EP3177412B1 - Adjustment of a targeted temperature profile on the strip head and strip foot before transversally cutting a metal strip - Google Patents
Adjustment of a targeted temperature profile on the strip head and strip foot before transversally cutting a metal strip Download PDFInfo
- Publication number
- EP3177412B1 EP3177412B1 EP15738039.5A EP15738039A EP3177412B1 EP 3177412 B1 EP3177412 B1 EP 3177412B1 EP 15738039 A EP15738039 A EP 15738039A EP 3177412 B1 EP3177412 B1 EP 3177412B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- metal strip
- strip
- facility
- section
- metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Revoked
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- 239000002184 metal Substances 0.000 title claims description 270
- 238000005520 cutting process Methods 0.000 title claims description 41
- 238000001816 cooling Methods 0.000 claims description 88
- 238000000034 method Methods 0.000 claims description 37
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 238000005096 rolling process Methods 0.000 claims description 9
- 239000002826 coolant Substances 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 230000001276 controlling effect Effects 0.000 claims description 2
- 229910000734 martensite Inorganic materials 0.000 claims description 2
- 238000009529 body temperature measurement Methods 0.000 claims 1
- 238000005266 casting Methods 0.000 claims 1
- 239000007921 spray Substances 0.000 description 11
- 230000008859 change Effects 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
- 230000006698 induction Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000009749 continuous casting Methods 0.000 description 3
- 238000011144 upstream manufacturing Methods 0.000 description 3
- 229910000885 Dual-phase steel Inorganic materials 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005098 hot rolling Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 229910000922 High-strength low-alloy steel Inorganic materials 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000000109 continuous material Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/74—Temperature control, e.g. by cooling or heating the rolls or the product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B1/24—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process
- B21B1/26—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process by hot-rolling, e.g. Steckel hot mill
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0203—Cooling
- B21B45/0209—Cooling devices, e.g. using gaseous coolants
- B21B45/0215—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes
- B21B45/0218—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes for strips, sheets, or plates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B15/00—Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B15/0007—Cutting or shearing the product
- B21B2015/0014—Cutting or shearing the product transversely to the rolling direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2261/00—Product parameters
- B21B2261/20—Temperature
- B21B2261/21—Temperature profile
Definitions
- the present invention relates to the field of metallurgical plants, specifically a rolling mill with a cooling zone for cooling and a pair of scissors for cutting metal strips, preferably steel.
- the invention relates to a device for cutting a metal strip for carrying out the method according to the invention, with a roller table for guiding the metal strip, with at least one cooling device, wherein the cooling device is arranged in front of a pair of scissors for cutting the metal strip, so that the metal strip (6) in a leading metal band section (28) with a band foot of the leading Metal strip portion (32) and a trailing metal band portion (29) with a tape head of the trailing metal band portion (31) is divided transversely and the tape head of the trailing metal band portion (31) in the transport direction of the band foot of the leading metal band portion (32) immediately follows.
- a pair of scissors e.g. can be designed as pendulum scissors, referred to before the finishing train as a separator.
- a pair of scissors arranged after the finishing train and in front of the reel, e.g. can be designed as a drum shears, hereinafter referred to as scissors.
- the sufficient gap is necessary so that no collisions between the tape head and the belt foot can occur in the following system parts - eg in front of the reel. Furthermore, it must be ensured that there are not two different metal bands on the same section of the outfeed roller table at the same time.
- the gap may also be necessary if a roll gap change - due to a change in thickness of the subsequent metal strip - is provided.
- the speed increase also means that the following Plant parts such as the induction furnace, finishing train and the cooling zone are traversed faster. When passing through the finishing train it also comes due to the higher speed to temperature increases which has a negative effect on the mechanical belt properties and on the surface quality.
- the process parameters of the plant parts must be adapted accordingly in order to avoid unfavorable temperature increases.
- the cooling pattern of the cooling zone must also be adjusted accordingly.
- Particularly disadvantageous is the separation on the shears before the finishing train in an ESP (Endless Strip Production) system, since the advantages of stable endless operation are thereby eliminated.
- ESP Endless Strip Production
- WO / 59650 is a system with a Strangußstrom, a roughing mill, a separator, a furnace of a coiler, a Descaler, a finishing train, a cooler, a pair of scissors and again a coiler shown.
- An intermediate band is divided transversely at a separating device, wherein a leading metal band has a band foot and the trailing metal band has a band head.
- the already transversely divided band foot and also already physically present tape head are then overheated in an induction furnace and wound by means of the coiler. Subsequently, the metal strip is unwound from the reel and finish-rolled in a finishing train. Due to the overheated band head and band foot of the metal band, this system is particularly suitable for rolling thin metal sheets of> lmm.
- the overheating of the tape head and the strip foot lead to comparable qualities as is the case with cold-rolled metal strips.
- a pair of scissors is arranged, which can cross the thin hot-rolled metal strip, if necessary again on tape length.
- a hot rolling mill comprising the following plant parts, a continuous casting plant, an oven, a rolling train, a pair of shears and a coiler.
- you can during ongoing operation change the thickness of the metal strip to be rolled.
- the scissors is controlled by this tracking device.
- the scissors is activated for cutting.
- the subsequent coiler the metal strip is finally wound up.
- the object of this invention is to provide a method and an apparatus of the type mentioned, with which metal strips with thicknesses greater than 4 mm and / or metal strips of high-strength grades (yield stresses above 500MPa) by a pair of scissors, after a finishing train and after a cooling section is arranged, can be divided transversely.
- This object is achieved in the aforementioned method in that the metal strip is cooled in the cooling zone to a predetermined temperature profile in the longitudinal direction of the metal strip, so that the metal strip in the region of the tape head of the trailing metal band section and Bandfußes the leading metal band section has a higher temperature than in the upstream and downstream areas.
- the metal strip is guided in the transport direction through a cooling zone.
- the metal strip is cooled and then carried out a cross-section of the metal strip on the scissors, so that the transversely divided metal strip has a tape head of the trailing metal band section and a band foot of the leading metal band section.
- the tape head is the beginning of a metal strip in the transport direction.
- the band foot of the leading metal band portion is the end of the leading metal band portion after the cross cutting.
- Band head of the trailing metal band and band foot of the leading metal band are therefore identical to the transverse parts and only as an imaginary plane transverse to the transport direction available.
- Band head of the trailing metal band section and band foot of the leading metal band section are defined before entering the cooling device and not only after the cross cutting.
- Under metal band section is in each case that part of the metal strip understood that is wound into a coil. During production, many individual metal strip sections are created. The metal strip sections are part of the metal strip until they are cross-cut. After completion of cross-cutting and finished winding of the leading metal band portion, the previously following metal band portion for the next transverse parts to the leading metal band portion.
- a temperature profile is set by the cooling zone, which has a higher temperature than in the upstream and downstream areas. Due to the higher temperature in the region of the band head of the trailing metal band section and the band foot of the leading metal band section, the yield stress is preferably reduced by up to 50%.
- the reduction of yield stress can even be> 50%.
- the expended for the cutting of the band cutting forces are reduced accordingly.
- the cross-cutting of the metal strip can be done easily with a common scissors used.
- the scissors interpreted larger - which is also possible due to the inertia anyway only in a limited context and is also associated with high costs.
- the region of the band head of the trailing metal band section and band foot of the leading metal band section is constantly tracked (i.e., in real time) at least from the beginning of the cooling zone to the scissors.
- the tape head of the trailing metal band section and band foot of the leading metal band section are already defined before the metal strip enters the cooling zone.
- the temperature profile that is set on the metal strip is advantageously a ramp profile.
- an optimized temperature profile can be set for each steel grade and / or thickness in order to minimize the cutting forces on the shears.
- the temperature in the region of the band head of the trailing metal band section and band foot of the leading metal band section is at least 100 ° C. higher than that of the remaining metal band. From this temperature difference, a significant reduction in the forces to be expended when cutting cross.
- the band foot of the leading metal band section and the band head of the trailing metal band section are uncooled. As a result, the forces to be expended when cutting are reduced the most.
- the metal bands for which this method is particularly suitable are those of high and very high strength grades, especially tubular steels such as X70 or X80, hot strip multiphase steels such as dual phase steel DP600, DP800, DP1000 and others or fully martensitic steels.
- the temperature profile is set in the cooling zone in the region of the band head of the trailing metal band section and the band foot of the leading metal band section by the cooling medium in this area is not applied or only to a reduced extent.
- the supply of the cooling medium is adjusted according to the desired temperature profile.
- the adjustment of the amount of cooling medium is discrete. With a discrete set amount either 100% of the cooling medium is applied or 0%. This has the advantage that the cooling zone can be easily performed without requiring expensive actuators - eg for adjusting the amount. An execution in a continuous manner is also conceivable.
- the adjustment then takes place via the quantity or the pressure.
- This method is particularly advantageous if the metal strip is rolled before cooling in the cooling zone in a rolling train of a G mannalzverbundstrom.
- This method can also be used in existing systems without major alterations. Particularly preferred, this method can be used for ESP (Endless Strip Production) systems. This has the clear advantages that with the same system configuration, the endless operation can be extended to high-strength grades and larger thicknesses, without having to accept adverse effects on the strip properties.
- a further advantageous embodiment of the method is that the metal strip is wound on a reel after the cross-cutting. Due to the higher temperature of the tape head of the trailing metal band section threading the reel is facilitated - as well as the subsequent Anwickeln. At the same time damage such as impressions on the driver rollers are avoided. As a reel, the device is called, which winds the metal strip.
- a further advantageous embodiment is that the length of a metal strip section with increased temperature ⁇ a circumference of a coil, so that the coil is wrapped warm by the band foot of the leading metal band portion.
- the increased temperature of the band foot of the leading metal band section additionally has the positive effect of resulting in a more uniform cooling of the metal band. Since the outermost layer cools faster than the underlying layer, the cooling process is more uniform over the entire length of the wound metal strip, resulting in more homogeneous mechanical properties.
- the length of the warm belt foot should advantageously have at least the circumference of the coil. As a coil on the reel wound into a roll metal strip is called.
- a knife gap of the scissors is adjusted depending on the thickness of the metal strip.
- document shows EP0730916 a tracking device which detects a change in the strip thickness. By this tracking device then a pair of scissors is controlled. A tracking device from the beginning of the cooling device until reaching the scissors is not shown in this document. Similarly, a control of the cooling device based on the position of the tape head and tape foot is not shown. Such a configuration can - without knowledge of the method described in claim 1 - not be derived from this document and is by no means obvious.
- An advantageous embodiment of the cooling device has at least three separate cooling sections, wherein the at least three cooling sections can be controlled or regulated separately from one another.
- at least 3 separate cooling sections ensures that the temperature profile can be reliably transferred to the metal strip.
- the tracking device has a computing device and at least one position or speed sensor which controls the cooling device in such a way before the cross-section of the metal band in that the desired temperature profile is established in the region of the band head of the trailing metal band section and band foot of the leading metal band section.
- the position or velocity sensor may be a contacting (e.g., a roller press or a reel speed) or non-contact (optically, e.g., via a laser) design.
- the cooling device it is expedient to carry out the cooling device as a water cooling section.
- the cooling device is designed such that the flow rate of water nozzles of the cooling device in the transport direction can be controlled or regulated individually or in sections by an adjusting device which is connected to the control device.
- the water nozzles are mounted on spray bars. If one considers the individual spray bars along the transport direction, which extend across the entire width of the metal strip transversely to the transport direction, then each spray bar represents the smallest section. Tubes or nozzles can be located on these spray bars, through which the water emerges. The sections can then be classified into any size depending on the requirements of each metal strip. So it can too several spray bars are controlled together. But it is also conceivable that each nozzle is controlled individually on each spray bar.
- the tracking of the region of the band head of the trailing metal band section and band foot of the leading metal band section is carried out in an advantageous embodiment with a temperature measuring device.
- temperature measuring devices can also be used.
- the advantages that result are: To match the temperature profile with the specified, to determine the exact position of the tape head of the trailing metal band section and band foot of the leading metal band section and to match the calculated position.
- the temperature measuring devices can be arranged at various positions. Advantageous positions are in front of the cooling zone, in the middle of the cooling zone, after the cooling zone and before the scissors.
- the scissors has a device for adjusting the knife gap, wherein the means for adjusting the knife gap, the current thickness of the metal strip can be supplied.
- the process of cross-cutting can be further optimized and the cutting forces can be further reduced depending on the thickness of the metal strip.
- the adjustment of the knife gap is made according to the thickness of the metal strip. It gets bigger, the larger the metal band is, which is split.
- Fig.1 shows a cast-rolling composite plant 1.
- a continuous casting plant 2 generates a continuously cast continuous material 3 with slab cross-section, which is transported by means of a roller table 4 to a roughing mill 5.
- the metal strip 6 reaches the separator 7.
- the separator 7 which is a pendulum scissors in this case.
- 4 driven gaps between the metal belts 6a-6d by driven rollers of the roller table.
- the figure also shows the tape heads 31a-31d produced after the transverse cutting as well as the tape feet 32a-32d.
- Fig. 2 An embodiment according to the invention of the device for cutting metal strips is shown.
- the first steps up to Vorwalz Sounds 5 are analogous to the prior art in Fig. 1 , Thereafter, no transverse parts, but the metal strip 6 passes undivided through the induction furnace 8, the finishing train 9 and then passes to the cooling zone 10.
- the cooling zone 10 Before the metal strip 6 enters the cooling zone 10 is detected by means of a first temperature sensor 15, the actual temperature of the metal strip 6 and the controller 14 sent.
- the desired temperature profile is applied to the metal strip 6 by the Wasserprühbalkenabête 20 or even individual spray bars 21 - the cooling device 19 - are controlled by the control device 14 accordingly.
- the tape head of the trailing metal band portion 31 and band foot of the leading metal band portion 32 of the metal strip 6 are determined by the control device 14, by means of the position sensor 16 and the computing device 22, and their position is determined continuously.
- the position sensor 16 may be a contacting (eg by the pressing of a roller or the speed at the reel) or a non-contact (optically eg via a laser) design.
- the position sensor 16 and the computing device 22 form the tracking device 23.
- the spray bars 21 can be adjusted according to the predetermined temperature profile over the entire passage of the tape head of the trailing metal band section 31 and band foot of the leading metal band section 32.
- the metal strip 6 After passing through the cooling device 19, the metal strip 6 has a higher temperature in the area of the strip head of the trailing metal strip section 31 and strip foot of the leading metal strip section 32 than in the upstream and downstream areas.
- the temperature profile is again detected by a second temperature sensor 17 and transmitted to the control device 14 to the actual profile with to match the target profile.
- the controller 14 When the tape head of the trailing metal band portion 31 and band foot of the leading metal band portion 32 has arrived at the scissors 12 receives this, by the controller 14, a signal and the metal strip 6 is transversely divided.
- the leading metal strip 28 is wound up by the reel 13 finished, then the tape head of the trailing metal band portion 31 is threaded at the reel 13 and the coiling process starts.
- Fig. 3a and Fig. 3b is shown how the coil 30 is wrapped warm.
- the wound coil 30 is shown, inside the tape head 31a, a metal band section with temperature T 0 , a metal band section 33 of length L with temperature T 1 and the band foot 32a.
- the length L of the metal band section is the length of the circumference of the coil 30.
- the temperature of the metal band section 33 in this case has a higher temperature T 1 as the temperature T 0 of the preceding part of the metal strip.
- T over the metal strip length x - this is about the extended length - shown.
- the warm metal band section 33 encloses the coil 30.
- a typical inventive temperature profile over the temperature profile length xp of a metal strip 6 is shown.
- the temperature T 1 is higher than after, where a temperature T 0 is set, until finally the area of the tape head of the trailing metal band portion 31 follows in which also - over the tape head length xk - Again, a temperature T 1 is set.
- the tape head length xk and the tape foot length xf need not be the same, as shown here. They can also have different lengths.
- the tape head 31a of the leading metal strip 28 also has a temperature profile with the temperature T 1 .
- the metal strip 6 is divided into a leading metal strip section 28 and a trailing metal strip section 29 after the transverse cutting on the scissors. But it is already before the cross-section - at least as soon as the two sections reach the cooling device - defined as a leading metal strip section 28 and trailing metal section 29.
- Fig. 5a an embodiment of a position sensor 16 is shown in more detail, the roller 41 is pressed onto the metal strip 6. By the movement of the metal strip, the pressed-on roller 41 rotates and this is detected by an optical sensor 42 and the signal generated thereby is further processed in the control device 14. By this signal and various other information such as the desired length of the metal strip, the position of the later tape head and tape foot at least in the range from the beginning of the cooling zone 10 to the scissors 12 can be calculated by the controller 14.
- the spray bar sections 20 and, if appropriate, the individual spray bars 21 in the cooling zone 10 are controlled such that a desired temperature profile is established on the metal strip 6.
- Fig. 5b an embodiment of a speed sensor 18 is shown.
- the position of the metal strip 6 is detected by the rotational speed of the reel 13 by an angle rotary encoder 43.
- the diameter of the reel 13 and other information that is relevant for the production - such as the desired length of the metal strip - again the position of the tape head 31 and band foot 32 in the cooling zone 10 can be determined ,
- Fig. 6 is the behavior of the yield stress ⁇ F over the temperature T of a steel H360LA. It can be seen from this that the yield stress decreases from 300 MPa at approx. 600 ° C to 150 MPa at approx. 800 ° C. Thus, by a temperature increase of the metal strip of about 200 ° C, the cutting forces on a pair of scissors can be greatly reduced.
- Fig. 7a the metal band 6, immediately before the cross-cutting, is shown.
- the band foot of the leading metal band portion 32 and the band head of the trailing metal band portion 31 are still identical before the cross-cutting and exist only as an imaginary plane.
- the leading metal strip section already knows a tape head 31a on - which has originated from the previous cross parts.
- Fig. 7b is the cross-cutting already done. This results in - in the transport direction 34 - thus a leading metal band portion 28, with the band foot of the leading metal band portion 32, and a trailing metal band portion 29 - with a tape head of the trailing metal band portion 31.
- the leading metal band portion has after cutting a band head 31 a and the band foot of leading metal band section 32.
- the region of the band head of the trailing metal band section 31 and the area of the band foot of the leading metal band section 32 have the temperature profiles shown.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Description
Die vorliegende Erfindung betrifft das Gebiet der metallurgischen Anlagen, konkret ein Walzwerk mit einer Kühlzone zum Kühlen und einer Schere zum Schneiden von Metallbändern, vorzugsweise aus Stahl.The present invention relates to the field of metallurgical plants, specifically a rolling mill with a cooling zone for cooling and a pair of scissors for cutting metal strips, preferably steel.
Einerseits betrifft die Erfindung ein Verfahren zum Querteilen eines Metallbandes, vorzugsweise eines Stahlbands, wobei das Verfahren folgende Schritte umfasst:
- Führen des Metallbandes in einer Transportrichtung durch eine Kühlzone;
- Abkühlen des Metallbandes in der Kühlzone; anschließend
- Querteilen des Metallbandes an einer Schere, sodass das Metallband in einen vorlaufenden Metallbandabschnitt mit einem Bandfuß des vorlaufenden Metallbandabschnitts und einen nachlaufenden Metallbandabschnitt mit einem Bandkopf des nachlaufenden Metallbandabschnitts quergeteilt wird und der Bandkopf des nachlaufenden Metallbandabschnitts in Transportrichtung dem Bandfuß des vorlaufenden Metallbandabschnitts unmittelbar nachfolgt,
- Guiding the metal strip in a transport direction through a cooling zone;
- Cooling the metal strip in the cooling zone; subsequently
- Cutting the metal strip on a pair of scissors such that the metal strip is transversely divided into a leading metal strip section with a strip foot of the leading metal strip section and a trailing metal strip section with a strip head of the trailing metal strip section and the strip head of the trailing metal strip section immediately follows in the transport direction the strip foot of the leading strip metal section;
Andrerseits betrifft die Erfindung eine Vorrichtung zum Querteilen eines Metallbandes zur Durchführung des erfindungsgemäßen Verfahrens, mit einem Rollgang zum Führen des Metallbands, mit zumindest einer Kühlvorrichtung, wobei die Kühlvorrichtung vor einer Schere zum Querteilen des Metallbands angeordnet ist, sodass das Metallband (6) in einen vorlaufenden Metallbandabschnitt (28) mit einem Bandfuß des vorlaufenden Metallbandabschnitts (32) und einen nachlaufenden Metallbandabschnitt (29) mit einem Bandkopf des nachlaufenden Metallbandabschnitts (31) quergeteilt wird und der Bandkopf des nachlaufenden Metallbandabschnitts (31) in Transportrichtung dem Bandfuß des vorlaufenden Metallbandabschnitts (32) unmittelbar nachfolgt.On the other hand, the invention relates to a device for cutting a metal strip for carrying out the method according to the invention, with a roller table for guiding the metal strip, with at least one cooling device, wherein the cooling device is arranged in front of a pair of scissors for cutting the metal strip, so that the metal strip (6) in a leading metal band section (28) with a band foot of the leading Metal strip portion (32) and a trailing metal band portion (29) with a tape head of the trailing metal band portion (31) is divided transversely and the tape head of the trailing metal band portion (31) in the transport direction of the band foot of the leading metal band portion (32) immediately follows.
Nachfolgend wird eine Schere, die z.B. als Pendelschere ausgeführt sein kann, vor der Fertigstraße als Trenneinrichtung, bezeichnet. Eine nach der Fertigstraße und vor der Haspel angeordnete Schere, die z.B. als Trommelschere ausgeführt sein kann, wird nachfolgend als Schere bezeichnet.Hereinafter, a pair of scissors, e.g. can be designed as pendulum scissors, referred to before the finishing train as a separator. A pair of scissors arranged after the finishing train and in front of the reel, e.g. can be designed as a drum shears, hereinafter referred to as scissors.
Das Querteilen von Metallbändern, speziell von hochfesten Stahlgüten (Fließspannungen über 500MPa) und/oder Dicken größer 4mm, nach dem Stand der Technik erfordert einige Änderungen an der Anlagenkonfiguration. Um hochfeste und/oder dicke Metallbänder zuverlässig trennen zu können, müssen manche Anlagenteile entsprechend größer ausgelegt werden. Die Schere vor der Haspel kann aus Gründen der Trägheit und der hohen Schnittgeschwindigkeit nicht beliebig groß ausgelegt werden. Aufgrund dieser Einschränkung wird das Metallband häufig bereits an einer Trenneinrichtung, welche sich vor der Fertigstraße befindet, geschnitten und das Metallband anschließend im Batchbetrieb fertig gewalzt. Dies hat aber zur Folge - um eine ausreichende Lücke zwischen Bandfuß und Bandkopf sicherzustellen - dass das vorlaufende Band stark beschleunigt werden muss. Die ausreichende Lücke ist notwendig, damit keine Kollisionen von Bandkopf und Bandfuß in den nachfolgenden Anlagenteilen auftreten können - z.B. vor der Haspel. Desweiteren muss sichergestellt werden, dass sich nicht gleichzeitig zwei unterschiedliche Metallbänder auf derselben Sektion des Auslaufrollgangs befinden. Die Lücke ist gegebenenfalls auch notwendig, wenn eine Walzspaltänderung - zufolge einer Dickenänderung des nachfolgenden Metallbandes - vorgesehen ist. Die Geschwindigkeitserhöhung bedeutet auch, dass die nachfolgenden Anlagenteile wie bspw. der Induktionsofen, Fertigstraße und die Kühlzone schneller durchlaufen werden. Beim Durchlaufen der Fertigstraße kommt es aufgrund der größeren Geschwindigkeit ebenfalls zu Temperaturerhöhungen was sich negativ auf die mechanischen Bandeigenschaften und auf die Oberflächenqualität auswirkt. Damit die mechanischen Eigenschaften des Metallbandes über der Länge homogen bleiben, müssen die Prozessparameter der Anlagenteile entsprechend angepasst werden, um unvorteilhafte Temperaturerhöhungen zu vermeiden. Das Kühlmuster der Kühlzone muss ebenfalls entsprechend angepasst werden. Besonders nachteilig wirkt sich das Trennen an der Schere vor der Fertigstraße bei einer ESP (Endless Strip Production) Anlage aus, da die Vorteile des stabilen Endlos-Betriebes dadurch aufgehoben werden.
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Die Aufgabe dieser Erfindung ist es, ein Verfahren und eine Vorrichtung der eingangs genannten Art zu schaffen, mit denen auch Metallbänder mit Dicken größer 4 mm und/oder Metallbänder aus hochfesten Güten (Fließspannungen über 500MPa) durch eine Schere, die nach einer Fertigwalzstraße und nach einer Kühlstrecke angeordnet ist, quergeteilt werden können.
Diese Aufgabe wird bei dem eingangs genannten Verfahren dadurch gelöst, dass das Metallband in der Kühlzone auf ein vorgegebenes Temperaturprofil in Längsrichtung des Metallbandes abgekühlt wird, sodass das Metallband im Bereich des Bandkopfes des nachlaufenden Metallbandabschnitts und Bandfußes des vorlaufenden Metallbandabschnitts eine höhere Temperatur aufweist als in den vor- und nachgelagerten Bereichen. Dabei wird das Metallband in Transportrichtung durch eine Kühlzone geführt. In der Kühlzone wird das Metallband abgekühlt und anschließend erfolgt ein Querteilen des Metallbandes an der Schere, sodass das quergeteilte Metallband einen Bandkopf des nachlaufenden Metallbandabschnitts und einen Bandfuß des vorlaufenden Metallbandabschnitts aufweist. Als Bandkopf wird der Anfang eines Metallbandes in Transportrichtung bezeichnet. Der Bandfuß des vorlaufenden Metallbandabschnitts ist das Ende des vorlaufenden Metallbandabschnitts nach dem Querteilen. Bandkopf des nachlaufenden Metallbandes und Bandfuß des vorlaufenden Metallbandes sind also bis zum Querteilen identisch und nur als gedachte Ebene quer zur Transportrichtung vorhanden. Bandkopf des nachlaufenden Metallbandabschnitts und Bandfuß des vorlaufenden Metallbandabschnitts werden schon vor Eintritt in die Kühlvorrichtung definiert und nicht erst nach erfolgtem Querteilen. Unter Metallbandabschnitt wird jeweils jener Teil des Metallbandes verstanden das zu einem Coil aufgewickelt wird. Während der Produktion entstehen somit viele einzelne Metallbandabschnitte. Die Metallbandabschnitte sind bis zum Querteilen Teil des Metallbandes. Nach erfolgtem Querteilen und fertigem Aufwickeln des vorauslaufenden Metallbandabschnitts, wird der zuvor nachfolgende Metallbandabschnitt für das nächste Querteilen zum vorauslaufenden Metallbandabschnitt. Im Bereich des Bandkopfes des nachlaufenden Metallbandabschnitts und Bandfußes des vorlaufenden Metallbandabschnitts wird durch die Kühlzone ein Temperaturprofil eingestellt, das eine höhere Temperatur aufweist als in den vor- und nachgelagerten Bereichen.
Durch die höhere Temperatur im Bereich des Bandkopfes des nachlaufenden Metallbandabschnitts und des Bandfußes des vorlaufenden Metallbandabschnitts wird die Fließspannung vorzugsweise um bis zu 50% reduziert. Für höchstfeste Stahlsorten kann die Reduktion der Fließspannung sogar > 50% sein. Die für das Querteilen des Bandes aufzuwendenden Schnittkräfte reduzieren sich dadurch entsprechend. Das Querteilen des Metallbandes kann mit einer üblich zum Einsatz kommenden Schere problemlos erfolgen. Somit kann darauf verzichtet werden, die Schere grösser auszulegen - was auch aufgrund der Trägheit ohnehin nur in einem begrenzten Rahmen möglich ist und zusätzlich mit hohen Kosten verbunden ist. Weiters ist es auch nicht notwendig das Metallband mit der Trenneinrichtung (d.h. vor der Fertigwalzstraße) zu teilen und die nachfolgenden Anlagenteile größer auszulegen oder eine zusätzliche zweite Schere nach der Fertigstraße anzuordnen, die ausgelegt ist für das Querteilen der großen Dicken. Durch dieses Verfahren ist gewährleistet, dass dieselbe Anlage auch hochfeste Metallbänder und/oder Metallbänder mit einer Dicke > 4 mm - ohne Qualitätseinbußen bei den Bandeigenschaften und der Oberflächenqualität hinnehmen zu müssen - querteilen kann.The object of this invention is to provide a method and an apparatus of the type mentioned, with which metal strips with thicknesses greater than 4 mm and / or metal strips of high-strength grades (yield stresses above 500MPa) by a pair of scissors, after a finishing train and after a cooling section is arranged, can be divided transversely.
This object is achieved in the aforementioned method in that the metal strip is cooled in the cooling zone to a predetermined temperature profile in the longitudinal direction of the metal strip, so that the metal strip in the region of the tape head of the trailing metal band section and Bandfußes the leading metal band section has a higher temperature than in the upstream and downstream areas. The metal strip is guided in the transport direction through a cooling zone. In the cooling zone, the metal strip is cooled and then carried out a cross-section of the metal strip on the scissors, so that the transversely divided metal strip has a tape head of the trailing metal band section and a band foot of the leading metal band section. The tape head is the beginning of a metal strip in the transport direction. The band foot of the leading metal band portion is the end of the leading metal band portion after the cross cutting. Band head of the trailing metal band and band foot of the leading metal band are therefore identical to the transverse parts and only as an imaginary plane transverse to the transport direction available. Band head of the trailing metal band section and band foot of the leading metal band section are defined before entering the cooling device and not only after the cross cutting. Under metal band section is in each case that part of the metal strip understood that is wound into a coil. During production, many individual metal strip sections are created. The metal strip sections are part of the metal strip until they are cross-cut. After completion of cross-cutting and finished winding of the leading metal band portion, the previously following metal band portion for the next transverse parts to the leading metal band portion. In the region of the band head of the trailing metal band section and band foot of the leading metal band section, a temperature profile is set by the cooling zone, which has a higher temperature than in the upstream and downstream areas.
Due to the higher temperature in the region of the band head of the trailing metal band section and the band foot of the leading metal band section, the yield stress is preferably reduced by up to 50%. For very high-strength steel grades, the reduction of yield stress can even be> 50%. The expended for the cutting of the band cutting forces are reduced accordingly. The cross-cutting of the metal strip can be done easily with a common scissors used. Thus, it can be waived, the scissors interpreted larger - which is also possible due to the inertia anyway only in a limited context and is also associated with high costs. Furthermore, it is also not necessary to divide the metal strip with the separating device (ie before the finishing train) and to make the subsequent parts of the system larger or to place an additional second pair of scissors after the finishing line, which is designed for cutting the large thicknesses. This procedure ensures that the same equipment can also cut high-strength metal strips and / or metal strips with a thickness of> 4 mm - without having to accept any loss of quality in terms of strip properties and surface quality.
In einer vorteilhaften Ausgestaltung des Verfahrens wird der Bereich des Bandkopfes des nachlaufenden Metallbandabschnitts und Bandfußes des vorlaufenden Metallbandabschnitts zumindest von Beginn der Kühlzone bis zur Schere ständig (d.h. in Echtzeit) nachverfolgt. Der Bandkopf des nachlaufenden Metallbandabschnitts und Bandfuß des vorlaufenden Metallbandabschnitts werden bereits vor dem Einlaufen des Metallbandes in die Kühlzone definiert. Durch die Nachverfolgung des Bandkopfes des nachlaufenden Metallbandabschnitts und Bandfußes des vorlaufenden Metallbandabschnitts ist dieser Bereich während des gesamten Durchlaufes - von zumindest dem Beginn der Kühlzone bis zur Schere - ständig bestimmt. Dadurch kann gezielt ein Temperaturprofil im gewünschten Bereich des späteren Bandkopfes und Bandfußes eingestellt werden.In an advantageous embodiment of the method, the region of the band head of the trailing metal band section and band foot of the leading metal band section is constantly tracked (i.e., in real time) at least from the beginning of the cooling zone to the scissors. The tape head of the trailing metal band section and band foot of the leading metal band section are already defined before the metal strip enters the cooling zone. By tracking the tape head of the trailing metal band section and band foot of the leading metal band section of this area during the entire cycle - from at least the beginning of the cooling zone to scissors - constantly determined. As a result, it is possible to set a temperature profile in the desired range of the later tape head and tape foot.
Das Temperaturprofil das am Metallband eingestellt wird ist vorteilhafterweise ein Rampenprofil. Dadurch kann für jede Stahlgüte und/oder Dicke ein optimiertes Temperaturprofil eingestellt werden um die Schnittkräfte an der Schere zu minimieren. Es können aber auch andere Temperaturprofile, wie zum Beispiel ein Sprungprofil oder ein sinusförmiges Temperaturprofil zum Einsatz kommen.The temperature profile that is set on the metal strip is advantageously a ramp profile. As a result, an optimized temperature profile can be set for each steel grade and / or thickness in order to minimize the cutting forces on the shears. However, it is also possible to use other temperature profiles, for example a jump profile or a sinusoidal temperature profile.
Vorteilhafterweise ist die Temperatur im Bereich des Bandkopfes des nachlaufenden Metallbandabschnitts und Bandfußes des vorlaufenden Metallbandabschnitts um mindestens 100°C höher als jene des restlichen Metallbandes. Ab diesem Temperaturunterschied stellt sich eine deutliche Verringerung der aufzuwendenden Kräfte beim Querteilen ein.Advantageously, the temperature in the region of the band head of the trailing metal band section and band foot of the leading metal band section is at least 100 ° C. higher than that of the remaining metal band. From this temperature difference, a significant reduction in the forces to be expended when cutting cross.
Bei einer besonders bevorzugten Ausführung der Erfindung sind der Bandfuß des vorlaufenden Metallbandabschnitts und der Bandkopf des nachlaufenden Metallbandabschnitts ungekühlt. Dadurch werden die aufzuwendenden Kräfte beim Querteilen am meisten reduziert.In a particularly preferred embodiment of the invention, the band foot of the leading metal band section and the band head of the trailing metal band section are uncooled. As a result, the forces to be expended when cutting are reduced the most.
Die Metallbänder, für welches dieses Verfahren besonders geeignet ist, sind solche aus hoch- und höchstfesten Güten, speziell Röhrenstähle wie X70 oder X80, Warmband-Mehrphasenstähle wie z.B. Dual Phasen Stahl DP600, DP800, DP1000 u.a. oder voll-martensitische Stähle.The metal bands for which this method is particularly suitable are those of high and very high strength grades, especially tubular steels such as X70 or X80, hot strip multiphase steels such as dual phase steel DP600, DP800, DP1000 and others or fully martensitic steels.
Durch dieses Verfahren wird es ermöglicht, dass auch hochfeste Metallbänder mit einer Dicke > 4mm quergeteilt werden können. Die Schere muss dafür nicht größer ausgelegt werden. Mit dem erfindungsgemäßen Verfahren kann bei gleicher Anlagenkonfiguration, mit einer standardmäßig zum Einsatz kommenden Schere, zum Beispiel ein Metallband aus Dual Phasen Stahl DP1000 mit einer Dicke von 8mm problemlos quergeteilt werden. Ohne erfindungsgemäßes Verfahren wären nur max. 4 mm möglich. Es ist natürlich auch denkbar eine kleinere Schere zu verwenden - mit welcher z.B. Dicken von max. 2,5 mm quergeteilt werden konnten. Mit dem erfindungsgemäßen Verfahren können - mit der gleichen Schere - Metallbänder von 5mm problemlos quergeteilt werden.This method makes it possible that even high-strength metal strips with a thickness> 4mm can be divided transversely. The scissors do not have to be designed larger. With the method according to the invention, with the same system configuration, with a standard used scissors, for example, a metal strip of dual-phase steel DP1000 with a thickness of 8mm can be easily divided transversely. Without inventive method would only max. 4 mm possible. Of course, it is also conceivable to use a smaller pair of scissors - with which e.g. Thicknesses of max. 2.5 mm could be divided. With the method according to the invention can - with the same scissors - metal strips of 5mm easily be divided.
Um das Temperaturprofil auf das Metallband zu übertragen ist es vorteilhaft, wenn dies durch die in der Kühlzone zugeführte Menge an Kühlmedium geschieht. Das Temperaturprofil wird in der Kühlzone im Bereich des Bandkopfes des nachlaufenden Metallbandabschnitts und des Bandfußes des vorlaufenden Metallbandabschnitts eingestellt, indem das Kühlmedium in diesem Bereich gar nicht oder nur in verringertem Ausmaß aufgebracht wird.
Beim Durchlauf des Bandkopfes des nachlaufenden Metallbandabschnitts und des Bandfußes des vorlaufenden Metallbandabschnitts durch die Kühlzone wird die Zufuhr des Kühlmediums entsprechend dem gewünschten Temperaturprofil angepasst.In order to transmit the temperature profile to the metal strip, it is advantageous if this is done by the supplied in the cooling zone amount of cooling medium. The temperature profile is set in the cooling zone in the region of the band head of the trailing metal band section and the band foot of the leading metal band section by the cooling medium in this area is not applied or only to a reduced extent.
During the passage of the tape head of the trailing metal band section and the band foot of the leading metal band section through the cooling zone, the supply of the cooling medium is adjusted according to the desired temperature profile.
In einer weiteren zweckmäßigen Ausprägung erfolgt die Einstellung der Menge des Kühlmediums diskret. Bei einer diskreten Einstellung der Menge werden entweder 100% des Kühlmediums aufgebracht oder 0%. Dies hat den Vorteil, dass die Kühlzone einfach ausgeführt werden kann, ohne aufwendige Stellglieder - z.B. für die Einstellung der Menge - zu benötigen. Eine Ausführung auf kontinuierliche Art ist ebenso denkbar.In a further advantageous embodiment, the adjustment of the amount of cooling medium is discrete. With a discrete set amount either 100% of the cooling medium is applied or 0%. This has the advantage that the cooling zone can be easily performed without requiring expensive actuators - eg for adjusting the amount. An execution in a continuous manner is also conceivable.
Die Einstellung erfolgt dann über die Menge oder über den Druck.The adjustment then takes place via the quantity or the pressure.
Dieses Verfahren eignet sich besonders vorteilhaft, wenn das Metallband vor dem Abkühlen in der Kühlzone in einer Walzstraße einer Gießwalzverbundanlage gewalzt wird. Dieses Verfahren kann auch bei bestehenden Anlagen ohne große Umbaumaßnahmen eingesetzt werden. Besonders bevorzugt kann dieses Verfahren für ESP (Endless Strip Production) Anlagen eingesetzt werden. Dies bringt die klaren Vorteile, dass bei gleicher Anlagenkonfiguration der Endlos-Betrieb auch auf hochfeste Güten und größere Dicken ausgedehnt werden kann, ohne nachteilige Auswirkungen auf die Bandeigenschaften hinnehmen zu müssen.This method is particularly advantageous if the metal strip is rolled before cooling in the cooling zone in a rolling train of a Gießnalzverbundanlage. This method can also be used in existing systems without major alterations. Particularly preferred, this method can be used for ESP (Endless Strip Production) systems. This has the clear advantages that with the same system configuration, the endless operation can be extended to high-strength grades and larger thicknesses, without having to accept adverse effects on the strip properties.
Eine weitere vorteilhafte Ausgestaltung des Verfahrens ist, dass das Metallband nach dem Querteilen auf eine Haspel aufgehaspelt wird. Durch die höhere Temperatur des Bandkopfes des nachlaufenden Metallbandabschnitts wird das Einfädeln beim Haspel erleichtert - ebenso das anschließende Anwickeln. Zugleich werden Beschädigungen wie Eindrücke an den Treiberrollen vermieden. Als Haspel wird die Vorrichtung bezeichnet, welche das Metallband aufwickelt.A further advantageous embodiment of the method is that the metal strip is wound on a reel after the cross-cutting. Due to the higher temperature of the tape head of the trailing metal band section threading the reel is facilitated - as well as the subsequent Anwickeln. At the same time damage such as impressions on the driver rollers are avoided. As a reel, the device is called, which winds the metal strip.
Eine weitere vorteilhafte Ausprägung ist, dass die Länge eines Metallbandteilstücks mit erhöhter Temperatur ≥ ein Umfang eines Coils ist, sodass der Coil durch den Bandfuß des vorlaufenden Metallbandabschnitts warm eingepackt wird. Die erhöhte Temperatur des Bandfußes des vorlaufenden Metallbandabschnitts hat zusätzlich den positiven Effekt, dass es zu einer gleichmäßigeren Abkühlung des Metallbandes kommt. Da die äußerste Lage schneller abkühlt - als die darunterliegenden - ist der Abkühlvorgang über die gesamte Länge des aufgewickelten Metallbandes gleichmäßiger, was zu homogeneren mechanischen Eigenschaften führt. Die Länge des warmen Bandfußes sollte vorteilhafter Weise mindestens den Umfang des Coils aufweisen. Als Coil wird das auf der Haspel zu einer Rolle aufgewickelte Metallband bezeichnet.A further advantageous embodiment is that the length of a metal strip section with increased temperature ≥ a circumference of a coil, so that the coil is wrapped warm by the band foot of the leading metal band portion. The increased temperature of the band foot of the leading metal band section additionally has the positive effect of resulting in a more uniform cooling of the metal band. Since the outermost layer cools faster than the underlying layer, the cooling process is more uniform over the entire length of the wound metal strip, resulting in more homogeneous mechanical properties. The length of the warm belt foot should advantageously have at least the circumference of the coil. As a coil on the reel wound into a roll metal strip is called.
Für das Querteilen des Metallbandes ist eine besonders vorteilhafte Ausführung, dass ein Messerspalt der Schere in Abhängigkeit der Dicke des Metallbands eingestellt wird. Dadurch kann der Vorgang des Querteilens, auch während des Betriebes, noch weiter optimiert werden und die Schnittkräfte je nach Dicke des Metallbandes weiter verringert werden. Es besteht in erster Näherung eine lineare Abhängigkeit des idealen Messerspaltes von der Dicke des Metallbandes.For the cross-cutting of the metal strip is a particularly advantageous embodiment that a knife gap of the scissors is adjusted depending on the thickness of the metal strip. As a result, the process of cross-cutting, even during operation, be further optimized and the cutting forces are further reduced depending on the thickness of the metal strip. In a first approximation, there is a linear dependence of the ideal knife gap on the thickness of the metal strip.
Die erfindungsgemäße Aufgabe wird auch durch die eingangs genannte Vorrichtung gelöst, welche folgendes umfasst:
- eine Nachverfolgungseinrichtung zur Nachverfolgung vom Bandkopf des nachlaufenden Metallbandabschnitts und Bandfuß des vorlaufenden Metallbandabschnitts zumindest von Beginn der Kühlvorrichtung bis zur Schere,
- eine Steuereinrichtung zur Steuerung der Kühlvorrichtung und der Schere in Abhängigkeit der Position von Bandkopf des nachlaufenden Metallbandabschnitts und Bandfuß des vorlaufenden Metallbandabschnitts.
- a tracking device for tracing the tape head of the trailing metal belt section and belt foot of the leading metal belt section at least from the beginning of the cooling device to the shears,
- a control device for controlling the cooling device and the scissors as a function of the position of the tape head of the trailing metal band section and band foot of the leading metal band section.
Mit dieser Vorrichtung ist es möglich die Position des späteren Bandkopfs und Bandfußes des Metallbandes von zumindest dem Beginn der Kühlvorrichtung bis zur Schere kontinuierlich nachzuverfolgen und die Kühlvorrichtung entsprechend der Position vom späteren Bandkopf des nachlaufenden Metallbandabschnittes und Bandfuß des vorlaufenden Metallbandabschnittes zu steuern.With this device, it is possible to continuously track the position of the later tape head and tape foot of the metal strip from at least the beginning of the cooling device to scissors and to control the cooling device according to the position of the later tape head of the trailing metal band section and band foot of the leading metal band section.
Im Gegensatz dazu zeigt Dokument
Eine vorteilhafte Ausgestaltung der Kühlvorrichtung weist mindestens drei voneinander getrennte Kühlabschnitte auf, wobei die mindestens drei Kühlabschnitte getrennt voneinander gesteuert oder geregelt werden können. Durch mindestens 3 getrennte Kühlabschnitte ist gewährleistet, dass das Temperaturprofil zuverlässig auf das Metallband übertragen werden kann. Wenn der Bereich des Bandkopfes des nachlaufenden Metallbandabschnitts und Bandfuß des vorlaufenden Metallbandabschnitts - der eine größere Temperatur aufweisen soll - die Kühlstrecke erreicht wird die in Transportrichtung erste Kühlabschnitt ausgeschaltet, während die restlichen Kühlabschnitte eingeschaltet bleiben. Wenn sich der Bereich des Bandkopfes des nachlaufenden Metallbandabschnitts und Bandfußes des vorlaufenden Metallbandabschnitts - der eine größere Temperatur aufweisen soll - einem zweiten Kühlabschnitt nähert, wird dieser ebenfalls ausgeschaltet, und sobald der Bereich des Bandkopfes des nachlaufenden Metallbandabschnitts und Bandfußes des vorlaufenden Metallbandabschnitts - der eine größere Temperatur aufweisen soll - den ersten Kühlabschnitt verlassen hat, wird dieser wieder eingeschaltet. Bei Annäherung des Bereichs des Bandkopfes des nachlaufenden Metallbandabschnitts und Bandfußes des vorlaufenden Metallbandabschnitts - der eine höhere Temperatur aufweisen soll - an einen dritten Kühlabschnitt, wird dieser ausgeschaltet und sobald der Bereich des Bandkopfes des nachlaufenden Metallbandabschnitts und Bandfußes des vorlaufenden Metallbandabschnitts - der eine höhere Temperatur aufweisen soll - den zweiten Kühlabschnitt wieder verlassen haben, wird der zweite Kühlabschnitt wieder eingeschaltet. Dies erfolgt für sämtliche weitere Kühlabschnitte, welche die Kühlvorrichtung aufweist, analog. Wann genau der jeweilige Kühlabschnitt ein- oder ausgeschaltet werden, hängt davon ab welches Temperaturprofil auf das Metallband übertragen werden soll und wie viele Kühlabschnitte die Kühlvorrichtung aufweist. Vor allem aber davon, welcher Bereich vor dem Bandfuß des vorlaufenden Metallbandabschnitts und welcher Bereich nach dem Bandkopf des nachlaufenden Metallbandabschnitts eine höhere Temperatur aufweisen soll.An advantageous embodiment of the cooling device has at least three separate cooling sections, wherein the at least three cooling sections can be controlled or regulated separately from one another. By at least 3 separate cooling sections ensures that the temperature profile can be reliably transferred to the metal strip. When the region of the band head of the trailing metal band section and band foot of the leading metal band section - which is to have a greater temperature - reaches the cooling section, the first cooling section in the transport direction is switched off, while the remaining cooling sections remain switched on. When the area of the strip head of the trailing metal strip section and strip foot of the leading metal strip section - which is to have a higher temperature - approaches a second cooling section, it is also switched off and as soon as the area of the strip head of the trailing metal strip section and strip foot of the leading metal strip section - the larger one Temperature should - has left the first cooling section, this is turned on again. When approaching the region of the tape head of the trailing metal band section and band foot of the leading metal band section - which should have a higher temperature - to a third cooling section, this is turned off and as soon as the area of the tape head of the trailing metal band section and band foot of the leading metal band section - have a higher temperature should - have left the second cooling section again, the second cooling section is turned on again. This is done analogously for all other cooling sections which the cooling device has. When exactly the respective cooling section to be switched on or off depends on which temperature profile is to be transferred to the metal strip and how many cooling sections has the cooling device. Especially but of which area before the band foot of the leading metal band section and which area after the band head of the trailing metal band section should have a higher temperature.
Um die Nachverfolgung der Position von Bandkopf des nachlaufenden Metallbandabschnitts und Bandfuß des vorlaufenden Metallbandabschnitts besonders exakt gewährleisten zu können, ist es besonders vorteilhaft, wenn die Nachverfolgungseinrichtung eine Recheneinrichtung und mindestens einen Positions- oder Geschwindigkeitssensor aufweist, die vor dem Querteilen des Metallbandes die Kühlvorrichtung derart steuert, dass sich das gewünschte Temperaturprofil im Bereich des Bandkopfes des nachlaufenden Metallbandabschnitts und Bandfußes des vorlaufenden Metallbandabschnitts einstellt. Der Positions- oder Geschwindigkeitssensor kann eine berührende (z.B. Aufpressen einer Rolle oder über die Drehzahl beim Haspel) oder eine berührungslose (optisch z.B. über einen Laser) Ausführung sein.In order to be able to ensure the tracking of the position of the band head of the trailing metal band section and band foot of the leading metal band section particularly precisely, it is particularly advantageous if the tracking device has a computing device and at least one position or speed sensor which controls the cooling device in such a way before the cross-section of the metal band in that the desired temperature profile is established in the region of the band head of the trailing metal band section and band foot of the leading metal band section. The position or velocity sensor may be a contacting (e.g., a roller press or a reel speed) or non-contact (optically, e.g., via a laser) design.
Bezüglich der Ausführungsform der Kühlvorrichtung ist es zweckmäßig die Kühlvorrichtung als eine Wasserkühlstrecke auszuführen.With regard to the embodiment of the cooling device, it is expedient to carry out the cooling device as a water cooling section.
In besonders vorteilhafter Weise wird die Kühlvorrichtung derart ausgeführt, dass die Durchflussmenge von Wasserdüsen der Kühlvorrichtung in Transportrichtung einzeln oder abschnittweise durch eine Stelleinrichtung gesteuert oder geregelt werden kann, welche mit der Steuereinrichtung verbunden ist. Die Wasserdüsen sind auf Sprühbalken montiert. Betrachtet man entlang der Transportrichtung die einzelnen Sprühbalken - welche quer zur Transportrichtung über die gesamte Breite des Metallbandes erstrecken - so stellt jeder Sprühbalken für sich den kleinsten Abschnitt dar. Auf diesen Sprühbalken können sich z.B. Röhrchen oder Düsen befinden über welche das Wasser austritt. Die Abschnitte können dann je nach Anforderungen, die das jeweilige Metallband verlangt, in beliebige Größen eingeteilt werden. Es können also auch mehrere Sprühbalken gemeinsam angesteuert werden. Es ist aber auch denkbar, dass jede Düse auf jedem Sprühbalken einzeln angesteuert wird.In a particularly advantageous manner, the cooling device is designed such that the flow rate of water nozzles of the cooling device in the transport direction can be controlled or regulated individually or in sections by an adjusting device which is connected to the control device. The water nozzles are mounted on spray bars. If one considers the individual spray bars along the transport direction, which extend across the entire width of the metal strip transversely to the transport direction, then each spray bar represents the smallest section. Tubes or nozzles can be located on these spray bars, through which the water emerges. The sections can then be classified into any size depending on the requirements of each metal strip. So it can too several spray bars are controlled together. But it is also conceivable that each nozzle is controlled individually on each spray bar.
Die Nachverfolgung des Bereichs des Bandkopfes des nachlaufenden Metallbandabschnitts und Bandfußes des vorlaufenden Metallbandabschnitts wird in einer vorteilhaften Ausgestaltung mit einer Temperaturmesseinrichtung ausgeführt. Um den Bandfuß des vorlaufenden Metallbandabschnitts und Bandkopf des nachlaufenden Metallbandabschnitts zu detektieren, können auch Temperaturmesseinrichtungen zum Einsatz kommen. Die Vorteile die sich daraus ergeben sind: Das Temperaturprofil mit dem vorgegebenen abzugleichen, die exakte Position des Bandkopfes des nachlaufenden Metallbandabschnitts und Bandfußes des vorlaufenden Metallbandabschnitts festzustellen und mit der berechneten Position abzugleichen. Die Temperaturmesseinrichtungen können an verschiedensten Positionen angeordnet werden. Vorteilhafte Positionen sind dabei vor der Kühlzone, in der Mitte der Kühlzone, nach der Kühlzone und vor der Schere.The tracking of the region of the band head of the trailing metal band section and band foot of the leading metal band section is carried out in an advantageous embodiment with a temperature measuring device. In order to detect the strip foot of the leading metal strip section and strip head of the trailing metal strip section, temperature measuring devices can also be used. The advantages that result are: To match the temperature profile with the specified, to determine the exact position of the tape head of the trailing metal band section and band foot of the leading metal band section and to match the calculated position. The temperature measuring devices can be arranged at various positions. Advantageous positions are in front of the cooling zone, in the middle of the cooling zone, after the cooling zone and before the scissors.
Für das Querteilen des Metallbandes ist eine besonders vorteilhafte Ausführung, dass die Schere eine Einrichtung zur Verstellung des Messerspalts aufweist, wobei der Einrichtung zur Verstellung des Messerspalts die aktuelle Dicke des Metallbands zugeführt werden kann. Dadurch kann der Vorgang des Querteilens weiter optimiert werden und die Schnittkräfte je nach Dicke des Metallbandes weiter verringert werden. Die Einstellung des Messerspaltes erfolgt je nach Dicke des Metallbandes. Er wird umso größer, je größer das Metallband ist welches quergeteilt wird.For the cross-cutting of the metal strip is a particularly advantageous embodiment, that the scissors has a device for adjusting the knife gap, wherein the means for adjusting the knife gap, the current thickness of the metal strip can be supplied. As a result, the process of cross-cutting can be further optimized and the cutting forces can be further reduced depending on the thickness of the metal strip. The adjustment of the knife gap is made according to the thickness of the metal strip. It gets bigger, the larger the metal band is, which is split.
Weitere Vorteile und Merkmale der vorliegenden Erfindung ergeben sich aus der nachfolgenden Beschreibung nicht einschränkender Ausführungsbeispiele, wobei auf die folgenden Figuren Bezug genommen wird, die folgendes zeigen:
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Fig. 1 eine schematische Darstellung einer Gieß-Walz-Verbundanlage nach dem Stand der Technik. -
Fig. 2 eine schematische Darstellung einer Gieß-Walz-Verbundanlage zum erfindungsgemäßen Querteilen von Metallbändern. -
Fig. 3a und Fig. 3b zeigt das warme Einpacken eines Coils. -
Fig. 4 zeigt ein erfindungsgemäßes Temperaturprofil eines Metallbandes. -
Fig. 5a und Fig. 5b zeigen Ausführungsvarianten eines Positionssensors und eines Geschwindigkeitssensors. -
Fig. 6 zeigt ein Diagramm der Fließspannung über die Temperatur ausM. Spittel und T.Spittel Landolt-Börnstein Group VIII: Advanced Materials and Technologies, Volume 2, Springer Verlag, 2007, S. 11 -
Fig. 7a und Fig. 7b zeigen das erfindungsgemäße Temperaturprofil eines Metallbandes kurz vor und kurz nach dem Querteilen
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Fig. 1 a schematic representation of a casting-roller complex system according to the prior art. -
Fig. 2 a schematic representation of a cast-rolling composite plant for the inventive cross-cutting of metal strips. -
Fig. 3a and Fig. 3b shows the warm wrapping of a coil. -
Fig. 4 shows an inventive temperature profile of a metal strip. -
Fig. 5a and Fig. 5b show embodiments of a position sensor and a speed sensor. -
Fig. 6 shows a graph of yield stress versus temperatureM. Spittel and T. Spittel Landolt-Börnstein Group VIII: Advanced Materials and Technologies, Volume 2, Springer Verlag, 2007, p. 11 -
Fig. 7a and Fig. 7b show the temperature profile of a metal strip according to the invention shortly before and shortly after the cross-cutting
In
In
In
In
In
In
In
In
In
- 11
- GießwalzverbundanlageGießwalzverbundanlage
- 22
- StranggussanlageContinuous casting plant
- 33
- VormaterialRaw material
- 44
- Rollgangroller table
- 55
- Vorwalzstraßeroughing
- 6,6a-6d6,6a-6d
- Metallbandmetal band
- 77
- Trenneinrichtungseparator
- 88th
- Induktionsofeninduction furnace
- 99
- Fertigstraßefinishing line
- 1010
- Kühlzonecooling zone
- 1212
- Scherescissors
- 1313
- Haspelreel
- 1414
- Steuereinrichtungcontrol device
- 1515
- Erster TemperatursensorFirst temperature sensor
- 1616
- Positionssensorposition sensor
- 1818
- Geschwindigkeitssensorspeed sensor
- 1717
- Zweiter TemperatursensorSecond temperature sensor
- 1919
- Kühlvorrichtungcooler
- 2020
- SprühbalkenabschnitteSprühbalkenabschnitte
- 2121
- Sprühbalkenspray
- 2222
- Recheneinrichtungcomputing device
- 2323
- Nachverfolgungseinrichtungtracking device
- 2828
- vorlaufender Metallbandabschnittleading metal band section
- 2929
- nachlaufender MetallbandabschnittTrailing metal band section
- 3030
- Coilcoil
- 3131
- Bandkopf des nachlaufenden MetallabschnittBand head of the trailing metal section
- 31a-31d31a-31d
- Bandkopfband head
- 3232
- Bandfuß des vorlaufenden MetallabschnittBandfoot of the leading metal section
- 32a-32d32a-32d
- Bandfußstrip foot
- 3333
- MetallbandteilstückMetal strip section
- 3434
- Transportrichtungtransport direction
- 4141
- Rollerole
- 4242
- Optischer SensorOptical sensor
- 4343
- WinkeldrehgeberAngle encoder
- LL
- Länge des MetallbandteilstücksLength of the metal band section
- TT
- Temperaturtemperature
- xpxp
- TemperaturprofillängeTemperature profile length
- xfxf
- BandfußlängeBandfußlänge
- xkxk
- BandkopflängeBand head length
- xx
- MetallbandlängeMetal band length
- σf σ f
- Fließspannungyield stress
Claims (20)
- Method for cross-cutting a metal strip (6), preferably a steel strip, wherein the method comprises the following steps:- feed the metal strip (6) in the direction of transport through a cooling zone (10);- cool down the metal strip (6) in the cooling zone (10); then- cross-cut the metal strip (6) on shears (12), so that the metal strip (6) is cross-cut into a preceding section of metal strip (28) having a strip tail (32) of the preceding section of metal strip and a following section of metal strip (29) with a strip head (31) of the following section of metal strip and, in the direction of transport (34), the strip head (31) of the following section of metal strip follows on immediately after the strip tail (32) of the preceding section of metal strip,characterised in that the metal strip (6) is cooled down in the cooling zone (10) to a prescribed temperature profile in the lengthwise direction of the metal strip (6) so that, in the region of the strip head (31) of the following section of metal strip and the strip tail (32) of the preceding section of metal strip, the metal strip (6) has a higher temperature than in the preceding and following regions.
- Method according to claim 1, characterised in that the region of the strip head (31) of the following section of metal strip and the strip tail (32) of the preceding section of metal strip is constantly tracked, at least from the start of the cooling zone (10) up to the shears (12).
- Method according to one of the preceding claims, characterised in that the temperature profile concerned is a ramp profile.
- Method according to one of the preceding claims, characterised in that the temperature in the region of the strip head (31) of the following section of metal strip and of the strip tail (32) of the preceding section of metal strip lies at least 100 °C above that of the rest of the metal strip (6).
- Method according to claim 4, characterised in that the region of the strip head (31) of the following section of metal strip and the strip tail (32) of the preceding section of metal strip is uncooled.
- Method according to one of the preceding claims, characterised in that the metal strip (6) consists of high and ultra-high strength materials, preferably these are pipe or hot strip multi-phase steels or fully martensitic steels.
- Method according to one of the preceding claims, characterised in that the metal strip (6) has a thickness > 4mm.
- Method according to one of the preceding claims, characterised in that the temperature profile is set by a quantity of coolant fed onto the metal strip (6) in the cooling zone (10).
- Method according to claim 8, characterised in that the quantity of coolant fed is adjusted discretely.
- Method according to one of the preceding claims, characterised in that before it is cooled down in the cooling zone (10) the metal strip (6) is rolled on a rolling line of a combined casting/rolling facility (1).
- Method according to one of the preceding claims, characterised in that after cross-cutting the metal strip (6) is wound up on a coiler (13).
- Method according to claim 11, characterised in that the length of a partial piece (33) of the metal strip which has a raised temperature is ≥ the circumference of a coil (30), so that the coil (30) is hot-packed by the strip tail (32) of the following section of metal strip.
- Method according to one of the preceding claims, characterised in that a blade gap of the shears (12) is set as a function of the thickness of the metal strip (6).
- Facility for cross-cutting a metal strip (6), for carrying out the method in accordance with one of the preceding claims, with a roller track (4) for feeding the metal strip (6), with at least one cooling facility, wherein the cooling facility (19) is arranged before shears (12) for cross-cutting the metal strip, so that the metal strip (6) is cross-cut into a preceding section (28) of metal strip with a strip tail (32) of the preceding section of metal strip and a following section (29) of metal strip with a strip head (31) of the following section of metal strip, and the strip head (31) of the following section of metal strip follows in the direction of transport immediately behind the strip tail (32) of the preceding section of metal strip, characterised by- a tracking facility (23) for tracking the position of the strip head (31) of the following section of metal strip and the strip tail (32) of the preceding section of metal strip, at least from the start of the cooling facility (19) up to the shears (12), and- a control facility (14) for controlling the cooling facility and the shears (12) as a function of the position of the strip head (31) of the following section of metal strip and the strip tail (32) of the preceding section of metal strip
- Facility according to claim 14, characterised in that the cooling facility has at least three cooling sections which are separate from each other, wherein the at least three cooling sections can be controlled or regulated separately from each other.
- Facility according to claim 14, characterised in that the tracking facility (23) has a computing facility (22) and a position sensor (16) or speed sensor (18) for the metal strip (6).
- Facility according to one of claims 14 to 16, characterised in that the cooling facility (19) is a water cooling line.
- Facility according to one of claims 14 to 17, characterised in that the amount of flow through the water jets of the cooling facility (19) can be controlled or regulated in the direction of transport (34) individually or in sections, by a setting facility which is linked to the control facility (14) .
- Facility according to claim 14, characterised in that the tracking facility (23) is a temperature measurement facility.
- Facility according to one of claims 14 to 19, characterised in that the shears (12) have a facility for adjusting the blade gap, wherein the current thickness of the metal strip (6) can be fed to the facility for the purpose of adjusting the blade gap.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP14179980.9A EP2982453A1 (en) | 2014-08-06 | 2014-08-06 | Adjustment of a targeted temperature profile on the strip head and strip foot before transversally cutting a metal strip |
PCT/EP2015/065731 WO2016020134A1 (en) | 2014-08-06 | 2015-07-09 | Adjusting a targeted temperature profile at the strip head and strip base prior to cross-cutting a metal strip |
Publications (2)
Publication Number | Publication Date |
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EP3177412A1 EP3177412A1 (en) | 2017-06-14 |
EP3177412B1 true EP3177412B1 (en) | 2018-10-03 |
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Application Number | Title | Priority Date | Filing Date |
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EP14179980.9A Withdrawn EP2982453A1 (en) | 2014-08-06 | 2014-08-06 | Adjustment of a targeted temperature profile on the strip head and strip foot before transversally cutting a metal strip |
EP15738039.5A Revoked EP3177412B1 (en) | 2014-08-06 | 2015-07-09 | Adjustment of a targeted temperature profile on the strip head and strip foot before transversally cutting a metal strip |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
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EP14179980.9A Withdrawn EP2982453A1 (en) | 2014-08-06 | 2014-08-06 | Adjustment of a targeted temperature profile on the strip head and strip foot before transversally cutting a metal strip |
Country Status (6)
Country | Link |
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US (1) | US10870139B2 (en) |
EP (2) | EP2982453A1 (en) |
CN (1) | CN106536074B (en) |
MX (1) | MX2017001670A (en) |
RU (1) | RU2679321C2 (en) |
WO (1) | WO2016020134A1 (en) |
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WO2021099077A1 (en) | 2019-11-19 | 2021-05-27 | Sms Group Gmbh | Method for operating a system of the iron and steel industry |
DE102020201784A1 (en) | 2020-02-13 | 2021-08-19 | Schlüter Automation und Sensorik GmbH | Material tracking device for tracking material, in particular for tracking rolled plates in the production of sheet metal, under extreme environmental conditions |
WO2023143924A1 (en) | 2022-01-28 | 2023-08-03 | Sms Group Gmbh | Method for cutting a metal strip to length and rolling mill with a cutter for cutting a metal strip to length |
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EP2982453A1 (en) | 2014-08-06 | 2016-02-10 | Primetals Technologies Austria GmbH | Adjustment of a targeted temperature profile on the strip head and strip foot before transversally cutting a metal strip |
CN111389920A (en) * | 2020-03-23 | 2020-07-10 | 山东钢铁股份有限公司 | Intelligent tracking picking system |
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2014
- 2014-08-06 EP EP14179980.9A patent/EP2982453A1/en not_active Withdrawn
-
2015
- 2015-07-09 EP EP15738039.5A patent/EP3177412B1/en not_active Revoked
- 2015-07-09 MX MX2017001670A patent/MX2017001670A/en unknown
- 2015-07-09 WO PCT/EP2015/065731 patent/WO2016020134A1/en active Application Filing
- 2015-07-09 CN CN201580042202.5A patent/CN106536074B/en active Active
- 2015-07-09 RU RU2017106342A patent/RU2679321C2/en active
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2021099077A1 (en) | 2019-11-19 | 2021-05-27 | Sms Group Gmbh | Method for operating a system of the iron and steel industry |
DE102020201784A1 (en) | 2020-02-13 | 2021-08-19 | Schlüter Automation und Sensorik GmbH | Material tracking device for tracking material, in particular for tracking rolled plates in the production of sheet metal, under extreme environmental conditions |
DE102020201784B4 (en) | 2020-02-13 | 2024-10-10 | Schlüter Automation und Sensorik GmbH | Material tracking device for tracking rolled plates in a cooling section with a plurality of water nozzles in a hot rolling mill, method for operating a material tracking device, cooling system for intensive cooling of rolled plates during the production of sheets in a hot rolling mill and method for operating a cooling system |
WO2023143924A1 (en) | 2022-01-28 | 2023-08-03 | Sms Group Gmbh | Method for cutting a metal strip to length and rolling mill with a cutter for cutting a metal strip to length |
DE102022200939A1 (en) | 2022-01-28 | 2023-08-03 | Sms Group Gmbh | Method for cutting a metal strip to length and rolling installation with shears for cutting a metal strip to length |
Also Published As
Publication number | Publication date |
---|---|
CN106536074B (en) | 2018-09-25 |
RU2679321C2 (en) | 2019-02-07 |
EP2982453A1 (en) | 2016-02-10 |
WO2016020134A1 (en) | 2016-02-11 |
US20170209907A1 (en) | 2017-07-27 |
CN106536074A (en) | 2017-03-22 |
RU2017106342A (en) | 2018-09-06 |
EP3177412A1 (en) | 2017-06-14 |
RU2017106342A3 (en) | 2018-12-12 |
MX2017001670A (en) | 2017-05-09 |
US10870139B2 (en) | 2020-12-22 |
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