EP3199676B1 - Reinigungstuch, das unter verwendung eines stoffes mit schnitt-loops hergestellt wird - Google Patents
Reinigungstuch, das unter verwendung eines stoffes mit schnitt-loops hergestellt wird Download PDFInfo
- Publication number
- EP3199676B1 EP3199676B1 EP15832777.5A EP15832777A EP3199676B1 EP 3199676 B1 EP3199676 B1 EP 3199676B1 EP 15832777 A EP15832777 A EP 15832777A EP 3199676 B1 EP3199676 B1 EP 3199676B1
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- EP
- European Patent Office
- Prior art keywords
- yarn
- fiber
- cleaning cloth
- fabric
- dtex
- Prior art date
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- 239000004744 fabric Substances 0.000 title claims description 86
- 238000004140 cleaning Methods 0.000 title claims description 57
- 239000000835 fiber Substances 0.000 claims description 57
- 229920001410 Microfiber Polymers 0.000 claims description 22
- 239000003658 microfiber Substances 0.000 claims description 22
- 229920000728 polyester Polymers 0.000 claims description 20
- 239000004677 Nylon Substances 0.000 claims description 18
- 229920001778 nylon Polymers 0.000 claims description 18
- 239000004952 Polyamide Substances 0.000 claims description 8
- 229920002647 polyamide Polymers 0.000 claims description 8
- 229920000297 Rayon Polymers 0.000 claims description 7
- 239000002964 rayon Substances 0.000 claims description 7
- 229920002994 synthetic fiber Polymers 0.000 claims description 7
- 239000012209 synthetic fiber Substances 0.000 claims description 7
- 241001465754 Metazoa Species 0.000 claims description 3
- 239000004743 Polypropylene Substances 0.000 claims description 3
- 229920001328 Polyvinylidene chloride Polymers 0.000 claims description 3
- -1 polypropylene Polymers 0.000 claims description 3
- 229920001155 polypropylene Polymers 0.000 claims description 3
- 239000005033 polyvinylidene chloride Substances 0.000 claims description 3
- 238000001035 drying Methods 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 12
- 238000005498 polishing Methods 0.000 description 11
- 239000000463 material Substances 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 238000009940 knitting Methods 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 229920006149 polyester-amide block copolymer Polymers 0.000 description 5
- 239000002759 woven fabric Substances 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 238000004043 dyeing Methods 0.000 description 3
- 239000011882 ultra-fine particle Substances 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 238000009941 weaving Methods 0.000 description 3
- 241001589086 Bellapiscis medius Species 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 2
- 208000001840 Dandruff Diseases 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 238000003287 bathing Methods 0.000 description 1
- 230000003115 biocidal effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J1/00—Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
- D02J1/08—Interlacing constituent filaments without breakage thereof, e.g. by use of turbulent air streams
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L13/00—Implements for cleaning floors, carpets, furniture, walls, or wall coverings
- A47L13/10—Scrubbing; Scouring; Cleaning; Polishing
- A47L13/20—Mops
- A47L13/24—Frames for mops; Mop heads
- A47L13/254—Plate frames
- A47L13/256—Plate frames for mops made of cloth
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/20—Combinations of two or more of the above-mentioned operations or devices; After-treatments for fixing crimp or curl
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D1/00—Woven fabrics designed to make specified articles
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/225—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based artificial, e.g. viscose
Definitions
- the present invention relates to yarn, and a fabric and a product that use the yarn, and more particularly, to yarn that can be usefully employed in the preparation of a fabric for cleaning, and to a fabric and a product that are prepared using the yarn.
- microfibers are fibers of 1,1 dtex (1 denier) or less and have a three-dimensional structure of ultra microfibers. They also have countless numbers of microspaces that were prepared during the processes of dyeing and splitting and thus are materials with excellent moisture absorbency, washability, texture, and ability to retain warmth. Microfiber-based dishcloths, cleaning cloths, towels, robes and the like are well received due to their outstanding washability, rapid drying properties, antibiotic property, durability, etc.
- microfiber-based cleaning cloths have gained great popularity and been widely used due to advantages that they have, such as being more absorbent than regular cotton cloths by 5 times or more and having higher efficiency and longer service life than regular cotton cloths by 7 to 8 times, when used in removing ingrained dirt and the like by adsorbing thereto.
- microfibers are used as yarn during the preparation of fabrics that are used to make cleaning cloths with cut loops, there is an advantage of increased polishing properties during an initial stage of cleaning due to the microfibers, but there is also a problem of a reduced cleaning effect, because the microfibers, due to their very low thickness, have low resilience which leads to reduced elasticity and restitution that result in matting or entangling of threads when the microfibers absorb water or are compressed under pressure during cleaning, which causes the sliding properties to degrade.
- Korean Patent No. 929510 discloses a pile fabric for cleaning in which a cut pile layer is made of pile yarn having a sheath-core type complex structure.
- the pile yarn with a sheath-core type complex structure consists of at least one core-forming yarn having a single fiber fineness of 5 to 55 dtex and at least one sheath-forming yarn that has a single fiber fineness of 0,01 to 2,5 dtex and surrounds the core.
- Korean Patent No. 716623 discloses a technique that uses synthetic fiber divided yarn as the core yarn and a split-type microfiber as the covering yarn and includes yarn twisting of the split-type microfiber relative to the core yarn and heat-treating thereof so that the covering yarn is fixed to the core yarn.
- a fabric prepared by the above method When a fabric prepared by the above method is used to make a cleaning tool, it exhibits excellent properties in terms of polishing properties, sliding properties, absorbency, a rapid drying properties, and texture, as compared with cleaning tools that use other existing fabrics.
- pile yarn which is the yarn that is used in preparation of a fabric
- pile yarn which is the yarn that is used in preparation of a fabric
- winding covering yarn around core yarn which makes a core.
- problems of an increased process time and high production cost per unit of the yarn which lead to reduced productivity and increased production cost per unit of a finished fabric or product, respectively.
- a yarn as relevant prior art is known from US 4,100,725 A .
- more relevant prior art is known from EP 1 496 144 A1 and US 2003/089097 A1 .
- the present inventor has developed a type of yarn - particularly the one that can be prepared into a fabric that has cut loops and, when used to make a cleaning product, can easily capture foreign substances, such as ultrafine particles or hair, and enable maximization of properties - such as polishing properties, sliding properties, absorbency, a rapid drying properties, and texture - that can be produced in a simple way, thus enabling improvement of productivity and significant reduction in the production cost, and thereby completed the present invention.
- the present invention is directed to providing a type of yarn that can be produced in a simple way, thus enabling significant reduction in the production cost, and can easily capture foreign substances such as ultrafine particles or hair when used to make a cleaning product, so that properties such as polishing properties, sliding properties, absorbency, a rapid drying properties and texture can be maximized.
- the present invention is directed to providing a fabric and a product that are prepared using the above yarn.
- the present invention provides a cleaning cloth with the features of claim 1.
- the cleaning cloth is produced using a fabric having cut loops made of yarn, wherein the yarn is prepared by placing at least one first yarn - which is made of one, or two or more strands of fiber - and at least one second yarn - which is made of one, or two or more strands of fiber - which are intermingled longitudinally and preferably parallel to one another and then performing intermingling that joins the first yarn and the second yarn together by nipping longitudinally, where a fineness of the fiber of the first yarn is greater than a fineness of the fiber of the second yarn are different from each other.
- the intermingling may be performed longitudinally at fixed intervals.
- the intermingling may be performed at intervals of 2 mm to 1 m.
- the intermingling may be carried out by air intermingling, in which compressed air is blown in.
- a fineness of the fiber of the first yarn ranges from 4,4 to 66,7 dtex (4 to 60 deniers), and a fineness of the fiber of the second yarn ranges from 0,0022 to 3,9 dtex (0,002 to 3,5 deniers).
- a total fineness of the first yarn may range from 22,2 to 444,4 dtex (20 to 400 deniers), and a total fineness of the second yarn may range from 22,2 to 666,7 dtex (20 to 600 deniers).
- the fiber of the first yarn may include at least one selected from the group consisting of natural plant fibers, natural animal fibers, regenerated fibers, semi-synthetic fibers, and synthetic fibers.
- the fiber of the first yarn may be divided yarn.
- the above divided yarn may include polyester divided yarn, nylon divided yarn, or rayon divided yarn.
- the fiber of the second yarn may include at least one selected from the group consisting of rayon, polyester, polyamide, polyvinylidene chloride, and polypropylene.
- the second yarn may be a split-type microfiber or sea island yarn, and preferably, the second yarn is a split-type microfiber made of polyester and nylon.
- the first yarn or the second yarn may be twisted yarn.
- the present invention provides a fabric that is prepared using the above yarn.
- the present invention provides a product that is prepared by processing the above fabric.
- the product may be any one selected from the group consisting of dishcloths, cleaning cloths, kitchen mats, bath mats, towels, bath gloves, and dandruff remover cleaners.
- the above-described yarn of the present invention is prepared through intermingling, which joins together temporary yarn (which is comprised of the first yarn and the second yarn that are made of fibers having different fineness from each other) longitudinally by nipping, without particularly performing yarn twisting, and enables simplicity in a process of yarn production and very significant reduction (about 60 to 70%) in cost as compared with an existing method of preparing yarn by yarn twisting covering yarn relative to core yarn.
- the yarn prepared according to the present invention when used to produce a fabric with cut loops and the fabric is used to produce a cleaning product or the like, the first yarn with a large fineness can wipe off, by capturing easily, foreign substances such as ultrafine particles or hair, and the second yarn with a small fineness can exhibit excellence in properties such as polishing properties, sliding properties, absorbency, a rapid drying properties, and texture.
- the above-described yarn of the present invention can be usefully employed to produce fabrics such as woven fabrics or knitted materials, such fabrics can be usefully employed in products such as dishcloths, cleaning cloths, various mats, towels, or bath products.
- FIG. 1 is a photographic image of a surface of a fabric that is prepared according to one exemplary embodiment of the present invention.
- the yarn of the present invention is prepared by including at least one first yarn and at least one second yarn.
- the first yarn may be made of one, or two or more strands of fiber.
- the second yarn may be made of one, or two or more strands of fiber.
- the fineness of the fiber that constitutes the first yarn and the fineness of the fiber that constitutes the second yarn are different from each other.
- the fineness of the fiber that constitutes the first yarn may be greater than the fineness of the fiber that constitutes the second yarn.
- the fineness of the fiber of the first yarn may be in the range of 4,4 to 66,7 dtex (4 to 60 deniers), and the fineness of the fiber of the second yarn may be in the range of 0,0022 to 3,9 dtex (0,002 to 3,5 deniers).
- the total fineness of the first yarn may range from 22,2 to 444,4 dtex (20 to 400 deniers), and the total fineness of the second yarn may range from 22,2 to 666,7 dtex (20 to 600 deniers).
- the first yarn that has a relatively large thickness plays a role in increasing a coefficient of resilience, which leads to improved restitution and resilience. Therefore, when the produced fabric is used as a cleaning cloth, cut loops recover immediately after being compressed under pressure, and thus the degradation of cleaning efficiency by reduced sliding properties may be prevented from happening.
- the fineness of the fiber of the first yarn is in the range of 4,4 to 66,7 dtex (4 to 60 deniers) and the total fineness of the first yarn is in the range of 22,2 to 444,4 dtex (20 to 400 deniers).
- the fineness of the fiber that constitutes the first yarn is less than 4,4 dtex (4 deniers) and the total fineness of the first yarn is less than 22,2 dtex (20 deniers), there is a problem in producing the yarn into a fabric with cut loops in which the restitution and resilience of cut loops are not sufficiently improved. Also, when the fineness of the fiber that constitutes the first yarn is greater than 66,7 dtex (60 deniers) and the total fineness of the first yarn is greater than 444,4 dtex (400 deniers), there is a problem in that a fabric that is produced using the yarn and has cut loops may scratch the surface that it wipes.
- the second yarn that has a relatively small thickness plays a role in improving absorbency or a rapid drying properties and texture. Therefore, when the produced fabric is used as a cleaning cloth or the like, the second yarn exhibits excellence in absorbency or a rapid drying properties and texture.
- the fineness of the fiber of the second yarn ranges from 0,0022 to 3,9 dtex (0,002 to 3,5 deniers) and the total fineness of the second yarn ranges from 22,2 to 666,7 dtex (20 to 600 deniers).
- the fineness of the fiber that constitutes the second yarn is less than 0,0022 dtex (0,002 deniers) and the total fineness of the second yarn is less than 22,2 dtex (20 deniers), there is a problem in producing the yarn into a fabric with cut loops in which the rapid drying properties degrades. Also, when the fineness of the fiber that constitutes the second yarn is greater than 3,9 dtex (3,5 deniers) and the total fineness of the second yarn is greater than 666,7 dtex (600 deniers), there is a problem of reduced absorbency and poor texture.
- the first yarn may be made of one, or two or more strands of fiber, and when it is made of two or more strands of fiber, the strands of fiber may have the same fineness or different fineness. Also, when the first yarn consists of two or more strands of fiber, the strands may be made of an identical material or different materials. Also, when the first yarn consists of two or more strands of fiber, the first yarn may have been prepared to have a shape of a single thread by yarn twisting or intermingling.
- yarn twisting refers to the act of joining together and yarn twisting two or more strands of a thread and is usually distinguished according to a direction in which yarn twisting is performed during a yarn twisting operation; when twisted to the left, it is referred to as left (hand) twist or Z twist, and when twisted to the right, it is called right (hand) twist or S twist.
- Machines widely used in such yarn twisting include a ring twister and a flyer twister.
- the fiber of the first yarn includes at least one selected from the group consisting of natural plant fibers, natural animal fibers, regenerated fibers, semi-synthetic fibers, and synthetic fibers.
- the fibers of the first yarn are divided yarns.
- the divided yarns may be polyester divided yarns, nylon divided yarns, or rayon divided yarns.
- the divided yarns consist of 2 to 50 filaments. Examples of currently available polyester divided yarns include those with a fineness of 222,2 dtex (200 D (denier))/10 F (filament), 333,3 dtex (300 D)/10 F, 355,6 dtex (320 D)/8 F and 333,3 dtex (300 D)/6 F, nylon divided yarns include 200 dtex (180 D)/12 F or 266,7 dtex (240 D)/12 F, rayon divided yarns include those with fineness of 222,2 dtex (200 D)/10 F, 333,3 dtex (300 D)/10 F, 355,6 dtex (320 D)/8 F and 333,3 dtex (300 D)/6 F, and the present invention is not limited thereto.
- the second yarn may be made of one, or two or more strands of fiber, and when it consists of two or more strands of fiber, the strands may have the same fineness or different fineness. Also, when the second yarn consists of two or more strands of fiber, the strands may be made of an identical material or different materials from one another. Also, when the second yarn consists of two or more strands of fiber, it may have been produced to have a shape of a single thread by yarn twisting.
- the fiber of the second yarn may include at least one selected from the group consisting of rayon, polyester, polyamide, polyvinylidene chloride, and polypropylene.
- the second yarn is a split-type microfiber or sea island yarn.
- the second yarn may be a split-type microfiber made of polyester and nylon.
- At least one first yarn and at least one second yarn are placed parallel to each other and subjected to intermingling that joins the first yarn and the second yarn together by nipping longitudinally.
- the intermingling method any of those generally used in the art may be used without restriction.
- the intermingling may be formed through air intermingling, in which compressed air is blown in.
- the intermingling may be variously modified to suit the need; for example, intermingling by heat pressing is possible for joining the first yarn and the second yarn together.
- the intermingling may be provided over the entire longitudinal direction.
- the intermingling is provided at fixed intervals in the longitudinal direction; preferably, the intermingling is provided at intervals of 2 mm to 1 m.
- production of a fabric such as a woven fabric or a knitted material, may be facilitated, using the prepared yarn.
- the yarn of the present invention that is prepared as described above may be made into a fabric having a form of a woven fabric or a knitted material.
- the yarn of the present invention may be usefully employed in a fabric for cleaning, in particular, in the production of a fabric with loops.
- a preliminary fabric that has a loop pile by using the above-described yarn of the present invention either as a warp or as a weft and has a form of a woven fabric or a knitted material may be produced.
- a pile woven fabric - such as a single-sided pile, a double-sided pile, or a double velvet - obtained by a pile weaving machine and a pile knitted material obtained by a tricot knitting machine, a raschel knitting machine, a sinker pile knitting machine, or a sseal knitting machine may be included thereto.
- the loops may be cut so that the fabric can have cut loops.
- a process - such as raising, caustic reduction, dyeing - that is generally carried out in the art may be added before or after cutting.
- FIG. 1 a photographic image of a surface of a fabric that has cut loops and has been subjected to weight reduction and a dyeing process.
- the length of the cut piles is in the range of 1 mm to 50 mm.
- the length of the cut pile may be adjusted by adjusting, to suit the application of the produced fabric, the length of the loops that are subjected to raising and then cutting the loops.
- the length of the cut loops is suitably in the range of 2 mm to 5 mm
- the length of the cut loops is suitably in the range of 8 mm to 25 mm.
- the first yarn and the second yarn are irregularly arranged in the cut loops as shown in FIG. 1 .
- the first yarn exists in a state in which it is separated into multiple filament yarns and contributes to sufficient restitution and resilience.
- the second yarn exists in a state in which it is separated into multiple microfibrous filaments and offers excellence in absorbency or a rapid drying properties and texture.
- the present invention provides a product that is produced by processing the above-described fabric.
- the product may be any one selected from the group consisting of dishcloths, cleaning cloths, kitchen mats, bath mats, towels, bath gloves, and dandruff remover cleaners.
- the above fabric may be used as a mat that is installed in a bathroom or in a kitchen, or it may be used in various applications such as golf turf.
- it is advantageous in that, when used as a mat that is installed in a bathroom or in a kitchen, it absorbs water on a body or water that is scattered during washing in the kitchen, thus making the area clean and preventing a floor from becoming slippery due to fallen water drops. Also, since the resilience of the cut loops is high, naps are raised with ease and excellent shock absorbency and texture are provided.
- 333,3 dtex (300 D)/10 F polyester divided yarn was used as the first yarn, and a split-type microfiber made of 166,7 dtex (150 D)/72 F nylon and polyester (where each filament is a 16 split-type, and polyester and polyamide (nylon) make up 80% and 20%, respectively) was used as the second yarn.
- a single strand of the first yarn and two strands of the second yarn were placed parallel to one another and then intermingled at intervals of 5 mm so that the first yarn and the second yarn together attain the form of a single thread.
- the intermingling was performed by an air intermingling pirn winder (Daewon Industrial Co., Ltd.).
- 222,2 dtex (200 D)/10 F polyester divided yarn was used as the first yarn, and a split-type microfiber made of 133,3 dtex (120 D)/10 F nylon and polyester (where each filament is a 16 split-type, and polyester and polyamide (nylon) make up 80% and 20%, respectively) was used as the second yarn.
- Two strands of the first yarn and four strands of the second yarn were placed parallel to one another and then intermingled at intervals of 5 mm so that the first yarn and the second yarn together attain the form of a single thread.
- the intermingling was performed by an air intermingling pirn winder (Daewon Industrial Co., Ltd.).
- Two strands of the first yarn and four strands of the second yarn were placed parallel to one another and then intermingled at intervals of 5 mm so that the first yarn and the second yarn together attain the form of a single thread.
- the intermingling was performed by an air intermingling pirn winder (Daewon Industrial Co., Ltd.).
- 333,3 dtex (300 D)/10 F polyester divided yarn was used as the first yarn, and a split-type microfiber made of 166,7 dtex (150 D)/72 F and 166,7 dtex (150 D)/48 F nylon and polyester (where each filament is a 16 split-type, and polyester and polyamide (nylon) make up 80% and 20%, respectively) was used as the second yarn.
- a single strand of the first yarn and two strands of the second yarn were placed parallel to one another and then intermingled at intervals of 5 mm so that the first yarn and the second yarn together attain the form of a single thread.
- the intermingling was performed by an air intermingling pirn winder (Daewon Industrial Co., Ltd.).
- Yarn was prepared by using 333,3 dtex (300 D)/10 F polyester divided yarn as core yarn and a split-type microfiber made of 133,3 dtex (120 D)/10 F nylon and polyester (where each filament is a 16 split-type, and polyester and polyamide (nylon) make up 80% and 20%, respectively) as covering yarn and yarn twisting covering yarn (Z twist) around core yarn (S twist).
- the yarn twisting was performed by a yarn twisting machine primarily to obtain an S twist with the twists numbering 600 TPM (twist per meter) and secondarily to obtain a Z twist with the twists numbering 540 TPM.
- the yarn that was prepared according to the examples and the comparative example above were knitted in a circular knitting machine to have loops on one side and then woven, raised and the loops were cut to produce a cut loop fabric having the cut loops with a length of 8 mm.
- a 10-kg weight (10 ⁇ 200 ⁇ 200 mm) was put on a surface of the cleaning cloth for 30 seconds and then the weight was removed. After 30 seconds has passed, the surface of the cleaning cloth was observed with the naked eye and the restitution was evaluated as good, if the cut loops were recovered, or poor, if they remained depressed.
- the absorbency was evaluated as follows: the cleaning cloth was cut to a width of 2 cm, and while 1 cm of the bottom thereof was immersed in water, the time required for the water to rise by 1 cm was measured to evaluate the absorbency.
- the cleaning cloth was weighed, 10 g of water was poured over a surface thereof, and then the cleaning cloth was dried at room temperature. The drying ability was evaluated by measuring the time required for the weight of the cleaning cloth to return to its initial weight.
- the yarn that was prepared according to the present invention does not require an additional covering operation and thus can be produced by a simple production process and particularly, at a significantly reduced production cost. Nevertheless, the cleaning cloths that were produced as thus are equally or even more effective.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Woven Fabrics (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Cleaning Implements For Floors, Carpets, Furniture, Walls, And The Like (AREA)
- Knitting Of Fabric (AREA)
Claims (11)
- Reinigungstuch, das unter Verwendung eines Stoffes mit geschnittenen Schlaufen, die aus Garn hergestellt sind, produziert wird, wobei das Garn mindestens ein erstes Garn - das aus einem oder zwei oder mehr Fasersträngen hergestellt ist - und mindestens ein zweites Garn - das aus einem oder zwei oder mehr Fasersträngen hergestellt ist - beinhaltet, die längs vermischt sind, wobei eine Feinheit der Faser des ersten Garns größer als eine Feinheit der Faser des zweiten Garns ist,
wobei eine Feinheit der Faser des ersten Garns von 4,4 bis 66,7 dtex (4 bis 60 Denier) reicht und eine Feinheit der Faser des zweiten Garns von 0,0022 bis 3,9 dtex (0,002 bis 3,5 Denier) reicht. - Reinigungstuch nach Anspruch 1, wobei das erste Garn und das zweite Garn längs in festgelegten Abständen vermischt sind.
- Reinigungstuch nach Anspruch 1, wobei das erste Garn und das zweite Garn in Abständen von 2 mm bis 1 m vermischt sind.
- Reinigungstuch nach Anspruch 1, wobei eine Gesamtfeinheit des ersten Garns von 22,2 bis 444,4 dtex (20 bis 400 Denier) reicht und eine Gesamtfeinheit des zweiten Garns von 22,2 bis 666,7 dtex (20 bis 600 Denier) reicht.
- Reinigungstuch nach Anspruch 1, wobei die Faser des ersten Garns mindestens eine beinhaltet, die aus der Gruppe bestehend aus natürlichen Pflanzenfasern, natürlichen Tierfasern, Regeneratfasern, halbsynthetischen Fasern und synthetischen Fasern ausgewählt ist.
- Reinigungstuch nach Anspruch 5, wobei die Faser des ersten Garns abgeteiltes Garn ist.
- Reinigungstuch nach Anspruch 6, wobei das abgeteilte Garn abgeteiltes Polyestergarn, abgeteiltes Nylongarn oder abgeteiltes Viskosefasergarn ist.
- Reinigungstuch nach Anspruch 1, wobei die Faser des zweiten Garns mindestens eine beinhaltet, die aus der Gruppe bestehend aus Viskosefaser, Polyester, Polyamid, Polyvinylidenchlorid und Polypropylen ausgewählt ist.
- Reinigungstuch nach Anspruch 1, wobei das zweite Garn Multifilgarn, eine gespaltene Mikrofaser oder Sea-Island-Garn ist.
- Reinigungstuch nach Anspruch 9, wobei das zweite Garn eine gespaltene Mikrofaser ist, die aus Polyester und Nylon hergestellt ist.
- Reinigungstuch nach Anspruch 1, wobei das erste Garn oder das zweite Garn gezwirntes Garn ist.
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US3104516A (en) * | 1962-05-18 | 1963-09-24 | Du Pont | Process for preparing a variable denier composite multifilament yarn |
NL7608225A (nl) * | 1975-07-25 | 1977-01-27 | Du Pont | In hoofdzaak twistvrije garens alsmede werkwijze voor het vervaardigen daarvan. |
JP3275478B2 (ja) * | 1993-09-22 | 2002-04-15 | 東洋紡績株式会社 | 編織物用複合糸 |
KR100328341B1 (en) * | 2001-11-12 | 2002-03-13 | Silver Star Corp | Highly water-absorbing conjugate yarn prepared by special yarn processing technique and woven or knit fabric using the same |
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