EP3261493A1 - Method for producing an upholster spring, upholstery spring, mattress, and upholstered furniture - Google Patents
Method for producing an upholster spring, upholstery spring, mattress, and upholstered furnitureInfo
- Publication number
- EP3261493A1 EP3261493A1 EP16701681.5A EP16701681A EP3261493A1 EP 3261493 A1 EP3261493 A1 EP 3261493A1 EP 16701681 A EP16701681 A EP 16701681A EP 3261493 A1 EP3261493 A1 EP 3261493A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- spring
- color indicator
- steel wire
- spring steel
- cushion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 229910000639 Spring steel Inorganic materials 0.000 claims abstract description 30
- 238000010438 heat treatment Methods 0.000 claims abstract description 20
- 238000005452 bending Methods 0.000 claims abstract description 3
- 239000011248 coating agent Substances 0.000 claims description 13
- 238000000576 coating method Methods 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 230000007306 turnover Effects 0.000 claims description 3
- 230000004913 activation Effects 0.000 claims 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/04—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
- A47C27/06—Spring inlays
- A47C27/068—Spring inlays made from a single wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F35/00—Making springs from wire
Definitions
- the present invention relates to a method for producing a cushion spring, in particular for upholstered furniture or mattresses, a cushion spring, a mattress and upholstered furniture.
- DE 10 2013 103 644 discloses a spring made of wire of a spring core, which can be used for example for mattresses or upholstered furniture.
- the spring consists of a helically wound spring steel wire, which deforms under load.
- Such springs have been proven in the manufacture of upholstered furniture and mattresses, with the springs being heat treated during manufacture to make them more tough. By such a heat treatment is a lowering of individual springs and consequent lowering, such as cooling in upholstery or mattresses, prevented.
- the method for producing a cushion spring at least partially, a heat-sensitive color indicator is applied to a spring steel wire before, during or after bending the spring steel wire, and then the spring steel wire is heated to at least the Umzzi temperature of the color indicator before the pad spring is completed.
- the heat-sensitive color indicator ensures that the heat treatment of the spring steel wire can be made visually visible.
- the spring steel wire is heated above 280 ° C in the heat treatment.
- the spring steel wire for example, be heated to a temperature between 290 ° C to 310 ° C, the duration of the heat treatment can be designed depending on the spring steel wire used, but at least briefly the temperature above 290 ° C must be achieved.
- the turnover temperature of the color indicator is therefore preferably also at least 250 ° C, in particular between 290 ° C and 31 0 ° C. At these temperatures, the positive effects of the heat treatment occur.
- the color indicator can be applied by immersion.
- the coating can be carried out purely electrochemically or galvanically by applying a voltage.
- the color indicator preferably has a thickness of between 0.05 to 1 ⁇ , in particular 0.1 to 0.80 ⁇ , so that the color indicator is applied only in small quantities on the spring steel wire.
- a copper-containing coating is applied as the color indicator, which does not adversely affect the mechanical properties of the cushion spring.
- the copper-containing coating can also consist essentially entirely of copper, which is applied to the spring steel wire with a small layer thickness. It is also possible to use suitable copper alloys to set a certain turnover temperature. In the color change then the copper-colored coating is darker or lighter, depending on the temperature reached, which is visually easily recognizable.
- the color indicator is only partially applied to the spring steel wire, which is particularly material-saving.
- the color indicator can be applied, for example, only on a central region of the cushion spring, which deforms under load, so that at least visible by the color indicator, whether the deforming region is heat treated. Then arranged on opposite sides end rings of a cushion spring can remain uncoated. Of course, it is also possible to completely coat the cushion spring with the color indicator.
- a cushion spring is provided, which is used in particular in a mattress or upholstered furniture.
- a viewing window is provided so that an end customer can recognize whether the pad spring has been heat treated accordingly.
- FIG. 1 shows a photographic view of a cushion spring with a coating according to the invention of a color indicator, before and after the heat treatment, and
- Figure 2 is a conventional pad spring without color indicator.
- FIG. 2 shows a cushion spring without a coating of a heat-sensitive color indicator. It can be seen that the spring steel wire from which the cushion spring is made has the same color everywhere and is not visually recognizable as to whether a heat treatment has been performed on this cushion spring to make the spring steel wire toughened.
- a cushion spring according to the present invention is shown on the left side in Figure 1, a cushion spring according to the present invention is shown. The cushion spring is helically wound in a central region between two parallel end rings and coated in this central region with a heat-sensitive color indicator. As can be seen, the central area has a different color than the two uncoated end rings of the cushion spring. The middle area is much darker due to the color change of the heat-sensitive color indicator due to heat treatment.
- On the right side is a padded spring with color indicator and without heat treatment.
- the color is uniform.
- a copper-containing coating in a thickness of between 0.1 ⁇ m to 0.75 ⁇ m was electrochemically applied to the wire in the middle region.
- the wire was passed through a dip bath while a voltage applied to the spring steel wire, so that the copper-containing coating has settled on the surface. This method makes it possible to set the layer thickness and the coated areas comparatively accurately.
- the color indicator can be applied to the still undeformed spring steel wire, so that it only after the coating in the form of a Pad spring is deformed. Preferably, then a complete coating is made. But it is also possible to first form the spring steel wire to a cushion spring and at least partially coat the already formed spring steel wire.
- the bent spring steel wire was subjected to a heat treatment, whereby the bent spring steel wire was heated to a temperature between 210 ° C to 250 ° C. By heating to this temperature, the color indicator was activated, so that an optically detectable color change was made in the central area.
- the cushion spring can be bent to different types of springs.
- the cushion spring may be formed as a Bonellfeder, pocket spring, open coil or another spring type.
- the upholstery springs can also be combined into units of several upholstery springs and then processed into mattresses or upholstered furniture.
- At least one transparent window or windows formed by a recess can be provided in the cover, so that a visual check is possible as to whether the upholstery spring is heat-treated.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Heat Treatment Of Articles (AREA)
- Springs (AREA)
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015102539.6A DE102015102539A1 (en) | 2015-02-23 | 2015-02-23 | Method for producing a cushion spring, cushion spring, mattress and upholstered furniture |
PCT/EP2016/051784 WO2016134913A1 (en) | 2015-02-23 | 2016-01-28 | Method for producing an upholster spring, upholstery spring, mattress, and upholstered furniture |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3261493A1 true EP3261493A1 (en) | 2018-01-03 |
EP3261493B1 EP3261493B1 (en) | 2018-06-06 |
Family
ID=55236385
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16701681.5A Active EP3261493B1 (en) | 2015-02-23 | 2016-01-28 | Method for producing an upholster spring, upholstery spring, mattress, and upholstered furniture |
Country Status (9)
Country | Link |
---|---|
US (1) | US20180042394A1 (en) |
EP (1) | EP3261493B1 (en) |
CN (1) | CN107249393B (en) |
AU (1) | AU2016223811B2 (en) |
BR (1) | BR112017015669B1 (en) |
DE (1) | DE102015102539A1 (en) |
ES (1) | ES2675229T3 (en) |
PT (1) | PT3261493T (en) |
WO (1) | WO2016134913A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102016107746A1 (en) * | 2016-04-26 | 2017-10-26 | Agro Holding Gmbh | Upholstery spring, method for producing a cushion spring, mattress and upholstered furniture |
JP6295364B1 (en) * | 2017-09-29 | 2018-03-14 | 東洋ファイン株式会社 | Metal processed product and surface treatment method of metal processed product |
CN108339908A (en) * | 2018-01-10 | 2018-07-31 | 郭开怀 | A kind of mattress spring process equipment |
Family Cites Families (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1562711A (en) * | 1925-11-24 | Chables p | ||
DE664598C (en) * | 1937-04-03 | 1938-08-31 | Aeg | Process for making defects in enamelled wires visible |
DE703353C (en) * | 1938-09-27 | 1941-03-07 | Siemens & Halske Akt Ges | Procedure for testing enamelled wires for faults in the insulation |
NL6700842A (en) * | 1967-01-19 | 1968-07-22 | ||
NL141933B (en) * | 1970-04-24 | 1974-04-16 | Bekaert Sa Nv | METHOD OF COVERING A LONG-STRETCHED METAL OBJECT WITH METAL, AND OBJECTS COATED ACCORDING TO THIS METHOD. |
US4138276A (en) * | 1976-03-01 | 1979-02-06 | J. M. Eltzroth & Associates, Inc. | Coating compositions |
US4895740A (en) * | 1985-04-23 | 1990-01-23 | Sumitomo Electric Industries Ltd. | Process for manufacturing colored stainless steel wire |
US4791025A (en) * | 1985-04-23 | 1988-12-13 | Sumitomo Electric Industries, Ltd. | Stainless steel wire and process for manufacturing the same |
FR2599144B1 (en) * | 1986-05-20 | 1988-12-23 | Toupin Joseph | METHOD AND DEVICE FOR DETECTING THE THERMAL LEVEL TO WHICH A SOLID, LIQUID OR GAS IS LIKELY TO HAVE BEEN SUBJECT |
CN1089117C (en) * | 1999-08-06 | 2002-08-14 | 浙江喜临门集团有限公司 | Hot treatment technology for spring washer |
US6910360B2 (en) * | 2001-10-23 | 2005-06-28 | L&P Property Management Company | Multiple wire feed for spring coiling machine and method |
JP2009125629A (en) * | 2007-11-20 | 2009-06-11 | Showa Corp | Method of forming coating portion of coil spring |
US8474805B2 (en) * | 2008-04-18 | 2013-07-02 | Dreamwell, Ltd. | Microalloyed spring |
CN101655129A (en) * | 2009-09-21 | 2010-02-24 | 湖北大帆汽车零部件有限公司 | Diaphragm spring and finger tip thermal processing process thereof |
DE102013103644A1 (en) | 2013-04-11 | 2014-10-16 | Agro Holding Gmbh | Made of wire spring of a spring core |
CA2962763C (en) * | 2013-09-27 | 2018-01-09 | Chromatic Technologies Inc. | Red thermochromic dyes and their ink compositions |
EP3082432B1 (en) * | 2013-11-18 | 2020-02-19 | 0903608 B.C. Ltd. | Compositions, devices and methods for control of pests using vapor activity |
-
2015
- 2015-02-23 DE DE102015102539.6A patent/DE102015102539A1/en not_active Withdrawn
-
2016
- 2016-01-28 WO PCT/EP2016/051784 patent/WO2016134913A1/en active Application Filing
- 2016-01-28 ES ES16701681.5T patent/ES2675229T3/en active Active
- 2016-01-28 PT PT16701681T patent/PT3261493T/en unknown
- 2016-01-28 EP EP16701681.5A patent/EP3261493B1/en active Active
- 2016-01-28 US US15/549,744 patent/US20180042394A1/en not_active Abandoned
- 2016-01-28 CN CN201680010954.8A patent/CN107249393B/en active Active
- 2016-01-28 AU AU2016223811A patent/AU2016223811B2/en active Active
- 2016-01-28 BR BR112017015669-5A patent/BR112017015669B1/en active IP Right Grant
Also Published As
Publication number | Publication date |
---|---|
AU2016223811B2 (en) | 2020-12-24 |
PT3261493T (en) | 2018-10-09 |
ES2675229T3 (en) | 2018-07-09 |
CN107249393A (en) | 2017-10-13 |
BR112017015669B1 (en) | 2021-01-19 |
US20180042394A1 (en) | 2018-02-15 |
AU2016223811A1 (en) | 2017-08-17 |
CN107249393B (en) | 2020-08-14 |
DE102015102539A1 (en) | 2016-08-25 |
EP3261493B1 (en) | 2018-06-06 |
WO2016134913A1 (en) | 2016-09-01 |
BR112017015669A2 (en) | 2018-03-13 |
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