EP4112892B1 - Sound absorber - Google Patents
Sound absorber Download PDFInfo
- Publication number
- EP4112892B1 EP4112892B1 EP22175287.6A EP22175287A EP4112892B1 EP 4112892 B1 EP4112892 B1 EP 4112892B1 EP 22175287 A EP22175287 A EP 22175287A EP 4112892 B1 EP4112892 B1 EP 4112892B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- opening
- region
- base wall
- edge region
- opening edge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000006096 absorbing agent Substances 0.000 title 1
- 238000005452 bending Methods 0.000 claims description 22
- 238000002485 combustion reaction Methods 0.000 claims description 8
- 230000007423 decrease Effects 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 230000000717 retained effect Effects 0.000 claims 2
- 230000003584 silencer Effects 0.000 description 45
- 230000002093 peripheral effect Effects 0.000 description 15
- 239000007789 gas Substances 0.000 description 10
- 239000000463 material Substances 0.000 description 5
- 238000003466 welding Methods 0.000 description 4
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/007—Apparatus used as intake or exhaust silencer
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
- F01N1/02—Silencing apparatus characterised by method of silencing by using resonance
- F01N1/023—Helmholtz resonators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/18—Construction facilitating manufacture, assembly, or disassembly
- F01N13/1838—Construction facilitating manufacture, assembly, or disassembly characterised by the type of connection between parts of exhaust or silencing apparatus, e.g. between housing and tubes, between tubes and baffles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
- F01N1/08—Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/18—Construction facilitating manufacture, assembly, or disassembly
- F01N13/1838—Construction facilitating manufacture, assembly, or disassembly characterised by the type of connection between parts of exhaust or silencing apparatus, e.g. between housing and tubes, between tubes and baffles
- F01N13/1844—Mechanical joints
- F01N13/185—Mechanical joints the connection being realised by deforming housing, tube, baffle, plate, or parts thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2450/00—Methods or apparatus for fitting, inserting or repairing different elements
- F01N2450/20—Methods or apparatus for fitting, inserting or repairing different elements by mechanical joints, e.g. by deforming housing, tube, baffle plate or parts thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2450/00—Methods or apparatus for fitting, inserting or repairing different elements
- F01N2450/22—Methods or apparatus for fitting, inserting or repairing different elements by welding or brazing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2490/00—Structure, disposition or shape of gas-chambers
- F01N2490/02—Two or more expansion chambers in series connected by means of tubes
Definitions
- the present invention relates to a silencer for an exhaust system of an internal combustion engine, for example in a motor vehicle, and a method for its production.
- One from the EP 1 888 891 B2 known silencer comprises a silencer housing with a peripheral wall and a plurality of base walls which are surrounded by the peripheral wall and supported on it.
- such base walls form respective end walls which close off the interior of the silencer housing to the outside in the direction of a housing longitudinal axis.
- such base walls form respective intermediate walls which separate chambers formed in the interior of the silencer housing from one another.
- Such chambers can be connected to one another by openings provided in a respective intermediate wall, but can also form a resonator chamber for a Helmholtz resonator.
- an opening edge region that surrounds a base wall opening and extends from a substantially flat region of a respective base wall in the direction of an opening center axis of a respective base wall opening by forming a passage.
- This has a substantially cylindrical structure and accommodates an exhaust pipe.
- Such base wall openings surrounded by a respective opening edge region have an oversize with respect to an external dimension, i.e.
- each exhaust pipe is then connected to the floor wall through which it passes through by means of a material bond, generally by welding, to form a solid bond.
- a silencer according to the preamble of claim 1 is known from US 6 659 222 B1 known.
- a bottom wall separating two chambers from one another and providing an intermediate wall has, in association with an inlet pipe and an outlet pipe, a bottom wall opening surrounded by an opening edge region running in the circumferential direction and protruding from a substantially flat bottom wall region.
- the inlet pipe and the outlet pipe are held in the respectively associated bottom wall opening by a press fit.
- a silencer with a base wall providing an intermediate wall is known.
- An exhaust pipe engages in a base wall opening of this base wall.
- An opening edge region surrounding the base wall opening is interrupted in the circumferential direction and has several opening edge region segments, between which circumferential recesses are formed in the essentially flat base wall region supporting the opening edge region.
- the opening edge region segments are fixed to the exhaust pipe engaging in the base wall opening by welding or soldering.
- a silencer for an exhaust system of an internal combustion engine comprises a silencer housing with a peripheral wall elongated in the direction of a housing longitudinal axis and at least a bottom wall which is surrounded by the peripheral wall and/or held on the peripheral wall and delimits a chamber in the silencer housing, wherein in at least one bottom wall at least one bottom wall opening is provided which is surrounded by an opening edge region which is bent essentially in the direction of the longitudinal axis of the housing on a substantially flat bottom wall region of the bottom wall and which receives an exhaust pipe with a press fit.
- At least one exhaust pipe is held in an associated base wall opening by means of a press fit, whereby on the one hand a stable connection is achieved, and on the other hand the occurrence of relative movements between the base wall and the exhaust pipe passing through it, which can lead to impact noises or rattling noises, is avoided due to the constant contact under pressure or pre-tension. Further measures to provide a solid connection are basically not necessary.
- the opening edge region is designed to be interrupted in the circumferential direction around an opening center axis of the base wall opening.
- the opening edge region comprises a plurality of opening edge region segments arranged at a distance from one another in the circumferential direction around an opening center axis of the base wall opening.
- the at least one base wall can be designed as a sheet metal formed part.
- the opening edge area is to be closed in the circumferential direction, for example in order to achieve a substantially gas-tight closure, it is advantageous if at least one base wall has a wall thickness of a maximum of 1 mm, preferably a maximum of 0.6 mm.
- the base wall is also in the area of the closed opening edge area in order to create the press fit when inserting or pressing the exhaust pipe into the base wall opening.
- the material is sufficiently deformable within its elastic deformability range to accommodate an exhaust pipe and to generate a sufficiently strong contact pressure against its outer peripheral surface.
- the opening edge region has a first edge section adjoining the essentially flat base wall region in a first bending region and a second edge section adjoining the first edge section in a second bending region, wherein a radial distance of the first edge section to an opening center axis of the base wall opening preferably decreases essentially constantly in the direction from the first bending region to the second bending region.
- the region of the minimum distance of the opening edge region to the opening center axis can then be provided in the region of the second bending region.
- a radial distance of the second edge section with respect to the opening center axis preferably increases substantially constantly in the direction away from the second bending region.
- the opening edge region extends in a curved manner from a first axial end region of the opening edge region adjoining the substantially flat region of the bottom wall to an axial region of the opening edge region with a minimum distance from an opening center axis of the bottom wall opening.
- the entire opening edge region can be designed as, for example, with A deformation region of the bottom wall with an approximately constant radius of curvature in the axial direction can be provided.
- the at least one base wall is an intermediate wall separating two chambers in the silencer housing. It should be noted that, of course, one or more intermediate walls in a silencer can be designed as a base wall with the structure described above. It should also be noted that several base wall openings can also be formed in one or more such base walls, of which one or possibly several or all can have the structure described above for receiving a respective exhaust pipe with a press fit.
- the dimensions that must be coordinated with one another must be taken into account in those areas that interact with one another when the silencer is installed.
- This means that the exhaust pipe in the area where it passes through a floor wall when the silencer is installed has an oversize compared to the floor wall opening formed in the floor wall to accommodate this exhaust pipe, but in other length areas it can have a smaller cross-sectional dimension or possibly an even larger cross-sectional dimension than this floor wall opening.
- such a bottom wall opening and an exhaust pipe to be accommodated therein are preferably each designed with a circular cross-section, so that the inner dimension can be represented, for example, by the inner diameter and the outer dimension can be represented, for example, by the outer diameter.
- the opening edge region is provided interrupted in at least one peripheral region.
- the opening edge region is formed with a plurality of opening edge region segments arranged at a distance from one another in the circumferential direction around the opening center axis.
- the opening edge region is provided, starting from the substantially flat region of the base wall, with a decreasing distance from the opening centre axis up to an axial region of the opening edge region with a minimum distance from the opening centre axis.
- the opening edge region is provided with an increasing distance from the opening center axis from the region of the opening edge region with a minimum distance from the opening center axis to the free axial end region of the opening edge region.
- a difference between the predetermined external dimension of the exhaust pipe and the predetermined internal dimension of the floor wall opening provided for receiving the exhaust pipe is in the range of 0.2 mm to 0.6 mm, preferably around 0.4 mm.
- the at least one floor wall is provided as a formed sheet metal part and/or with a wall thickness of a maximum of 1 mm, preferably a maximum of 0.6 mm.
- a silencer housing 20 of the silencer 10 further comprises an elongated, for example essentially cylindrical, peripheral wall 22 in the direction of a housing longitudinal axis L, which is connected to the radially outer region of the base walls 12, 14, 16, 18 or surrounds them.
- the base walls 12, 18 arranged at the axial end regions 24, 26 of the peripheral wall 22 form respective end walls of the silencer housing 20, which close off the silencer interior at the two axial ends.
- the base walls 12, 18 can be firmly and gas-tightly connected to the peripheral wall 22 in their radially outer region by material bonding, for example welding.
- the base walls 12, 18 providing the respective end walls can be firmly and gas-tightly connected to the peripheral wall 22 in the axial end regions 24, 26 by form-fitting, for example by flanging.
- the base walls 14, 16 arranged between the two end walls providing base walls 12, 18 form respective intermediate walls which, together or in connection with the base walls 12, 18 providing the end walls, divide the silencer interior into a total of three chambers 28, 30, 32.
- the base walls 14, 16 providing intermediate walls can be held in a defined position, for example, on the inner circumference of the peripheral wall 22 by a clamping effect and/or material bonding, for example welding.
- the floor walls 12, 14, 16, 18 each have a floor wall opening 34, 36, 38, 40 in a central area, the structure of which is explained in more detail below.
- the floor wall openings 34, 36 of the The bottom walls 12, 14 are penetrated by an exhaust pipe 42, which can form an inlet pipe, for example, through which exhaust gas is introduced into the silencer interior.
- the bottom wall openings 38, 40 of the bottom walls 16, 18 are penetrated by an exhaust pipe 44, which can provide an outlet pipe, for example, through which exhaust gas is discharged from the silencer 10.
- the exhaust pipe 42 can, for example, be open to the chamber 28 formed between the two bottom walls 12, 14 and can be open in an axial end region thereof to the chamber formed between the two bottom walls 14, 16.
- the chamber 28 can be connected to the chamber 30 via one or more flow openings formed in the bottom wall 14.
- the chamber 32 can form a resonator chamber of a Helmholtz resonator and can be connected to the chamber 30 via an exhaust pipe 46 provided in the bottom wall 16 and providing a resonator neck.
- a silencer described is only an example and this structure can be varied in many different aspects. This can affect the number and positioning of the base walls provided on the silencer, as well as the number of exhaust pipes introducing exhaust gas into the silencer or exhaust pipes discharging exhaust gas from the silencer.
- the exhaust gas routing inside the silencer can also be implemented differently than in the example shown.
- bottom wall 14 which forms an intermediate wall and separates the silencer interior from two chambers 28, 30 that are in exhaust gas exchange communication with one another.
- the Fig. 1 to 3 show the area of the base wall 14 in which the base wall opening 36 provided therein is penetrated by the exhaust pipe 42.
- an opening edge area 50 designed for example as a passage, is bent on the base wall 14 from a substantially flat base wall area 48 of the base wall 14 that is oriented substantially orthogonally to the longitudinal axis L of the housing in the direction of the longitudinal axis L of the housing, which in the embodiment example shown corresponds to an opening center axis M.
- the base wall 14 constructed of sheet metal material is formed using appropriate tools in the area of the base wall opening 36.
- an edge area bent in the direction of the longitudinal axis L of the housing can also be formed in the radially outer area, i.e. where the base wall 14 is held on the peripheral wall 22.
- the opening edge region 50 can be interrupted in the circumferential direction and can be constructed, for example, with four opening edge region segments 52 that follow one another in the circumferential direction and are arranged at a circumferential distance from one another, between which respective circumferential recesses 54 are formed in the base wall 14 or the essentially flat base wall region 48, via which the two chambers 28, 30 separated from one another by the base wall 14 are in exhaust gas exchange communication with one another.
- the opening edge region 50 can be designed as a circumferentially An opening edge region which completely surrounds a respective opening center axis M of the respective bottom wall opening 34, 40 or 38 and is not interrupted in the circumferential direction can be formed.
- the opening edge region 50 has a first edge section 58 which adjoins the essentially flat bottom wall region 48 in a first bend region 56.
- the first edge section 58 has a structure which tapers essentially conically or truncated conically with respect to the opening center axis M starting from the first bend region 56, so that, starting from the first bend region 56, the distance of the first edge section 58 to the opening center axis M decreases essentially constantly.
- the first edge section 58 viewed in the axial direction, is essentially not curved, and of course has a structure which is, for example, circularly curved around the opening center axis M.
- a second edge section 62 adjoins the first edge section 58.
- the second edge section 62 likewise has a conical or truncated cone-like structure, so that its radial distance from the opening center axis M increases essentially constantly, starting from the second bending region 60.
- the opening edge region 50 thus has a structure that is essentially V-shaped in longitudinal section between a first axial end region 64 adjoining the essentially flat bottom wall region 48 in the region of the first bending region 56 and a second axial end region 66 of the same that is remote from the bottom wall region 48.
- the opening edge area 50 has a minimum distance from the opening center axis M of the bottom wall opening 36.
- this minimum distance corresponds to a predetermined inner dimension a, which, in particular in the case of a substantially circular design of the bottom wall opening 36, the radius of the bottom wall opening 36 with respect to the opening center axis M or the inner diameter, i.e. twice the radius.
- the exhaust pipe 42 is dimensioned such that its predetermined outer dimension A, for example also represented by the radius or twice the radius, i.e. the diameter, of the exhaust pipe 42, which is designed with a circular cross-section, for example, is larger than the corresponding predetermined inner dimension a of the base wall opening 36.
- the outer dimension A i.e. for example the diameter of the exhaust pipe 42 corresponding to twice the radius R, can be designed with an excess in the range of 0.2 mm to 0.6 mm, preferably about 0.4 mm, with respect to the corresponding inner dimension a, i.e. for example the inner diameter of the base wall opening 36.
- the exhaust pipe 42 When assembling the silencer 10, after the base wall 14 has been provided with the shape intended for this purpose and has been surrounded by the peripheral wall 22 if necessary, the exhaust pipe 42 is inserted into the base wall opening 36 in the direction of the opening center axis M or the housing longitudinal axis L of the silencer 10. Due to the excess size of the exhaust pipe 42 with respect to the base wall opening 36 that accommodates it, the opening edge region 50 is slightly spread radially when the exhaust pipe 42 is inserted, so that the exhaust pipe 42 is held in the base wall opening 36 by a press fit and thus by a frictional connection.
- the opening edge region 50 or its opening edge region segments 52 which are radially spread out in the region of their elastic deformability, press with a force F radially inward against the outer circumference of the exhaust pipe 42, so that on the one hand the exhaust pipe 42 is held in a defined position with respect to the base wall 14, and on the other hand a defined contact is produced on the exhaust pipe 42 by the opening edge region segments 52 pressing with the force F against the outer circumference of the exhaust pipe 42, so that the occurrence of rattling noises can be avoided.
- An insertion bevel is formed on the edge sections 58, 62 for the exhaust pipe 42 to be accommodated in the bottom wall opening 36, which allows easy insertion of the exhaust pipe 42 into the bottom wall opening 36 and avoids getting caught due to sharp-edged contact.
- the opening edge region 50 is also formed with two edge sections 58, 62.
- the edge section 58 adjoins the essentially flat bottom wall region 48 in the axial end region 64 of the opening edge region 50, while the edge section 62 provides the second axial end region 66 remote from the bottom wall region 48.
- Both edge sections 58, 62 are curved in the axial direction and have a significantly larger radius of curvature than, for example, the two bending regions 56, 60 of the Fig.3 illustrated embodiment.
- a substantially constant radius of curvature could be provided in each of the edge sections 58, 62 up to the region 68 with the minimum diameter of the opening edge region 50, and the radii of curvature in the two edge sections 58, 62 could, for example, be the same as one another, but could of course also be designed differently.
- the radius of curvature in the edge section 62 could be smaller than the radius of curvature in the edge section 58.
- the opening edge region 50 is provided with the previously described circumferentially segmented configuration in order, on the one hand, to provide increased flexibility in the region of the bottom wall opening and, on the other hand, to enable gas to pass through the bottom wall opening in this region.
- the opening edge region 50 has neither the two edge sections 58, 62, which adjoin the substantially flat bottom wall region 48 or each other in respective bending regions 56, 60.
- the edge section 58 has, for example, the Fig.3 recognizable cone-like or
- the second edge section 62 has a substantially cylindrical structure, i.e. has a substantially constant distance to the opening center axis M between the second bending region 60 and the second axial end region 66, so that the minimum distance to the opening center axis M is provided between the second bending region 60 and the second axial end region 66.
- a substantially flat, i.e. axially further extended, contact region is provided between the opening edge region 50 and the exhaust pipe 42.
- This is suitable for providing, in addition to the press fit generated by the force F exerted radially inward, a firm connection between the bottom wall 14 and the exhaust pipe 42 by material bonding, for example by a circumferential weld seam 70, which can be formed as a fillet weld between a substantially axially oriented end face of the second edge portion 62 and the outer circumferential surface of the exhaust pipe 42.
- the opening edge region 50 can be designed to run all the way around in the circumferential direction, i.e. without interruption, or can be provided as an opening edge region interrupted in the circumferential direction at least at one point, for example as an opening edge region with a plurality of opening edge region segments following one another in the circumferential direction.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Exhaust Silencers (AREA)
Description
Die vorliegende Erfindung betrifft einen Schalldämpfer für eine Abgasanlage einer Brennkraftmaschine, beispielsweise in einem Kraftfahrzeug, sowie ein Verfahren zu dessen Herstellung.The present invention relates to a silencer for an exhaust system of an internal combustion engine, for example in a motor vehicle, and a method for its production.
Ein aus der
Um ein Abgasrohr, welches auch einen Resonatorhals für einen derartigen Helmholtz-Resonanz bereitstellen kann, durch eine derartige Bodenwand hindurch führen zu können, ist es bekannt, durch Bilden eines Durchzugs einen eine Bodenwandöffnung umgebenden und von einem im Wesentlichen ebenen Bereich einer jeweiligen Bodenwand sich in Richtung einer Öffnungsmittenachse einer jeweiligen Bodenwandöffnung erstreckenden Öffnungsrandbereich zu bilden. Dieser weist eine im Wesentlichen zylindrische Struktur auf und nimmt ein Abgasrohr auf. Derartige von einem jeweiligen Öffnungsrandbereich umgebene Bodenwandöffnungen weisen bezüglich einer Außenabmessung, also beispielsweise dem Außendurchmesser eines mit im Wesentlichen kreisrundem Querschnitt aufgebauten Abgasrohrs, ein Übermaß auf, so dass in einer derartigen Bodenwandöffnung ein Abgasrohr mit geringem Bewegungsspiel aufgenommen werden kann und so in eine dafür vorgesehene Einbauposition gebracht werden kann. In dieser Position wird dann für einen festen Verbund ein jeweiliges Abgasrohr mit der von diesem durchsetzten Bodenwand durch Materialschluss, im Allgemeinen durch Verschweißen, verbunden.In order to be able to guide an exhaust pipe, which can also provide a resonator neck for such a Helmholtz resonance, through such a base wall, it is known to form an opening edge region that surrounds a base wall opening and extends from a substantially flat region of a respective base wall in the direction of an opening center axis of a respective base wall opening by forming a passage. This has a substantially cylindrical structure and accommodates an exhaust pipe. Such base wall openings surrounded by a respective opening edge region have an oversize with respect to an external dimension, i.e. for example the external diameter of an exhaust pipe constructed with a substantially circular cross-section, so that an exhaust pipe can be accommodated in such a base wall opening with little play in terms of movement and can thus be brought into a designated installation position. In this position, each exhaust pipe is then connected to the floor wall through which it passes through by means of a material bond, generally by welding, to form a solid bond.
Ein Schalldämpfer gemäß dem Oberbegriff des Anspruchs 1 ist aus der
Aus der
Es ist die Aufgabe der vorliegenden Erfindung, einen Schalldämpfer für eine Abgasanlage einer Brennkraftmaschine sowie ein Verfahren zur Herstellung eines derartigen Schalldämpfers vorzusehen, mit welchen bei vereinfachtem Aufbau eine das Entstehen von Geräuschen vermeidende Verbindung zwischen einer Bodenwand und einem diese durchsetzenden Abgasrohr erhalten wird.It is the object of the present invention to provide a silencer for an exhaust system of an internal combustion engine and a method for producing such a silencer, with which a connection between a base wall and an exhaust pipe passing through it that prevents the generation of noise is obtained with a simplified structure.
Gemäß einem ersten Aspekt der vorliegenden Erfindung wird diese Aufgabe gelöst durch einen Schalldämpfer für eine Abgasanlage einer Brennkraftmaschine, gemäß Anspruch 1. Der Schalldämpfer umfasst ein Schalldämpfergehäuse mit einer in Richtung einer Gehäuselängsachse langgestreckten Umfangswand und wenigstens einer von der Umfangswand umgebenen oder/und an der Umfangswand gehaltenen, eine Kammer in dem Schalldämpfergehäuse begrenzenden Bodenwand, wobei in wenigstens einer Bodenwand wenigstens eine von einem an einem im Wesentlichen ebenen Bodenwandbereich der Bodenwand im Wesentlichen in Richtung der Gehäuselängsachse abgebogenen Öffnungsrandbereich umgebene und ein Abgasrohr mit Presspassung aufnehmende Bodenwandöffnung vorgesehen ist.According to a first aspect of the present invention, this object is achieved by a silencer for an exhaust system of an internal combustion engine, according to claim 1. The silencer comprises a silencer housing with a peripheral wall elongated in the direction of a housing longitudinal axis and at least a bottom wall which is surrounded by the peripheral wall and/or held on the peripheral wall and delimits a chamber in the silencer housing, wherein in at least one bottom wall at least one bottom wall opening is provided which is surrounded by an opening edge region which is bent essentially in the direction of the longitudinal axis of the housing on a substantially flat bottom wall region of the bottom wall and which receives an exhaust pipe with a press fit.
Bei dem erfindungsgemäßen Schalldämpfer ist wenigstens ein Abgasrohr in einer zugeordneten Bodenwandöffnung durch Presspassung gehalten, wodurch einerseits ein stabiler Verbund erreicht wird, andererseits aufgrund des ständig vorhandenen und unter Druck bzw. Vorspannung stehenden Anlagekontakts das Entstehen von Relativbewegungen zwischen der Bodenwand und dem diese durchsetzenden Abgasrohr, welche zu Anschlaggeräuschen oder Klappergeräuschen führen können, vermieden wird. Weitere Maßnahmen zum Bereitstellen eines festen Verbundes sind grundsätzlich nicht erforderlich.In the silencer according to the invention, at least one exhaust pipe is held in an associated base wall opening by means of a press fit, whereby on the one hand a stable connection is achieved, and on the other hand the occurrence of relative movements between the base wall and the exhaust pipe passing through it, which can lead to impact noises or rattling noises, is avoided due to the constant contact under pressure or pre-tension. Further measures to provide a solid connection are basically not necessary.
Bei dem erfindungsgemäß aufgebauten Schalldämpfer ist der Öffnungsrandbereich in Umfangsrichtung um eine Öffnungsmittenachse der Bodenwandöffnung unterbrochen ausgebildet. Beispielsweise Dies ist dadurch realisiert, dass der Öffnungsrandbereich eine Mehrzahl von in Umfangsrichtung um eine Öffnungsmittenachse der Bodenwandöffnung mit Abstand zueinander angeordneten Öffnungsrandbereichssegmenten umfasst.In the silencer constructed according to the invention, the opening edge region is designed to be interrupted in the circumferential direction around an opening center axis of the base wall opening. For example, this is achieved in that the opening edge region comprises a plurality of opening edge region segments arranged at a distance from one another in the circumferential direction around an opening center axis of the base wall opening.
Bei einer kostengünstig realisierbaren, gleichwohl gegen hohe Temperaturen und aggressive Bestandteile von Abgas einer Brennkraftmaschine resistenten Ausgestaltung kann die wenigstens eine Bodenwand als Blechumformteil ausgebildet sein. Insbesondere dann, wenn der Öffnungsrandbereich in Umfangsrichtung geschlossen sein soll, um beispielsweise auch einen im Wesentlichen gasdichten Abschluss zu erreichen, ist es vorteilhaft, wenn wenigstens eine Bodenwand eine Wandstärke von maximal 1 mm, vorzugsweise maximal 0,6 mm, aufweist. In diesem Falle ist die Bodenwand auch im Bereich des geschlossenen Öffnungsrandbereichs zum Erzeugen der Presspassung beim Einschieben bzw. Einpressen des Abgasrohrs in die Bodenwandöffnung auch im Bereich ihrer elastischen Verformbarkeit ausreichend verformbar, um ein Abgasrohr aufnehmen zu können und einen ausreichend starken Anpressdruck gegen dessen Außenumfangsfläche erzeugen zu können.In a design that can be implemented cost-effectively and is also resistant to high temperatures and aggressive components of exhaust gases from an internal combustion engine, the at least one base wall can be designed as a sheet metal formed part. In particular, if the opening edge area is to be closed in the circumferential direction, for example in order to achieve a substantially gas-tight closure, it is advantageous if at least one base wall has a wall thickness of a maximum of 1 mm, preferably a maximum of 0.6 mm. In this case, the base wall is also in the area of the closed opening edge area in order to create the press fit when inserting or pressing the exhaust pipe into the base wall opening. The material is sufficiently deformable within its elastic deformability range to accommodate an exhaust pipe and to generate a sufficiently strong contact pressure against its outer peripheral surface.
Der Öffnungsrandbereich weist einen in einem ersten Biegungsbereich an den im Wesentlichen ebenen Bodenwandbereich anschließenden ersten Randabschnitt und einen in einem zweiten Biegungsbereich an den ersten Randabschnitt anschließenden zweiten Randabschnitt auf, wobei ein Radialabstand des ersten Randabschnitts zu einer Öffnungsmittenachse der Bodenwandöffnung in Richtung vom ersten Biegungsbereich zum zweiten Biegungsbereich vorzugsweise im Wesentlichen konstant abnimmt. Im Bereich des zweiten Biegungsbereichs kann dann der Bereich des minimalen Abstands des Öffnungsrandbereichs zur Öffnungsmittenachse vorgesehen sein.The opening edge region has a first edge section adjoining the essentially flat base wall region in a first bending region and a second edge section adjoining the first edge section in a second bending region, wherein a radial distance of the first edge section to an opening center axis of the base wall opening preferably decreases essentially constantly in the direction from the first bending region to the second bending region. The region of the minimum distance of the opening edge region to the opening center axis can then be provided in the region of the second bending region.
Für eine das leichte Einpressen des Abgasrohrs in eine dieses aufnehmende Bodenwandöffnung unterstützende und das Auftreten von Verkantungen beim Einschieben eines Abgasrohrs in eine Bodenwandöffnung vermeidende Ausgestaltung nimmt ein Radialabstand des zweiten Randabschnitts bezüglich der Öffnungsmittenachse in Richtung vom dem zweiten Biegungsbereich weg vorzugsweise im Wesentlichen konstant zu.For a design that supports the easy pressing of the exhaust pipe into a base wall opening receiving it and avoids the occurrence of jamming when inserting an exhaust pipe into a base wall opening, a radial distance of the second edge section with respect to the opening center axis preferably increases substantially constantly in the direction away from the second bending region.
Weiter kann vorgesehen sein, dass der Öffnungsrandbereich von einem an den im Wesentlichen ebenen Bereich der Bodenwand anschließenden ersten axialen Endbereich des Öffnungsrandbereichs zu einem axialen Bereich des Öffnungsrandbereichs mit minimalem Abstand zu einer Öffnungsmittenachse der Bodenwandöffnung gebogen verläuft.Furthermore, it can be provided that the opening edge region extends in a curved manner from a first axial end region of the opening edge region adjoining the substantially flat region of the bottom wall to an axial region of the opening edge region with a minimum distance from an opening center axis of the bottom wall opening.
Wenn dabei weiter der Öffnungsrandbereich von dem Bereich des Öffnungsrandbereichs mit minimalem Abstand zur Öffnungsmittenachse der Bodenwandöffnung zu einem von dem im Wesentlichen ebenen Bereich der Bodenwand entfernten zweiten axialen Endbereich des Öffnungsrandbereichs gebogen verläuft, kann der gesamte Öffnungsrandbereich als beispielsweise mit näherungsweise konstantem Krümmungsradius in axialer Richtung ausgebildeter Umformungsbereich der Bodenwand bereitgestellt werden.If the opening edge region extends in a curved manner from the region of the opening edge region with a minimum distance to the opening center axis of the bottom wall opening to a second axial end region of the opening edge region remote from the substantially flat region of the bottom wall, the entire opening edge region can be designed as, for example, with A deformation region of the bottom wall with an approximately constant radius of curvature in the axial direction can be provided.
Die wenigstens eine Bodenwand ist eine zwei Kammern in dem Schalldämpfergehäuse voneinander trennende Zwischenwand. Es ist darauf hinzuweisen, dass selbstverständlich in einem Schalldämpfer eine oder mehrere Zwischenwände als eine Bodenwand mit dem vorangehend beschriebenen Aufbau ausgeführt sein können. Weiter ist darauf hinzuweisen, dass in einer oder mehreren derartigen Bodenwänden auch mehrere Bodenwandöffnungen ausgebildet sein können, von welchen eine oder gegebenenfalls mehrere bzw. alle die vorangehend beschriebene Struktur zur Aufnahme eines jeweiligen Abgasrohrs mit Presspassung aufweisen können.The at least one base wall is an intermediate wall separating two chambers in the silencer housing. It should be noted that, of course, one or more intermediate walls in a silencer can be designed as a base wall with the structure described above. It should also be noted that several base wall openings can also be formed in one or more such base walls, of which one or possibly several or all can have the structure described above for receiving a respective exhaust pipe with a press fit.
Gemäß einem weiteren Aspekt wird die eingangs angegebene Aufgabe gelöst durch ein Verfahren zur Herstellung eines erfindungsgemäß aufgebauten Schalldämpfers für eine Abgasanlage einer Brennkraftmaschine, umfassend die Maßnahmen:
- a) Bereitstellen wenigstens einer Bodenwand für ein Schalldämpfergehäuse derart, dass wenigstens eine in der Bodenwand ausgebildete Bodenwandöffnung von einem von einem im Wesentlichen ebenen Bodenwandbereich im Wesentlichen in Richtung einer Öffnungsmittenachse abgebogenen Öffnungsrandbereich derart umgeben ist, dass die Bodenwandöffnung eine vorbestimmte Innenabmessung, vorzugsweise Innendurchmesser, aufweist,
- b) Bereitstellen eines in der von dem Öffnungsrandbereich umgebenen Bodenwandöffnung aufzunehmenden Abgasrohrs mit einer vorbestimmten Außenabmessung, vorzugsweise Außendurchmesser, wobei die vorbestimmte Außenabmessung des Abgasrohrs größer ist als die vorbestimmte Innenabmessung der Bodenwandöffnung,
- c) Einführen des Abgasrohrs in die von dem Öffnungsrandbereich umgebene Bodenwandöffnung derart, dass das Abgasrohr in der von dem Öffnungsrandbereich umgebenen Bodenwandöffnung durch Presspassung gehalten ist.
- a) providing at least one bottom wall for a silencer housing such that at least one bottom wall opening formed in the bottom wall is surrounded by an opening edge region bent from a substantially flat bottom wall region substantially in the direction of an opening center axis such that the bottom wall opening has a predetermined inner dimension, preferably inner diameter,
- b) providing an exhaust pipe to be accommodated in the bottom wall opening surrounded by the opening edge region and having a predetermined external dimension, preferably an external diameter, wherein the predetermined external dimension of the exhaust pipe is larger than the predetermined internal dimension of the bottom wall opening,
- c) Inserting the exhaust pipe into the bottom wall opening surrounded by the opening edge region such that the exhaust pipe is held in the bottom wall opening surrounded by the opening edge region by a press fit.
Es ist darauf hinzuweisen, dass die in bestimmter Abstimmung aufeinander vorzusehenden Abmessungen in denjenigen Bereichen zu berücksichtigen sind, welche bei aufgebautem Schalldämpfer miteinander in Wechselwirkung stehen. Dies bedeutet, dass das Abgasrohr in dem Bereich, in welchem es bei aufgebautem Schalldämpfer eine Bodenwand durchsetzt, ein Übermaß gegenüber der zum Aufnehmen dieses Abgasrohrs in der Bodenwand gebildeten Bodenwandöffnung aufweist, in anderen Längenbereichen aber beispielsweise eine geringere Querschnittsabmessung oder gegebenenfalls eine noch größere Querschnittsabmessung aufweisen kann, als diese Bodenwandöffnung.It should be noted that the dimensions that must be coordinated with one another must be taken into account in those areas that interact with one another when the silencer is installed. This means that the exhaust pipe in the area where it passes through a floor wall when the silencer is installed has an oversize compared to the floor wall opening formed in the floor wall to accommodate this exhaust pipe, but in other length areas it can have a smaller cross-sectional dimension or possibly an even larger cross-sectional dimension than this floor wall opening.
Es ist weiter darauf hinzuweisen, dass vorzugsweise bei einem erfindungsgemäß aufgebauten Schalldämpfer bzw. dem erfindungsgemäß durchzuführenden Verfahren eine derartige Bodenwandöffnung und ein darin aufzunehmendes Abgasrohr vorzugsweise jeweils mit kreisrundem Querschnitt ausgebildet sind, so dass die Innenabmessung beispielsweise durch den Innendurchmesser repräsentiert sein kann und die Außenabmessung beispielsweise durch den Außendurchmesser repräsentiert sein kann.It should also be pointed out that, preferably in a silencer constructed according to the invention or the method to be carried out according to the invention, such a bottom wall opening and an exhaust pipe to be accommodated therein are preferably each designed with a circular cross-section, so that the inner dimension can be represented, for example, by the inner diameter and the outer dimension can be represented, for example, by the outer diameter.
Bei der Maßnahme a) wird der Öffnungsrandbereich in wenigstens einem Umfangsbereich unterbrochen bereitgestellt. Dazu wird der Öffnungsrandbereich mit einer Mehrzahl von in Umfangsrichtung um die Öffnungsmittenachse mit Abstand zueinander angeordneten Öffnungsrandbereichssegmenten ausgebildet.In measure a), the opening edge region is provided interrupted in at least one peripheral region. For this purpose, the opening edge region is formed with a plurality of opening edge region segments arranged at a distance from one another in the circumferential direction around the opening center axis.
Bei der Maßnahme a) wird der Öffnungsrandbereich, ausgehend von dem im Wesentlichen ebenen Bereich der Bodenwand, mit bis zu einem axialen Bereich des Öffnungsrandbereichs mit minimalem Abstand zur Öffnungsmittenachse abnehmendem Abstand zur Öffnungsmittenachse bereitgestellt.In measure a), the opening edge region is provided, starting from the substantially flat region of the base wall, with a decreasing distance from the opening centre axis up to an axial region of the opening edge region with a minimum distance from the opening centre axis.
Weiter wird bei der Maßnahme a) der Öffnungsrandbereich mit von dem Bereich des Öffnungsrandbereichs mit minimalem Abstand zur Öffnungsmittenachse bis zu dem freien axialen Endbereich des Öffnungsrandbereichs zunehmendem Abstand zur Öffnungsmittenachse bereitgestellt.Furthermore, in measure a), the opening edge region is provided with an increasing distance from the opening center axis from the region of the opening edge region with a minimum distance from the opening center axis to the free axial end region of the opening edge region.
Um einerseits das Einführen eines Abgasrohrs in eine Bodenwandöffnung zu ermöglichen, andererseits einen ausreichend festen Presssitz zu erreichen, wird vorgeschlagen, dass eine Differenz zwischen der vorbestimmten Außenabmessung des Abgasrohrs und der vorbestimmten Innenabmessung der zur Aufnahme des Abgasrohrs vorgesehenen Bodenwandöffnung im Bereich von 0,2 mm bis 0,6 mm, vorzugsweise bei etwa 0,4 mm, liegt. Hierzu kann weiter vorgesehen sein, dass bei der Maßnahme a) die wenigstens eine Bodenwand als Blechumformteil oder/und mit einer Wandstärke von maximal 1 mm, vorzugsweise maximal 0,6 mm, bereitgestellt wirdIn order to enable the insertion of an exhaust pipe into a floor wall opening on the one hand and to achieve a sufficiently firm press fit on the other hand, it is proposed that a difference between the predetermined external dimension of the exhaust pipe and the predetermined internal dimension of the floor wall opening provided for receiving the exhaust pipe is in the range of 0.2 mm to 0.6 mm, preferably around 0.4 mm. For this purpose, it can further be provided that in measure a) the at least one floor wall is provided as a formed sheet metal part and/or with a wall thickness of a maximum of 1 mm, preferably a maximum of 0.6 mm.
Die vorliegende Erfindung wird nachfolgend mit Bezug auf die beiliegenden Figuren detailliert beschrieben. Es zeigt:
- Fig. 1
- eine Teil-Axialansicht einer erfindungsgemäß aufgebauten Bodenwand für einen Schalldämpfer im Bereich einer Bodenwandöffnung;
- Fig. 2
- eine Teil-Axialschnittansicht der Bodenwand der
Fig. 1 ; - Fig. 3
- eine Teilansicht der Bodenwand der
Fig. 1 und 2 im Bereich der von einem Abgasrohr durchsetzten Bodenwandöffnung; - Fig. 4
- eine der
Fig. 3 entsprechende Prinzipdarstellung einer alternativen erfindungsgemäß aufgebauten Ausgestaltungsart; - Fig. 5
- eine weitere der
Fig. 3 entsprechende Prinzipdarstellung zum Erläutern von Größenverhältnissen; - Fig. 6
- eine weitere der
Fig. 3 entsprechende Darstellung einer nicht erfindungsgemäßen Ausgestaltung; - Fig. 7
- eine prinzipartige Längsschnittdarstellung eines eine Mehrzahl von Bodenwände umfassenden Schalldämpfers.
- Fig.1
- a partial axial view of a base wall constructed according to the invention for a silencer in the region of a base wall opening;
- Fig.2
- a partial axial section view of the bottom wall of the
Fig.1 ; - Fig.3
- a partial view of the floor wall of the
Fig. 1 and 2 in the area of the floor wall opening penetrated by an exhaust pipe; - Fig.4
- one of the
Fig.3 corresponding schematic representation of an alternative embodiment constructed according to the invention; - Fig.5
- another of the
Fig.3 corresponding schematic diagram to explain size relationships; - Fig.6
- another of the
Fig.3 corresponding representation of an embodiment not according to the invention; - Fig.7
- a schematic longitudinal sectional view of a silencer comprising a plurality of base walls.
Bevor mit Bezug auf die
Die an den axialen Endbereichen 24, 26 der Umfangswand 22 angeordneten Bodenwände 12, 18 bilden jeweilige Endwände des Schalldämpfergehäuses 20, welche den Schalldämpferinnenraum an den beiden axialen Enden abschließen. Die Bodenwände 12, 18 können in ihrem radial äußeren Bereich mit der Umfangswand 22 durch Materialschluss, beispielsweise Verschweißung, fest und gasdicht verbunden sein. Alternativ oder zusätzlich können die jeweilige Endwände bereitstellenden Bodenwände 12, 18 mit der Umfangswand 22 in den axialen Endbereichen 24, 26 durch Formschluss, beispielsweise durch Umbördeln, fest und gasdicht verbunden sein.The
Die zwischen den beiden Endwände bereitstellenden Bodenwänden 12, 18 angeordneten Bodenwände 14, 16 bilden jeweilige Zwischenwände, welche miteinander bzw. in Verbindung mit den Endwände bereitstellenden Bodenwänden 12, 18 den Schalldämpferinnenraum in insgesamt drei Kammern 28, 30, 32 unterteilen. Die Zwischenwände bereitstellenden Bodenwände 14, 16 können beispielsweise am Innenumfang der Umfangswandung 22 durch Klemmwirkung oder/und Materialschluss, beispielsweise Verschweißen, in definierter Position gehalten sein.The
Die Bodenwände 12, 14, 16, 18 weisen im dargestellten Beispiel jeweils in einem zentralen Bereich eine hinsichtlich ihrer Struktur nachfolgend detaillierter erläuterte Bodenwandöffnung 34, 36, 38, 40 auf. Die Bodenwandöffnungen 34, 36 der Bodenwände 12, 14 sind von einem Abgasrohr 42 durchsetzt, welches beispielsweise ein Einlassrohr bilden kann, über welches Abgas in den Schalldämpferinnenraum eingeleitet wird. Die Bodenwandöffnungen 38, 40 der Bodenwände 16, 18 sind von einem Abgasrohr 44 durchsetzt, welches beispielsweise ein Auslassrohr bereitstellen kann, über welches Abgas aus dem Schalldämpfer 10 abgeleitet wird.In the example shown, the
Das Abgasrohr 42 kann beispielsweise zu der zwischen den beiden Bodenwänden 12, 14 gebildeten Kammer 28 offen sein und kann in einem axialen Endbereich desselben zu der zwischen den beiden Bodenwänden 14, 16 gebildeten Kammer offen sein. Die Kammer 28 kann über eine oder mehrere in der Bodenwand 14 gebildete Durchströmöffnungen in Verbindung mit der Kammer 30 stehen. Die Kammer 32 kann eine Resonatorkammer eines Helmholtz-Resonators bilden und über ein in der Bodenwand 16 vorgesehenes und einen Resonatorhals bereitstellendes Abgasrohr 46 in Verbindung mit der Kammer 30 sein.The
Es ist darauf hinzuweisen, dass der vorangehend mit Bezug auf die
Nachfolgend wird mit Bezug auf die
Im Folgenden wird der Aufbau einer derartigen Bodenwand beispielsweise mit Bezug auf die Bodenwand 14 beschrieben, welche eine Zwischenwand bildet und zwei miteinander in Abgasaustauschverbindung stehende Kammern 28, 30 den Schalldämpferinnenraum voneinander trennt.In the following, the structure of such a bottom wall is described, for example, with reference to the
Die
Im Ausgestaltungsbeispiel der Bodenwand 14, welche zwei in Abgasaustauschverbindung miteinander stehende Kammern 28, 30 voneinander trennt, kann der Öffnungsrandbereich 50 in Umfangsrichtung unterbrochen sein und beispielsweise mit vier in Umfangsrichtung aufeinander folgenden und in Umfangsabstand zueinander angeordneten Öffnungsrandbereichssegmenten 52 aufgebaut sein, zwischen welchen in der Bodenwand 14 bzw. dem im Wesentlichen ebenen Bodenwandbereich 48 jeweilige Umfangsaussparungen 54 gebildet sind, über welche die beiden durch die Bodenwand 14 voneinander getrennten Kammern 28, 30 miteinander in Abgasaustauschverbindung stehen.In the embodiment of the
Soll durch eine derartige Bodenwand ein gasdichter Abschluss bereitgestellt werden, wie dies beispielsweise in Verbindung mit den Endwände bereitstellenden Bodenwänden 12, 18 bzw. auch der eine Zwischenwand bereitstellenden Bodenwand 16 der Fall ist, kann der Öffnungsrandbereich 50 als in Umfangsrichtung um eine jeweilige Öffnungsmittenachse M der jeweiligen Bodenwandöffnung 34, 40 bzw. 38 vollständig umlaufender und in Umfangsrichtung nicht unterbrochener Öffnungsrandbereich ausgebildet sein.If a gas-tight closure is to be provided by such a bottom wall, as is the case, for example, in connection with the
Im Ausgestaltungsbeispiel der
Dort, wo die beiden Randabschnitte 58, 62 aneinander anschließen, also im Wesentlichen im Bereich des zweiten Biegungsbereichs 60, weist der Öffnungsrandbereich 50 einen minimalen Abstand zur Öffnungsmittenachse M der Bodenwandöffnung 36 auf. In dem in
Das Abgasrohr 42 ist derart dimensioniert, dass dessen vorbestimmte Außenabmessung A, beispielsweise ebenfalls repräsentiert durch den Radius oder den doppelten Radius, also den Durchmesser, des beispielsweise mit kreisrundem Querschnitt gestalteten Abgasrohrs 42, größer ist, als die entsprechende vorbestimmte Innenabmessung a der Bodenwandöffnung 36. Beispielsweise kann die Außenabmessung A, also beispielsweise der dem doppelten Radius R entsprechende Durchmesser des Abgasrohrs 42, mit einem Übermaß im Bereich von 0,2 mm bis 0,6 mm, vorzugsweise etwa 0,4 mm, bezüglich der entsprechenden Innenabmessung a, also beispielsweise dem Innendurchmesser der Bodenwandöffnung 36, ausgebildet sein.The
Beim Zusammenbau des Schalldämpfers 10 wird, nachdem die Bodenwand 14 mit der hierfür vorgesehenen Formgebung bereitgestellt wurde und ggf. mit der Umfangswand 22 umgeben wurde, das Abgasrohr 42 in Richtung der Öffnungsmittenachse M bzw. der Gehäuselängsachse L des Schalldämpfers 10 in die Bodenwandöffnung 36 eingeführt. Aufgrund des Übermaßes des Abgasrohrs 42 bezüglich der dieses aufnehmenden Bodenwandöffnung 36 wird der Öffnungsrandbereich 50 beim Einführen des Abgasrohrs 42 radial etwas aufgespreizt, so dass das Abgasrohr 42 in die Bodenwandöffnung 36 durch Presspassung und somit durch Kraftschluss gehalten ist. Der im Bereich seiner elastischen Verformbarkeit radial aufgespreizte Öffnungsrandbereich 50 bzw. dessen Öffnungsrandbereichssegmente 52 pressen mit einer Kraft F nach radial innen gegen den Außenumfang des Abgasrohrs 42, so dass einerseits das Abgasrohr 42 in definierter Position bezüglich der Bodenwand 14 gehalten ist, andererseits durch die mit der Kraft F gegen den Außenumfang des Abgasrohrs 42 pressende Öffnungsrandbereichssegmente 52 ein definierter Anlagekontakt am Abgasrohr 42 erzeugt ist, so dass das Auftreten von Klappergeräuschen vermieden werden kann.When assembling the
Durch die Ausgestaltung des Öffnungsrandbereichs 50 mit seinen beiden im Wesentlichen eine V-förmige Kontur des Öffnungsrandbereichs 50 bereitstellenden Randabschnitten 58, 62 ist für das in der Bodenwandöffnung 36 aufzunehmende Abgasrohr 42 eine Einführschräge gebildet, welche ein leichtes Einführen des Abgasrohrs 42 in die Bodenwandöffnung 36 ermöglicht und ein Hängenbleiben durch einen scharfkantigen Anlagekontakt vermeidet.By designing the
Eine alternative Ausgestaltungsart der Bodenwand 14 ist in
Auch bei der in
Eine nicht erfindungsgemäße Ausgestaltung ist in
kegelstumpfartige Struktur mit im Wesentlichen konstanter Abnahme des Abstandes zur Öffnungsmittenachse M zwischen den beiden Biegungsbereichen 56, 60 auf. Der zweite Randabschnitt 62 weist eine im Wesentlichen zylindrische Struktur auf, hat also zwischen dem zweiten Biegungsbereich 60 und dem zweiten axialen Endbereich 66 einen im Wesentlichen konstanten Abstand zur Öffnungsmittenachse M, so dass zwischen dem zweiten Biegungsbereich 60 und dem zweiten axialen Endbereich 66 der minimale Abstand zur Öffnungsmittenachse M vorgesehen ist. Bei dieser Ausgestaltung ist somit ein im Wesentlichen flächiger, axial also weiter ausgedehnter Anlagebereich zwischen dem Öffnungsrandbereich 50 und dem Abgasrohr 42 vorgesehen. Dies eignet sich dafür, zusätzlich zu der durch die nach radial innen ausgeübte Kraft F generierten Presspassung eine feste Verbindung zwischen der Bodenwand 14 und dem Abgasrohr 42 durch Materialschluss, beispielsweise durch eine in Umfangsrichtung umlaufende Schweißnaht 70, bereitzustellen, welche zwischen einer im Wesentlichen axial orientierten Stirnfläche des zweiten Randabschnitts 62 und der Außenumfangsfläche des Abgasrohrs 42 als Kehlnaht ausgebildet sein kann.frustoconical structure with a substantially constant decrease in the distance to the opening center axis M between the two bending
Bei der in
Bei jeder der vorangehend beschriebenen Ausgestaltungen einer Bodenwand besteht die Möglichkeit, ein Abgasrohr einfach von Hand oder maschinell durch eine jeweilige Bodenwand durchzustecken bzw. in eine zur Aufnahme eines Abgasrohrs vorgesehene Bodenwandöffnung einzuführen, wobei der jeweilige Öffnungsrandbereich aufgespreizt wird und der zum Erzeugen des Presssitzes erforderliche Kraftschluss entsteht. Im Betrieb eines so aufgebauten Schalldämpfers erwärmen sich die verschiedenen Komponenten desselben und dehnen sich aus, so dass der Presssitz bzw. die durch einen jeweiligen Öffnungsrandbereich auf ein zugeordnetes Abgasrohr ausgeübte Kraft zunimmt und somit eine noch weiter verstärkte Haltewirkung generiert wird.In each of the previously described designs of a base wall, it is possible to simply push an exhaust pipe through a respective base wall by hand or by machine or to insert it into a base wall opening provided for receiving an exhaust pipe, whereby the respective opening edge area is spread open and the frictional connection required to create the press fit is created. When a silencer constructed in this way is in operation, the various components of the silencer heat up and expand so that the press fit or the pressure applied through a respective opening edge area on a The force exerted on the associated exhaust pipe increases, thus generating an even stronger holding effect.
Claims (8)
- A muffler for an exhaust system of an internal combustion engine, comprising a muffler housing (20) with a circumferential wall (22) which extends longitudinally in the direction of a housing longitudinal axis (L) and at least one base wall (14, 16) which is surrounded by the circumferential wall (22) or/and retained on the circumferential wall (22) separating two chambers (28, 30, 32) in the muffler housing (20) and providing an intermediate wall, wherein at least one base wall opening (36, 38), which is surrounded by an opening edge region (50) which is bent at an essentially plane base wall region (48) of the base wall (14, 16) essentially in the direction of the housing longitudinal axis (L), and receives an exhaust pipe (42) with a press fit, is provided in at least one base wall (14, 16),
characterized in that- the opening edge region (50) is designed so that is interrupted circumferentially about an opening centre axis (M) of the base wall opening (36, 38), wherein the opening edge region (50) comprises a plurality of opening edge region segments (52) arranged spaced apart from another circumferentially about an opening centre axis (M) of the base wall opening (36, 384) and wherein circumferential recesses (54) are formed in the essentially plane base wall region (48) between opening edge region segments (52) succeeding each other in the circumferential direction, wherein the chambers (28, 30, 32) separated by the at least one base wall (14, 16) are in exhaust gas exchange communication via the circumferential recesses,- the opening edge region (50) has a first edge section (58) adjoining the essentially plane base wall region (48) in a first bending region (56) and a second edge section (62) adjoining the first edge section (58) in a second bending region (60), wherein a radial spacing of the first edge section (58) from an opening centre axis (M) of the base wall opening (34, 36, 38, 40) decreases in the direction from the first bending region (56) to the second bending region (60), and- a radial spacing of the second edge section (62) from the opening centre axis (M) increases in the direction away from the second bending region (60). - The muffler as claimed in claim 1, characterized in that the at least one base wall (14, 16) is designed as a deformed sheet-metal part or/and in that the at least one base wall (14, 16) has a wall thickness (W) of no more than 1 mm, preferably no more than 0.6 mm.
- The muffler as claimed in one of the preceding claims, characterized in that the radial spacing of the first edge section (58) from an opening centre axis (M) of the base wall opening (36, 38) decreases essentially constantly in the direction from the first bending region (56) to the second bending region (60).
- The muffler as claimed in one of the preceding claims, characterized in that the radial spacing of the second edge section (62) from the opening centre axis (M) increases essentially constantly in the direction away from the second bending region (60).
- The muffler as claimed in one of the preceding claims, characterized in that the opening edge region (50) runs in bent form from a first axial end region (64), adjoining the essentially plane base wall region (48), of the opening edge region (50) to an axial region (68) of the opening edge region (50) with a minimum spacing from an opening centre axis (M) of the base wall opening (36, 38).
- The muffler as claimed in claim 5, characterized in that the opening edge region (50) runs in bent form from the region (68) of the opening edge region (50) with a minimum spacing from the opening centre axis (M) of the base wall opening (36, 38) to a second axial end region (66), remote from the essentially plane base wall region (48), of the opening edge region (50).
- A method for producing a muffler (10) for an exhaust system of an internal combustion engine as claimed in one of the preceding claims, comprising the steps:a) Providing at least one base wall (14, 16) for a muffler housing (20) in such a way that at least one base wall opening (36, 38) formed in the base wall (14, 16) is surrounded by an opening edge region (50) bent away from an essentially plane base wall region (48) essentially in the direction of an opening centre axis (M) in such a way that the base wall opening (36, 38) has a predetermined internal dimension a), preferably an internal diameter,b) Providing an exhaust pipe (42, 44), to be received in the base wall opening (50) surrounded by the opening edge region (50), with a predetermined external dimension (A), preferably an external diameter, wherein the predetermined external dimension (A) of the exhaust pipe (42, 44) is greater than the predetermined internal dimension a) of the base wall opening (36, 38),c) Introducing the exhaust pipe (42, 44) into the base wall opening (36, 38) surrounded by the opening edge region (50) in such a way that the exhaust pipe (42, 44) is retained in the base wall opening (36, 38) surrounded by the opening edge region (50) by a press fit,characterized in that- in step a) the opening edge region (50) is provided so that it is interrupted in at least one circumferential region, with a plurality of opening edge region segments (52) arranged spaced apart from one another circumferentially about the opening centre axis (M),- in step a) the opening edge region (50) is provided, starting from the essentially plane base wall region (48), with a spacing from the opening centre axis (M) which decreases as far as an axial region (68) of the opening edge region (50) with a minimum spacing from the opening centre axis (M), and- in step a) the opening edge region (50) is provided with a spacing from the opening centre axis (M) which increases from the region (68) of the opening edge region (50) with a minimum spacing from the opening centre axis (M) as far as the free axial end region (50) of the opening edge region.
- The method as claimed in claim 7, characterized in that a difference between the predetermined external dimension (A) of the exhaust pipe (42, 44) and the predetermined internal dimension (a) of the base wall opening (36, 38) provided to receive the exhaust pipe (42, 44) is in the range from 0.2 mm to 0.6 mm, preferably is approximately 0.4 mm, or/and wherein, in step a), the at least one base wall (14, 16) is provided as a deformed sheet-metal part or/and with a wall thickness (W) of no more than 1 mm, preferably no more than 0.6 mm.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102021116802.3A DE102021116802A1 (en) | 2021-06-30 | 2021-06-30 | silencer |
Publications (2)
Publication Number | Publication Date |
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EP4112892A1 EP4112892A1 (en) | 2023-01-04 |
EP4112892B1 true EP4112892B1 (en) | 2024-05-01 |
Family
ID=81850012
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP22175287.6A Active EP4112892B1 (en) | 2021-06-30 | 2022-05-25 | Sound absorber |
Country Status (4)
Country | Link |
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US (1) | US20230003162A1 (en) |
EP (1) | EP4112892B1 (en) |
CN (1) | CN115539188A (en) |
DE (1) | DE102021116802A1 (en) |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE800924C (en) | 1948-10-02 | 1950-12-14 | Eberspaecher J | Silencer for pipes, especially for internal combustion engines, with a continuous pipe |
US4233726A (en) * | 1978-12-21 | 1980-11-18 | Arvin Industries, Inc. | Method of joining a tube to a plate |
US4570747A (en) * | 1984-09-18 | 1986-02-18 | Maremont Corporation | Mechanical lock joint for joining tubular products |
US4846302A (en) * | 1986-08-08 | 1989-07-11 | Tenneco Inc. | Acoustic muffler |
DE3810755C1 (en) | 1988-03-30 | 1989-09-14 | Daimler-Benz Aktiengesellschaft, 7000 Stuttgart, De | Resonator-type silencer for internal combustion engines |
US5477015A (en) * | 1991-05-03 | 1995-12-19 | Maremont Corporation | Vehicular muffler with improved mechanical lock joints |
EP1157199A4 (en) * | 1999-03-05 | 2002-05-29 | Arvinmeritor Inc | Multi-chambered muffler |
JP2005155551A (en) * | 2003-11-27 | 2005-06-16 | Toyota Motor Corp | Muffler |
DE102004054441B4 (en) * | 2004-11-10 | 2006-08-03 | J. Eberspächer GmbH & Co. KG | silencer |
DE102005026376C5 (en) | 2005-06-08 | 2019-05-02 | Faurecia Emissions Control Technologies, Germany Gmbh | vehicle exhaust |
DE102005036676A1 (en) * | 2005-08-04 | 2007-02-15 | Faurecia Abgastechnik Gmbh | Silencer for the exhaust system of a motor vehicle |
DE102006016095A1 (en) * | 2006-04-04 | 2007-10-11 | J. Eberspächer GmbH & Co. KG | silencer |
JP2009052539A (en) * | 2007-08-01 | 2009-03-12 | Futaba Industrial Co Ltd | Exhaust pipe connection structure and exhaust pipe connection method |
DE102009053429B4 (en) | 2009-11-17 | 2013-10-10 | Tenneco Gmbh | silencer |
DE102010015322B4 (en) | 2010-04-17 | 2013-07-11 | J. Eberspächer GmbH & Co. KG | Silencer and manufacturing process |
US9534522B2 (en) | 2015-03-23 | 2017-01-03 | Bosal Emission Control Systems Nv | Muffler for an exhaust system of an internal combustion engine |
-
2021
- 2021-06-30 DE DE102021116802.3A patent/DE102021116802A1/en active Pending
-
2022
- 2022-05-25 EP EP22175287.6A patent/EP4112892B1/en active Active
- 2022-06-29 CN CN202210756129.XA patent/CN115539188A/en active Pending
- 2022-06-30 US US17/855,200 patent/US20230003162A1/en active Pending
Also Published As
Publication number | Publication date |
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EP4112892A1 (en) | 2023-01-04 |
DE102021116802A1 (en) | 2023-01-05 |
US20230003162A1 (en) | 2023-01-05 |
CN115539188A (en) | 2022-12-30 |
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