EP3183781B1 - Partie de connecteur comprenant des capteurs de température - Google Patents

Partie de connecteur comprenant des capteurs de température Download PDF

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Publication number
EP3183781B1
EP3183781B1 EP15759406.0A EP15759406A EP3183781B1 EP 3183781 B1 EP3183781 B1 EP 3183781B1 EP 15759406 A EP15759406 A EP 15759406A EP 3183781 B1 EP3183781 B1 EP 3183781B1
Authority
EP
European Patent Office
Prior art keywords
connector part
temperature
plug
temperature sensors
contact elements
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP15759406.0A
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German (de)
English (en)
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EP3183781A1 (fr
Inventor
Thomas Führer
Markus Rose
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Phoenix Contact eMobility GmbH
Original Assignee
Phoenix Contact eMobility GmbH
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Publication date
Application filed by Phoenix Contact eMobility GmbH filed Critical Phoenix Contact eMobility GmbH
Publication of EP3183781A1 publication Critical patent/EP3183781A1/fr
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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66—Structural association with built-in electrical component
    • H01R13/665—Structural association with built-in electrical component with built-in electronic circuit
    • H01R13/6683—Structural association with built-in electrical component with built-in electronic circuit with built-in sensor
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/20—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2201/00—Connectors or connections adapted for particular applications
    • H01R2201/26—Connectors or connections adapted for particular applications for vehicles

Definitions

  • the invention relates to a connector part for connection to a mating connector part according to the preamble of claim 1.
  • Such a connector part comprises a plurality of electrical contact elements for conducting an electrical current and for making an electrical contact with contact elements of a mating connector part.
  • Such a connector part can be a plug or a socket.
  • Such a connector part can in particular be used on a charging device for transmitting a charging current.
  • the connector part can be designed, in particular, as a charging plug or charging socket for charging an electric motor-driven motor vehicle (also referred to as an electric vehicle).
  • Charging plugs or charging sockets for charging electric vehicles are to be designed so that large charging currents can be transmitted. Because the thermal power dissipation grows quadratically with the charging current, in such charging plugs or charging sockets is required to provide a temperature monitoring to detect overheating of components of the charging plug or the charging socket early and possibly to effect a modification of the charging current or even a shutdown of the charger.
  • a temperature sensor on an insulating body is arranged approximately centrally between contact elements of the contact plug. It can be detected via the temperature sensor whether there is excessive heating somewhere on the contact elements, in order to possibly switch off the charging process.
  • a known charging connector At one of the GB 2 489 988 A known charging connector several temperature sensors are provided which transmit temperature data via a line. Depending on the temperature range in which the temperatures recorded at the temperature sensors are located, there is a regulation of a charging process.
  • a connector is known in which several temperature sensors are connected in series via a single-core cable.
  • the Temperature sensors are arranged on an insulating body and have a significant change in resistance at a predetermined temperature, which is so great that a control circuit connected to the line can detect the change and adapt the current flow through the charging plug, optionally switch it off.
  • EP 2 706 628 A1 shows a connector with the features of the preamble of claim 1.
  • temperature sensors are embedded in particular in an insulating body. This is necessary in order to electrically isolate the temperature sensors from the contact elements, which may cause heating. At the same time, however, this entails the disadvantage that a temperature change at one of the contact elements via the insulating body is transmitted with a time delay and is thus perceived with a time delay at the temperature sensors. In particular, in concepts that should allow an emergency shutdown of a load circuit in the event of a fault, such arrangements of temperature sensors may therefore be unsuitable.
  • a temperature sensor device that can be constructed easily and inexpensively and that allows temperature monitoring on the contact elements with a fast response for a rapid initiation of countermeasures, such as a rapid shutdown of a charging current. Desirable is also a simple evaluation of signals of such a temperature sensor device to recognize in a cost-effective yet reliable manner overheating on one or more contact elements of the connector part.
  • Object of the present invention is to provide a connector part, which allows a simple and inexpensive way a temperature monitoring with fast response and simple design.
  • the connector part on a plurality of temperature sensors, each of which is arranged on an associated one of the plurality of contact elements to a To detect temperature change at the associated contact element, wherein the temperature sensors are connected to a common sensor line.
  • the present invention is based on the idea of assigning each sensor element to a contact element.
  • contact elements which serve for transmitting large currents (the so-called power contacts) and which can thus come in operation to overheating
  • individual temperature sensors can be arranged, which generate a corresponding sensor signal when heating the respective associated contact element, which is for detecting a Overheating can be evaluated.
  • Each sensor element is thus associated with a contact element and arranged on this contact element.
  • the temperature sensors designed as discrete components are advantageously arranged directly on the metal-made, electrically conductive contact elements, so that the interposition of an additional insulator between a temperature sensor and the associated contact element is eliminated. This ensures a fast response because heating on a contact element can be picked up and displayed directly by the associated temperature sensor.
  • the temperature sensors designed as discrete components are in this case, in order to ensure electrical insulation between the sensor line and the contact elements, electrically insulating for themselves and for this purpose have, for example, an electrically insulating sheath with which the temperature sensors are arranged on the respective associated electrical contact elements.
  • the sensor line connected to the temperature sensors is thus electrically (galvanically) separated from the contact elements.
  • the temperature sensors are connected to a common sensor line and interconnected, for example via line sections of the sensor line in series.
  • the interconnection of the temperature sensors via a common sensor line allows a common evaluation of the sensor signals provided by the temperature sensors. This is based on the finding that for a temperature monitoring is often not necessary to determine the temperature at the individual contact elements separately and evaluate, but only is decisive, whether at one of the contact elements it to overheating, for example, to exceed a temperature threshold, comes.
  • the information can thus be obtained and evaluated via the common sensor line as to whether a (inadmissible) temperature rise at a contact element (or at a plurality of contact elements) is sensed at a temperature sensor (or at a plurality of temperature sensors), whereupon it is exactly which contact element Overheating occurs - appropriate countermeasures can be initiated, for example, a charging current can be regulated or turned off.
  • the serial connection of the temperature sensors via a common sensor line has the further advantage that the circuit complexity is reduced and only a few line sections for the serial connection of the temperature sensors are required.
  • Such a series-connected arrangement of temperature sensors can be connected via the sensor line in a simple manner to an associated evaluation device in order to evaluate sensor signals provided in the evaluation device via the sensor line.
  • the temperature sensors can be designed, for example, as temperature-dependent resistors.
  • the temperature sensors may be, for example, resistors with a positive temperature coefficient (so-called PTC resistors) whose resistance increases with increasing temperature (also referred to as a PTC thermistor, which has good electrical conductivity at low temperature and reduced electrical conductivity at higher temperatures exhibit).
  • the temperature sensors designed as temperature-dependent resistors, for example, have a non-linear temperature characteristic.
  • Such temperature-dependent resistors may for example be made of a ceramic material (so-called ceramic PTC thermistors) and have a high resistance increase at a material-specific temperature. If the material-specific temperature is exceeded, the resistance at the temperature sensor thus increases strongly in a nonlinear manner, which can be recognized as exceeding a temperature threshold value and evaluated accordingly.
  • the electrical resistance in the sensor line as a whole rises when the resistance value at a temperature sensor rises, which can be evaluated accordingly by an evaluation device.
  • the temperature threshold at which it becomes a (strong) Increase of the resistance value can be adjusted in this way on the basis of the material of the temperature-dependent resistors in the desired manner.
  • NTC resistors electrical resistors with a negative temperature coefficient
  • Such resistors can, for example, be connected in parallel to one another via line sections, so that in turn an evaluation can take place via a common sensor line.
  • a constant current can be driven through the sensor line via an evaluation device in order to determine and evaluate the resulting voltage drop across the sensor line. If the resistance increases in the sensor line, the voltage drop across the sensor line will increase at a constant current, which can be evaluated to detect overheating at a location in the connector part.
  • the sensor line can also be part of a voltage divider. In this case results in a change in temperature, both a change in the current and the voltage drop across the line with the temperature sensors arranged therein.
  • Such an evaluation device is connected to the sensor line and serves to evaluate a sensor signal provided via the sensor line.
  • Such an evaluation device can be arranged for example within a housing of the connector part or can also be present externally to the housing of the connector part and, for example, be part of a charging station.
  • the sensor line of the connector part is connected to the (external) evaluation device, for example, when a charging cable, whose part is the connector part, is connected to the charging station.
  • the evaluation device can be designed to detect the exceeding of a temperature threshold value on at least one of the contact elements on the basis of the sensor signal. This allows a simple, reliable evaluation without much effort. For example, upon detection of an exceeding of a temperature threshold at one or more contact elements, an immediate shutdown of a current flowing over the contact elements, in particular a charging current, can take place.
  • the temperature sensors are (directly) arranged on the contact elements.
  • the temperature sensors may each be connected to a shaft of an associated contact element.
  • the shaft is arranged at one end of the contact element, which faces away from a head of the respective associated contact element.
  • the contact element can be plugged connected to another contact element of a mating connector part.
  • the shaft may, for example, extend into a space of a housing of the connector part, which faces away from a plug-in section, via which the connector part can be plugged into the mating connector part.
  • the temperature sensors may be crimped with the contact elements via crimp cuffs that surround the temperature sensors.
  • crimp cuffs can be made of a material with good thermal conductivity, for example of a metal, so that a good thermal coupling of the temperature sensors is provided to the contact elements on the Krimpmanschette.
  • Fig. 1 shows a schematic view of a vehicle 1 in the form of an electric motor driven vehicle (hereinafter referred to as electric vehicle).
  • the electric vehicle 1 has electrically rechargeable batteries, via which an electric motor for moving the vehicle 1 can be electrically supplied.
  • the vehicle 1 can be connected to a charging station 2 via a charging cable 3.
  • the charging cable 3 can be inserted with a connector part 4 at one end in an associated charging socket 10 of the vehicle 1 and is at its other end with a suitable charging socket 20 to the charging station 2 in electrical connection. Charging currents with comparatively high current intensity are transmitted to the vehicle 1 via the charging cable 3.
  • Fig. 2 shows an embodiment of a connector part 4, which may for example be part of a charging cable 3 and is used to connect the charging cable 3 to a charging socket 10 of a vehicle 1.
  • the connector part 4 has a housing 4 with a plug portion 400 disposed thereon, in the contact elements 42A-42G with heads 420 (see Fig. 3 protrude, so that by plugging the plug portion 400 into an associated charging socket 10, the contact elements 42A-42G with pins 100 on the charging socket 10 can be brought into engagement.
  • the contact elements 42A-42G protrude with shafts 421 into a rear, the plug-in portion 400 facing away from space 401 of the housing 40 of the connector part 4 and are connected via arranged on the shafts 421 line receptacles 422 associated with lines 43A-43E, which is used to transmit a or polyphase charging current.
  • the contact elements 42B-42E which are arranged along a semicircle around the central contact element 42A, are also referred to as "Power contacts" - transferred with the associated lines 43B-43E phases of a charging current.
  • contact elements 42B-42E which serve as power contacts may overheat due to the large current flow during charging, when, for example, there is a defect at one of the power contacts 42B-42E during operation and, consequently, a large thermal power dissipation occurs locally.
  • temperature sensors 44B-44E in the form of temperature-dependent resistors with positive temperature coefficients (so-called PTC resistors) are arranged on these contact elements 42B-42E whose resistance value increases with increasing temperature.
  • the temperature sensors 44B-44E are each arranged on the shaft 421 of the respectively associated contact element 42B-42E and connected to the shaft 421 via a crimping collar 440 made of a good thermally conductive material (see Fig. 6 ).
  • the temperature sensors 44B-44E are designed as discrete components and are directly on the metal, electrically conductive shaft 421 of the respective associated contact element 42B-42E on. Because the temperature sensors 44B-44E are thus directly in contact with the contact elements 42B-42E, there is an advantageous thermal coupling between the contact elements 42B-42E and the temperature sensors 44B-44E, so that heating at a contact element 42B-42E directly, ie without long time delay, leads to a change in resistance at the associated temperature sensor 44B-44E and the temperature change can thus be detected quickly.
  • the temperature sensors 44B-44E are electrically insulated at their surfaces adjacent to the contact elements 42B-42E and surrounded, for example, by an enclosure made of an electrically insulating material , A sensor line 45 connected to the temperature sensors 44B-44E is thus electrically isolated from the contact elements 42B-42E.
  • the temperature sensors 44B-44E are connected in series via the single-core sensor line 45 (see Fig. 3 to 5 ).
  • the sensor line 45 extends over a line section 454 to a first temperature sensor 44B, from there via a second line section 453 to a second temperature sensor 44C, via a third line section 452 to a third temperature sensor 44D, from there via a fourth line section 451 to a fourth temperature sensor 44E and then away with a fifth line section 450.
  • Via the first and fifth line section 454th , 450 is the sensor line 45 with an evaluation device 5 (see schematically in FIG Fig. 2 ), so that over the common sensor line 45, overheating at one or more contact elements 42B-42E and a concomitant change in resistance at one or more temperature sensors 44B-44E can be detected and evaluated.
  • the evaluation device 5 is designed, for example, to impress a constant current in the sensor line 45 and to evaluate a resulting voltage drop. If the voltage drop increases at a constant current, this indicates an increase in resistance in the sensor line 45 and thus a change in resistance at one or more of the temperature sensors 44B-44E.
  • the temperature sensors 44B-44E can be embodied, for example, as temperature-dependent resistors with a positive temperature coefficient and, for example, can have a non-linear characteristic.
  • the temperature dependent resistors 44B-44E may be made of a ceramic material that exhibits a strong, nonlinear increase in resistance at a material specific temperature. By selecting a suitable material, it is thus possible to set a temperature threshold value which, when it is exceeded, results in a (large) resistance change which can be detected via the evaluation device 5.
  • a suitable countermeasure for example a regulation of the charging current or a switching off of the charging current, is effected.
  • a connector part of the type described here is not only usable on a charging device for charging a vehicle, but can also be used in other connector parts for establishing an electrical connection.

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Claims (9)

  1. Partie de connecteur pour le raccordement à une contrepartie de connecteur, avec plusieurs éléments de contact électriques pour guider un courant électrique et pour établir un contact électrique avec des éléments de contact d'une contrepartie de connecteur et plusieurs capteurs de température (44B-44E) dont chacun est disposé au niveau d'un élément de contact associé de la pluralité des éléments de contact (42A-42G) pour détecter un changement de température au niveau de l'élément de contact (42A-42G) associé,
    caractérisée en ce que
    les capteurs de température (44B-44E) sont raccordés à une ligne de capteurs (45) commune, dans laquelle les capteurs de température (44B-44E) sont connectés en série entre eux via des tronçons de ligne (450-454) de la ligne de capteurs (45).
  2. Partie de connecteur selon la revendication 1, caractérisée en ce que les capteurs de température (44B-44E) sont réalisés en tant que résistances dépendant de la température.
  3. Partie de connecteur selon la revendication 2, caractérisée en ce que la résistance électrique de chaque capteur de température (44B-44E) augmente avec l'augmentation de la température.
  4. Partie de connecteur selon l'une des revendications précédentes, caractérisée en ce que les capteurs de température (44B-44E) présentent une courbe caractéristique de température non linéaire.
  5. Partie de connecteur selon l'une des revendications précédentes, caractérisée par une unité d'évaluation (5) à laquelle la ligne de capteurs (45) est raccordée et laquelle est réalisée pour évaluer un signal de détection mis à disposition via la ligne de capteurs (45).
  6. Partie de connecteur selon la revendication 5, caractérisée en ce que l'unité d'évaluation (5) est réalisée, à l'aide du signal de détection, pour reconnaître le dépassement par le haut d'une valeur de seuil de température au niveau d'au moins un des éléments de contact (42B-42E).
  7. Partie de connecteur selon l'une des revendications précédentes, caractérisée en ce que les capteurs de température (44B-44E) sont respectivement disposés au niveau d'une tige électroconductrice (421) de l'élément de contact (42A-42G) respectivement associé.
  8. Partie de connecteur selon la revendication 7, caractérisée en ce que la tige (421) est disposée au niveau d'une extrémité, tournant le dos à une tête (420) de l'élément de contact (42A-42G) respectivement associé, de l'élément de contact (42A-42G) respectivement associé, dans laquelle l'élément de contact (42A-42G) peut être raccordé, en étant placé sur la tête (420), à un autre élément de contact d'une contrepartie de connecteur.
  9. Partie de connecteur selon l'une des revendications précédentes, caractérisée en ce que les capteurs de température (44B-44E) sont sertis avec les éléments de contact (42B-42E) associés via un manchon de sertissage (440).
EP15759406.0A 2014-08-19 2015-08-17 Partie de connecteur comprenant des capteurs de température Active EP3183781B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102014111831.6A DE102014111831A1 (de) 2014-08-19 2014-08-19 Steckverbinderteil mit Temperatursensoren
PCT/EP2015/068852 WO2016026813A1 (fr) 2014-08-19 2015-08-17 Partie de connecteur comprenant des capteurs de température

Publications (2)

Publication Number Publication Date
EP3183781A1 EP3183781A1 (fr) 2017-06-28
EP3183781B1 true EP3183781B1 (fr) 2018-08-15

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Application Number Title Priority Date Filing Date
EP15759406.0A Active EP3183781B1 (fr) 2014-08-19 2015-08-17 Partie de connecteur comprenant des capteurs de température

Country Status (6)

Country Link
US (1) US10256579B2 (fr)
EP (1) EP3183781B1 (fr)
CN (1) CN106575842B (fr)
DE (1) DE102014111831A1 (fr)
ES (1) ES2688835T3 (fr)
WO (1) WO2016026813A1 (fr)

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US10256579B2 (en) 2019-04-09
CN106575842A (zh) 2017-04-19
WO2016026813A1 (fr) 2016-02-25
EP3183781A1 (fr) 2017-06-28
ES2688835T3 (es) 2018-11-07
CN106575842B (zh) 2019-07-12
DE102014111831A1 (de) 2016-02-25
US20170229820A1 (en) 2017-08-10

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