EP3247205A1

EP3247205A1 - Method for producing a horseshoe, and horseshoe

Info

Publication number: EP3247205A1
Application number: EP15823718.0A
Authority: EP
Inventors: Thibaut ROORYCK; Maxime Rooryck
Original assignee: Value Feet
Current assignee: Value Feet
Priority date: 2015-01-20
Filing date: 2015-12-24
Publication date: 2017-11-29
Also published as: CA2971348A1; ES2708598T3; US10052679B2; CA2971348C; US20180001371A1; CA2971300A1; FR3031654A1; AU2015378897A1; EP3247206A1; FR3031654B1; WO2016116676A1; FR3031653B1; US20180007886A1; EP3247206B1; FR3031653A1; AU2015378897B2; AU2015378896A1; WO2016116677A1

Abstract

The invention relates to a method for producing a customised horseshoe (10), said shoe being designed to fit the form of a hoof of a specific horse for which it has been produced, said shoe comprising a metal part (14) which is at least partially visible. According to the invention, at least a portion of the outer surface of said metal part is treated in order to colour same, said treatment comprising an anodisation step and a colouring step, or the application of a decorative coating.

Description

PROCESS FOR MANUFACTURING HORSE IRON AND HORSE IRON

BACKGROUND OF THE INVENTION

Field of the invention

The present invention relates to a method of manufacturing a custom horseshoe comprising a step of finishing its color.

It aims in particular to ensure the finish of the color of an aluminum iron or aluminum alloy, either by anodizing its surface and coloring thereof, or by applying a decorative coating such as a veneer.

Technological background

In order to preserve the qualities of the foot of a horse, it is known to protect it by placing on the corresponding shoe a horseshoe.

If formerly, the shaping of a horseshoe was exclusively within the competence of the blacksmith, the ordinary irons are now manufactured in the factory.

Although the irons thus obtained have a substantially uniform and flat shape, they allow, during the shoeing of a horse, a significant time saving for the blacksmith.

In order to lighten the horseshoes while ensuring adequate hold, the irons manufactured in the factory are, for sporting use, typically made of aluminum, and no longer of steel.

However, such irons then being difficult to shape, the farrier must choose an iron whose shape and dimensions are closest to the fitting adapted to the shoe to shoe.

The implementation of such iron can therefore cause some embarrassment to the horse, especially when a foot of the latter has fragilities, a navicular pathology for example.

To ensure greater comfort for the horse, including taking into account the morphology of each foot but also possible associated pathologies, custom iron manufacturing processes have recently been proposed.

These methods are intended to achieve orthopedic fittings either for a posteriori use, but as a preventive.

For example, there are known fittings with branches joined, that is to say closed at the rear, to increase the bearing surface, reduce the penetration of iron into the soil and thus prevent tearing.

In addition, many developments have also been made to combine the same product, performance, comfort and protection of the rail foot. Methods of making composite irons are provided, which comprise a metal reinforcement connected to one or more parts made of a damping material.

The structure of these irons ensures not only significant lightening of the fitting but also allows shock absorption.

However, if the non-metallic part can be colored, the metal part of the fitting, partly visible, remains in its natural color. This can result in a mixture of colors giving the hardware, as a whole, an unsightly rendering.

There is therefore a pressing need for a method of manufacturing a composite fitting to define a uniform color thereof or to choose the colors determining its different layers.

It would also be interesting to be able to make fittings of a single color, which would then be distinctive of an exceptional stud or fittings partly plated with a precious material, such as gold.

Object of the invention

The present invention aims to overcome the disadvantages of the prior art and to meet the above constraints by proposing a method of manufacturing a horseshoe tailor-made, simple in its design and its operating mode, reliable and economical , ensuring a finish of its color, and in particular of its metallic part while conferring on the latter a greater resistance to corrosion.

Another object of the present invention is such a method which allows the manufacture of composite furniture of uniform coloring. BRIEF DESCRIPTION OF THE INVENTION

To this end, the invention relates to a method of manufacturing a horseshoe to measure, said iron being intended to marry the shape of a shoe of a specific horse for which it was made, said iron comprising a part metallic at least partly apparent.

According to the invention, said method comprises a finishing step consisting of a treatment of at least a portion of the outer surface of said metal part to color it, said treatment comprising an anodizing step and a coloring step, or the application of a decorative coating.

Of course, such a treatment is performed once the metal portion has a geometry identical to, or substantially identical to, its final shape sought in said horseshoe. This also implies that before the completion of this treatment, the metal part eventually underwent one or more of the following operations: degreasing, pickling to remove a natural oxide coating, polishing and drying.

The horseshoe can be made of the only metal part and the present method then allows a finish of the color of this iron completely metallic.

Alternatively, the horseshoe can be a composite iron. In the latter case, it comprises in addition to this metal part, one or more resilient non-metallic parts. The present process then aims at a preparation of the metal part before its assembly with this or these non-metallic parts, the latter or the latter may also be colored to confer the desired final aesthetic appearance to the horseshoe.

It is thus clear that this metal part of the composite iron is not embedded in a plastic material that would be colored but is clearly visible, or partly visible, in the final horseshoe.

Preferably, the horseshoes are treated batch on at least one stage of their treatment which allows a significant production gain. However, each iron being made to measure, it is therefore necessary to ensure traceability of these irons.

In various particular embodiments of this method, each having its particular advantages and susceptible to many possible technical combinations:

applying a decorative coating, a preliminary step is carried out for preparing at least said external surface portion, consisting in the formation of a layer of hooking to cause mutual mechanical attachment of said coating and said at least a portion of outer surface of this metal part.

This step aims to create a layer having a high external roughness favorable to its attachment with a decorative coating which may be a sheet for example.

For purely illustrative purposes, for a metal part made of aluminum, such a layer may be a porous alumina film obtained by anodic oxidation of the outer surface of this part.

depositing a wear-resistant decorative coating, a precious metal is selected from the group consisting of gold, silver, platinum, palladium, rhodium, irridium, osmium, rhenium and ruthenium; and / or an alloy of one of these metals with one or more other metals.

For purely illustrative purposes, a base layer made of a precious metal alloy is galvanically deposited. In addition, to enhance the strength of a gold plating for example, a surface layer of gold alloy having a purity greater than or equal to 22 karat can be deposited galvanically.

Alternatively, in order to produce a gold-colored decorative coating that is resistant to wear, at least a first layer of titanium nitride is deposited under vacuum, during a first step, on the surface of the horseshoe. then, in a second step, this first layer is activated by vacuum ion bombardment so that it is capable of receiving, subsequently, a layer of gold or gold alloy of high purity deposited by galvanic process, having the desired final color. During this second stage, a second thin layer of gold and / or a gold alloy is simultaneously applied. This deposit of gold atoms is carried out under vacuum by evaporation, ion projection or sputtering, while continuing to ionically bombard the titanium nitride surface. During this second step, the power of this ion bombardment is gradually reduced.

The gold alloy is preferably high carat, for example a gold alloy of at least 22 carats comprising, as alloying element, indium, nickel, cobalt, cadmium, nickel, Copper, Silver, Palladium, Zinc or Antimony.

the coloration of said metal part is obtained by a method chosen from the group of processes comprising adsorption staining, electrolytic staining and interference staining, then exposing this metal part to a cold sealing process and / or a hot clogging process.

The adsorption dyeing method comprises introducing a dye into the pore openings of the oxide layer of the aluminum metal portion, such dye being introduced by immersion or spraying.

The implementation of organic elements to ensure the coloring makes it possible to color the metal part thus treated in red, blue, green, black, ...

The electrolytic coloring process consists of an AC plating of a salt, usually tin, in the anodized layer. The amount of salts deposited makes it possible to obtain colors ranging from light bronze to dark bronze, blue, green, gray and black saturation.

By way of illustration, when the metal part is made of aluminum, the cold sealing process comprises immersing this part in a solution containing compounds based on fluoride or silica in the presence of nickel salts.

Similarly, when the metal portion is aluminum, the heat sealing process comprises immersing this portion in deionized water at a temperature typically between about 90 ° C and about 100 ° C. said horseshoe also comprising at least one part made of non-metallic resilient material, at least one portion of this nonmetallic part, or at least one of the nonmetallic parts, is colored before its or their assembly with said part metal thus treated to form said horseshoe. Preferably, having previously determined a color value representative of said metal part thus treated, a coloring shade identical or substantially identical to said value is chosen for coloring said at least one portion of this non-metallic part or of these non-metallic parts of so that said horseshoe has a single color,

This portion of non-metallic material may be uniformly loaded particles lightening thereof. It may be purely illustrative of cork particles. It may also include wear-resistant particles such as metal particles.

Conventionally, the assembly of the non-metallic part or parts and the metal part to form the composite fitting is, for example, obtained by gluing.

This non-metallic part is for example made of a plastic material such as a polyurethane.

said metal part has previously been produced by a three-dimensional laser melting type creation process.

Alternatively, this metal part can be obtained by cutting a metal plate, which may have been previously machined before cutting to define the holes, the associated seals and / or the bevel of the adjustment, for example.

More generally, the horseshoe having a multilayer structure, at least one of these layers is obtained by a three-dimensional printing manufacturing method.

The layer thus obtained can be metallic (aluminum, iron, titanium, etc.) or polymer. For example, it can be obtained from a sinterable metal powder, also called "sinterable powder".

the outer surface of said metal part is first marked with one or more identifiers to allow identification thereof.

In general, and in particular during batch processing of the metal parts, it is necessary to be able to identify the metal part which has been made to measure for the foot of a specific horse. The identifier or identifiers which are made on the metal part must be able to remain visible after treatment of the iron, particularly after completion of its color. Preferably, this marking is achieved by removal of material on the outer surface of said metal portion. Advantageously, this removal of material is obtained by laser treatment.

Alternatively, the marking could be achieved by deposition of material on the outer surface of said metal part. Preferably, such a deposit of material would then be performed after polishing of the metal part.

For purely illustrative purposes, this marking may comprise a repeated portion for each of the metal parts produced for a specific horse and a portion for associating one of these metal parts with the foot of the horse for which it is intended.

at least one layer of color distinct from that of the outer surface of said metal part, is formed in the cavity created by the removal of material to produce a color contrast between said outer surface and the bottom of said cavity.

Preferably, when the color selected for the coloring of the metal part is clear, a shade is chosen which ensures a strong contrast with this color, for example a black color. This ensures a sufficient contrast to allow fast and accurate optical reading of the identifier before and after coloring. Furthermore, it is advantageously observed that this or these distinct color layers placed in the cavity created by the removal of material, are not affected by a polishing operation and cleaning of said metal part before finishing the color of the part metallic.

In a particular embodiment, such a coloration of the bottom of said cavity can be obtained by a supply of external material. For example, a metal or a metal alloy is deposited in the etching background, in order to achieve a color contrast between the etch background and the rest of the outer surface of the metal part.

Alternatively, and preferably, the steps of removing material and forming at least one distinct color layer are performed simultaneously or directly one after the other by means of femtosecond laser pulses.

The expression "carried out directly one after the other" is understood to mean that these steps are executed successively, without intermediate operation except for a possible momentary stopping of the laser pulses to modify the laser emission parameters such as the transmission power. , the diameter of the laser beam, the number of passes of the laser beam, or the scanning speed. By the implementation of femtosecond laser pulses on an aluminum metal part, the formation of a black deposit is observed in the bottom of the cavity created by the removal of material on the outer surface of this metal part.

These operations being performed on the same station, possibly simultaneously, a significant time saving is advantageously obtained during the manufacture of the custom horseshoe.

In addition, the removal of material and coloring are then performed without external supply of material.

For purely illustrative purposes, these operations are performed by a first pass of deep etching at 1 50mm / s at 30watts and 50Khz, biased at a wavelength of 1064nm. Then a second cleaning pass at 1000mm / s at 30watts and 80Khz, passing in front of a laser beam with a wavelength of 1064nm.

each metal part thus marked being treated in a batch, a reading of at least one identifier of each metal part is performed to identify the different parts of the batch.

Advantageously, the metal parts intended to undergo identical operations are batch processed. These metal parts are then grouped to be processed simultaneously. As a purely illustrative example, such a lot may include the four metal parts made to measure for a specific horse, which are potentially intended to have the same final aesthetic appearance.

Reading the identifier or identifiers of each metal part is advantageously performed automatically, remotely and therefore without contact. This identifier or these identifiers can thus be adapted to be read by optical reading.

Such prior identification of the different metal parts of a lot not only allows tracking of these parts during their processing but also ensures that no part introduced by mistake in a wrong batch, undergoes an inappropriate operation.

One or more batches being placed in a batch processing device in order to carry out at least one processing step, a maximum duration allocated to each batch processing step is advantageously determined. This determination is, for example, made by referring to a file in which previous results are recorded.

The batch processing device comprises at least one metal batch storage means and a means for moving each batch storage means. When these metal parts are intended to be submerged in a bath, the dimensions of this bath are, of course, adapted to receive one or more storage means in batch so as to simultaneously treat a large number of metal parts.

An optical pickup device may be mounted on a movable arm to scan at least a portion of the storage means to read at least one identifier of each metal portion.

each identifier is chosen from the group consisting of a name, a logo, a manufacturing motif, a one-dimensional barcode or a two-dimensional bar code such as QR code -code, Datamatrix, Shotcode, Maxicode.

The optical reading device used for identifying the identifiers is advantageously adapted to convert each barcode such as a Datamatrix into digital data and to transmit this data to a remote server.

The remote server then records the data transmitted by this optical reading device into a database. This database contains a traceability file that lists the different metal parts of the processed batch and the associated data transmitted by the optical reader.

For purely illustrative purposes, for each metal part, the traceability file contains at least the following data:

o an identifier of the horse,

o the foot for which the metal part was made, for example AD

(right-front), AG (left-front), AR (right-rear) and AG (left-rear),

o a lot identification number,

the alphanumeric characters corresponding to the Datamatrix code read by the optical reading device, and

o the date and time of reading the data.

The remote server also verifies in real time the conformity of each operation that a metal part of the batch must undergo with the definition file of the horseshoe, which includes the previously determined parameters of this custom-made iron as well as all the operations that this iron must undergo.

The present invention also relates to a horseshoe comprising a metal part and at least one non-metallic resilient part assembled to said metal part, the latter being at least partly apparent.

According to the invention, this metal part having on at least a part of its outer surface a veneer, said at least one non-metallic portion has a shade identical to, or substantially identical to, said veneer so that said iron has a single color . Preferably, this plating is a precious metal selected from the group consisting of gold, silver, platinum, palladium, rhodium, irridium, osmium, rhenium, ruthenium and / or alloying one of these metals with one or more other metals.

The coloration of the nonmetallic part or parts may be carried out in the mass or, on the contrary, be carried out on the outer surface of each nonmetallic part by a screen printing or inkjet printing unit, or else by a unit of application of a self-adhesive colored layer.

BRIEF DESCRIPTION OF THE DRAWINGS

Other advantages, aims and particular features of the present invention will emerge from the description which follows, made for an explanatory and non-limiting purpose, with reference to the appended drawings, in which:

- Figure 1 shows schematically the main steps of a method of manufacturing a horseshoe to measure according to a particular embodiment of the present invention, obtaining an aluminum sheet (Fig 1a), the latter then engraved with a femtosecond laser beam to generate an identifier whose black color contrasts with the rest of the external surface of the iron (Fig. 1b), machining in the sheet metal of a horseshoe made to measure for the foot of a specific horse, this iron being polished without alteration of the identifier, this identifier remaining visible after the iron has undergone an anodizing step and a staining step (Fig 1 c);

- Figure 2 is a schematic perspective view of an orthopedic fitting obtained by the method of the invention according to a second embodiment of the invention; DETAILED DESCRIPTION OF THE EMBODIMENT OF THE INVENTION

First, we note that the figures are not scaled.

Figure 1 shows schematically the main steps of a method of manufacturing a custom-made horseshoe according to a particular embodiment of the present invention.

Prior to the machining of the iron 10 horse, the latter being here entirely made of aluminum, it was determined the necessary measures for the realization of this iron adapted to the shoe of a specific horse shoe. These measurements also include an identifier for this horse and an alphanumeric code to identify the foot from the front or rear of the horse.

For example, the data file comprising these measurements and the identifier of this horse, includes a code "AG" to associate the measures thus determined at the front left foot of the horse. To carry out these operations, this shoe has been visualized at least in part, for example by means of an optical reading device, to acquire an image of this shoe and the measurements have been determined by means of a dedicated software running on a shoe. CPU such as a personal computer or a workstation.

The reading device such as a digital camera is advantageously connected to this central unit for directly transmitting the data thus acquired.

These measurements were then processed to deduce a predicted form of horseshoe. Optionally, a step of correcting the parameters of the horseshoe thus determined, corresponding at least to an adjustment of the external curve, or the contour, the horseshoe was performed by the operator. This operator is here a blacksmith.

The final parameters of this horseshoe were then recorded as a digital data file, which is a custom horseshoe definition file.

The operations described above were carried out successively for each other foot of this horse.

All of these irons are here obtained from the same aluminum sheet using all the data thus obtained. For each of these irons, a marking is carried out on the sheet beforehand by localized removal of material by femtosecond laser treatment (FIG. 1B).

Typically, to carry out this etching, a femtosecond pulse beam (not shown) produced by a femtosecond laser is applied to an area of the outer surface of the sheet in order to generate a unique identifier 11 of each of the irons to be machined. This identifier is here a two-dimensional barcode such as a Datamatrix.

For the record, a femtosecond pulse, also called "ultra-short", has a duration typically between a few femtoseconds and a few hundred femtoseconds (1 femtosecond = 1 fs = 10 ^"15 seconds). a black coloring of the bottom surface of this engraving to visually highlight this unique identifier 1 1 of iron 10 to horse relative to the rest of its surface.

Then, the aluminum sheet is machined to make each horseshoe 10 custom. Handling and individual treatment of each iron is not required, thus saving time.

Each horseshoe thus obtained is visually inspected to ensure its conformity with the predefined iron by calculation. This set of horseshoes is advantageously grouped with irons made to measure for other horses and intended to undergo the same operations to form a lot to treat.

The irons of the batch thus formed are then placed on a support device for simultaneous processing of all the elements of the batch.

Before the beginning of the treatment, an optical reading of the identifier 1 1 of each horseshoe 10 is carried out so as, on the one hand, to check that no error in assigning a horse 10 to a horse in this lot n ' was carried out and secondly to monitor the operations undergone by each horse iron. Optionally, the identifier 1 1 of each iron can be read between each operation.

Then, this batch of horseshoes is immersed in a cleaning solution such as an alkaline solution to remove any contaminant. Then, these horse shoes are stripped, or deoxidized, in an acidic solution.

Simultaneous polishing by electrolysis of the irons of this lot is then obtained by immersing the batch in a hot aqueous solution containing a mixture of nitric, phosphoric and sulfuric acids.

This batch of aluminum horseshoes is then anodized in an acid solution and staining is carried out by an electrolytic coloring process.

The horseshoes of this batch thus treated are exposed to a cold clogging process (FIG. 1C).

Finally, we dry the horseshoes of this lot.

It is advantageously observed that the black coloring of the identifier obtained during the etching of this identifier by a femtosecond laser beam on the external surface of the horseshoe is unaffected by the polishing of the iron and provides a sufficient contrast of the iron. identifier after staining of this iron for an optical reading of this identifier.

Figure 2 is a schematic perspective view of an orthopedic fitting obtained by the method of the invention according to a second embodiment of the invention. This fitting which is mounted on the shoe 12 of a specific horse for which it was made to measure has three layers assembled by gluing.

The layer 13 intended to be in contact with the ground is a rubber sole used to cushion the shocks. Between this sole 13 of rubber and a metal part 14 of aluminum coming directly into contact with the shoe 12, is placed a sole 15 of molded polymer. By way of illustration, this is a charged and fiber-filled polymer obtained by a pultrusion / extrusion process.

This horse iron advantageously has a low density while having adequate mechanical strength. To follow up on the manufacturing of this iron 10 on horseback, an identifier 16 has been laser-etched on the outer surface of the iron intended to come into contact with the horse's hoof, this identifier remaining advantageously visible after finishing the horseshoe.

Claims

1. A method of manufacturing a custom-made horseshoe, said iron being intended to conform to the shape of a shoe of a specific horse for which it has been made, said iron having a metal part at least partly visible, characterized in said method includes a finishing step of treating at least a portion of the outer surface of said metal portion to color the same, said process having an anodizing step and a coloring step, or application of a decorative coating.

2. Method according to claim 1, characterized in that applying a decorative coating, a preliminary step is made to prepare at least said outer surface portion, consisting of the formation of a layer of hooked to cause a mechanical attachment said coating and said at least one surface portion.

3. Method according to claim 1 or 2, characterized in that depositing a wear-resistant decorative coating, a precious metal is selected from the group consisting of gold, silver, platinum, palladium, rhodium, Iridium, Osmium, Rhenium, Ruthenium and / or an alloy of one of these metals with one or more other metals.

4. The method of claim 1, characterized in that the coloration of said metal portion is obtained by a method selected from the group of processes comprising adsorption staining, electrolytic staining and interference staining, and then exposure of said metal part to a cold clogging process and / or a heat clogging method.

5. Method according to any one of claims 1 to 4, characterized in that said horseshoe also comprising at least a portion of non-metallic resilient material, stained at least a portion of this non-metallic portion, or from at least one of the nonmetallic parts, before its or their assembly with said metal part thus treated to form said horseshoe.

6. Method according to claim 5, characterized in that having previously determined a color value representative of said metal part thus treated, a coloring shade identical or substantially identical to said value is chosen so that said horseshoe has a desired color

7. Method according to any one of claims 1 to 6, characterized in that previously produced said metal part by a three-dimensional laser melting type creation process.

8. Method according to any one of claims 1 to 7, characterized in that prior marking the outer surface of said metal portion of one or more identifiers (1 1) to allow identification of said metal portion.

9. The method of claim 8, characterized in that the marking is achieved by removal of material from the outer surface of said metal portion.

10. Method according to claim 9, characterized in that the removal of material is obtained by laser treatment.

1 1. A method according to claim 9 or 10, characterized in that at least one color layer distinct from that of the outer surface of said metal portion, is formed in the cavity created by the removal of material to achieve a color contrast between said outer surface after staining and the bottom of said cavity.

12. Method according to claims 10 and 11, characterized in that the steps of removing material and forming at least one color layer are carried out simultaneously or alternately after one another by means of of femtosecond laser pulses.

13. Method according to any one of claims 8 to 12, characterized in that each metal part thus marked being treated batch, is carried out a reading of at least one identifier (1 1) of each metal part to identify the different parts of the lot.

14. Method according to any one of claims 8 to 13, characterized in that each identifier (1 1) is selected from the group consisting of a name, a logo, a pattern of manufacture, a one-dimensional bar code or a two-dimensional barcode such as code-QR Code, Datamatrix, Shotcode, Maxicode.

15. A horseshoe comprising a metal part and at least one non-metallic resilient part assembled to said metal part, the latter being at least partially apparent, characterized in that said metal part comprises on at least a part of its outer surface a plating and in that said at least one non-metallic portion has a shade identical or substantially identical to that of said plating so that said iron has a single color.