 | Koninkl Philips Electronics Nv | Piezoelektrischer Antrieb |
US7081699B2 (en) * | 2003-03-31 | 2006-07-25 | The Penn State Research Foundation | Thermoacoustic piezoelectric generator |
DE102005032725A1 (de) * | 2005-07-13 | 2007-01-25 | Siemens Ag | Festkörperaktor-Antriebsvorrichtung mit einer Welle und Festkörperaktoren |
DE102005043622A1 (de) * | 2005-09-13 | 2007-03-22 | Siemens Ag | Piezoelektrische Aktoreinheit bzw. piezoelektrische Antriebsvorrichtung |
KR101374645B1 (ko) * | 2005-12-12 | 2014-03-19 | 베르타 리히터 | 차량 구동 시스템, 액추에이터 등으로 이용되는 압전 모터 |
DE102006046419B4 (de) | 2006-09-22 | 2010-04-01 | Getrag Innovations Gmbh | Elektrische Achsantriebsbaugruppe |
DE102008001565A1 (de) | 2008-05-06 | 2009-11-12 | Zf Friedrichshafen Ag | Anhänger mit zumindest einer Achse und einer Sattelkupplung zur Aufnahme eines Sattelaufliegers |
EP2356705B1 (de) * | 2008-11-10 | 2013-07-10 | Richter, Berta | Elektrischer piezomotor-universalantrieb |
EP2306047A3 (de) * | 2009-10-02 | 2011-11-16 | Hirschmann Automotive GmbH | Geräuschreduzierter Antrieb für Stellsysteme |
US9379644B2 (en) * | 2010-06-25 | 2016-06-28 | Battelle Memorial Institute | Electroactive polymer (EAP)-based rotary motion devices |
DE102010042907A1 (de) | 2010-10-26 | 2012-04-26 | Robert Bosch Gmbh | Rekuperations-System für Fahrzeuganhänger |
US9553452B2 (en) * | 2011-07-06 | 2017-01-24 | Carla R. Gillett | Hybrid energy system |
DE102011118543A1 (de) | 2011-11-15 | 2012-05-16 | Daimler Ag | Verfahren und Vorrichtung zur Steuerung eines Hybridantriebsstrangs eines Fahrzeugs mit einer Nebenantriebsfunktion |
DE102013112526B4 (de) * | 2013-11-14 | 2021-09-02 | Knorr-Bremse Systeme für Nutzfahrzeuge GmbH | Antriebsvorrichtung zur Erzeugung einer Drehbewegung - insbesondere Antriebsvorrichtung für eine Scheibenbremse |
US10541390B2 (en) * | 2015-05-18 | 2020-01-21 | Semiconductor Energy Laboratory Co., Ltd. | Power storage unit and electronic device |
US9994117B2 (en) * | 2016-04-20 | 2018-06-12 | Artisan Vehicle Systems Inc. | System and method for providing power to a mining operation |
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2015
- 2015-02-25 DE DE102015102711.9A patent/DE102015102711A1/de active Pending
-
2016
- 2016-02-17 WO PCT/EP2016/053309 patent/WO2016135013A1/de active Application Filing
- 2016-02-17 EP EP16705488.1A patent/EP3262745B1/de active Active
- 2016-02-17 CN CN201680012079.7A patent/CN107258049B/zh active Active
- 2016-02-17 US US15/553,468 patent/US10518645B2/en active Active
Non-Patent Citations (1)
Title |
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US10518645B2 (en) | 2019-12-31 |
CN107258049B (zh) | 2020-08-11 |
CN107258049A (zh) | 2017-10-17 |
DE102015102711A1 (de) | 2016-08-25 |
US20180244156A1 (en) | 2018-08-30 |
EP3262745A1 (de) | 2018-01-03 |
WO2016135013A1 (de) | 2016-09-01 |
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