EP3223934A1 - Device for reprocessing and cooling foundry sand - Google Patents

Device for reprocessing and cooling foundry sand

Info

Publication number
EP3223934A1
EP3223934A1 EP15798096.2A EP15798096A EP3223934A1 EP 3223934 A1 EP3223934 A1 EP 3223934A1 EP 15798096 A EP15798096 A EP 15798096A EP 3223934 A1 EP3223934 A1 EP 3223934A1
Authority
EP
European Patent Office
Prior art keywords
mixing
mixer
blade
mixer blade
container
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP15798096.2A
Other languages
German (de)
French (fr)
Other versions
EP3223934B1 (en
Inventor
Andreas Seiler
Feng Li
Stefan Gerl
Paul Eirich
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Maschinenfabrik Gustav Eirich GmbH and Co KG
Original Assignee
Maschinenfabrik Gustav Eirich GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Maschinenfabrik Gustav Eirich GmbH and Co KG filed Critical Maschinenfabrik Gustav Eirich GmbH and Co KG
Priority to PL15798096T priority Critical patent/PL3223934T3/en
Priority to SI201531160T priority patent/SI3223934T1/en
Publication of EP3223934A1 publication Critical patent/EP3223934A1/en
Application granted granted Critical
Publication of EP3223934B1 publication Critical patent/EP3223934B1/en
Priority to HRP20200729TT priority patent/HRP20200729T1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/19Stirrers with two or more mixing elements mounted in sequence on the same axis
    • B01F27/192Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/60Mixing solids with solids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/19Stirrers with two or more mixing elements mounted in sequence on the same axis
    • B01F27/191Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/21Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by their rotating shafts
    • B01F27/2122Hollow shafts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/23Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis
    • B01F27/232Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with two or more rotation axes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/23Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis
    • B01F27/232Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with two or more rotation axes
    • B01F27/2322Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with two or more rotation axes with parallel axes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/808Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers driven from the bottom of the receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or armsĀ 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/50Mixing receptacles
    • B01F35/53Mixing receptacles characterised by the configuration of the interior, e.g. baffles for facilitating the mixing of components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F35/91Heating or cooling systems using gas or liquid injected into the material, e.g. using liquefied carbon dioxide or steam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C5/00Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/04Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by grinding, blending, mixing, kneading, or stirring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C5/00Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/04Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by grinding, blending, mixing, kneading, or stirring
    • B22C5/0409Blending, mixing, kneading or stirring; Methods therefor
    • B22C5/044Devices having a vertical stirrer shaft in a fixed receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C5/00Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/08Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by sprinkling, cooling, or drying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C5/00Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/08Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by sprinkling, cooling, or drying
    • B22C5/085Cooling or drying the sand together with the castings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F2035/98Cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/02Maintaining the aggregation state of the mixed materials

Definitions

  • the present invention relates to a device for cooling hot particle beds, in particular foundry sand.
  • Used foundry molding sand can be reused when processing foundry sand is recycled. For this it is necessary to cool the used sand.
  • Such a device is known for example from DE 1 508 698.
  • the device described therein consists of a mixing container and two vertically arranged drive shafts for a mixing tool.
  • the foundry molding sand to be cooled is introduced into the mixing vessel on one side and removed on the other side. While the foundry sand to be cooled passes through the device, the foundry sand is mixed with the aid of the mixing tools.
  • the mixing container has an opening for supplying air directly at the container bottom in the container wall.
  • the mixing container is integrated in a machine frame.
  • the mixing container itself has two mutually penetrating polygonal sections. In the center of each of the two sections, a corresponding rotatable mixing tool is arranged.
  • the mixing vanes mounted on the shaft typically have plate-shaped vanes which are moved on vertically arranged supports by radially extending rotating support arms.
  • the plate-shaped blades only have an effect on a circular path of limited expansion that is essentially locally around the blade.
  • the two sections penetrate, so that care must be taken when controlling the two mixing tools that they do not collide with each other, which makes a coordinated motion control necessary.
  • the cooling air introduced at the edge blows flow channels through the sand bed only in the immediate vicinity of the inlet openings and escapes upwards in a relatively short way, without the actual task of uniformity Fluidization of the bedding and cooling to meet high efficiency.
  • the center of the mix in the center of the container is not reached by the air, since this comes into contact with the outgoing and flowing air only on an outer annular path in the immediate vicinity of the air inlet openings. Due to the substantially higher flow resistance of the bed in the radial direction to the mixing shaft, the air flows vertically after exiting the slot-shaped opening and the lowest pressure loss following.
  • the rotating vanes mix the sand only slightly and slowly push it radially outward through the outboard facing blade to deliver it to the cooling zone.
  • the residence time of the mixed material also has large differences between the material located in the center of the container and on the outer circumference as a result of the speed differences.
  • the mixture moves from the feed opening located on the central axis to the opposite discharge opening in the region of the drive shafts, the cooler without substantial contact with the supplied cooling air.
  • very high exit velocities are observed by the locally arising vertical flow channels in the wall area of the mixed material bed, which entrain a large amount of solid particles due to the high speed and fluctuation of the flow.
  • a device for conditioning and cooling of foundry molding sand which has a mixing container and a mixing tool rotatable about a drive shaft, wherein an air supply is provided for supplying air into the container interior.
  • the mixing tool has at least two mixing blades spaced apart from one another in the vertical direction, and at least one mixing blade has a mixer blade inclined relative to the horizontal, which is preferably inclined downwards in the direction of rotation of the mixing tool.
  • the direction of rotation is predetermined by the drive device of the mixing tool. Therefore, the drive device of the mixing tool is designed such that it drives the mixing tool such that the mixing tools are inclined in the direction of rotation downwards. In an alternative embodiment, the drive device can also be designed such that, if necessary, the direction of rotation of the mixing tool can be changed.
  • the mixing blades preferably extend in the horizontal direction from the drive shaft.
  • the inclination of the mixer blade is such that the mixer blade, which is inclined in the direction of rotation of the mixing tool down, causes the mix is raised during mixing, whereby directly behind the mixer blade within the mix a cavity is formed, in which the supplied air can be distributed over the entire width and length of the mixer blade in the mix. Therefore, the mixer blade preferably extends over at least half the radius of the circle which the outer portion of the mixer blade describes when rotating. In one embodiment, it is provided that the mixer blade extends from the container wall to the drive shaft.
  • the mixer blade extends in a preferred embodiment substantially to the container wall.
  • the distance between the mixer blade and the container wall is preferably less than 100 mm and is best between 20 and 60 mm. By this measure, a layer loosening along the tool profile in the sand bed is achieved.
  • a vorzugticar flexible attachment is attached to the mixer blade, which projects radially over the mixer blade in the direction of the container wall and touches them, so that the attachment grinds in operation on the container wall.
  • the mixer blade is fluidically designed such that the mix is lifted upwards, so that forms a cavity on the side facing away from the flow of the mixer blade, which serves as a flow channel for incoming air.
  • the air can now flow over the cavity between the drive shaft and the container wall and ascend on the side facing away from the solid flow side by the falling behind the mixing tool due to gravity falling mixture, so that the mix flows evenly through to the center of the container by air flowing up becomes.
  • the drive for rotating the mixing tool is preferably designed such that the mixer blade has a peripheral speed at its radially outer end between 2 and 75 m per second and preferably between 30 and 60 m per second.
  • each mixing blade preferably has a mixer blade, wherein the distance between the mixer blade and the container wall is the same for both mixer blades. Due to the inclined container wall and the arrangement of the two mixer blades at different heights, this means that the mixer blade arranged further upwards must extend radially further outwards.
  • at least one mixer blade of each mixing tool is arranged substantially on the container bottom.
  • the mixing vessel has at least two mixing sections, wherein in each mixing section in each case a rotatable about a drive shaft mixing tool is provided, wherein preferably each mixing tool has at least two mixing blades, which are spaced apart in the vertical direction.
  • the peripheral speed of the mixing blades and the direction of rotation in the individual mixing sections may be different.
  • each mixing tool has a substantially arranged on the container bottom mixer blade, wherein the two mixing tools are so far apart that the two arranged on the container bottom mixer blades do not touch in any position of the mixing tools.
  • the circular paths of the two mixer blades arranged on the container bottom therefore border on each other tangentially in the narrowest case.
  • the vertically higher mixer blades of different mixing tools are preferably arranged at different axial heights. They are designed so that their orbits overlap. The different arrangement in the vertical direction avoids that a collision can occur. Due to the described embodiment, a close-wall design of all tools is possible. In addition, both mixing tools can be driven independently of each other with different speeds, without a collision must be feared. In this way, the mixing tools in the individual mixing container sections can be assigned an optimum speed for the respective predominant, process engineering task.
  • the tool speed of the material input side mixing chamber section can be optimized for efficient mixing of the water, while the speed of the tool in the subsequent mixing chamber section on the optimum flow of the sand bed with cooling air can be coordinated with reduced particulate discharge, since here by the moisture reduction, the stickiness of the particles has already subsided.
  • the mixing tool geometry in the different levels and mixing chamber sections can be designed differently, so that a corresponding optimization with regard to the flow through the sand bed is achieved while minimizing solids discharge from the bed.
  • the air supply may have openings in the container wall, through which air can be blown into the container interior. In this case, the openings are preferably arranged in the same vertical height as the mixer blade extending essentially to the container wall.
  • the air supply via the mixing tool itself which has for example a hollow shaft, is supplied.
  • the mixer blade may have corresponding air outlet openings on its side oriented opposite to the direction of rotation.
  • a combined air entry through openings in the container wall and through openings in the mixing tool would be possible.
  • the peripheral speed of the mixer blade increases with increasing distance from the drive shaft, with the result that the mixing action increases in the direction of the container wall.
  • the mixing intensity with increasing effective diameter will also increase, since the peripheral speed increases with increasing radius.
  • This physical law can be counteracted by suitable design of the Ouerterrorismsform the leaves from the inside out.
  • the mixer blade may have a width that increases in the radial direction.
  • the angle of inclination of the mixer blade to the horizontal in the radial direction may decrease.
  • the mixer blade can be flat or curved.
  • the angle of inclination with respect to the horizontal is preferably between 15 Ā° and 60 Ā° and particularly preferably between 20 Ā° and 50 Ā°.
  • the mixer blade is formed as an angled profile, wherein the inner angle is arranged opposite to the direction of rotation of the mixer blade and is preferably between 90 Ā° and 180 Ā°.
  • the mixer blade can also be a substantially closed polygonal profile, such as a rectangular or triangular profile, wherein corresponding air outlet openings are arranged on the side facing away from the flow, so that the cooling air can be introduced into the mix via the profile.
  • corresponding air outlet openings are arranged on the side facing away from the flow, so that the cooling air can be introduced into the mix via the profile.
  • on the radially inner portions of the mixing blade to compensate for the lower peripheral speed one or two-sided ploughshare-like attachments attached to strengthen on the one hand, the lifting and overflowing of the mixture and on the other to achieve an improved mixing effect.
  • a falling sand curtain can be created, which achieves a higher cooling capacity due to its larger heat and mass transfer surface in contact with the outflowing air.
  • the mixer blade of the topmost mixing blade is inclined in opposite directions, so that the mix is directed down to counteract excessive fluidization and concomitantly excessive discharge from the cooling device with the exhaust gas flow.
  • the distance between the arranged in the mixing container air inlet openings and the radially outer end of the mixer blade should be as low as possible in order to avoid that too much of the cooling air escapes upwards before reaching the mixer blade.
  • the mean flow velocity of the cooling air in the outlet region of the air inlet openings should be between 15 and 35 m / s and particularly preferably between 20 and 30 m / s.
  • the angle of inclination of the container wall can take on any value between 0 and 45 Ā°, the inclination is preferably between 15 and 35 Ā° and particularly preferably between 20 and 30 Ā° relative to the vertical.
  • the quality of the cooled sand by the addition of, for example, water or other additives be corrected.
  • the foundry sand should have a residual moisture of between 3.0 and 3.5%, around which the sand enveloping bentonite, which causes the forming properties of the molding sand, to reactivate and to allow direct use in the molding machine.
  • the mixing tool in the third mixing chamber section ie the section through which the mixture flows last, to have mixer blades which are inclined upwards in the direction of rotation, thereby ensuring that in the last mixing chamber section there is a flow shearing stress of the mix comes.
  • the mixing chamber tool is designed with an opposite direction of rotation with respect to the mixing chamber tool of the second mixing chamber section.
  • the local flow rate is significantly reduced by the measures according to the invention, with the result that less solid particles are entrained and discharged by the air flow.
  • a solids separator is arranged above the mixing tool.
  • the deposition of the solid particles takes place in a turbulent flow, for example in a rotary flow generated by a rotor.
  • the forced rotary flow generates a corresponding centrifugal field, which can be adjusted by the choice of the rotational speed of the rotor in its strength. This makes it possible to set the separation performance and the size of the separation grain.
  • the rotational speed is increased sufficiently, the very fine additive components contained in the gas flow can be almost completely recycled.
  • Figure 1 is a sectional view of a first embodiment of the invention
  • FIG. 2 shows a sectional view of a second embodiment according to the invention
  • FIG. 3 shows a detailed view of a mixer with several different mixer blades
  • FIGS 4 to 8 are cross-sectional views of various mixer blades.
  • a first device according to the invention is shown in section.
  • the device 1 for processing and cooling of foundry sand has a mixing container 2, which is arranged in a housing 3.
  • the mixing container 2 has two mixing sections, in the center of which in each case a drive shaft 4 is arranged, which in turn each have a plurality of mixing blades with corresponding mixer blades.
  • the device 1 has an inlet 5 and an outlet 5 ' , via which hot foundry molding sand can be introduced into the mixing vessel 2, for example by means of a conveyor belt 6, or the treated sand can be discharged from the mixing vessel 2 again.
  • a series of cooling air openings 7 are introduced, can be introduced via the cooling air into the mixing vessel 2.
  • the two drive shafts 4 each have, close to the ground, mixing blades extending in opposite directions, on each of which a mixer blade 8 is mounted.
  • the two drive shafts 4 are arranged at a distance from each other such that in no rotational position the mixer blades 8, which are arranged close to the ground, can collide with one another.
  • In the vertical direction spaced from the bottom-near mixing blades further pairs of mixing blades are arranged, which are also each equipped with respective mixer blades.
  • all the mixer blades are inclined downwards, so that when the drive shaft is rotated in the intended direction, the foundry molding sand contained in the mixing vessel 2 is lifted and flows over the inclined mixing blade surface.
  • the mixer blades of the second and third planes are arranged at a height which corresponds to the vertical height of the air inlet openings 7 in the container wall 2.
  • the mixer blades of the levels 2 and 3 are arranged so that they reach almost to the air inlet openings 7.
  • the two drive shafts 4 are driven by means of the drive motors 9.
  • a solids separator 1 1 is arranged, which consists of a provided with lamellae wheel, which can be rotated by means of the drive motor 10.
  • FIG. 2 shows a schematic sectional view of an alternative embodiment of the invention.
  • the supply of cooling air takes place once via a trained as a hollow shaft drive shaft 4, in the means of the supply 12 air in the channel 15 and the channel into corresponding openings within the mixer blades 8, 8 ', 8 "and 8 "into the Pour mix. Additionally or alternatively, air can be brought into the housing and via the air inlet openings 7 in the mix via the air supply 13. It can be clearly seen in this embodiment that the mixing blades of the upper levels have a longer radial extent than the mixing blades of the lower level.
  • the mixer blades 8, 8 ', 8 "and 8"' extend substantially to the container wall. However, to avoid damage to the mixer blades, a small gap must remain.
  • the mixer blades can have an extension 14 made of plastic, which, moreover, can be pressed against the container wall with the aid of springs in order to reduce the proportion of the cooling air supply which flows directly vertically upwards.
  • mixer blades are shown by way of example in FIG.
  • the mixer blade could extend evenly from the drive shaft to the vessel wall.
  • the mixer blade would also curved shapes, as in the embodiment designated by the reference numeral 15, or fan-shaped expanding forms, as in the embodiment provided with the reference numeral 16 embodiment possible.
  • puck share-like attachments 19 are provided on the mixer wings.
  • Figure 4 shows a cross-sectional view through a mixer blade 20, which here consists of a single inclined surface.
  • a zone substantially free of the mixture is formed after the mixer blade into which the cooling air introduced into the mixing vessel through the air supply openings 7 can flow radially inwardly along the mixer blades.
  • the contour of the air outlet opening 7 is ideally chosen so that in combination with the geometry of the mixer blade as uniform and long-lasting air inflow into the freed from the mix zone behind the mixer blade can be done.
  • FIG. 5 shows a cross-sectional view of a second embodiment of a mixer blade 21.
  • the mixer blade consists of an inclined surface and an angled thereto, substantially horizontally extending surface.
  • FIG. 6 shows a cross section through a third embodiment of a mixer blade 2. Again, an inclined surface is provided, to which in one direction a substantially vertically extending portion and in the other direction an oppositely inclined portion connects.
  • FIG. 7 shows a cross section through a further embodiment of a mixer blade 23.
  • the mixer blade 23 again has an inclined surface. It is here mounted on a substantially tubular element through which cooling air can also be introduced into the mixing vessel.
  • FIG. 8 shows by way of example an embodiment in which different mixer blades 24 to 26 are mounted on the drive shaft in three different planes.
  • the mixer blade arranged in the lowest level has a downwardly inclined blade surface and a section extending substantially perpendicular thereto.
  • a mixer blade 25 having a cross section is used which forms a kind of cavity through which cooling air from the drive shaft can be transported radially outward.
  • a mixer blade 26 is used, which is inclined upwards to prevent excessive stirring of the mixed material.
  • further geometries for the design of the mixer blade are possible.

Abstract

The invention relates to a device (1) for reprocessing and cooling foundry sand, comprising a mixing container (2) and a mixing tool that can be rotated about a drive shaft (4), wherein an air feed (7) is provided for feeding air into the container interior. The problem addressed by the invention is that of providing an improved device by means of which a more uniform fluidized bed is achieved, preferably over the entire cross-section of the mixing container, wherein furthermore the proportion of the solid particles entrained by the gas flow should be reduced. This problem is solved, according to the invention, in that the mixing tool has at least two mixing vanes (8) spaced apart from each other in the vertical direction and at least one mixing vane has a mixing blade having a surface that is angled with respect to the horizontal.

Description

Vorrichtung zur Aufbereitung und KĆ¼hlung von GieƟereiformsand Ā Device for processing and cooling foundry sand
Die vorliegende Erfindung betrifft eine Vorrichtung zur KĆ¼hlung von warmen PartikelschĆ¼ttungen, insbesondere von GieƟereiformsand. The present invention relates to a device for cooling hot particle beds, in particular foundry sand.
Benutzter GieƟereiformsand kann wieder verwendet werden, wenn der GieƟereiformsand aufbereitet wird. Dazu ist es notwendig den gebrauchten Sand abzukĆ¼hlen. Used foundry molding sand can be reused when processing foundry sand is recycled. For this it is necessary to cool the used sand.
Eine solche Vorrichtung ist beispielsweise aus der DE 1 508 698 bekannt. Die dort beschriebene Vorrichtung besteht aus einem MischbehƤlter und zwei vertikal angeordneten Antriebswellen fĆ¼r ein Mischwerkzeug. Der zu kĆ¼hlende GieƟereiformsand wird auf einer Seite in den MischbehƤlter eingebracht und auf der anderen Seite entnommen. WƤhrend der zu kĆ¼hlende GieƟereisand die Vorrichtung durchlƤuft, wird der GieƟereisand mit Hilfe der Mischwerkzeuge durchmischt. ZusƤtzlich weist der MischbehƤlter unmittelbar am BehƤlterboden in der BehƤlterwand eine Ɩffnung zur ZufĆ¼hrung von Luft auf. Such a device is known for example from DE 1 508 698. The device described therein consists of a mixing container and two vertically arranged drive shafts for a mixing tool. The foundry molding sand to be cooled is introduced into the mixing vessel on one side and removed on the other side. While the foundry sand to be cooled passes through the device, the foundry sand is mixed with the aid of the mixing tools. In addition, the mixing container has an opening for supplying air directly at the container bottom in the container wall.
Mit dieser Vorrichtung wird versucht, eine luftdurchstrƶmte, mit Wasser bedĆ¼ste mechanisch unterstĆ¼tzte Wirbelschicht zu erzeugen, um den durch den vorangehenden Gussvorgang auf bis zu 150Ā° C erhitzten GieƟereisand auf die Gebrauchstemperatur von ca. 45Ā° C durch Verdunstungs- kĆ¼hlung abzukĆ¼hlen. With this device, it is attempted to produce an air-flow, water-saturated, mechanically assisted fluidized bed in order to cool the foundry sand heated by the preceding casting process up to 150 Ā° C. to the service temperature of about 45 Ā° C. by evaporative cooling.
Der MischbehƤlter ist in einen Maschinenrahmen integriert. Der MischbehƤlter selbst weist zwei sich gegenseitig durchdringende polygonale Abschnitte auf. Im Zentrum jedes der beiden Abschnitte ist ein entsprechendes drehbares Mischwerkzeug angeordnet. Die an der Welle ange- brachten MischflĆ¼gel weisen typischerweise plattenfƶrmige Schaufeln auf, die an vertikal angeordneten Haltern von sich radial erstreckenden rotierenden Tragarmen bewegt werden. Die plat- tenfƶrmigen Schaufeln erzielen lediglich auf einer im Wesentlichen lokal um die Schaufel herum begrenzten Kreisringbahn mit geringer Ausdehnung eine Wirkung. Bei der in der DE 1 508 698 beschriebenen Vorrichtung durchdringen sich die beiden Abschnitte, sodass bei der Ansteuerung der beiden Mischwerkzeuge darauf geachtet werden muss, dass diese nicht miteinander kollidieren, was eine abgestimmte Bewegungssteuerung notwendig macht. Insbesondere dann, wenn mit der Vorrichtung sehr groƟe Mengen an GieƟereiformsand abgekĆ¼hlt werden sollen und daher der BehƤlterdurchmesser entsprechend groƟ ausgebildet wird, gelingt mit den bekannten Vorrichtungen nur eine ungleichmƤƟige AbkĆ¼hlung, was die QualitƤt des weiterzuverwendenden GieƟereiformsandes deutlich beschrƤnkt. Eine verbesserte Form- sandqualitƤt kann beispielsweise durch die Verwendung von Vakuummischern erfolgen, die jedoch relativ teuer sind. The mixing container is integrated in a machine frame. The mixing container itself has two mutually penetrating polygonal sections. In the center of each of the two sections, a corresponding rotatable mixing tool is arranged. The mixing vanes mounted on the shaft typically have plate-shaped vanes which are moved on vertically arranged supports by radially extending rotating support arms. The plate-shaped blades only have an effect on a circular path of limited expansion that is essentially locally around the blade. In the device described in DE 1 508 698, the two sections penetrate, so that care must be taken when controlling the two mixing tools that they do not collide with each other, which makes a coordinated motion control necessary. In particular, when very large amounts of foundry sand are to be cooled with the device and therefore the container diameter is made correspondingly large, succeeds with the known devices only uneven cooling, which significantly limits the quality of the foundry sand to be reused. Improved sand mold quality can be achieved, for example, by the use of vacuum mixers, which however are relatively expensive.
Bei den preisgĆ¼nstigen Vorrichtungen, wie sie in der DE 1 508 698 gezeigt sind, blƤst die am Rand eingeleitete KĆ¼hlluft lediglich in unmittelbarer Umgebung der Eintrittsƶffnungen Strƶmungs- kanƤle durch das Sandbett frei und entweicht auf relativ kurzem Weg nach oben, ohne die eigentliche Aufgabe der gleichfƶrmigen Fluidisierung der SchĆ¼ttung und KĆ¼hlung mit hohem Wirkungsgrad zu erfĆ¼llen. Das Zentrum des Mischgutes in der BehƤltermitte wird von der Luft gar nicht erreicht, da dieses nur auf einer ƤuƟeren kreisringfƶrmigen Bahn in unmittelbarer NƤhe der Lufteintrittsƶffnungen mit der aus- und aufstrƶmenden Luft in Kontakt kommt. Aufgrund des we- sentlich hƶheren Strƶmungswiderstandes der SchĆ¼ttung in radialer Richtung zur Mischwerkwelle hin, strƶmt die Luft nach dem Austritt aus der schlitzfƶrmigen Ɩffnung und dem geringsten Druckverlust folgend vertikal nach oben. Im Zentrum des MischbehƤlters wird durch die rotierenden Schaufeln der Sand aufgrund der vorherrschenden geringen Umfangsgeschwindigkeit und Geschwindigkeitsdifferenzen nur geringfĆ¼gig vermischt und durch die nach auƟen weisende Schau- felneigung langsam radial nach auƟen gedrĆ¼ckt, um diesen in die KĆ¼hlzone zu befƶrdern. In the low-cost devices, as shown in DE 1 508 698, the cooling air introduced at the edge blows flow channels through the sand bed only in the immediate vicinity of the inlet openings and escapes upwards in a relatively short way, without the actual task of uniformity Fluidization of the bedding and cooling to meet high efficiency. The center of the mix in the center of the container is not reached by the air, since this comes into contact with the outgoing and flowing air only on an outer annular path in the immediate vicinity of the air inlet openings. Due to the substantially higher flow resistance of the bed in the radial direction to the mixing shaft, the air flows vertically after exiting the slot-shaped opening and the lowest pressure loss following. In the center of the mixing vessel, due to the prevailing low peripheral speed and speed differences, the rotating vanes mix the sand only slightly and slowly push it radially outward through the outboard facing blade to deliver it to the cooling zone.
Die Verweilzeit des Mischgutes weist in Folge der Geschwindigkeitsdifferenzen auch groƟe Unterschiede zwischen dem in der BehƤltermitte und am ƤuƟeren Umfang befindlichen Materials auf. Im schlimmsten Fall durchwandert das Mischgut von der auf der Mittelachse befindlichen Zugabeƶffnung zur gegenĆ¼berliegenden Entleerƶffnung im Bereich der Antriebswellen den KĆ¼hler ohne wesentlichen Kontakt mit der zugefĆ¼hrten KĆ¼hlluft. DarĆ¼ber hinaus werden durch die lokal entstehenden vertikalen StrƶmungskanƤle im Wandbereich sehr hohe Austrittsgeschwindigkeiten aus dem Mischgutbett beobachtet, die aufgrund der hohen Geschwindigkeit und Fluktuation der Strƶmung eine groƟe Menge Feststoffpartikel mitreiƟen. The residence time of the mixed material also has large differences between the material located in the center of the container and on the outer circumference as a result of the speed differences. In the worst case, the mixture moves from the feed opening located on the central axis to the opposite discharge opening in the region of the drive shafts, the cooler without substantial contact with the supplied cooling air. In addition, very high exit velocities are observed by the locally arising vertical flow channels in the wall area of the mixed material bed, which entrain a large amount of solid particles due to the high speed and fluctuation of the flow.
Daher ist bereits in der DE 199 25 720 beschrieben, die KĆ¼hlluft Ć¼ber eine in der Regel zentrisch angeordnete Ɩffnung im GehƤusedeckel durch ein AbsauggeblƤse abzuziehen und in einem dem KĆ¼hler nachgeschalteten, in der Regel sehr voluminƶsen Gaszyklon zu reinigen. Dabei werden die im Gasstrom mitgetragenen Sand- und Additivanteile weitestgehend im Zyklon abge- schieden und auf den aus dem KĆ¼hler ausgetragenen Sand aufgegeben. Aufgrund der Wirkweise eines Gaszyklons werden dort vorzugsweise die groƟen und schweren Sandpartikel abgeschieden, wƤhrend die in Schwebe befindlichen Feinanteile wie Bentonit und Kohlenstoff der Gasstrƶmung folgen und vollstƤndig ausgetragen werden. Eine vollstƤndige Abtrennung der Partikel von der Gasstrƶmung findet nicht statt. Aufgrund der nicht definierten Zusammensetzung der spƤter in einem Filter abgeschiedenen Feinanteile mĆ¼ssen diese Anteile entsorgt und durch Zugabe neuer Additive ausgeglichen werden. Der aus dem Bodenaustrag des Zyklons abgezogene in der Regel eher zu trockene Sand wird auf einem Fƶrderband auf den gekĆ¼hlten Sand aufge- legt. Eine Vermischung dieser ausgetragenen Sandpartikel mit dem befeuchteten Sand findet nicht mehr statt, was zu Problemen in den Formmaschinen fĆ¼hren kann, wenn keine weitere Sandhomogenisierung und Befeuchtung mehr nachgeschaltet ist. It is therefore already described in DE 199 25 720, deduct the cooling air via a generally centrally disposed opening in the housing cover by a suction fan and cleaned in a cooler downstream, usually very voluminous gas cyclone. The sand and additive components carried in the gas stream are separated as far as possible in the cyclone and applied to the sand discharged from the cooler. Due to the mode of action of a gas cyclone, the large and heavy sand particles are preferably deposited there, while the suspended fine particles such as bentonite and carbon follow the gas flow and are completely discharged. Complete separation of the particles from the gas flow does not take place. Due to the undefined composition of the fines deposited later in a filter, these fractions must be disposed of and compensated for by adding new additives. The sand, which is usually too dry from the bottom discharge of the cyclone, is laid on the cooled sand on a conveyor belt. A mixing of these discharged sand particles with the moistened sand no longer takes place, which can lead to problems in the molding machines, if no further sand homogenization and moistening is more downstream.
Ausgehend von dem beschriebenen Stand der Technik ist es daher Aufgabe der vorliegenden Erfindung, eine verbesserte Vorrichtung zur VerfĆ¼gung zu stellen, mit der eine gleichfƶrmigere Wirbelschicht mƶglichst Ć¼ber den gesamten Querschnitt des MischbehƤlters erzielt wird, wobei darĆ¼ber hinaus der Anteil, der mit dem Gasstrom mitgerissenen Feststoffpartikel, reduziert werden soll. ErfindungsgemƤƟ wird dies durch eine Vorrichtung zur Aufbereitung und KĆ¼hlung von GieƟereiformsand erreicht, welche einen MischbehƤlter und ein um eine Antriebswelle drehbares Mischwerkzeug aufweist, wobei eine LuftzufĆ¼hrung fĆ¼r das ZufĆ¼hren von Luft in das BehƤlterinnere vorgesehen ist. ErfindungsgemƤƟ weist das Mischwerkzeug zumindest zwei in vertikaler Richtung voneinander beabstandete MischflĆ¼gel auf und zumindest ein MischflĆ¼gel besitzt ein gegenĆ¼ber der Horizontalen geneigtes Mischerblatt, welches vorzugsweise in Drehrichtung des Mischwerkzeuges nach unten geneigt ist. Die Drehrichtung wird dabei von der Antriebsvorrichtung des Mischwerkzeuges vorgegeben. Daher ist die Antriebsvorrichtung des Mischwerkzeuges derart ausgelegt, dass sie das Mischwerkzeug derart antreibt, dass die die Mischwerkzeuge in Drehrichtung nach unten geneigt sind. In einer alternativen AusfĆ¼hrungsform kann die Antriebs- Vorrichtung auch derart ausgebildet sein, dass bei Bedarf die Drehrichtung des Mischwerkzeuges geƤndert werden kann. Based on the described prior art, it is therefore an object of the present invention to provide an improved device with which a more uniform fluidized bed is achieved over the entire cross section of the mixing container as possible, wherein moreover the proportion of the entrained with the gas stream solid particles , should be reduced. According to the invention this is achieved by a device for conditioning and cooling of foundry molding sand, which has a mixing container and a mixing tool rotatable about a drive shaft, wherein an air supply is provided for supplying air into the container interior. According to the invention, the mixing tool has at least two mixing blades spaced apart from one another in the vertical direction, and at least one mixing blade has a mixer blade inclined relative to the horizontal, which is preferably inclined downwards in the direction of rotation of the mixing tool. The direction of rotation is predetermined by the drive device of the mixing tool. Therefore, the drive device of the mixing tool is designed such that it drives the mixing tool such that the mixing tools are inclined in the direction of rotation downwards. In an alternative embodiment, the drive device can also be designed such that, if necessary, the direction of rotation of the mixing tool can be changed.
Die Verwendung von in vertikaler Richtung zueinander versetzten MischflĆ¼gen fĆ¼hrt zu einer besseren Durchmischung des Mischgutes. Dabei erstrecken sich vorzugsweise die MischflĆ¼gel in horizontaler Richtung von der Antriebswelle. Die Neigung des Mischerblattes erfolgt derart, dass das Mischerblatt, welches in Drehrichtung des Mischwerkzeuges nach unten geneigt ist, dazu fĆ¼hrt, dass das Mischgut beim Mischen angehoben wird, wodurch direkt hinter dem Mischerblatt innerhalb des Mischgutes ein Hohlraum gebildet wird, in dem die zugefĆ¼hrte Luft Ć¼ber die gesamte Breite und LƤnge des Mischerblattes im Mischgut verteilt werden kann. Daher erstreckt sich das Mischerblatt vorzugsweise Ć¼ber zumindest den halben Radius des Kreises, den der ƤuƟere Abschnitt des Mischerblattes beim Drehen beschreibt. In einer AusfĆ¼hrungsform ist vorgesehen, dass sich das Mischerblatt von der BehƤlterwand bis zur Antriebswelle erstreckt. Um die Durchmischung der KĆ¼hlluft mit dem Mischgut noch zu verbessern, erstreckt sich das Mischerblatt in einer bevorzugten AusfĆ¼hrungsform im Wesentlichen bis zu BehƤlterwand. Dabei betrƤgt der Abstand zwischen Mischerblatt und BehƤlterwand vorzugsweise weniger als 100 mm und liegt am besten zwischen 20 und 60 mm. Durch diese MaƟnahme wird eine schichtweise Auflockerung entlang des Werkzeugprofils im Sandbett erreicht. Es ist auch mƶglich, dass am Mischerblatt ein vorzugsweiser flexibler Aufsatz befestigt ist, der radial Ć¼ber das Mischerblatt in Richtung der BehƤlterwand vorsteht und diese berĆ¼hrt, so dass der Aufsatz im Betrieb Ć¼ber die BehƤlterwand schleift. Das Mischerblatt ist strƶmungstechnisch derart ausgebildet, dass das Mischgut nach oben angehoben wird, sodass sich auf der strƶmungsabgewandten Seite des Mischerblattes ein Hohlraum ausbildet, der als Strƶmungskanal fĆ¼r eintretende Luft dient. Im Idealfall kann die Luft nun Ć¼ber den Hohlraum zwischen Antriebswelle und BehƤlterwand strƶmen und auf der von der Fest- stoffstrƶmung abgewandten Seite durch das hinter dem Mischwerkzeug wieder durch die Schwerkraft bedingte herabfallende Mischgut aufsteigen, sodass das Mischgut bis hin zur BehƤltermitte durch aufstrƶmende Luft gleichfƶrmig durchstrƶmt wird. Durch diese Konstellation wird bei einer ausreichend hohen Umfangsgeschwindigkeit der Werkzeuge ein lokales Aufstrƶmen der Luft im Wesentlichen nur im Bereich der Luftaustrittsƶffnungen verhindert. Versuche haben gezeigt, dass der Antrieb zum Drehen des Mischwerkzeuges vorzugsweise derart ausgestaltet ist, dass das Mischerblatt eine Umfangsgeschwindigkeit an seinem radial ƤuƟeren Ende zwischen 2 und 75 m pro Sekunde und vorzugsweise zwischen 30 und 60 m pro Sekunde hat. The use of mutually offset in the vertical direction mixing flights leads to a better mixing of the mix. In this case, the mixing blades preferably extend in the horizontal direction from the drive shaft. The inclination of the mixer blade is such that the mixer blade, which is inclined in the direction of rotation of the mixing tool down, causes the mix is raised during mixing, whereby directly behind the mixer blade within the mix a cavity is formed, in which the supplied air can be distributed over the entire width and length of the mixer blade in the mix. Therefore, the mixer blade preferably extends over at least half the radius of the circle which the outer portion of the mixer blade describes when rotating. In one embodiment, it is provided that the mixer blade extends from the container wall to the drive shaft. In order to improve the mixing of the cooling air with the mix still further, the mixer blade extends in a preferred embodiment substantially to the container wall. The distance between the mixer blade and the container wall is preferably less than 100 mm and is best between 20 and 60 mm. By this measure, a layer loosening along the tool profile in the sand bed is achieved. It is also possible that a vorzugsweiser flexible attachment is attached to the mixer blade, which projects radially over the mixer blade in the direction of the container wall and touches them, so that the attachment grinds in operation on the container wall. The mixer blade is fluidically designed such that the mix is lifted upwards, so that forms a cavity on the side facing away from the flow of the mixer blade, which serves as a flow channel for incoming air. Ideally, the air can now flow over the cavity between the drive shaft and the container wall and ascend on the side facing away from the solid flow side by the falling behind the mixing tool due to gravity falling mixture, so that the mix flows evenly through to the center of the container by air flowing up becomes. By means of this constellation, at a sufficiently high peripheral speed of the tools, a local influx of the air is prevented substantially only in the area of the air outlet openings. Experiments have shown that the drive for rotating the mixing tool is preferably designed such that the mixer blade has a peripheral speed at its radially outer end between 2 and 75 m per second and preferably between 30 and 60 m per second.
In einer bevorzugten AusfĆ¼hrungsform ist vorgesehen, dass die BehƤlterwand geneigt ist, sodass der BehƤlterquerschnitt vom BehƤlterboden aus nach oben grĆ¶ĆŸer wird. Dabei weist vorzugswei- se jeder MischflĆ¼gel ein Mischerblatt auf, wobei der Abstand zwischen Mischerblatt und BehƤlterwand bei beiden MischerblƤttern gleich ist. Aufgrund der geneigten BehƤlterwand und der Anordnung der beiden MischerblƤtter in unterschiedlicher Hƶhe hat dies zur Folge, dass das weiter oben angeordnete Mischerblatt sich radial weiter nach auƟen erstrecken muss. In einer weiteren bevorzugten AusfĆ¼hrungsform ist zumindest ein Mischerblatt jedes Mischwerkzeuges im Wesentlichen am BehƤlterboden angeordnet. In a preferred embodiment it is provided that the container wall is inclined, so that the container cross-section from the container bottom upwards becomes larger. In this case, each mixing blade preferably has a mixer blade, wherein the distance between the mixer blade and the container wall is the same for both mixer blades. Due to the inclined container wall and the arrangement of the two mixer blades at different heights, this means that the mixer blade arranged further upwards must extend radially further outwards. In a further preferred embodiment, at least one mixer blade of each mixing tool is arranged substantially on the container bottom.
Durch eine geeignete Anzahl und Anordnung von MischerblƤttern Ć¼bereinander in Verbindung mit der Wahl einer geeigneten Mischwerkzeugumfangsgeschwindigkeit kann eine mechanische UnterstĆ¼tzung des Wirbelbetts derart erreicht werden, dass die Luft weitgehend homogen Ć¼ber den gesamten Querschnitt verteilt durch das Sandbett strƶmt und der Sand gleichmƤƟig gekĆ¼hlt wird. Durch die gute und gleichmƤƟige Verteilung der Luft Ć¼ber den gesamten Querschnitt des Sandbettes werden auch die Strƶmungsgeschwindigkeiten an der OberflƤche der SchĆ¼ttung reduziert, sodass der Austrag von Partikeln mit dem Luftstrom deutlich vermindert wird. In einer bevorzugten AusfĆ¼hrungsform weist der MischbehƤlter mindestens zwei Mischabschnitte auf, wobei in jedem Mischabschnitt jeweils ein um eine Antriebswelle drehbares Mischwerkzeug vorgesehen ist, wobei vorzugsweise jedes Mischwerkzeug mindestens zwei MischflĆ¼gel aufweist, die in vertikaler Richtung voneinander beabstandet sind. Dabei kann die Umfangsgeschwindigkeit der MischflĆ¼gel und die Drehrichtung in den einzelnen Mischabschnitten unterschiedlich sein. By a suitable number and arrangement of mixer blades one above the other in conjunction with the choice of a suitable mixing tool peripheral speed, a mechanical support of the fluidized bed can be achieved such that the air flows substantially homogeneously over the entire cross section through the sand bed and the sand is cooled evenly. Due to the good and uniform distribution of the air over the entire cross section of the sand bed, the flow velocities at the surface of the bed are reduced, so that the discharge of particles with the air flow is significantly reduced. In a preferred embodiment, the mixing vessel has at least two mixing sections, wherein in each mixing section in each case a rotatable about a drive shaft mixing tool is provided, wherein preferably each mixing tool has at least two mixing blades, which are spaced apart in the vertical direction. In this case, the peripheral speed of the mixing blades and the direction of rotation in the individual mixing sections may be different.
Bei dieser AusfĆ¼hrungsform ist der Einlass fĆ¼r den abzukĆ¼hlenden GieƟereiformsand in dem einen Abschnitt, wƤhrend der entsprechende Auslass in dem anderen Abschnitt ist, sodass der GieƟereiformsand nacheinander beide Mischabschnitte durchlaufen muss. In einer bevorzugten AusfĆ¼hrungsform weist jedes Mischwerkzeug ein im Wesentlichen am BehƤlterboden angeordnetes Mischerblatt auf, wobei die beiden Mischwerkzeuge so weit voneinander beabstandet sind, dass sich die beiden am BehƤlterboden angeordneten MischerblƤtter in keiner Position der Mischwerkzeuge berĆ¼hren. Die Kreisbahnen der beiden am BehƤlterboden angeordneten MischerblƤttern grenzen daher im engsten Fall tangential aneinander. In this embodiment, the inlet for the foundry mold sand to be cooled is in one section, while the corresponding outlet is in the other section, so that the foundry molding sand has to successively pass through both mixing sections. In a preferred embodiment, each mixing tool has a substantially arranged on the container bottom mixer blade, wherein the two mixing tools are so far apart that the two arranged on the container bottom mixer blades do not touch in any position of the mixing tools. The circular paths of the two mixer blades arranged on the container bottom therefore border on each other tangentially in the narrowest case.
Die vertikal hƶher angeordneten MischerblƤtter unterschiedlicher Mischwerkzeuge sind vorzugsweise in verschiedenen axialen Hƶhen angeordnet. Sie sind dabei so ausgefĆ¼hrt, dass sich deren Kreisbahnen Ć¼berschneiden. Durch die unterschiedliche Anordnung in vertikaler Richtung wird vermieden, dass es zu einer Kollision kommen kann. Durch die beschriebene AusfĆ¼hrung ist eine wandnahe Gestaltung aller Werkzeuge mƶglich. Zudem kƶnnen beide Mischwerkzeuge unabhƤngig voneinander mit verschiedenen Drehzahlen angetrieben werden, ohne dass eine Kollision befĆ¼rchtet werden muss. Damit kann den Mischwerkzeugen in den einzelnen MischbehƤlterabschnitten eine fĆ¼r die jeweilig Ć¼berwiegende, verfahrenstechnische Aufgabe optimale Drehzahl zugewiesen werden. So kann die Werkzeugdrehzahl des materialeingangsseitigen Mischkammerabschnitts auf die effiziente Einmischung des Wassers optimiert werden, wƤhrend die Drehzahl des Werkzeuges in dem nachfolgenden Mischkammerabschnitt auf die optimale Durchstrƶmung des Sandbettes mit KĆ¼hlluft bei gleichzeitig reduziertem Partikelaustrag abgestimmt sein kann, da hier durch die Feuchtigkeitsreduktion die Klebrigkeit der Partikel bereits nachgelassen hat. Auch kann die Mischwerkzeuggeometrie in den unterschiedlichen Ebenen und Mischkammerabschnitten unterschiedlich ausgefĆ¼hrt sein, sodass eine entsprechende Optimierung im Hinblick auf die Durchstrƶmung des Sandbettes bei gleichzeitig minimiertem Feststoffaustrag aus dem Bett erreicht wird. Beispielsweise kann die LuftzufĆ¼hrung Ɩffnungen in der BehƤlterwand aufweisen, durch die Luft in das BehƤlterinnere geblasen werden kann. Dabei sind die Ɩffnungen vorzugsweise in der gleichen vertikalen Hƶhe angeordnet, wie das sich im Wesentlichen zur BehƤlterwand erstreckende Mischerblatt. The vertically higher mixer blades of different mixing tools are preferably arranged at different axial heights. They are designed so that their orbits overlap. The different arrangement in the vertical direction avoids that a collision can occur. Due to the described embodiment, a close-wall design of all tools is possible. In addition, both mixing tools can be driven independently of each other with different speeds, without a collision must be feared. In this way, the mixing tools in the individual mixing container sections can be assigned an optimum speed for the respective predominant, process engineering task. Thus, the tool speed of the material input side mixing chamber section can be optimized for efficient mixing of the water, while the speed of the tool in the subsequent mixing chamber section on the optimum flow of the sand bed with cooling air can be coordinated with reduced particulate discharge, since here by the moisture reduction, the stickiness of the particles has already subsided. Also, the mixing tool geometry in the different levels and mixing chamber sections can be designed differently, so that a corresponding optimization with regard to the flow through the sand bed is achieved while minimizing solids discharge from the bed. For example, the air supply may have openings in the container wall, through which air can be blown into the container interior. In this case, the openings are preferably arranged in the same vertical height as the mixer blade extending essentially to the container wall.
In einer alternativen AusfĆ¼hrungsform ist vorgesehen, dass die LuftzufĆ¼hrung Ć¼ber das Mischwerkzeug selbst, das beispielsweise eine Hohlwelle aufweist, zugefĆ¼hrt wird. Beispielsweise kann das Mischerblatt auf seiner entgegengesetzt zur Drehrichtung ausgerichteten Seite entsprechen- de Luftaustrittsƶffnungen aufweisen. SelbstverstƤndlich wƤre auch ein kombinierter Lufteintrag Ć¼ber Ɩffnungen in der BehƤlterwand und Ć¼ber Ɩffnungen im Mischwerkzeug mƶglich. In an alternative embodiment it is provided that the air supply via the mixing tool itself, which has for example a hollow shaft, is supplied. For example, the mixer blade may have corresponding air outlet openings on its side oriented opposite to the direction of rotation. Of course, a combined air entry through openings in the container wall and through openings in the mixing tool would be possible.
Aufgrund der Konstruktion nimmt die Umfangsgeschwindigkeit des Mischerblattes mit zunehmendem Abstand von der Antriebswelle zu mit der Folge, dass die Mischwirkung in Richtung der BehƤlterwand zunimmt. Bei gleichbleibendem Ouerschnitt des Mischerblattes wird daher die MischintensitƤt mit zunehmendem Wirkdurchmesser ebenfalls zunehmen, da die Umfangsgeschwindigkeit mit steigendem Radius grĆ¶ĆŸer wird. Dieser physikalischen GesetzmƤƟigkeit kann durch geeignete Gestaltung der Ouerschnittsform der BlƤtter von innen nach auƟen entgegengewirkt werden. Beispielsweise kann das Mischerblatt eine sich in radialer Richtung zunehmende Breite aufweisen. Alternativ oder in Kombination dazu, kann sich der Neigungswinkel des Mischerblattes zur Horizontalen in radialer Richtung verkleinern. Due to the construction, the peripheral speed of the mixer blade increases with increasing distance from the drive shaft, with the result that the mixing action increases in the direction of the container wall. With constant Ouerschnitt of the mixer blade, therefore, the mixing intensity with increasing effective diameter will also increase, since the peripheral speed increases with increasing radius. This physical law can be counteracted by suitable design of the Ouerschnittsform the leaves from the inside out. For example, the mixer blade may have a width that increases in the radial direction. Alternatively or in combination, the angle of inclination of the mixer blade to the horizontal in the radial direction may decrease.
Das Mischerblatt kann eben oder gekrĆ¼mmt ausgefĆ¼hrt sein. Der Neigungswinkel gegenĆ¼ber der Horizontalen liegt vorzugsweise zwischen 15Ā° und 60Ā° und besonders bevorzugt zwischen 20Ā° und 50Ā°. The mixer blade can be flat or curved. The angle of inclination with respect to the horizontal is preferably between 15 Ā° and 60 Ā° and particularly preferably between 20 Ā° and 50 Ā°.
In einer weiteren bevorzugten AusfĆ¼hrungsform ist das Mischerblatt als abgewinkeltes Profil ausgebildet, wobei der innere Winkel entgegengesetzt zur Drehrichtung des Mischerblattes angeordnet ist und vorzugsweise zwischen 90Ā° und 180Ā° betrƤgt. Durch diese MaƟnahme kann ein grĆ¶ĆŸerer von der Feststoffstrƶmung abgewandter Hohlraum ausgebildet werden, sodass die von innen oder auƟen in den so gebildeten Kanal einstrƶmende Luft bei gleichzeitig reduziertem Druckverlust bis an das Ende des gebildeten Luftkanals vordringen kann. In a further preferred embodiment, the mixer blade is formed as an angled profile, wherein the inner angle is arranged opposite to the direction of rotation of the mixer blade and is preferably between 90 Ā° and 180 Ā°. By this measure, a larger facing away from the solids flow cavity can be formed, so that the inflowing from the inside or outside in the channel thus formed air can penetrate at the same time reduced pressure loss up to the end of the formed air channel.
Alternativ kann das Mischerblatt auch ein im Wesentlichen geschlossenes Polygonprofil, wie zum Beispiel ein Rechteck- oder Dreieckprofil, sein, wobei auf der strƶmungsabgewandten Seite entsprechende Luftaustrittsƶffnungen angeordnet sind, sodass die KĆ¼hlluft Ć¼ber das Profil in das Mischgut eingebracht werden kann. In einer weiteren AusfĆ¼hrungsform sind auf radial inneren Abschnitten des Mischblattes zum Ausgleich der geringeren Umfangsgeschwindigkeit ein- bzw. beidseitig wirkende pflugscharƤhnliche AufsƤtze befestigt, um zum Einen das Anheben und Ɯberstrƶmen der Mischung zu verstƤrken und zum Anderen eine verbesserte Mischwirkung zu erzielen. In Kombination mit unterhalb der Pflugscharen angeordneten Luftaustrittsƶffnungen kann somit ein fallender Sandvorhang geschaffen werden, der aufgrund seiner grĆ¶ĆŸeren WƤrme- und StoffaustauschflƤche beim Kontakt mit der ausstrƶmenden Luft eine hƶhere KĆ¼hlleistung erzielt. Alternatively, the mixer blade can also be a substantially closed polygonal profile, such as a rectangular or triangular profile, wherein corresponding air outlet openings are arranged on the side facing away from the flow, so that the cooling air can be introduced into the mix via the profile. In a further embodiment, on the radially inner portions of the mixing blade to compensate for the lower peripheral speed one or two-sided ploughshare-like attachments attached to strengthen on the one hand, the lifting and overflowing of the mixture and on the other to achieve an improved mixing effect. In combination with arranged below the plowshares air outlet openings thus a falling sand curtain can be created, which achieves a higher cooling capacity due to its larger heat and mass transfer surface in contact with the outflowing air.
Insbesondere bei feinen SandqualitƤten kann es von Vorteil sein, wenn das Mischerblatt des obersten MischflĆ¼gels entgegengesetzt geneigt ist, sodass das Mischgut nach unten geleitet wird, um eine Ć¼bermƤƟige Aufwirbelung und damit einhergehend einen Ć¼bermƤƟigen Austrag aus der KĆ¼hleinrichtung mit dem Abgasstrom entgegenzuwirken. In particular, with fine sand qualities, it may be advantageous if the mixer blade of the topmost mixing blade is inclined in opposite directions, so that the mix is directed down to counteract excessive fluidization and concomitantly excessive discharge from the cooling device with the exhaust gas flow.
Der Abstand zwischen den im MischbehƤlter angeordneten Lufteintrittsƶffnungen und des radial ƤuƟeren Endes des Mischerblattes sollte mƶglichst gering sein, um zu vermeiden, dass ein zu groƟer Anteil der KĆ¼hlluft bereits vor Erreichen des Mischerblattes nach oben entweicht. The distance between the arranged in the mixing container air inlet openings and the radially outer end of the mixer blade should be as low as possible in order to avoid that too much of the cooling air escapes upwards before reaching the mixer blade.
Versuche haben gezeigt, dass die mittlere Strƶmungsgeschwindigkeit der KĆ¼hlluft im Austrittsbereich der Lufteintrittsƶffnungen zwischen 15 und 35 m/s und besonders bevorzugt zwischen 20 und 30 m/s betragen sollte. Auch wenn grundsƤtzlich der Neigungswinkel der BehƤlterwand jeden beliebigen Wert zwischen 0 und 45Ā° einnehmen kann, betrƤgt die Neigung vorzugsweise zwischen 15 und 35Ā° und besonders bevorzugt zwischen 20 und 30Ā° gegenĆ¼ber der Vertikalen. Experiments have shown that the mean flow velocity of the cooling air in the outlet region of the air inlet openings should be between 15 and 35 m / s and particularly preferably between 20 and 30 m / s. Although in principle the angle of inclination of the container wall can take on any value between 0 and 45 Ā°, the inclination is preferably between 15 and 35 Ā° and particularly preferably between 20 and 30 Ā° relative to the vertical.
In einer weiteren AusfĆ¼hrungsform befinden sich an den radial ƤuƟeren Enden der MischerblƤtter feste, alternativ auch federbelastete, in radialer Richtung bewegliche VerlƤngerungen aus beispielsweise Kunststoff, die schleifend die BehƤlterwand berĆ¼hren und somit einen direkten Kontakt zwischen der Luftaustrittsƶffnung und der der Feststoffstrƶmung abgewandten Seite des MischflĆ¼gels herstellen. In einer weiteren bevorzugten AusfĆ¼hrungsform sind sogar mehr als zwei, nƤmlich drei oder noch mehr Mischkammerabschnitte hintereinander angeordnet, die vom Mischgut nacheinander durchstrƶmt werden. Bei solch einer AusfĆ¼hrungsform wird in der ersten eingangsseitigen Kammer im Wesentlichen das Einmischen und die homogene Verteilung des Wassers vorgenommen, wƤhrend erst in der zweiten Kammer die intensive BelĆ¼ftung des Sandbettes und dadurch die VerdunstungskĆ¼hlung erreicht wird. In der dritten bzw. jeder weiteren nachfolgenden Kammer kann die QualitƤt des gekĆ¼hlten Sands durch Zugabe von beispielsweise Wasser oder anderen Zuschlagsstoffen, nachkorrigiert werden. Beispielsweise sollte der GieƟereiformsand dann beim Verlassen der Vorrichtung eine Restfeuchte zwischen 3,0 und 3,5 % besitzen, um den den Sand umhĆ¼llenden Bentonit, der die bildenden Eigenschaften des Formsandes bewirkt, wieder zu aktivieren und um eine direkte Nutzung in der Formmaschine zu ermƶglichen. In diesem Fall kann es von Vorteil sein, wenn das Mischwerkzeug im dritten Mischkammerabschnitt, d.h. dem Abschnitt, der als letztes vom Mischgut durchstrƶmt wird, MischerblƤtter aufweist, die in Drehrichtung nach oben geneigt sind, wodurch sichergestellt wird, dass es im letzten Mischkammerabschnitt zu einer scherenden Beanspruchung des Mischgutes kommt. In der Regel ist es im letzten Mischkammerabschnitt auch nicht notwendig, dass Luft zugefĆ¼hrt wird, so dass in diesem Abschnitt auf entsprechende Ɩffnungen verzichtet werden kann. Auch kann es fĆ¼r manche AnwendungsfƤlle von Vorteil sein, wenn im dritten Mischkammerabschnitt das Mischkammerwerkzeug mit gegen- Ć¼ber dem Mischkammerwerkzeug des zweiten Mischkammerabschnittes gegenlƤufiger Drehrichtung ausgefĆ¼hrt ist. In a further embodiment are located at the radially outer ends of the mixer blades fixed, alternatively spring-loaded, movable in the radial direction extensions made of plastic, for example, the grinding touch the container wall and thus produce a direct contact between the air outlet opening and the solid flow side facing away from the mixing blade , In a further preferred embodiment, even more than two, namely three or more mixing chamber sections are arranged one behind the other, which are flowed through by the mix in succession. In such an embodiment, in the first input-side chamber substantially the mixing and the homogeneous distribution of the water is made, while only in the second chamber, the intensive aeration of the sand bed and thereby the evaporative cooling is achieved. In the third or each subsequent chamber, the quality of the cooled sand by the addition of, for example, water or other additives, be corrected. For example, when leaving the device, the foundry sand should have a residual moisture of between 3.0 and 3.5%, around which the sand enveloping bentonite, which causes the forming properties of the molding sand, to reactivate and to allow direct use in the molding machine. In this case, it may be advantageous for the mixing tool in the third mixing chamber section, ie the section through which the mixture flows last, to have mixer blades which are inclined upwards in the direction of rotation, thereby ensuring that in the last mixing chamber section there is a flow shearing stress of the mix comes. As a rule, it is also not necessary in the last mixing chamber section for air to be supplied, so that corresponding openings can be dispensed with in this section. It may also be advantageous for some applications if in the third mixing chamber section the mixing chamber tool is designed with an opposite direction of rotation with respect to the mixing chamber tool of the second mixing chamber section.
Wie bereits erwƤhnt, wird die lokale Durchstrƶmungsgeschwindigkeit durch die erfindungsgemƤƟen MaƟnahmen deutlich reduziert, was zur Folge hat, dass weniger Feststoffpartikel durch die Luftstrƶmung mitgerissen und ausgetragen werden. As already mentioned, the local flow rate is significantly reduced by the measures according to the invention, with the result that less solid particles are entrained and discharged by the air flow.
Dennoch kann es in einer besonders bevorzugten AusfĆ¼hrungsform von Vorteil sein, wenn die aufsteigende Gasstrƶmung noch im GehƤuse mƶglichst weitestgehend von den mitgerissenen Feststoffpartikeln befreit wird. Daher ist in einer bevorzugten AusfĆ¼hrungsform vorgesehen, dass ein Feststoffabscheider oberhalb des Mischwerkzeuges angeordnet ist. In einer bevorzugten AusfĆ¼hrungsform erfolgt die Abscheidung der Feststoffpartikel in einer Wirbelstrƶmung, zum Beispiel in einer von einem Rotor erzeugten Drehstrƶmung. Die erzwungene Drehstrƶmung erzeugt dabei ein entsprechendes Zentrifugalfeld, das durch die Wahl der Rotationsgeschwindigkeit des Rotors in seiner StƤrke eingestellt werden kann. Damit besteht die Mƶglichkeit, die Abscheide- leistung und die TrennkorngrĆ¶ĆŸe einzustellen. Somit kƶnnen beispielsweise, wenn die Rotationsgeschwindigkeit ausreichend erhƶht wird, auch die in der Gasstrƶmung enthaltenen, besonders feinen Additivanteile nahezu vollstƤndig rĆ¼ckgefĆ¼hrt werden. Nevertheless, in a particularly preferred embodiment, it may be advantageous if the ascending gas flow is freed as far as possible from the entrained solid particles still in the housing. Therefore, in a preferred embodiment, it is provided that a solids separator is arranged above the mixing tool. In a preferred embodiment, the deposition of the solid particles takes place in a turbulent flow, for example in a rotary flow generated by a rotor. The forced rotary flow generates a corresponding centrifugal field, which can be adjusted by the choice of the rotational speed of the rotor in its strength. This makes it possible to set the separation performance and the size of the separation grain. Thus, for example, if the rotational speed is increased sufficiently, the very fine additive components contained in the gas flow can be almost completely recycled.
Durch die erfindungsgemƤƟe Lƶsung wird eine sehr kompakte Bauform des KĆ¼hlers erreicht, wobei zugleich nahezu alle Feststoffpartikel im Mischer zurĆ¼ckbehalten werden. By the solution according to the invention a very compact design of the cooler is achieved, wherein at the same time almost all solid particles are retained in the mixer.
Weitere Vorteile, Merkmale und Anwendungsmƶglichkeiten der vorliegenden Erfindung werden deutlich anhand der folgenden Beschreibung bevorzugter AusfĆ¼hrungsformen der Erfindung. Es zeigen: Further advantages, features and applications of the present invention will become apparent from the following description of preferred embodiments of the invention. Show it:
Figur 1 eine Schnittansicht einer ersten erfindungsgemƤƟen AusfĆ¼hrungsform einer Figure 1 is a sectional view of a first embodiment of the invention
KĆ¼hlungsvorrichtung, Ā Cooling device
Figur 2 eine Schnittansicht einer zweiten erfindungsgemƤƟen AusfĆ¼hrungsform, Figur 3 eine Detailansicht eines Mischers mit mehreren unterschiedlichen MischerblƤttern, FIG. 2 shows a sectional view of a second embodiment according to the invention, FIG. 3 shows a detailed view of a mixer with several different mixer blades,
Figuren 4 bis 8 Querschnittsansichten verschiedener MischerblƤtter. In Figur 1 ist eine erste erfindungsgemƤƟe Vorrichtung im Schnitt gezeigt. Die Vorrichtung 1 zur Aufbereitung und KĆ¼hlung von GieƟereiformsand weist einen MischbehƤlter 2 auf, welcher in einem GehƤuse 3 angeordnet ist. Der MischbehƤlter 2 weist zwei Mischabschnitte auf, in deren Zentrum jeweils eine Antriebswelle 4 angeordnet ist, die wiederum jeweils eine Mehrzahl von MischflĆ¼geln mit entsprechenden MischerblƤttern aufweisen. Die Vorrichtung 1 weist einen Ein- lass 5 und einen Auslass 5' auf, Ć¼ber den heiƟer GieƟereiformsand beispielsweise mittels eines Fƶrderbandes 6 in den MischbehƤlter 2 eingebracht bzw. der aufbereitete Sand aus dem MischbehƤlter 2 wieder ausgetragen werden kann. In der geneigten BehƤlterwand 2 sind eine Reihe von KĆ¼hlluftƶffnungen 7 eingebracht, Ć¼ber die KĆ¼hlluft in den MischbehƤlter 2 eingebracht werden kann. Die beiden Antriebswellen 4 weisen bodennah jeweils sich in entgegengesetzte Rich- tungen erstreckende MischflĆ¼gel auf, an denen jeweils ein Mischerblatt 8 montiert ist. Die beiden Antriebswellen 4 sind derart voneinander beabstandet angeordnet, dass in keiner Drehposition die MischerblƤtter 8, die bodennah angeordnet sind, miteinander kollidieren kƶnnen. In vertikaler Richtung beabstandet zu den bodennahen MischflĆ¼geln sind weitere Paare von MischflĆ¼geln angeordnet, die ebenfalls jeweils mit entsprechenden MischerblƤttern ausgestattet sind. In der gezeigten AusfĆ¼hrungsform sind alle MischerblƤtter nach unten geneigt, sodass, wenn die Antriebswelle in die vorgesehene Richtung gedreht wird, der sich im MischbehƤlter 2 befindliche GieƟereiformsand angehoben wird und Ć¼ber die geneigte MischerblattflƤche strƶmt. Die MischerblƤtter der zweiten und dritten Ebene sind in einer Hƶhe angeordnet, die der vertikalen Hƶhe der Lufteinlassƶffnungen 7 in der BehƤlterwand 2 entspricht. DarĆ¼ber hinaus sind die MischerblƤtter der Ebenen 2 und 3 so angeordnet, dass sie nahezu bis zu den Lufteintrittsƶffnungen 7 reichen. Die beiden Antriebswellen 4 werden mit Hilfe der Antriebsmotoren 9 angetrieben. Im Deckel des GehƤuses 3 ist ein Feststoffabscheider 1 1 angeordnet, der aus einem mit Lamellen versehenen Rad besteht, welches mit Hilfe des Antriebsmotors 10 gedreht werden kann. Die Absaugung der Ć¼ber die Lufteintrittsƶffnungen 7 zugefĆ¼hrten KĆ¼hlluft erfolgt dann Ć¼ber die ZwischenrƤume zwi- sehen den Lamellen des Feststoffabscheiders 1 1. Durch das angetriebene Rad des Feststoffabscheiders 1 1 wird eine Wirbelstrƶmung erzeugt, in der die in der abzusaugenden Luft enthaltenen Festkƶrperanteile abgeschieden werden und zurĆ¼ck in den MischbehƤlter fallen. Figures 4 to 8 are cross-sectional views of various mixer blades. In Figure 1, a first device according to the invention is shown in section. The device 1 for processing and cooling of foundry sand has a mixing container 2, which is arranged in a housing 3. The mixing container 2 has two mixing sections, in the center of which in each case a drive shaft 4 is arranged, which in turn each have a plurality of mixing blades with corresponding mixer blades. The device 1 has an inlet 5 and an outlet 5 ' , via which hot foundry molding sand can be introduced into the mixing vessel 2, for example by means of a conveyor belt 6, or the treated sand can be discharged from the mixing vessel 2 again. In the inclined container wall 2, a series of cooling air openings 7 are introduced, can be introduced via the cooling air into the mixing vessel 2. The two drive shafts 4 each have, close to the ground, mixing blades extending in opposite directions, on each of which a mixer blade 8 is mounted. The two drive shafts 4 are arranged at a distance from each other such that in no rotational position the mixer blades 8, which are arranged close to the ground, can collide with one another. In the vertical direction spaced from the bottom-near mixing blades further pairs of mixing blades are arranged, which are also each equipped with respective mixer blades. In the embodiment shown, all the mixer blades are inclined downwards, so that when the drive shaft is rotated in the intended direction, the foundry molding sand contained in the mixing vessel 2 is lifted and flows over the inclined mixing blade surface. The mixer blades of the second and third planes are arranged at a height which corresponds to the vertical height of the air inlet openings 7 in the container wall 2. In addition, the mixer blades of the levels 2 and 3 are arranged so that they reach almost to the air inlet openings 7. The two drive shafts 4 are driven by means of the drive motors 9. In the lid of the housing 3, a solids separator 1 1 is arranged, which consists of a provided with lamellae wheel, which can be rotated by means of the drive motor 10. The suction of the supplied via the air inlet openings 7 cooling air is then through the spaces between see the fins of the Feststoffabscheiders 1 1. By the driven wheel of the Feststoffabscheiders 1 1 a vortex flow is generated in which the solids contained in the air to be extracted are deposited and back fall into the mixing container.
In Figur 2 ist eine schematische Schnittansicht einer alternativen AusfĆ¼hrungsform der Erfindung gezeigt. Dabei wurden die gleichen Bezugszahlen fĆ¼r gleiche Elemente verwendet. Bei der in Figur 2 gezeigten AusfĆ¼hrungsform erfolgt die ZufĆ¼hrung der KĆ¼hlluft einmal Ć¼ber eine als Hohlwelle ausgebildete Antriebswelle 4, in der mittels der ZufĆ¼hrung 12 Luft in den Kanal 15 und Ć¼ber den Kanal in entsprechende Ɩffnungen innerhalb der MischerblƤtter 8, 8', 8" und 8"' in das Mischgut strƶmen. ZusƤtzlich oder alternativ dazu kann Ć¼ber die LuftzufĆ¼hrung 13 Luft in das GehƤuse und Ć¼ber die Lufteintrittsƶffnungen 7 in das Mischgut gebracht werden. Man erkennt bei dieser AusfĆ¼hrungsform deutlich, dass die MischblƤtter der oberen Ebenen eine lƤngere radiale Ausdehnung haben als die MischblƤtter der unteren Ebene. FIG. 2 shows a schematic sectional view of an alternative embodiment of the invention. The same reference numbers were used for the same elements. In the embodiment shown in Figure 2, the supply of cooling air takes place once via a trained as a hollow shaft drive shaft 4, in the means of the supply 12 air in the channel 15 and the channel into corresponding openings within the mixer blades 8, 8 ', 8 "and 8 "into the Pour mix. Additionally or alternatively, air can be brought into the housing and via the air inlet openings 7 in the mix via the air supply 13. It can be clearly seen in this embodiment that the mixing blades of the upper levels have a longer radial extent than the mixing blades of the lower level.
Die MischerblƤtter 8, 8', 8" und 8"' erstrecken sich im Wesentlichen bis zur BehƤlterwand. Um BeschƤdigungen der MischerblƤtter zu vermeiden, muss jedoch ein kleiner Spalt verbleiben. Beispielhaft ist daher bei einem Mischerblatt dargestellt, dass die MischerblƤtter eine VerlƤngerung 14 aus Kunststoff aufweisen kƶnnen, die zudem mit Hilfe von Federn an die BehƤlterwand ge- presst werden kann, um den Anteil der KĆ¼hlluftzufĆ¼hrung zu vermindern, der direkt vertikal nach oben strƶmt. The mixer blades 8, 8 ', 8 "and 8"' extend substantially to the container wall. However, to avoid damage to the mixer blades, a small gap must remain. By way of example, it is therefore illustrated in the case of a mixer blade that the mixer blades can have an extension 14 made of plastic, which, moreover, can be pressed against the container wall with the aid of springs in order to reduce the proportion of the cooling air supply which flows directly vertically upwards.
In Figur 3 sind beispielhaft verschiedene AusfĆ¼hrungsformen von MischerblƤttern gezeigt. GrundsƤtzlich kƶnnte, wie in der mit der Bezugszahl 17 versehenen AusfĆ¼hrungsform gezeigt, das Mischerblatt sich gleichmƤƟig von der Antriebswelle zur BehƤlterwand erstrecken. SelbstverstƤndlich wƤren jedoch auch gekrĆ¼mmte Formen, wie bei der mit der Bezugszahl 15 bezeichneten AusfĆ¼hrungsform, oder sich fƤcherartig erweiternde Formen, wie bei der mit der Bezugszahl 16 versehenen AusfĆ¼hrungsform, mƶglich. Bei der mit der Bezugszahl 18 versehenen AusfĆ¼hrungsform sind an den MischerflĆ¼geln pflugscharƤhnliche AufsƤtze 19 vorgesehen. Various embodiments of mixer blades are shown by way of example in FIG. In principle, as shown in the embodiment numbered 17, the mixer blade could extend evenly from the drive shaft to the vessel wall. Of course, however, would also curved shapes, as in the embodiment designated by the reference numeral 15, or fan-shaped expanding forms, as in the embodiment provided with the reference numeral 16 embodiment possible. In the embodiment provided with the reference number 18, puck share-like attachments 19 are provided on the mixer wings.
Figur 4 zeigt eine Querschnittsansicht durch ein Mischerblatt 20, welches hier aus einer einzelnen geneigten FlƤche besteht. Hinter dem Mischerblatt bildet sich bei Bewegung des Mischer- blattes 20 eine im Wesentlichen vom Mischgut freigehaltene Zone aus, in die die durch die Luft- zufĆ¼hrungsƶffnungen 7 in den MischbehƤlter eingebracht KĆ¼hlluft entlang der MischerblƤtter radial nach innen strƶmen kann. Die Kontur der Luftaustrittsƶffnung 7 wird dabei idealerweise so gewƤhlt, das in Kombination mit der Geometrie des Mischerblattes eine mƶglichst gleichfƶrmige und langanhaltende Lufteinstrƶmung in die vom Mischgut freigehaltene Zone hinter dem Mischerblatt erfolgen kann. Figure 4 shows a cross-sectional view through a mixer blade 20, which here consists of a single inclined surface. Upon movement of the mixer blade 20, a zone substantially free of the mixture is formed after the mixer blade into which the cooling air introduced into the mixing vessel through the air supply openings 7 can flow radially inwardly along the mixer blades. The contour of the air outlet opening 7 is ideally chosen so that in combination with the geometry of the mixer blade as uniform and long-lasting air inflow into the freed from the mix zone behind the mixer blade can be done.
In Figur 5 ist eine Querschnittsansicht einer zweiten AusfĆ¼hrungsform eines Mischerblattes 21 gezeigt. Hier besteht das Mischerblatt aus einer geneigten FlƤche und einer hierzu abgewinkelten, im Wesentlichen horizontal verlaufenden FlƤche. FIG. 5 shows a cross-sectional view of a second embodiment of a mixer blade 21. Here, the mixer blade consists of an inclined surface and an angled thereto, substantially horizontally extending surface.
In Figur 6 ist ein Querschnitt durch eine dritte AusfĆ¼hrungsform eines Mischerblattes 2 gezeigt. Auch hier ist eine geneigte FlƤche vorgesehen, an die sich in einer Richtung ein im Wesentlichen vertikal verlaufender Abschnitt und in der anderen Richtung ein entgegengesetzt geneigter Abschnitt anschlieƟt. FIG. 6 shows a cross section through a third embodiment of a mixer blade 2. Again, an inclined surface is provided, to which in one direction a substantially vertically extending portion and in the other direction an oppositely inclined portion connects.
In Figur 7 ist ein Querschnitt durch eine weitere AusfĆ¼hrungsform eines Mischerblattes 23 ge- zeigt. Das Mischerblatt 23 weist erneut eine geneigte FlƤche auf. Es ist hier an einem im Wesentlichen rohrfƶrmigen Element montiert, durch das ebenfalls KĆ¼hlluft in den MischbehƤlter eingebracht werden kann. FIG. 7 shows a cross section through a further embodiment of a mixer blade 23. The mixer blade 23 again has an inclined surface. It is here mounted on a substantially tubular element through which cooling air can also be introduced into the mixing vessel.
In Figur 8 ist beispielhaft eine AusfĆ¼hrungsform gezeigt, bei der an der Antriebswelle in drei un- terschiedlichen Ebenen unterschiedliche MischerblƤtter 24 bis 26 montiert sind. Das in der untersten Ebene angeordnete Mischerblatt hat eine nach unten geneigte BlattflƤche und einen im Wesentlichen senkrecht dazu verlaufenden Abschnitt. In der mittleren Ebene wird ein Mischerblatt 25 mit einem Querschnitt verwendet, das eine Art Hohlraum bildet, durch den KĆ¼hlluft von der Antriebswelle radial nach auƟen transportiert werden kann. In der obersten Ebene wird ein Mischerblatt 26 verwendet, das nach oben geneigt ist, um ein zu starkes Aufwirbeln des Mischgutes zu verhindern. Selbstredend sind weitere Geometrien fĆ¼r die Ausgestaltung des Mischerblattes mƶglich. FIG. 8 shows by way of example an embodiment in which different mixer blades 24 to 26 are mounted on the drive shaft in three different planes. The mixer blade arranged in the lowest level has a downwardly inclined blade surface and a section extending substantially perpendicular thereto. In the middle plane, a mixer blade 25 having a cross section is used which forms a kind of cavity through which cooling air from the drive shaft can be transported radially outward. In the uppermost level, a mixer blade 26 is used, which is inclined upwards to prevent excessive stirring of the mixed material. Of course, further geometries for the design of the mixer blade are possible.
Bezugszeichenliste LIST OF REFERENCE NUMBERS
Vorrichtung contraption
Mischerblatt Ā mixer blade
GehƤuse Ā casing
AntriebswelleĀ drive shaft
, 5' Einlass, Auslass , 5 ' inlet, outlet
Fƶrderband Ā conveyor belt
LufteintrittsƶffnungenĀ Air inlet openings
, 8", 8" MischerblƤtter , 8 ", 8" mixer blades
AntriebsmotorenĀ drive motors
0 Antriebsmotor0 drive motor
1 Feststoffabscheider1 solids separator
2 ZufĆ¼hrung2 feeder
3 LuftzufĆ¼hrung3 air supply
4 VerlƤngerung4 extension
5-18 MischerblƤtter5-18 mixer blades
9 AufsƤtze9 essays
0-26 MischerblƤtter 0-26 mixer blades

Claims

P a t e n t a n s p r Ć¼ c h e P a n t a n s p r e c h e
Vorrichtung zur Aufbereitung und KĆ¼hlung von GieƟereiformsand mit einem MischbehƤlter und einem um eine Antriebswelle drehbaren Mischwerkzeug, wobei eine LuftzufĆ¼hrung fĆ¼r das ZufĆ¼hren von Luft in das BehƤlterinnere vorgesehen ist, dadurch gekennzeichnet, dass das Mischwerkzeug zumindest zwei in vertikaler Richtung voneinander beabstandete MischflĆ¼gel aufweist und mindestens ein MischflĆ¼gel ein Mischerblatt mit einer gegenĆ¼ber der Horizontalen geneigten FlƤche aufweist. Apparatus for processing and cooling of foundry sand with a mixing container and a mixing tool rotatable about a drive shaft, wherein an air supply is provided for supplying air into the container interior, characterized in that the mixing tool has at least two vertically spaced apart mixing blades and at least one Blade has a mixer blade with a surface inclined relative to the horizontal.
Vorrichtung nach Anspruch 1 , dadurch gekennzeichnet, dass die FlƤche des Mischerblattes in Drehrichtung des Mischwerkzeuges nach unten geneigt ist. Apparatus according to claim 1, characterized in that the surface of the mixer blade is inclined in the direction of rotation of the mixing tool downwards.
Vorrichtung nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass das Mischwerkzeug mindestens zwei vertikal beabstandete MischflĆ¼gel mit MischerblƤttern aufweist, wobei ein Mischerblatt, vorzugsweise das oberste Mischerblatt, eine in Drehrichtung des Mischwerkzeuges nach oben geneigte FlƤche aufweist. Apparatus according to claim 1 or 2, characterized in that the mixing tool has at least two vertically spaced mixing blades with mixer blades, wherein a mixer blade, preferably the uppermost mixer blade, in the direction of rotation of the mixing tool upwardly inclined surface.
Vorrichtung nach einem der AnsprĆ¼che 1 bis 3, dadurch gekennzeichnet, dass sich das Mischerblatt im Wesentlichen bis zur BehƤlterwand erstreckt, wobei vorzugsweise entweder der Abstand zwischen Mischerblatt und BehƤlterwand kleiner als 100 mm ist und am besten zwischen 20 und 60 mm betrƤgt oder ein dem Mischerblatt zugeordneter Aufsatz vorgesehen ist, der in Richtung der BehƤlterwand Ć¼ber das Mischerblatt vorsteht und die BehƤlterwand berĆ¼hrt. Device according to one of claims 1 to 3, characterized in that the mixer blade extends substantially to the container wall, wherein preferably either the distance between the mixer blade and container wall is smaller than 100 mm and is best between 20 and 60 mm or one of the mixer blade associated essay is provided, which projects in the direction of the container wall on the mixer blade and contacts the container wall.
Vorrichtung nach einem der AnsprĆ¼che 1 bis 4, dadurch gekennzeichnet, dass ein Antrieb zum Drehen des Mischwerkzeuges vorgesehen ist, wobei der Antrieb derart ausgestaltet ist, dass das Mischerblatt eine Umfangsgeschwindigkeit an seinem radial ƤuƟeren Ende zwischen 2 und 75 m/s und vorzugsweise zwischen 30 und 60 m/s hat. Device according to one of claims 1 to 4, characterized in that a drive for rotating the mixing tool is provided, wherein the drive is designed such that the mixer blade has a peripheral speed at its radially outer end between 2 and 75 m / s and preferably between 30 and 60 m / s.
Vorrichtung nach einem der AnsprĆ¼che 1 bis 5, dadurch gekennzeichnet, dass die BehƤlterwand geneigt ist, so dass der BehƤlterquerschnitt vom BehƤlterboden aus nach oben grĆ¶ĆŸer wird. Device according to one of claims 1 to 5, characterized in that the container wall is inclined, so that the container cross-section from the container bottom upwards becomes larger.
Vorrichtung nach Anspruch 6, dadurch gekennzeichnet, dass jeder MischflĆ¼gel ein Mischerblatt aufweist, wobei der Abstand zwischen Mischerblatt und BehƤlterwand bei allen MischerblƤttern annƤhernd gleich ist. Apparatus according to claim 6, characterized in that each mixing blade has a mixer blade, wherein the distance between the mixer blade and container wall is approximately the same for all mixer blades.
8. Vorrichtung nach einem der AnsprĆ¼che 1 bis 7, dadurch gekennzeichnet, dass das Mischerblatt im Wesentlichen am BehƤlterboden angeordnet ist. 8. Device according to one of claims 1 to 7, characterized in that the mixer blade is arranged substantially on the container bottom.
9. Vorrichtung nach einem der AnsprĆ¼che 1 bis 8, dadurch gekennzeichnet, dass der MischbehƤlter mindestens zwei und vorzugsweise drei Mischabschnitte aufweist, wobei in jedem Mischabschnitt jeweils ein um eine Antriebswelle drehbares Mischwerkzeug vorgesehen ist, wobei vorzugsweise jedes Mischwerkzeug mindestens zwei MischflĆ¼gel aufweist, die in vertikaler Richtung voneinander beabstandet sind. 10. Vorrichtung nach Anspruch 9, dadurch gekennzeichnet, dass eine Antriebsvorrichtung vorgesehen ist, mit welcher jedes Mischwerkzeug mit einer unabhƤngig voneinander einstellbaren Umfangsgeschwindigkeit an den MischflĆ¼geln angetrieben werden kann, wobei vorzugsweise die Antriebsvorrichtung derart ausgebildet ist, dass zumindest zwei Mischwerkzeuge mit zueinander gegenlƤufiger Drehrichtung angetrieben werden kƶnnen. 9. Device according to one of claims 1 to 8, characterized in that the mixing container has at least two and preferably three mixing sections, wherein in each mixing section in each case one rotatable about a drive shaft mixing tool is provided, wherein preferably each mixing tool has at least two mixing blades, in vertical direction are spaced from each other. 10. The device according to claim 9, characterized in that a drive device is provided, with which each mixing tool can be driven with an independently adjustable peripheral speed on the mixing blades, wherein preferably the drive device is designed such that at least two mixing tools driven with mutually opposite direction of rotation can be.
1 1. Vorrichtung nach Anspruch 9 oder 10, dadurch gekennzeichnet, dass jedes Mischwerkzeug ein im Wesentlichen am BehƤlterboden angeordnetes Mischerblatt hat, wobei die beiden Mischwerkzeuge so weit voneinander beabstandet sind, dass sich die beiden am BehƤlterboden angeordneten MischerblƤtter in keiner Position der Mischwerkzeuge be- rĆ¼hren. 1 1. Apparatus according to claim 9 or 10, characterized in that each mixing tool has a substantially arranged on the container bottom mixer blade, wherein the two mixing tools are so far apart that the two arranged on the container bottom mixer blades in any position of the mixing tools stir.
12. Vorrichtung nach Anspruch 9, 10 oder 1 1 , dadurch gekennzeichnet, dass jedes Mischwerkzeug einen MischflĆ¼gel mit einem nicht am BehƤlterboden angeordneten Mischerblatt aufweist, wobei die nicht am BehƤlterboden angeordneten MischerblƤtter in ver- schiedenen axialen Hƶhen angeordnet sind. 12. The apparatus of claim 9, 10 or 1 1, characterized in that each mixing tool has a mixing blade with a not arranged on the container bottom mixer blade, wherein the non-arranged on the container bottom mixer blades are arranged at different axial heights.
13. Vorrichtung nach einem der AnsprĆ¼che 9 bis 12, dadurch gekennzeichnet, dass zumindest ein MischflĆ¼gel des einen Mischwerkzeugs eine Kreisbahn beschreibt, die in einer Projektion auf eine parallele Ebene sich mit einer Projektion einer von zumindest einem MischflĆ¼gel des anderen Mischwerkzeuges beschriebenen Kreisbahn auf dieselbe parallele Ebene schneidet. 13. Device according to one of claims 9 to 12, characterized in that at least one mixing blade of a mixing tool describes a circular path, which in a projection on a parallel plane with a projection of a described by at least one mixing blade of the other mixing tool circular path parallel to the same Plane intersects.
14. Vorrichtung nach einem der AnsprĆ¼che 1 bis 13, dadurch gekennzeichnet, dass die LuftzufĆ¼hrung Ɩffnungen in der BehƤlterwand aufweist, durch die Luft in das BehƤlterinnere geblasen werden kann, wobei die Ɩffnungen vorzugsweise in der gleichen vertikalen Hƶhe angeordnet sind, wie das sich im Wesentlichen zur BehƤlterwand erstreckende Mischerblatt. 14. Device according to one of claims 1 to 13, characterized in that the air supply has openings in the container wall, can be blown through the air into the container interior, wherein the openings are preferably arranged in the same vertical height, as the substantially to the container wall extending mixer blade.
15. Vorrichtung nach einem der AnsprĆ¼che 1 bis 14, dadurch gekennzeichnet, dass die LuftzufĆ¼hrung Ć¼ber das eine Hohlwelle aufweisende Mischwerkzeug erfolgt. 15. Device according to one of claims 1 to 14, characterized in that the air supply via the hollow shaft having a mixing tool.
16. Vorrichtung nach einem der AnsprĆ¼che 1 bis 15, dadurch gekennzeichnet, dass das Mischerblatt eine sich in radialer Richtung erweiternde Breite aufweist. 16. Device according to one of claims 1 to 15, characterized in that the mixer blade has a widening in the radial direction width.
17. Vorrichtung nach einem der AnsprĆ¼che 1 bis 16, dadurch gekennzeichnet, dass das Mischerblatt als abgewinkeltes Profil ausgebildet ist, wobei der innere Winkel entgegengesetzt zur Drehrichtung des Mischerblattes ausgebildet ist und vorzugsweise zwischen 90Ā° und 180Ā° betrƤgt. 17. Device according to one of claims 1 to 16, characterized in that the mixer blade is formed as an angled profile, wherein the inner angle is formed opposite to the direction of rotation of the mixer blade and preferably between 90 Ā° and 180 Ā°.
18. Vorrichtung nach einem der AnsprĆ¼che 1 bis 17, dadurch gekennzeichnet, dass das Mischerblatt auf seiner entgegengesetzt zur Drehrichtung ausgerichteten Seite Luftaustrittsƶffnungen aufweist. 18. Device according to one of claims 1 to 17, characterized in that the mixer blade has on its opposite side oriented to the direction of rotation air outlet openings.
19. Vorrichtung nach einem der AnsprĆ¼che 1 bis 18, dadurch gekennzeichnet, dass ein Feststoffabscheider oberhalb des Mischwerkzeuges angeordnet ist, wobei vorzugsweise der Feststoffabscheider derart ausgebildet ist, dass er mit Hilfe eines Rotors eine Drehstrƶmung erzeugt. 19. The device according to one of claims 1 to 18, characterized in that a solids separator is arranged above the mixing tool, wherein preferably the solids separator is designed such that it generates a rotary flow with the aid of a rotor.
EP15798096.2A 2014-11-28 2015-11-20 Device for reprocessing and cooling foundry sand Active EP3223934B1 (en)

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PL15798096T PL3223934T3 (en) 2014-11-28 2015-11-20 Device for reprocessing and cooling foundry sand
SI201531160T SI3223934T1 (en) 2014-11-28 2015-11-20 Device for reprocessing and cooling foundry sand
HRP20200729TT HRP20200729T1 (en) 2014-11-28 2020-05-06 Device for reprocessing and cooling foundry sand

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DE102014117509.3A DE102014117509A1 (en) 2014-11-28 2014-11-28 Device for processing and cooling foundry sand
PCT/EP2015/077278 WO2016083270A1 (en) 2014-11-28 2015-11-20 Device for reprocessing and cooling foundry sand

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EP3223934A1 true EP3223934A1 (en) 2017-10-04
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US (1) US10464033B2 (en)
EP (1) EP3223934B1 (en)
JP (1) JP6648122B2 (en)
KR (1) KR102419659B1 (en)
CN (2) CN204770462U (en)
BR (1) BR112017008058B1 (en)
CA (1) CA2964048C (en)
DE (1) DE102014117509A1 (en)
ES (1) ES2787374T3 (en)
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MX (1) MX2017005854A (en)
PL (1) PL3223934T3 (en)
PT (1) PT3223934T (en)
RU (1) RU2675559C2 (en)
SI (1) SI3223934T1 (en)
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KR20170088845A (en) 2017-08-02
EP3223934B1 (en) 2020-02-26
BR112017008058A2 (en) 2017-12-26
ZA201702860B (en) 2018-09-26
RU2017113735A3 (en) 2018-11-15
BR112017008058B1 (en) 2022-05-24
JP6648122B2 (en) 2020-02-14
CA2964048A1 (en) 2016-06-02
RU2017113735A (en) 2018-10-23
RU2675559C2 (en) 2018-12-19
TWI653109B (en) 2019-03-11
HRP20200729T1 (en) 2020-07-24
CN204770462U (en) 2015-11-18
KR102419659B1 (en) 2022-07-11
CN107000035B (en) 2020-10-16
US20180229196A1 (en) 2018-08-16
UA121487C2 (en) 2020-06-10
US10464033B2 (en) 2019-11-05
WO2016083270A1 (en) 2016-06-02
PT3223934T (en) 2020-05-18
TW201618872A (en) 2016-06-01
CN107000035A (en) 2017-08-01
MX2017005854A (en) 2017-06-27
PL3223934T3 (en) 2020-08-24
SI3223934T1 (en) 2020-07-31
DE102014117509A1 (en) 2016-06-02
CA2964048C (en) 2021-03-16
ES2787374T3 (en) 2020-10-16
JP2017536974A (en) 2017-12-14

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