EP3246491B1 - Mobile verteilervorrichtung zur verteilung von dickstoffen - Google Patents

Mobile verteilervorrichtung zur verteilung von dickstoffen Download PDF

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Publication number
EP3246491B1
EP3246491B1 EP17153251.8A EP17153251A EP3246491B1 EP 3246491 B1 EP3246491 B1 EP 3246491B1 EP 17153251 A EP17153251 A EP 17153251A EP 3246491 B1 EP3246491 B1 EP 3246491B1
Authority
EP
European Patent Office
Prior art keywords
distributor apparatus
hose
mobile distributor
mobile
drum
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP17153251.8A
Other languages
English (en)
French (fr)
Other versions
EP3246491A1 (de
Inventor
Mogens Bode Jensen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FASTERHOLT MASKINFABRIK AS
Original Assignee
Fasterholt Maskinfabrik AS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Fasterholt Maskinfabrik AS filed Critical Fasterholt Maskinfabrik AS
Priority to PL17153251T priority Critical patent/PL3246491T3/pl
Publication of EP3246491A1 publication Critical patent/EP3246491A1/de
Application granted granted Critical
Publication of EP3246491B1 publication Critical patent/EP3246491B1/de
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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/04—Devices for both conveying and distributing
    • E04G21/0418—Devices for both conveying and distributing with distribution hose
    • E04G21/0436—Devices for both conveying and distributing with distribution hose on a mobile support, e.g. truck
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels

Definitions

  • the present invention relates to distribution of thick matter, such as uncured concrete. More particularly, the present invention relates to mobile distributor apparatuses for distributing thick matter, such as uncured concrete.
  • Developments in concrete construction methods include the mechanized transfer of concrete from a source, such as a ready-mix concrete truck or the like, to a relatively remote and/or confined location on the building or construction site.
  • JPH07207941 discloses a boom supporting member that is attachable to and detachable from a structure.
  • the boom is connected to the boom supporting member so that it can be swung up and down, and the boom can be extended and retracted.
  • a concrete distribution hose is provided to the boom support member or the boom, and a hose reel member that is retractable is provided.
  • a concrete hose that can supply concrete to the hose reel member can be connected to the concrete distribution hose.
  • the invention therefore provides a mobile distributor apparatus according to claim 1.
  • the mobile distributor apparatus comprises a frame, a steering mechanism, a rotatable drum with a hose wound thereon, a hose-guide, and a distributor arm.
  • the frame is supported for movement over a surface by wheels or belts, and the steering mechanism is associated therewith.
  • the hose is wound on the rotatable drum in a plurality of side-by-side convolutions in at least one layer.
  • the hose and the rotatable drum make it possible for the mobile distributor apparatus to move away from the thick matter pump unit, such as a heavy-duty concrete truck, from which it is coupled when active. Hence, the hose leaves the rotatable drum as the mobile distributor apparatus moves forward and is thereby placed behind the mobile distributor apparatus. When the mobile distributor apparatus moves backward, the hose will be rewound by the rotatable drum.
  • the rotatable drum is configured to unwind the hose as the mobile distributor apparatus moves forward.
  • the rotatable drum is configured to rewind the hose as the mobile distributor apparatus moves backward.
  • the mobile distributor apparatus further comprises a motor unit and during an unwinding operation, when the hose is unwound from the rotatable drum at a speed above a pre-set speed, said motor unit is configured to increase torque in the opposite direction of the rotatable drum rotation until the speed has reached the pre-set speed. This configuration is present to avoid an uncontrolled unwinding of the rotatable drum during the forward movement of the mobile distributor apparatus.
  • the mobile distributor apparatus further comprises a motor unit configured to rotate the rotatable drum and further configured to oppose the unwinding operation with a counterforce.
  • This configuration is present to avoid an uncontrolled unwinding of the rotatable drum during the forward movement of the mobile distributor apparatus.
  • the rotatable drum is adapted to unwind and rewind the hose with a speed adjusted to the speed of the mobile distributor apparatus.
  • the rotatable drum is coupled to the wheels by a speed reduction gear unit. This is to overcome the differences in diameter of the wheels and the drum, whereby the rotatable drum can unwind and rewind the hose with a speed adjusted to the speed of the mobile distributor apparatus.
  • the hose-guide is reciprocated parallel to the axis of rotation of the rotatable drum as said drum is rotated. Thereby, the hose is positioned in the right position on the drum during unwinding and rewinding.
  • the distributor arm comprises a rotary joint connected to the frame such that the distributor arm can move from a position along a side of the mobile distributor apparatus and up to 270 degrees horizontally relative thereto. This configuration allows for a very compact mobile distributor apparatus where the distributor arm is protected during storage and positioning. The distributor arm will only swing out when needed for the distributing operation.
  • the frame is supported for movement over a surface by wheels, and wherein the rotatable drum is coupled to the wheels by a speed reduction gear unit. This is to overcome the differences in diameter of the wheels and the drum.
  • the distributor arm is configured for up/down and sideways movement. This configuration makes it easier to distribute the thick matter within a confined space.
  • the mobile distributor apparatus does not comprise a thick matter pump unit.
  • the main purpose of the mobile distributor apparatus is not to pump the thick matter, but to reach a position within a confined space, and to provide connection to a thick matter pump unit, such as a heavy-duty concrete truck, such that the thick matter can be transported thereto.
  • the mobile distributor apparatus further comprises a motor unit (e.g., a hybrid motor unit) operatively connected to the wheels or belts.
  • a motor unit e.g., a hybrid motor unit
  • the mobile distributor apparatus further comprises an electric motor unit and a combustion motor unit, both operatively connected to the wheels or belts. This is an advantage when the mobile distributor apparatus is entering a confined space, where there is little air exchange. The mobile distributor apparatus can then run on battery rather than fuel to avoid using the oxygen in the air and expelling toxic gasses thereto.
  • the mobile distributor apparatus further comprises a rotatable cable drum operatively connected to the electric motor, and wherein the rotatable cable drum is a) configured to unwind the cable as the mobile distributor apparatus moves forward, whereby the unwound cable is placed behind the mobile distributor apparatus and b) configured to rewind the cable as the mobile distributor apparatus moves backward.
  • a rotatable cable drum operatively connected to the electric motor, and wherein the rotatable cable drum is a) configured to unwind the cable as the mobile distributor apparatus moves forward, whereby the unwound cable is placed behind the mobile distributor apparatus and b) configured to rewind the cable as the mobile distributor apparatus moves backward.
  • the steering mechanism and/or motor unit and/or distributor arm are responsive to remotely-controlled electrical signals.
  • the hose is adapted for the working pressure of the thick matter pump unit, such as a heavy-duty concrete truck.
  • the hose is adapted for a working pressure of at least 5 bar, such as at least 10 bar, such as at least 15 bar, such as at least 20 bar, such as at least 25 bar, such as at least 30 bar, such as at least 35 bar, at least 30 bar, such as at least 35 bar, such as at least 40 bar, such as at least 45 bar, such as at least 50 bar, such as at least 55 bar, such as at least 60 bar, such as at least 65 bar, such as at least 70 bar, such as at least 75 bar, such as at least 80 bar, preferably at least 85 bar, such as at least 90 bar, such as at least 100 bar, such as at least 120 bar, such as at least 140 bar, such as at least 160 bar, such as at least 180 bar, such as at least 200 bar, which is the operating pressure of a thick matter pump unit, such as a heavy-duty concrete truck.
  • at least 5 bar such as at least 10 bar, such as at least 15 bar, such as at least 20 bar, such as at least 25 bar, such as at least 30 bar,
  • the mobile distributor apparatus further comprises a tensioning apparatus engaging the outer surface of the hose at a position adjacent the hose-guide; wherein the tensioning apparatus comprises driving means therefore, and operable on the hose as the drum is rotating, thereby to maintain said hose in tension and thereby to prevent the convolutions on the drum from becoming loose on said drum.
  • Figure 1 shows a mobile distributor apparatus 100 comprising a frame 200, a steering mechanism (not shown), a rotatable drum 300 with a hose 400 wound thereon, a hose-guide 500, and a distributor arm 600.
  • the frame 200 is supported for movement over a surface by wheels, and the steering mechanism (not shown) is associated therewith.
  • the hose 400 is wound on the rotatable drum 300 in a plurality of side-by-side convolutions in one layer.
  • the hose 400 and the rotatable drum 300 makes it possible for the mobile distributor apparatus 100 to move away from a thick matter pump unit, such as a heavy-duty concrete truck, from which it is coupled when active (not shown).
  • a thick matter pump unit such as a heavy-duty concrete truck
  • the hose 400 leaves the rotatable drum 300 as the mobile distributor apparatus 100 moves forward and is thereby placed/released behind the mobile distributor apparatus.
  • the hose will be rewound by the rotatable drum.
  • a motor unit configured to unwind the rotatable drum is further configured to oppose the unwinding with a counterforce.
  • the motor unit 800 configured to unwind the rotatable drum is shown in Figure 4 , and is shown functioning through a chain drive 810, 310 (the chain is not shown).
  • the hose-guide 500 is reciprocated parallel to the axis of rotation of the rotatable drum 300 as said drum is rotated. Thereby, the hose 400 is positioned in the right position on the drum 300 during unwinding and rewinding.
  • Figure 3 shows a rear view of the mobile distributor apparatus 100 with the hose-guide 500 positioned in the rear end of said apparatus.
  • the distributor arm comprises a rotary joint 610 ( Figure 6 ) connected to the frame 200 such that the distributor arm 600 can move from a position along a side of the mobile distributor apparatus 100 and up to 270 degrees horizontally relative thereto.
  • This configuration allows for a very compact mobile distributor apparatus where the distributor arm is protected during storage and positioning. The distributor arm will only swing out when needed for the distributing operation.
  • the distributor arm 600 is also configured for up and down movement with the aid of the rotary joint 620 ( Figure 5 ). This configuration makes it easier to distribute the thick matter within a confined space.
  • the mobile distributor apparatus is shown with a motor unit 700 operatively connected to the wheels ( Figures 2 and 3).

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)

Claims (14)

  1. Mobile Verteilervorrichtung (100) zur Verteilung von Dickstoffen, insbesondere zur Verteilung von ungehärtetem Beton, umfassend:
    - einen Rahmen (200), der zur Bewegung über eine Oberfläche durch Räder oder Riemen der Vorrichtung (100) getragen wird;
    - eine drehbare Trommel (300) mit einem Schlauch (400), der einen Einlass und einen Auslass aufweist und darauf in einer Vielzahl von nebeneinanderliegenden Windungen in mindestens einer Ebene gewickelt ist; und
    - einen Verteilerarm (600), der mit dem Auslass des Schlauchs (400) verbunden ist;
    dadurch gekennzeichnet, dass die mobile Verteilervorrichtung (100) ferner Folgendes umfasst:
    - einen Lenkmechanismus, der mit den Rädern oder Riemen verknüpft ist; und
    - eine Schlauchführung (500), die sich parallel zur Drehachse der drehbaren Trommel (300) hin- und herbewegt, wenn die Trommel (300) gedreht wird;
    wobei der Einlass des Schlauchs (400) Mittel zum lösbaren Befestigen an einem Auslass einer Pumpeinheit für Dickstoffe umfasst; wobei die drehbare Trommel (300) a) konfiguriert ist, um den Schlauch (400) abzuwickeln, wenn sich die mobile Verteilervorrichtung (100) vorwärtsbewegt, wodurch der abgewickelte Schlauch hinter der mobilen Verteilervorrichtung (100) platziert wird, und b) konfiguriert ist, um den Schlauch (400) wieder aufzuwickeln, wenn sich die mobile Verteilervorrichtung (100) rückwärts bewegt.
  2. Mobile Verteilervorrichtung (100) nach Anspruch 1, ferner umfassend eine Motoreinheit (800) und wobei während eines Abwickelvorgangs, wenn der Schlauch (400) von der drehbaren Trommel (300) mit einer Geschwindigkeit oberhalb einer voreingestellten Geschwindigkeit abgewickelt wird, die Motoreinheit (800) konfiguriert ist, um ein Drehmoment in der entgegengesetzten Richtung der Drehung der drehbaren Trommel (300) zu erhöhen, bis die Geschwindigkeit die voreingestellte Geschwindigkeit erreicht hat.
  3. Mobile Verteilervorrichtung (100) nach Anspruch 1, ferner umfassend eine Motoreinheit (800), die konfiguriert ist, um die drehbare Trommel (300) zu drehen, und ferner konfiguriert ist, um dem Abwickelvorgang eine Gegenkraft entgegenzusetzen.
  4. Mobile Verteilervorrichtung (100) nach einem der Ansprüche 1-3, wobei der Verteilerarm (600) für eine Bewegung nach oben/unten und zur Seite konfiguriert ist.
  5. Mobile Verteilervorrichtung (100) nach einem der Ansprüche 1-4, wobei der Verteilerarm (600) ein Drehgelenk (610) umfasst, das mit dem Rahmen (200) verbunden ist, sodass sich der Verteilerarm (600) von einer Position entlang einer Seite der mobilen Verteilervorrichtung (100) und bis zu 270 Grad horizontal in Bezug darauf bewegen kann.
  6. Mobile Verteilervorrichtung (100) nach einem der Ansprüche 1-5, wobei die mobile Verteilervorrichtung (100) keine Pumpeinheit für Dickstoffe umfasst.
  7. Mobile Verteilervorrichtung (100) nach einem der Ansprüche 1-6, wobei die drehbare Trommel (300) ausgelegt ist, um den Schlauch (400) mit einer Geschwindigkeit abzuwickeln und wieder aufzuwickeln, die an die Geschwindigkeit der mobilen Verteilervorrichtung (100) angepasst ist.
  8. Mobile Verteilervorrichtung (100) nach einem der Ansprüche 1-7, wobei der Rahmen (200) zur Bewegung über eine Oberfläche durch Räder getragen wird, und wobei die drehbare Trommel (300) durch eine Untersetzungsgetriebeeinheit an die Räder gekoppelt ist.
  9. Mobile Verteilervorrichtung (100) nach einem der Ansprüche 1-8, ferner umfassend eine Motoreinheit (700), wie etwa eine Hybridmotoreinheit, die mit den Rädern oder Riemen wirkverbunden ist.
  10. Mobile Verteilervorrichtung (100) nach einem der Ansprüche 1-8, ferner umfassend eine Elektromotoreinheit und eine Verbrennungsmotoreinheit, die beide mit den Rädern oder Riemen wirkverbunden sind.
  11. Mobile Verteilervorrichtung (100) nach Anspruch 10, wobei die mobile Verteilervorrichtung (100) ferner eine drehbare Kabeltrommel umfasst, die mit dem Elektromotor wirkverbunden ist, und wobei die drehbare Kabeltrommel a) konfiguriert ist, um das Kabel abzuwickeln, wenn sich die mobile Verteilervorrichtung vorwärtsbewegt, wodurch das abgewickelte Kabel hinter der mobilen Verteilervorrichtung platziert wird, und b) konfiguriert ist, um das Kabel wieder aufzuwickeln, wenn sich die mobile Verteilervorrichtung rückwärts bewegt.
  12. Mobile Verteilervorrichtung (100) nach einem der Ansprüche 1-8, wobei der Lenkmechanismus und/oder die Motoreinheit (800) und/oder der Verteilerarm (600) auf ferngesteuerte elektrische Signale reagiert bzw. reagieren.
  13. Mobile Verteilervorrichtung (100) nach einem der Ansprüche 1-12, wobei der Schlauch (400) für einen Arbeitsdruck von mindestens 70 bar ausgelegt ist.
  14. Mobile Verteilervorrichtung (100) nach einem der Ansprüche 1-13, ferner umfassend eine Spannvorrichtung, die in die Außenfläche des Schlauchs in einer Position angrenzend an die Schlauchführung eingreift; wobei die Spannvorrichtung Antriebsmittel dafür umfasst und an dem Schlauch betriebsfähig ist, wenn sich die Trommel dreht, wodurch der Schlauch unter Spannung gehalten wird und wodurch verhindert wird, dass die Windungen auf der Trommel sich auf der Trommel lösen.
EP17153251.8A 2016-05-17 2017-01-26 Mobile verteilervorrichtung zur verteilung von dickstoffen Active EP3246491B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL17153251T PL3246491T3 (pl) 2016-05-17 2017-01-26 Mobilne urządzenie dystrybucyjne do dystrybucji gęstej materii

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DKPA201600295A DK179017B1 (en) 2016-05-17 2016-05-17 Mobile distributor apparatus for distributing thick matter

Publications (2)

Publication Number Publication Date
EP3246491A1 EP3246491A1 (de) 2017-11-22
EP3246491B1 true EP3246491B1 (de) 2022-04-13

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EP17153251.8A Active EP3246491B1 (de) 2016-05-17 2017-01-26 Mobile verteilervorrichtung zur verteilung von dickstoffen

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EP (1) EP3246491B1 (de)
DK (1) DK179017B1 (de)
ES (1) ES2916326T3 (de)
PL (1) PL3246491T3 (de)
PT (1) PT3246491T (de)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116715031A (zh) * 2023-07-20 2023-09-08 浙江固特气动科技股份有限公司 一种气力输送装置

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2055228A1 (de) * 1970-11-10 1972-05-18 Englert, Leo Willi, 3500 Kassel Einrichtung zum Verändern der Reichweite von Schlauchleitungen für Beton-Fördereinrichtungen
IL61002A (en) * 1980-09-09 1983-03-31 Ramat Davi Metal Works Self-propelled irrigation equipment
US4655399A (en) * 1984-03-31 1987-04-07 Vernon Harvey B W Irrigation or other machine having a rotatable drum carrying a hose or other flexible element wound thereon
US5026214A (en) * 1989-07-13 1991-06-25 Beck Iii August H Apparatus for placing cementitious materials in earth excavations
JPH08500403A (ja) * 1992-08-19 1996-01-16 プッツマイスター・ヴェルク マシーネンファブリーク ゲゼルシャフト ミット ベシュレンクテル ハフツング 走行可能なコンクリート打ち込み装置
JPH07207941A (ja) * 1994-01-25 1995-08-08 Mitsui Constr Co Ltd コンクリートディストリビューター
CA2157620C (en) * 1995-09-06 2002-11-19 William Hansinger Automatic sprinkler
US6220292B1 (en) * 2000-04-12 2001-04-24 Glazer Enterprises Crane-mounted concrete pump apparatus
CN202181551U (zh) * 2011-08-15 2012-04-04 洪子云 打桩用成孔高压泥浆管卷筒

Also Published As

Publication number Publication date
PL3246491T3 (pl) 2022-06-06
DK179017B1 (en) 2017-08-21
EP3246491A1 (de) 2017-11-22
DK201600295A1 (en) 2017-08-21
PT3246491T (pt) 2022-06-27
ES2916326T3 (es) 2022-06-30

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