EP3173595B1 - Silencer - Google Patents
Silencer Download PDFInfo
- Publication number
- EP3173595B1 EP3173595B1 EP16199742.4A EP16199742A EP3173595B1 EP 3173595 B1 EP3173595 B1 EP 3173595B1 EP 16199742 A EP16199742 A EP 16199742A EP 3173595 B1 EP3173595 B1 EP 3173595B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- resonator
- overpipe
- axially
- resonator pipe
- silencer according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000003584 silencer Effects 0.000 title claims description 19
- 238000002485 combustion reaction Methods 0.000 claims description 3
- 238000010521 absorption reaction Methods 0.000 description 7
- 238000010276 construction Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000011358 absorbing material Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000004323 axial length Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
- F01N1/02—Silencing apparatus characterised by method of silencing by using resonance
- F01N1/023—Helmholtz resonators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
- F01N1/08—Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling
- F01N1/084—Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling the gases flowing through the silencer two or more times longitudinally in opposite directions, e.g. using parallel or concentric tubes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
- F01N1/08—Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling
- F01N1/089—Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling using two or more expansion chambers in series
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2470/00—Structure or shape of gas passages, pipes or tubes
- F01N2470/02—Tubes being perforated
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2470/00—Structure or shape of gas passages, pipes or tubes
- F01N2470/24—Concentric tubes or tubes being concentric to housing, e.g. telescopically assembled
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2490/00—Structure, disposition or shape of gas-chambers
- F01N2490/02—Two or more expansion chambers in series connected by means of tubes
Definitions
- the present invention relates to a muffler for an exhaust system of an internal combustion engine.
- Mufflers with housing usually have a peripheral circumferential shell and two axial ends (eg JPS54143941U . EP2520775 A1 . WO2013125764 A1 )
- the housing can be arranged axially between the ends at least one intermediate bottom.
- Such shelves serve on the one hand to redesignsteifen the case.
- such shelves can also be used to position or hold tubes within the housing.
- a welded connection can be used to fasten such a pipe to an intermediate floor.
- welds in the, usually ferritic, alloys used to make the tubes and shelves in silencers increase the risk of intergranular corrosion.
- Such form and / or frictional connections come without material connection, whereby the risk of intergranular corrosion is significantly reduced.
- Such positive and / or frictional connections are, for example, compounds which are associated with a plastic deformation on the tube and / or on the intermediate bottom in order to bring about the desired fixation. Particularly advantageous in this case, a rib fixation has been found.
- the intermediate bottom in the region of an opening, in which the respective tube is to be inserted, equipped with a ring collar. Then the pipe is inserted into the opening, so that the ring collar runs around the outside of the pipe.
- the respective rib can be configured as an annular rib which extends annularly in the circumferential direction or can be formed by a plurality of rib segments distributed in the circumferential direction. For such a rib fixation only tubes with a comparatively large diameter currently come into consideration.
- Helmholtz resonators are often used, which have a resonator and a resonator tube, which is often referred to as a neck.
- a Helmholtz resonator is not flowed through by the exhaust gas, but only fluidly or acoustically coupled to the exhaust gas flow.
- the resonant frequency of such a Helmholtz resonator is determined by the volume enclosed by the resonator chamber and by the dimensions of the resonator tube.
- the dimensions of the resonator tube are determined at least by the diameter of the resonator tube and by the length of the resonator tube.
- the resonator tube In order to fix such a resonator tube by means of a rib fixation on at least one intermediate floor, the resonator tube must be provided with a relatively large diameter. Due to the relationship described above between the resonance frequency and the Dimensions of the resonator tube, an increase in the tube diameter also requires an increase in the tube length, if the resonance frequency is to remain constant. By specifying a comparatively large diameter for the resonator tube, problems may therefore arise in silencers which have a relatively small, predetermined installation space. In particular, the required length for the resonator tube may be greater than the installation space available in the muffler for this purpose.
- the present invention is concerned with the problem of providing an improved embodiment for a silencer of the type described above, which is particularly characterized in that on the one hand a Helmholtz resonator can be realized, while on the other hand, the resonator tube by means of a positive and / or non-positive connection at a the resonator space limiting intermediate floor can be attached.
- the invention is based on the general idea of extending the resonator tube within the resonator cavity by means of a tube-in-tube arrangement.
- an end section of the resonator tube is inserted into an overtube inside the resonator chamber.
- the overtube is closed at the end, which faces away from the intermediate bottom, which is penetrated by the resonator tube.
- the overtube has an internal cross-section which is larger than an external cross-section which the resonator tube has in its end section.
- the length of the overtube to the length of the resonator tube are added.
- the volume of the additional space can be added to the volume enclosed by the resonator tube.
- an embodiment in which the overtube is axially secured by means of a spaced axially from the intermediate bottom separate form and / or frictional connection on the resonator tube.
- the overtube is fastened exclusively to the resonator tube, so that it is radially and axially spaced in the resonator chamber from the rest of the housing.
- the overtube it is also possible to fix the overtube to the housing so that it has no connection to the resonator tube.
- the resonator tube ends free-standing within the overtube.
- the overtube in the resonator can also end free-standing.
- the overtube to the resonator tube is arranged contactless and radially spaced at the intermediate bottom is supported. This can lead to a simplified production.
- the respective positive and / or non-positive connection can be produced by means of a plastic deformation of the resonator tube and / or the intermediate bottom in the region of the connection.
- the overtube can protrude into the intermediate bottom and be attached axially thereto by means of the positive and / or non-positive connection on the resonator tube.
- the overtube can protrude into the intermediate bottom and be attached axially thereto by means of the positive and / or non-positive connection on the resonator tube.
- the respective positive and / or non-positive connection may have an annular collar formed on the intermediate base or on the overtube, which surrounds the resonator tube in the circumferential direction.
- the respective positive and / or non-positive connection may have two ribs formed on the resonator tube, which are arranged axially on both sides of the respective annular collar for the axial attachment of the annular collar on the resonator tube.
- an outer cross section of the ribs is greater than an inner cross section of the respective annular collar.
- the respective annular collar is axially fixed by the two ribs by positive engagement on the resonator tube.
- Such a form and / or frictional connection can also be referred to as rib fixation.
- the ribs can be produced by plastic deformation of the resonator tube, e.g. by means of a hydraulic hydroforming process.
- the region of the resonator tube lying axially between the ribs can also be radially plastically expanded, ie calibrated, in order to press it with the annular collar.
- Machines for producing such rib fixations are e.g. offered by Upland Technologies Inc. of Cambridge, Ontario, Canada under the name "Ridge Lock Machine".
- the respective annular collar can abut axially between the ribs radially on the outside of the resonator tube. If a common rib fixation is provided for the intermediate bottom and the overtube on the resonator tube, only one ring collar is suitably supported Radially on the outside of the resonator tube, while at this ring collar then the other ring collar is supported radially on the outside.
- the overtube is arranged without contact with the resonator, it may be provided in another embodiment, that the annular collar of the intermediate bottom forms an inner U-leg of the resonator tube in the circumferential direction enclosing U-shaped edge portion of the intermediate bottom, said overtube radially on an outer U -Skel of this edge region is supported on a side facing away from the resonator tube side.
- a U-base which connects the two U-legs together, is then facing the additional space and limits this axially. This results in a particularly easy to implement embodiment.
- the over-tube can be axially closed at its end remote from the intermediate tube penetrated by the resonator tube end by the housing or its shell or by another intermediate bottom, which limits the resonator axially.
- a communicating connection between resonator tube and additional space can be realized particularly simply by arranging the resonator tube with an open end axially spaced from this closed end of the overtube.
- the over-tube may be axially closed off at its end facing away from the latter, which is penetrated by the resonator tube, by means of a separate cover which is fastened to the overtube.
- the resonator tube carries the overtube, while the overtube is spaced with the lid to the housing, so has no contact.
- the intermediate space can be fluidically connected to the resonator tube via a proximal connection, which is located in the region of one end of the resonator tube, and via a distal, axially spaced distal connection located at the over tube in an area remote from the end of the resonator tube , be fluidly connected to the resonator.
- the axial distance between the proximal connection and the distal connection corresponds to the extension of the resonator tube, which is achieved by means of the overtube.
- the additional space has no further fluidic connection to the resonator tube and to the resonator chamber, so that only the proximal connection and the distal connection are provided. The acoustic coupling between the resonator tube and the resonator cavity thus takes place through the proximal connection, through the intermediate space and through the distal connection.
- the proximal connection can be formed by a gap between the closed end of the overtube and the open end of the resonator tube.
- the proximal connection can be formed by a perforation formed on the tube, wherein the end of the resonator tube is closed.
- a common cover may be provided for closing the end of the resonator tube and the end of the overtube, which is fastened to the resonator tube and / or to the overtube.
- a lid may for example be pressed or jammed or crimped with the respective tube.
- the distal connection may be formed by a perforation formed on the over tube.
- the respective perforation may have a plurality of openings distributed in the circumferential direction.
- the housing of the muffler come basically any designs into consideration, e.g. Half-shell construction, wound construction, tube or barrel construction.
- the shell of the housing is formed by a jacket extending in the circumferential direction, wherein the axial ends of the housing are each formed by a separate end bottom with respect to the shell.
- the intermediate floor is then arranged axially between these end floors and spaced therefrom.
- the sheath is formed by two half-shells, which also form the axial ends of the housing.
- FIG. 1 includes a muffler 1, which is suitable for use in an exhaust system of an internal combustion engine, preferably a road vehicle, a housing 2, whose longitudinal central axis 3 defines an axial direction 4, which is indicated in the figures by a double arrow.
- the housing 2 can have any square and non-angular cross-section, such as a rectangular, square, circular or elliptical or oval cross-section.
- the housing 2 has a circumferentially encircling shell 5 and two axial ends 6.
- the housing 2 may be made for example in winding construction or in barrel or tube construction.
- the sheath 5 formed by a closed in the circumferential direction circumferential jacket 43.
- the housing 2 At the axial ends 6 are then end floors 44, the housing 2 at the two axial Close ends 6. It is clear that the housing 2 can in principle also be produced in half-shell construction. Then at least the two end floors 44 are missing.
- the muffler 1 may have within the housing 2 at least one intermediate bottom 7, 8, 9, 10, which is arranged axially between the two ends 6 and between the end plates 44 and enclosed by the shell 5 and the jacket 43.
- the Fig. 1 four intermediate floors 7, 8, 9, 10 are provided, of which in principle only the intermediate bottom 7 provided with the reference numeral 7 is required, while the other intermediate floors 8, 9, 10 can basically be dispensed with. Subsequently, these intermediate floors for better distinction as the first, second, third and fourth intermediate bottom 7, 8, 9, 10 according to their sequence in Fig. 1 be designated from right to left.
- the muffler 1 contains a Helmholtz resonator 11, which is not traversed by the exhaust gas during operation of the muffler 1.
- the Helmholtz resonator 11 has a resonator chamber 12 and a resonator tube 13. Via the resonator tube 13, a region 14 through which exhaust gas flows during operation of the muffler 1 is acoustically and fluidically coupled to the resonator chamber 12.
- the resonator chamber 12 is bounded radially by the shell 5 or by the jacket 43 and axially on the one hand by said first intermediate bottom 7. Axial on the other hand, the resonator 12 is limited for example by the housing 2, in the example shown by one of the end plates 44.
- the resonator tube 13 penetrates the first intermediate bottom 7 and is axially fixed thereto by means of a positive and / or frictional connection 15, which will be described below with reference to FIGS Fig. 2 to 6 will be explained in more detail.
- Fig. 1 Closes axially to the resonator 12 an expansion chamber 16 or an absorption chamber 16 at.
- the absorption chamber 16 differs from the expansion chamber 16 in that the absorption chamber 16 is filled with a sound-absorbing material.
- the expansion chamber 16 or absorption chamber 16 is axially bounded by the first and second intermediate bottom 7, 8 and radially through the shell 5 and the shell 43 and completely penetrated by the resonator tube 13. Accordingly, the resonator tube 13 also penetrates the second intermediate bottom 8, whereby the second intermediate bottom 8 on the resonator tube 13 can likewise be fastened by a positive and / or frictional connection 15.
- an inlet chamber 17 is further formed, into which an inlet pipe 42 opens, which passes through the jacket 43 for this purpose.
- a connecting tube 18 connects the inlet chamber 17 with a deflection chamber 19.
- the deflection chamber 19 is bounded radially by the jacket 43 and axially by the other end floor 44 and by the fourth intermediate floor 10.
- the fourth intermediate bottom 10 is here equipped with a perforation 20, whereby the deflection chamber 19 is fluidically connected to an outlet chamber 21, from which an outlet pipe 22 leads out.
- the outlet tube 22 passes through the fourth intermediate bottom 10 and the other end bottom 44. In this case, the outlet tube 22 may be fixed to the end bottom 44 and the intermediate bottom 10 each with a positive and / or frictional connection 15.
- the outlet chamber 21 is bounded radially by the casing 43 and axially by the third intermediate bottom 9 and by the fourth intermediate bottom 10.
- the connecting tube 18 passes through the third intermediate bottom 9 and the fourth intermediate bottom 10 and can be attached thereto by means of a positive and / or non-positive connection 15.
- a positive and / or non-positive connection 15 For the connection of the inlet pipe 42 with the jacket 43 and for the connection of the outlet tube 22 to the respective end floor 44 may be a welded joint preferred to achieve the required tightness.
- the flow-through region 14 thus comprises the inlet tube 42, the inlet chamber 17, the connecting tube 18, the deflection chamber 19, the outlet chamber 21 and the outlet tube 22.
- the resonator tube 13 is fluidly connected to the inlet chamber 17 in that the resonator chamber 12 is acoustically connected to the exhaust-gas-conducting region 14 via the resonator tube 13.
- the expansion chamber 16 or the absorption chamber 16 may be acoustically connected to the exhaust-carrying region 14 by a perforation, either directly by a perforation formed in the second intermediate bottom 8 or indirectly by a perforation formed in the first intermediate bottom 7 or by a resonator tube 13 within the Expansion chamber 16 and the absorption chamber 16 formed perforation.
- a perforation either directly by a perforation formed in the second intermediate bottom 8 or indirectly by a perforation formed in the first intermediate bottom 7 or by a resonator tube 13 within the Expansion chamber 16 and the absorption chamber 16 formed perforation.
- the resonator tube 13 is imperforated inside the expansion chamber 16 or absorption chamber 16 and that the first intermediate bottom 7, which axially limits the resonator chamber 12, is likewise imperforate.
- the resonator tube 13 is provided in the resonator 12 with an over tube 24 into which an end portion 25 of the resonator tube 13 is inserted axially.
- the over-tube 24 envelops the end section 25.
- the over-tube 24 is closed at an end 26 facing away from the first intermediate bottom 7.
- An inner cross section of the overtube 24 and an outer cross section of the resonator tube 13 in the end portion 25 are matched to one another such that an additional space 27 is formed radially between the overtube 24 and the resonator tube 13.
- This additional space 27 is fluidically on the one hand with the resonator tube 13 and on the other hand with the resonator 12 acoustically in connection.
- the resonator tube 13 is fluidically and acoustically connected to the resonator chamber 12 through this intermediate space 27.
- the overtube 24 in the resonator 12 ends free-standing, so that it has no connection to the resonator tube 13, the show Fig. 2 to 5 preferred embodiments in which the overtube 24 is attached to the resonator tube 13.
- the overtube 24, however, is attached to the intermediate bottom 7.
- a positive and / or frictional connection 15 is used for the axial attachment of the resonator tube 13 on the overtube 24 also a positive and / or frictional connection 15 is used.
- FIG. 2 and 3 is the form and / or frictional connection 15 for attaching the overtube 24 on the resonator tube 13 axially spaced and thus formed separately from the positive and / or frictional connection 15, with which the first intermediate bottom 7 is attached to the resonator tube 13.
- Fig. 2 is also recognizable that the resonator tube 13 is axially fixedly connected via a further positive and / or frictional connection 15 with the second intermediate bottom 8.
- the overtube 24 extends axially into the first intermediate bottom 7.
- the overtube 24 can be fastened to the resonator tube 13 together with this first intermediate bottom 7 by means of a common positive and / or non-positive connection 15.
- the respective form and / or frictional connection 15 is designed as a rib fixation.
- a respective annular collar 28, 29, 30 is formed on the respective intermediate bottom 7, 8 and on the over tube 24.
- the first intermediate bottom 7 shows the annular collar 28.
- the annular collar 29 is formed.
- the annular collar 30 is formed.
- the respective annular collar 28, 29, 30 surrounds the resonator tube 13 in its circumferential direction.
- the respective rib fixation, which is also referred to below as 15, on the resonator tube 13 comprises two radially outwardly projecting bead-like ribs 31 and 32 and 33, respectively.
- the ribs 31 are formed axially on both sides of the annular collar 28 of the first intermediate bottom 7.
- the ribs 32 are arranged axially on either side of the annular collar 29 of the overtube 24.
- the ribs 33 are arranged axially on either side of the annular collar 30 of the second intermediate bottom 8.
- the annular collar 28 of the first intermediate bottom 7 and the annular collar 29 of the overtube 24 between the two ribs 31 are arranged.
- the ribs 31, 32, 33 are matched to the annular collar 28, 29, 30 so that an outer diameter of the respective annular rib 31 is greater than an inner diameter of the respectively associated, thus axially fixed annular collar 28, 29, 30th
- the ribs 31, 32, 33 are in each case designed as annular ribs which encircle in the circumferential direction of the resonator tube 13.
- these ribs 31, 32, 33 can also be realized by a plurality of rib segments distributed in the circumferential direction of the resonator tube 13.
- the ribs 31, 32, 33 can be formed, for example, by means of a plastic forming process on the resonator tube 13, while the annular collar 28, 29, 30 are already pushed onto the resonator tube 13. In this case, at the same time a radial compression between the outside of the resonator tube 13 and an inner side of the respective annular collar 28, 29, 30 take place.
- the plastic deformation can be realized for example by means of a hydraulic hydroforming process.
- mechanical forming processes such as, for example, the above-mentioned RidgeLock process of Upland Technologies Inc.
- annular collar 29 of the overtube 24 is arranged radially between the resonator tube 13 and the annular collar 28 of the intermediate bottom 7.
- annular collar 28 of the intermediate bottom 4 would have to be angled in the opposite direction.
- the outer tube 24 is axially closed at its end 26 remote from the first intermediate bottom 7 by the end base 6.
- said end 35 of the resonator tube 13 axially open.
- the additional space 27 is fluidly connected on the one hand axially to the resonator tube 13 via a proximal connection 36, while on the other hand it is fluidically connected to the resonator chamber 12 via a distal connection 37.
- the proximal connection 36 is located in the region of the end 35 of the resonator tube 13, which is arranged within the overtube 24.
- the distal connection 37 is located on the over tube 24, in a region axially spaced from said end 35 of the resonator tube 13. Expediently, the over-tube 24, apart from the distal connection 37, has no further fluidic connection to the resonator chamber 12.
- the resonator tube too 13 has no further fluidic connection with the additional space 27 apart from the proximal connection 36.
- the proximal connection 36 is formed by an axial gap 38 formed axially between the closed end 26 of the overtube 24 and the open end of the resonator tube 35.
- the proximal connection 36 is formed by a perforation 39 formed on the resonator tube 13.
- the end 35 of the resonator tube 13 is axially closed.
- the distal connection 37 is formed by a radial gap 40.
- the distal connection 37 is formed in each case by a perforation 41 formed in the over-tube 24.
- the overtube 24 is arranged without contact with the resonator tube 13. While in the example of the Fig. 1 At its end facing the intermediate bottom 7 ends free-standing and thus axially spaced to the intermediate bottom 7, it is in the example of Fig. 6 supported on the intermediate bottom 7, and that radially spaced from the resonator tube 13. Further, in Fig. 6 provided that the intermediate bottom 7 has a U-shaped edge portion 46 which encloses a penetrated by the resonator tube 13 through opening 48 in the circumferential direction. As a result, the peripheral portion 46 also encloses the resonator tube 13 in the circumferential direction.
- the edge region 46 has in profile a radially inner inner U-leg 45, a radially outer outer U-leg 47 and a U-base 49, which connects the two U-legs 45, 47 with each other.
- the U-base 49 is facing the gap 27.
- the inner U-leg 45 forms the above-mentioned annular collar 28 of the intermediate bottom 7.
- the overtube 24 is axially mounted on the edge region 46 and radially supported on the outer U-leg 47.
- the edge region 46 axially opposite a recess 50 is formed at the end bottom 44, which forms an annular step 51. On this annular step 51, the overtube 24 is also axially mounted and radially supported thereon.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Exhaust Silencers (AREA)
Description
Die vorliegende Erfindung betrifft einen Schalldämpfer für eine Abgasanlage einer Brennkraftmaschine.The present invention relates to a muffler for an exhaust system of an internal combustion engine.
Schalldämpfer mit Gehäuse besitzen üblicherweise eine in Umfangsrichtung umlaufende Hülle sowie zwei axialen Enden (z.B.
Bei Schalldämpfern kommen häufig Helmholtz-Resonatoren zum Einsatz, die einen Resonatorraum und ein Resonatorrohr, das häufig als Hals bezeichnet wird, aufweisen. Ein derartiger Helmholtz-Resonator ist dabei vom Abgas nicht durchströmt, sondern lediglich fluidisch bzw. akustisch mit dem Abgasstrom gekoppelt. Die Resonanzfrequenz eines derartigen Helmholtz-Resonators wird durch das vom Resonatorraum umschlossene Volumen und durch die Abmessungen des Resonatorrohrs bestimmt. Die Abmessungen des Resonatorrohrs sind zumindest durch den Durchmesser des Resonatorrohrs und durch die Länge des Resonatorrohrs bestimmt. Dabei liegt für die Resonanzfrequenz des Helmholtz-Resonators hinsichtlich der Abmessungen des Resonatorrohrs einerseits ein proportionaler Zusammenhang mit dem Rohrdurchmesser vor, während andererseits mit der Rohrlänge ein reziprok proportionaler Zusammenhang vorliegt. Das heißt, dass die Resonanzfrequenz einerseits durch Vergrößern des Rohrdurchmessers und andererseits durch Reduzieren der Rohrlänge vergrößert werden kann.In mufflers Helmholtz resonators are often used, which have a resonator and a resonator tube, which is often referred to as a neck. Such a Helmholtz resonator is not flowed through by the exhaust gas, but only fluidly or acoustically coupled to the exhaust gas flow. The resonant frequency of such a Helmholtz resonator is determined by the volume enclosed by the resonator chamber and by the dimensions of the resonator tube. The dimensions of the resonator tube are determined at least by the diameter of the resonator tube and by the length of the resonator tube. In this case, for the resonant frequency of the Helmholtz resonator with respect to the dimensions of the Resonatorrohrs on the one hand, a proportional relationship with the pipe diameter, while on the other hand with the pipe length is a reciprocal proportional relationship. This means that the resonance frequency can be increased on the one hand by increasing the pipe diameter and on the other hand by reducing the pipe length.
Um nun auch ein derartiges Resonatorrohr mittels einer Rippenfixierung an wenigstens einem Zwischenboden befestigen zu können, muss das Resonatorrohr mit einem relativ großen Durchmesser versehen werden. Aufgrund des vorstehend beschriebenen Zusammenhangs zwischen der Resonanzfrequenz und den Abmessungen des Resonatorrohrs, verlangt eine Vergrößerung des Rohrdurchmessers auch eine Vergrößerung der Rohrlänge, wenn die Resonanzfrequenz konstant bleiben soll. Durch die Vorgabe eines vergleichsweise großen Durchmessers für das Resonatorrohr kann es daher bei Schalldämpfern, die einen relativ kleinen, vorgegebenen Bauraum besitzen, zu Problemen kommen. Insbesondere kann die erforderliche Länge für das Resonatorrohr größer sein als der im Schalldämpfer hierzu zur Verfügung stehende Einbauraum.In order to fix such a resonator tube by means of a rib fixation on at least one intermediate floor, the resonator tube must be provided with a relatively large diameter. Due to the relationship described above between the resonance frequency and the Dimensions of the resonator tube, an increase in the tube diameter also requires an increase in the tube length, if the resonance frequency is to remain constant. By specifying a comparatively large diameter for the resonator tube, problems may therefore arise in silencers which have a relatively small, predetermined installation space. In particular, the required length for the resonator tube may be greater than the installation space available in the muffler for this purpose.
Die vorliegende Erfindung beschäftigt sich mit dem Problem, für einen Schalldämpfer der vorstehend beschriebenen Art eine verbesserte Ausführungsform anzugeben, die sich insbesondere dadurch auszeichnet, dass einerseits ein Helmholtz-Resonator realisierbar ist, während andererseits das Resonatorrohr mittels einer Form- und/oder Kraftschlussverbindung an einem den Resonatorraum begrenzenden Zwischenboden befestigt werden kann.The present invention is concerned with the problem of providing an improved embodiment for a silencer of the type described above, which is particularly characterized in that on the one hand a Helmholtz resonator can be realized, while on the other hand, the resonator tube by means of a positive and / or non-positive connection at a the resonator space limiting intermediate floor can be attached.
Dieses Problem wird erfindungsgemäß durch den Gegenstand des unabhängigen Anspruchs gelöst. Vorteilhafte Ausführungsformen sind Gegenstand der abhängigen Ansprüche.This problem is solved according to the invention by the subject matter of the independent claim. Advantageous embodiments are the subject of the dependent claims.
Die Erfindung beruht auf dem allgemeinen Gedanken, das Resonatorrohr innerhalb des Resonatorraums mit Hilfe einer Rohr-in-Rohr-Anordnung zu verlängern. Hierzu wird ein Endabschnitt des Resonatorrohrs innerhalb des Resonatorraums in ein Überrohr eingesteckt. Das Überrohr ist dabei an dem Ende verschlossen, das von dem Zwischenboden abgewandt ist, der vom Resonatorrohr durchsetzt ist. Das Überrohr besitzt einen Innenquerschnitt, der größer ist als ein Außenquerschnitt, den das Resonatorrohr in seinem Endabschnitt aufweist. Hierdurch wird radial zwischen dem Überrohr und dem Resonatorrohr ein Zusatzraum ausgebildet, durch den die fluidische und akustische Kopplung zwischen Resonatorrohr und Resonatorraum erfolgt. Insoweit kann die Länge des Überrohrs zur Länge des Resonatorrohrs hinzugerechnet werden. Ebenso lässt sich das Volumen des Zusatzraums zu dem vom Resonatorrohr umschlossenen Volumen hinzuzählen. In der Folge lässt sich auch bei relativ großem Querschnitt des Resonatorrohrs eine ausreichende Länge für das Resonatorrohr realisieren, um im Schalldämpfer einen Helmholtz-Resonator mit der jeweils gewünschten Resonanzfrequenz zu verwirklichen. In der Folge kann auch die Form- und/oder Kraftschlussverbindung zum axialen Befestigen des Resonatorrohrs am Zwischenboden verwirklicht werden.The invention is based on the general idea of extending the resonator tube within the resonator cavity by means of a tube-in-tube arrangement. For this purpose, an end section of the resonator tube is inserted into an overtube inside the resonator chamber. The overtube is closed at the end, which faces away from the intermediate bottom, which is penetrated by the resonator tube. The overtube has an internal cross-section which is larger than an external cross-section which the resonator tube has in its end section. As a result, an additional space is formed radially between the overtube and the resonator, through which the fluidic and acoustic coupling between the resonator tube and resonator takes place. In that regard, the length of the overtube to the length of the resonator tube are added. Likewise, the volume of the additional space can be added to the volume enclosed by the resonator tube. As a result, even with a relatively large cross section of the resonator tube, a sufficient length for the resonator tube can be realized in order to realize a Helmholtz resonator with the respective desired resonant frequency in the silencer. As a result, the form and / or frictional connection for axially fixing the resonator tube to the intermediate floor can be realized.
Vorteilhaft ist eine Ausführungsform, bei der das Überrohr mittels einer axial vom Zwischenboden beabstandeten separaten Form- und/oder Kraftschlussverbindung am Resonatorrohr axial befestigt ist. Insbesondere kann vorgesehen sein, dass das Überrohr ausschließlich am Resonatorrohr befestigt ist, so dass es im Resonatorraum zum übrigen Gehäuse radial und axial beabstandet ist.Advantageously, an embodiment in which the overtube is axially secured by means of a spaced axially from the intermediate bottom separate form and / or frictional connection on the resonator tube. In particular, it can be provided that the overtube is fastened exclusively to the resonator tube, so that it is radially and axially spaced in the resonator chamber from the rest of the housing.
Alternativ dazu ist es ebenso möglich, das Überrohr so am Gehäuse zu fixieren, dass es keine Verbindung zum Resonatorrohr besitzt. Insbesondere endet dann das Resonatorrohr innerhalb des Überrohrs freistehend. In diesem Fall kann auch das Überrohr im Resonatorraum freistehend enden.Alternatively, it is also possible to fix the overtube to the housing so that it has no connection to the resonator tube. In particular, then the resonator tube ends free-standing within the overtube. In this case, the overtube in the resonator can also end free-standing.
Bei einer anderen Alternativen kann vorgesehen sein, dass das Überrohr zum Resonatorrohr kontaktlos angeordnet und dazu radial beabstandet am Zwischenboden abgestützt ist. Dies kann zu einer vereinfachten Herstellung führen.In another alternative it can be provided that the overtube to the resonator tube is arranged contactless and radially spaced at the intermediate bottom is supported. This can lead to a simplified production.
Die jeweilige Form- und/oder Kraftschlussverbindung kann mittels einer plastischen Umformung des Resonatorrohrs und/oder des Zwischenbodens im Bereich der Verbindung hergestellt sein.The respective positive and / or non-positive connection can be produced by means of a plastic deformation of the resonator tube and / or the intermediate bottom in the region of the connection.
Bei einer anderen, besonders vorteilhaften Ausführungsform kann das Überrohr bis in den Zwischenboden hineinragen und mit diesem gemeinsam mittels der Form- und/oder Kraftschlussverbindung am Resonatorrohr axial befestigt sein. Hierdurch steht für das Überrohr mehr axiale Baulänge zur Verfügung. Außerdem vereinfacht sich die Herstellung.In another, particularly advantageous embodiment, the overtube can protrude into the intermediate bottom and be attached axially thereto by means of the positive and / or non-positive connection on the resonator tube. As a result, more axial length is available for the overtube. In addition, the production is simplified.
Zweckmäßig kann die jeweilige Form- und/oder Kraftschlussverbindung einen am Zwischenboden bzw. am Überrohr ausgebildeten Ringkragen aufweisen, der das Resonatorrohr in der Umfangsrichtung umschließt. Ebenso kann die jeweilige Form- und/oder Kraftschlussverbindung zwei am Resonatorrohr ausgebildete Rippen aufweisen, die zur axialen Befestigung des Ringkragens am Resonatorrohr axial beiderseits des jeweiligen Ringkragens angeordnet sind. Zweckmäßig ist dabei ein Außenquerschnitt der Rippen größer als ein Innenquerschnitt des jeweiligen Ringkragens. Somit ist der jeweilige Ringkragen durch die beiden Rippen durch Formschluss axial am Resonatorrohr fixiert. Eine derartige Form- und/oder Kraftschlussverbindung kann auch als Rippenfixierung bezeichnet werden. Die Rippen lassen sich durch plastische Umformung des Resonatorrohrs erzeugen, z.B. mittels eines hydraulischen Innenhochdruckumformverfahrens. Dabei lässt sich optional auch der axial zwischen den Rippen liegende Bereich des Resonatorrohrs radial plastisch aufweiten, also kalibrieren, um ihn mit dem Ringkragen zu verpressen. Maschinen zum Erzeugen derartiger Rippenfixierungen werden z.B. von der Firma Upland Technologies Inc., Cambridge, Ontario, Canada, unter der Bezeichnung "RidgeLock-Machine" angeboten.Suitably, the respective positive and / or non-positive connection may have an annular collar formed on the intermediate base or on the overtube, which surrounds the resonator tube in the circumferential direction. Likewise, the respective positive and / or non-positive connection may have two ribs formed on the resonator tube, which are arranged axially on both sides of the respective annular collar for the axial attachment of the annular collar on the resonator tube. Suitably, an outer cross section of the ribs is greater than an inner cross section of the respective annular collar. Thus, the respective annular collar is axially fixed by the two ribs by positive engagement on the resonator tube. Such a form and / or frictional connection can also be referred to as rib fixation. The ribs can be produced by plastic deformation of the resonator tube, e.g. by means of a hydraulic hydroforming process. Optionally, the region of the resonator tube lying axially between the ribs can also be radially plastically expanded, ie calibrated, in order to press it with the annular collar. Machines for producing such rib fixations are e.g. offered by Upland Technologies Inc. of Cambridge, Ontario, Canada under the name "Ridge Lock Machine".
Innerhalb einer derartigen Rippenfixierung kann der jeweilige Ringkragen axial zwischen den Rippen radial an der Außenseite des Resonatorrohrs anliegen. Sofern eine gemeinsame Rippenfixierung für den Zwischenboden und das Überrohr am Resonatorrohr vorgesehen ist, stützt sich zweckmäßig nur der eine Ringkragen außen am Resonatorrohr radial ab, während sich an diesem Ringkragen dann der andere Ringkragen radial außen abstützt.Within such a rib fixation, the respective annular collar can abut axially between the ribs radially on the outside of the resonator tube. If a common rib fixation is provided for the intermediate bottom and the overtube on the resonator tube, only one ring collar is suitably supported Radially on the outside of the resonator tube, while at this ring collar then the other ring collar is supported radially on the outside.
Bevorzugt ist eine Ausführungsform, bei welcher der Ringkragen des Überrohrs radial zwischen dem Resonatorrohr und dem Ringkragen des Zwischenbodens angeordnet ist.Preferred is an embodiment in which the annular collar of the overtube is arranged radially between the resonator tube and the annular collar of the intermediate bottom.
Wenn das Überrohr ohne Kontakt zum Resonatorrohr angeordnet wird, kann bei einer anderen Ausführungsform vorgesehen sein, dass der Ringkragen des Zwischenbodens einen inneren U-Schenkel eines das Resonatorrohr in Umfangsrichtung umschließenden U-förmigen Randbereichs des Zwischenbodens bildet, wobei das Überrohr radial an einem äußeren U-Schenkel dieses Randbereichs an einer vom Resonatorrohr abgewandten Seite abgestützt ist. Eine U-Basis, welche die beiden U-Schenkel miteinander verbindet, ist dann dem Zusatzraum zugewandt und begrenzt diesen axial. Hierdurch ergibt sich eine besonders einfach realisierbare Ausführungsform.If the overtube is arranged without contact with the resonator, it may be provided in another embodiment, that the annular collar of the intermediate bottom forms an inner U-leg of the resonator tube in the circumferential direction enclosing U-shaped edge portion of the intermediate bottom, said overtube radially on an outer U -Skel of this edge region is supported on a side facing away from the resonator tube side. A U-base, which connects the two U-legs together, is then facing the additional space and limits this axially. This results in a particularly easy to implement embodiment.
Bei einer anderen vorteilhaften Ausführungsform kann das Überrohr an seinem von dem vom Resonatorrohr durchsetzten Zwischenboden abgewandten Ende durch das Gehäuse bzw. dessen Hülle oder durch einen weiteren Zwischenboden axial verschlossen sein, der den Resonatorraum axial begrenzt. Hierbei lässt sich eine kommunizierende Verbindung zwischen Resonatorrohr und Zusatzraum besonders einfach dadurch realisieren, dass das Resonatorrohr mit einem offenen Ende axial beabstandet zu diesem verschlossenen Ende des Überrohrs angeordnet ist.In another advantageous embodiment, the over-tube can be axially closed at its end remote from the intermediate tube penetrated by the resonator tube end by the housing or its shell or by another intermediate bottom, which limits the resonator axially. In this case, a communicating connection between resonator tube and additional space can be realized particularly simply by arranging the resonator tube with an open end axially spaced from this closed end of the overtube.
Alternativ kann das Überrohr an seinen von diesem, vom Resonatorrohr durchsetzten Zwischenboden abgewandten Ende durch einen separaten Deckel axial verschlossen sein, der am Überrohr befestigt ist. In diesem Fall trägt das Resonatorrohr das Überrohr, während das Überrohr mit dem Deckel zum Gehäuse beabstandet ist, also keinen Kontakt besitzt. Hierdurch lassen sich thermisch bedingte Spannungen vermeiden, die dann auftreten können, wenn das Überrohr einerseits am Gehäuse und andererseits am Resonatorrohr abgestützt ist.Alternatively, the over-tube may be axially closed off at its end facing away from the latter, which is penetrated by the resonator tube, by means of a separate cover which is fastened to the overtube. In this case, the resonator tube carries the overtube, while the overtube is spaced with the lid to the housing, so has no contact. As a result, thermally induced stresses can be avoided, which can occur when the overtube is supported on the one hand on the housing and on the other hand on the resonator tube.
Bei einer vorteilhaften Ausführungsform kann der Zwischenraum über eine proximale Verbindung, die sich im Bereich eines Endes des Resonatorrohrs befindet, mit dem Resonatorrohr fluidisch verbunden sein und über eine davon axial beabstandete distale Verbindung, die sich am Überrohr in einem vom Ende des Resonatorrohrs entfernten Bereich befindet, mit dem Resonatorraum fluidisch verbunden sein. Der axiale Abstand zwischen der proximalen Verbindung und der distalen Verbindung entspricht der Verlängerung des Resonatorrohrs, die mit Hilfe des Überrohrs erreicht wird. Zweckmäßig besitzt der Zusatzraum keine weitere fluidische Verbindung zum Resonatorrohr und zum Resonatorraum, so dass nur die proximale Verbindung und die distale Verbindung vorgesehen sind. Die akustische Kopplung zwischen Resonatorrohr und Resonatorraum erfolgt somit durch die proximale Verbindung, durch den Zwischenraum und durch die distale Verbindung.In an advantageous embodiment, the intermediate space can be fluidically connected to the resonator tube via a proximal connection, which is located in the region of one end of the resonator tube, and via a distal, axially spaced distal connection located at the over tube in an area remote from the end of the resonator tube , be fluidly connected to the resonator. The axial distance between the proximal connection and the distal connection corresponds to the extension of the resonator tube, which is achieved by means of the overtube. Suitably, the additional space has no further fluidic connection to the resonator tube and to the resonator chamber, so that only the proximal connection and the distal connection are provided. The acoustic coupling between the resonator tube and the resonator cavity thus takes place through the proximal connection, through the intermediate space and through the distal connection.
Gemäß einer vorteilhaften Weiterbildung kann die proximale Verbindung durch einen Spalt zwischen dem verschlossenen Ende des Überrohrs und dem offenen Ende des Resonatorrohrs gebildet sein. Alternativ dazu kann die proximale Verbindung durch eine am Rohr ausgebildete Perforation gebildet sein, wobei das Ende des Resonatorrohrs verschlossen ist. Insbesondere kann ein gemeinsamer Deckel zum Verschließen des Endes des Resonatorrohrs und des Endes des Überrohrs vorgesehen sein, der am Resonatorrohr und/oder am Überrohr befestigt ist. Ein derartiger Deckel kann beispielsweise mit dem jeweiligen Rohr verpresst oder verklemmt oder verbördelt sein.According to an advantageous development, the proximal connection can be formed by a gap between the closed end of the overtube and the open end of the resonator tube. Alternatively, the proximal connection can be formed by a perforation formed on the tube, wherein the end of the resonator tube is closed. In particular, a common cover may be provided for closing the end of the resonator tube and the end of the overtube, which is fastened to the resonator tube and / or to the overtube. Such a lid may for example be pressed or jammed or crimped with the respective tube.
Bei einer anderen Weiterbildung kann die distale Verbindung durch eine am Überrohr ausgebildete Perforation gebildet sein.In another development, the distal connection may be formed by a perforation formed on the over tube.
Die jeweilige Perforation kann mehrere, in Umfangsrichtung verteilte Öffnungen aufweisen.The respective perforation may have a plurality of openings distributed in the circumferential direction.
Für das Gehäuse des Schalldämpfers kommen grundsätzlich beliebige Bauformen in Betracht, z.B. Halbschalenbauweise, Wickelbauweise, Rohr- oder Tonnenbauweise. Bei einer bevorzugten Ausführungsform kann daher vorgesehen sein, dass die Hülle des Gehäuses durch einen in der Umfangsrichtung verlaufenden Mantel gebildet ist, wobei die axialen Enden des Gehäuses jeweils durch einen bezüglich des Mantels separaten Endboden gebildet sind. Der Zwischenboden ist dann axial zwischen diesen Endböden angeordnet und dazu beabstandet. Alternativ ist ebenso eine Ausführungsform denkbar, bei der die Hülle durch zwei Halbschalen gebildet ist, die auch die axialen Enden des Gehäuses bilden.For the housing of the muffler come basically any designs into consideration, e.g. Half-shell construction, wound construction, tube or barrel construction. In a preferred embodiment it can therefore be provided that the shell of the housing is formed by a jacket extending in the circumferential direction, wherein the axial ends of the housing are each formed by a separate end bottom with respect to the shell. The intermediate floor is then arranged axially between these end floors and spaced therefrom. Alternatively, an embodiment is also conceivable in which the sheath is formed by two half-shells, which also form the axial ends of the housing.
Weitere wichtige Merkmale und Vorteile der Erfindung ergeben sich aus den Unteransprüchen, aus den Zeichnungen und aus der zugehörigen Figurenbeschreibung anhand der Zeichnungen.Other important features and advantages of the invention will become apparent from the dependent claims, from the drawings and from the associated figure description with reference to the drawings.
Es versteht sich, dass die vorstehend genannten und die nachstehend noch zu erläuternden Merkmale nicht nur in der jeweils angegebenen Kombination, sondern auch in anderen Kombinationen oder in Alleinstellung verwendbar sind, ohne den Rahmen der vorliegenden Erfindung zu verlassen.It is understood that the features mentioned above and those yet to be explained below can be used not only in the particular combination given, but also in other combinations or in isolation, without departing from the scope of the present invention.
Bevorzugte Ausführungsbeispiele der Erfindung sind in den Zeichnungen dargestellt und werden in der nachfolgenden Beschreibung näher erläutert, wobei sich gleiche Bezugszeichen auf gleiche oder ähnliche oder funktional gleiche Komponenten beziehen.Preferred embodiments of the invention are illustrated in the drawings and are explained in more detail in the following description, wherein the same reference numerals refer to the same or similar or functionally identical components.
Es zeigen, jeweils schematisch,
- Fig. 1
- eine stark vereinfachte Prinzipdarstellung eines Schalldämpfers im Längsschnitt,
- Fig. 2
- eine stark vereinfachte Schnittansicht im Bereich eines Helmholtz-Resonators,
- Fig. 3 bis 5
- jeweils eine vergrößerte Schnittansicht des Helmholtz-Resonators im Bereich eines Überrohrs bei verschiedenen Ausführungsformen,
- Fig. 6
- eine Schnittansicht wie in
Fig. 2 , jedoch bei einer weiteren Ausführungsform.
- Fig. 1
- a simplified schematic diagram of a silencer in longitudinal section,
- Fig. 2
- a greatly simplified sectional view in the region of a Helmholtz resonator,
- Fig. 3 to 5
- each an enlarged sectional view of the Helmholtz resonator in the region of an overtube in various embodiments,
- Fig. 6
- a sectional view as in
Fig. 2 but in another embodiment.
Entsprechend
Der Schalldämpfer 1 kann innerhalb des Gehäuses 2 zumindest einen Zwischenboden 7, 8, 9, 10 aufweisen, der axial zwischen den beiden Enden 6 bzw. zwischen den Endböden 44 angeordnet und von der Hülle 5 bzw. vom Mantel 43 umschlossen ist. Im gezeigten Beispiel der
Der Schalldämpfer 1 enthält einen Helmholtz-Resonator 11, der im Betrieb des Schalldämpfers 1 nicht vom Abgas durchströmt ist. Der Helmholtz-Resonator 11 besitzt einen Resonatorraum 12 und ein Resonatorrohr 13. Über das Resonatorrohr 13 ist ein im Betrieb des Schalldämpfers 1 von Abgas durchströmter Bereich 14 akustisch und fluidisch mit dem Resonatorraum 12 gekoppelt. Der Resonatorraum 12 ist radial von der Hülle 5 bzw. vom Mantel 43 und axial einerseits vom besagten ersten Zwischenboden 7 begrenzt. Axial andererseits ist der Resonatorraum 12 z.B. durch das Gehäuse 2, im gezeigten Beispiel durch einen der Endböden 44 begrenzt. Das Resonatorrohr 13 durchdringt den ersten Zwischenboden 7 und ist daran mittels einer Form- und/oder Kraftschlussverbindung 15 axial befestigt, die weiter unten mit Bezug auf die
Im Beispiel der
Im Gehäuse 2 ist ferner eine Eintrittskammer 17 ausgebildet, in die ein Eintrittsrohr 42 einmündet, das hierzu den Mantel 43 durchsetzt. Ein Verbindungsrohr 18 verbindet die Eintrittskammer 17 mit einer Umlenkkammer 19. Die Umlenkkammer 19 ist radial durch den Mantel 43 und axial durch den anderen Endboden 44 sowie durch den vierten Zwischenboden 10 begrenzt. Der vierte Zwischenboden 10 ist hier mit einer Perforation 20 ausgestattet, wodurch die Umlenkkammer 19 mit einer Austrittskammer 21 fluidisch verbunden ist, aus der ein Austrittsrohr 22 herausführt. Das Austrittsrohr 22 durchsetzt den vierten Zwischenboden 10 und den anderen Endboden 44. Hierbei kann das Austrittsrohr 22 am Endboden 44 und am Zwischenboden 10 jeweils mit einer Form- und/oder Kraftschlussverbindung 15 fixiert sein.In the
Die Austrittskammer 21 ist radial vom Mantel 43 und axial vom dritten Zwischenboden 9 und vom vierten Zwischenboden 10 begrenzt. Das Verbindungsrohr 18 durchsetzt den dritten Zwischenboden 9 und den vierten Zwischenboden 10 und kann daran jeweils mittels einer Form- und/oder Kraftschlussverbindung 15 befestigt sein. Für die Verbindung des Eintrittsrohrs 42 mit dem Mantel 43 und für die Verbindung des Austrittsrohrs 22 mit dem jeweiligen Endboden 44 kann eine Schweißverbindung bevorzugt sein, um die erforderliche Dichtigkeit zu erzielen.The
Im Betrieb der Abgasanlage ergibt sich ein in
Entsprechend den
Während bei der in
Bei den Ausführungsformen der
Bei den hier gezeigten Ausführungsformen ist die jeweilige Form- und/oder Kraftschlussverbindung 15 als Rippenfixierung ausgeführt. Hierzu ist am jeweiligen Zwischenboden 7, 8 sowie am Überrohr 24 jeweils ein Ringkragen 28, 29, 30 ausgebildet. Der erste Zwischenboden 7 zeigt den Ringkragen 28. Am Überrohr 24 ist der Ringkragen 29 ausgeformt. Am zweiten Zwischenboden 8 ist gemäß
In den hier gezeigten, bevorzugten Beispielen sind die Rippen 31, 32, 33 jeweils als in der Umfangsrichtung des Resonatorrohrs 13 ringförmig umlaufende Ringrippen ausgestaltet. Alternativ lassen sich diese Rippen 31, 32, 33 auch durch mehrere in der Umfangsrichtung des Resonatorrohrs 13 verteilte Rippensegmente realisieren.In the preferred examples shown here, the
Die Rippen 31, 32, 33 können beispielsweise mittels eines plastischen Umformverfahrens am Resonatorrohr 13 ausgebildet werden, während die Ringkragen 28, 29, 30 bereits auf das Resonatorrohr 13 aufgeschoben sind. Dabei kann gleichzeitig eine radiale Verpressung zwischen der Außenseite des Resonatorrohrs 13 und einer Innenseite des jeweiligen Ringkragens 28, 29, 30 erfolgen. Die plastische Umformung kann beispielsweise mittels eines hydraulischen Innenhochdruckumformvorgangs realisiert werden. Ebenso kommen mechanische Umformverfahren in Betracht, wie zum Beispiel das weiter oben genannte RidgeLock-Verfahren der Fa. Upland Technologies Inc.The
Gemäß
In den Beispielen der
Der Zusatzraum 27 ist axial einerseits über eine proximale Verbindung 36 mit dem Resonatorrohr 13 fluidisch verbunden, während er axial andererseits über eine distale Verbindung 37 mit dem Resonatorraum 12 fluidisch verbunden ist. Die proximale Verbindung 36 befindet sich im Bereich des Endes 35 des Resonatorrohrs 13, das innerhalb des Überrohrs 24 angeordnet ist. Die distale Verbindung 37 befindet sich dagegen am Überrohr 24, und zwar in einem von besagtem Ende 35 des Resonatorrohrs 13 axial beabstandeten Bereich. Zweckmäßig besitzt das Überrohr 24 abgesehen von der distalen Verbindung 37 keine weitere fluidische Verbindung zum Resonatorraum 12. Auch das Resonatorrohr 13 besitzt abgesehen von der proximalen Verbindung 36 keine weitere fluidische Verbindung mit dem Zusatzraum 27.The
Bei den Beispielen der
In den Beispielen der
Im Beispiel der
Bei den in den
Claims (15)
- A silencer for an exhaust system of an internal combustion engine,- with a housing (2) which has a casing (5) running in circumferential direction,- with a Helmholtz resonator (11), which is not flowed through by the exhaust gas and which has a resonator chamber (12) and a resonator pipe (13),- wherein the resonator chamber (12) is delimited radially by the casing (5) and axially by an intermediate base (7), which is arranged axially between two axial ends (6) of the housing (2),- wherein the resonator pipe (13) penetrates the intermediate base (7),
characterized in- that the resonator pipe (13) is axially fastened to the intermediate base (7) by means of a form- and/or force-fitting connection (15),- that the resonator pipe (13) in the resonator chamber (12) is equipped with an overpipe (24), which encloses an end section (25) of the resonator pipe (13) and which is closed at an end (26) facing away from the intermediate base (7),- that the resonator pipe (13) is fluidically connected with the resonator chamber (12) through an intermediate space (27) formed radially between the overpipe (24) and the resonator pipe (13). - The silencer according to Claim 1,
characterized in that
the overpipe (24) is axially fastened to the resonator pipe (13) by means of a form- and/or force-fitting connection (15). - The silencer according to Claim 1 or 2,
characterized in that
the overpipe (24) projects up into the intermediate base (7) and together therewith is axially fastened to the resonator pipe (13) by means of the form- and/or force-fitting connection (15). - The silencer according to Claim 1,
characterized in that
the overpipe (24) is arranged in a contactless manner with respect to the resonator pipe (13) and, radially spaced apart with respect thereto, is supported on the intermediate base (7). - The silencer according to one of Claims 1 to 4,
characterized in that
the respective form- and/or force-fitting connection (15) has an annular collar (28, 29), formed on the intermediate base (7) and/or on the overpipe (24), which annular collar surrounds the resonator pipe (13) in circumferential direction, and two ribs (31, 32), formed on the resonator pipe (13), which, for the axial fastening of the annular collar (28, 29) to the resonator pipe (13), are arranged axially on both sides of the respective annular collar (28, 29) and the external diameter of which is greater than an internal diameter of the respective annular collar (28, 29). - The silencer according to Claims 3 and 5,
characterized in that
the annular collar (29) of the overpipe (24) is arranged radially between the resonator pipe (13) and the annular collar (28) of the intermediate base (7). - The silencer according to Claims 4 and 5,
characterized in that- the annular collar (28) of the intermediate base (7) forms an inner U-leg (45) of a U-shaped edge region (46) of the intermediate base (7) surrounding the resonator pipe (13) in circumferential direction,- the overpipe (24) is supported radially on an outer U-leg (47) of this edge region (46). - The silencer according to one of Claims 1 to 7,
characterized in that
the overpipe (24) is axially closed at its end (26), facing away from the intermediate base (7), by the housing (2) or by a further intermediate base which axially delimits the resonator chamber (12). - The silencer according to one of Claims 1 to 8,
characterized in that
the overpipe (24) at its end (26) facing away from the intermediate base (7) is axially closed by a cover (34), which is fastened to the overpipe (24). - The silencer according to one of Claims 1 to 9,
characterized in that
the additional space (27) is fluidically connected with the resonator pipe (13) via a proximal connection (36) which is situated in the region of an end (35) of the resonator pipe (13), and is fluidically connected with the resonator chamber (12) via a distal connection (37), spaced apart axially therefrom, which is situated on the overpipe (24) in a region remote from the end (35) of the resonator pipe (13). - The silencer according to Claim 10,
characterized in that
the proximal connection (36) is formed by a gap (38) between the closed end (26) of the overpipe (24) and the open end (35) of the resonator pipe (13). - The silencer according to Claim 10,
characterized in that
the proximal connection (36) is formed by a perforation (39) formed on the resonator pipe (13), wherein the end (35) of the resonator pipe (13) is closed. - The silencer according to Claim 12,
characterized in that
a shared cover (34) for closing the end (35) of the resonator pipe (13) and of the end (26) of the overpipe (24) is provided, which is fastened to the resonator pipe (13) and/or to the overpipe (24). - The silencer according to one of Claims 10 to 13,
characterized in that
the distal connection (37) is formed by a perforation (41) formed in the overpipe (24). - The silencer according to one of Claims 1 to 14,
characterized in that- the casing (5) of the housing (2) is formed by a jacket (43) running in the circumferential direction, wherein the axial ends (6) of the housing (2) are formed respectively by an end base (44) which is separate with respect to the jacket (43),- the casing (5) is formed by two half-shells, which also form the axial ends (6) of the housing (2).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015223680.3A DE102015223680A1 (en) | 2015-11-30 | 2015-11-30 | silencer |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3173595A1 EP3173595A1 (en) | 2017-05-31 |
EP3173595B1 true EP3173595B1 (en) | 2018-09-05 |
Family
ID=57354262
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16199742.4A Active EP3173595B1 (en) | 2015-11-30 | 2016-11-21 | Silencer |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP3173595B1 (en) |
CN (1) | CN107035462B (en) |
DE (1) | DE102015223680A1 (en) |
RU (1) | RU2654775C2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11421569B2 (en) | 2019-10-18 | 2022-08-23 | Tenneco Automotive Operating Company Inc. | Muffler |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11319847B2 (en) * | 2018-09-19 | 2022-05-03 | Tenneco Automotive Operating Company Inc. | Exhaust device with noise suppression system |
RU197501U1 (en) * | 2020-01-31 | 2020-05-12 | Общество с ограниченной ответственностью "Ульяновский автомобильный завод" | EXHAUST SILENCER |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS54143941U (en) * | 1978-03-30 | 1979-10-05 | ||
JPH0783021A (en) * | 1993-09-17 | 1995-03-28 | Sankei Kogyo Kk | Muffler for automobile, etc. |
JP2005256736A (en) * | 2004-03-11 | 2005-09-22 | Calsonic Kansei Corp | Resonator structure for automobile |
RU81768U1 (en) * | 2008-06-27 | 2009-03-27 | Общество с ограниченной ответственностью "Металлопродукция" | INTERNAL COMBUSTION ENGINE EXHAUST SILENCER |
KR101181007B1 (en) * | 2009-12-02 | 2012-09-07 | 현대자동차주식회사 | Muffler for vehicle |
EP2520775B1 (en) * | 2009-12-28 | 2016-04-06 | Toyota Jidosha Kabushiki Kaisha | Exhaust apparatus for internal combustion engine |
DE102010062049A1 (en) * | 2010-11-26 | 2012-05-31 | J. Eberspächer GmbH & Co. KG | silencer |
KR101315266B1 (en) * | 2012-02-24 | 2013-10-08 | 세종공업 주식회사 | Tail pipe structure for muffuler |
-
2015
- 2015-11-30 DE DE102015223680.3A patent/DE102015223680A1/en not_active Withdrawn
-
2016
- 2016-11-14 RU RU2016144533A patent/RU2654775C2/en active
- 2016-11-21 CN CN201611021771.4A patent/CN107035462B/en active Active
- 2016-11-21 EP EP16199742.4A patent/EP3173595B1/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11421569B2 (en) | 2019-10-18 | 2022-08-23 | Tenneco Automotive Operating Company Inc. | Muffler |
Also Published As
Publication number | Publication date |
---|---|
DE102015223680A1 (en) | 2017-06-01 |
RU2016144533A3 (en) | 2018-05-14 |
CN107035462B (en) | 2020-01-31 |
CN107035462A (en) | 2017-08-11 |
EP3173595A1 (en) | 2017-05-31 |
RU2654775C2 (en) | 2018-05-22 |
RU2016144533A (en) | 2018-05-14 |
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