EP3171970B1 - Dispositif d'organe d'agitation - Google Patents
Dispositif d'organe d'agitation Download PDFInfo
- Publication number
- EP3171970B1 EP3171970B1 EP15739257.2A EP15739257A EP3171970B1 EP 3171970 B1 EP3171970 B1 EP 3171970B1 EP 15739257 A EP15739257 A EP 15739257A EP 3171970 B1 EP3171970 B1 EP 3171970B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- stirring blade
- stirring
- blade
- contour
- curvature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000003756 stirring Methods 0.000 title claims description 325
- 239000000463 material Substances 0.000 claims description 22
- 238000005452 bending Methods 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 5
- 230000007423 decrease Effects 0.000 claims description 4
- 230000009467 reduction Effects 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims 1
- 238000013461 design Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 5
- 239000012530 fluid Substances 0.000 description 5
- 239000010936 titanium Substances 0.000 description 5
- 229910052719 titanium Inorganic materials 0.000 description 5
- 208000035874 Excoriation Diseases 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 238000005192 partition Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000000725 suspension Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000005923 long-lasting effect Effects 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/051—Stirrers characterised by their elements, materials or mechanical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
- B01F27/1125—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades with vanes or blades extending parallel or oblique to the stirrer axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/113—Propeller-shaped stirrers for producing an axial flow, e.g. shaped like a ship or aircraft propeller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/191—Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/85—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with two or more stirrers on separate shafts
- B01F27/851—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with two or more stirrers on separate shafts the receptacle being subdivided in adjacent compartments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2215/00—Auxiliary or complementary information in relation with mixing
- B01F2215/04—Technical information in relation with mixing
- B01F2215/0413—Numerical information
- B01F2215/0418—Geometrical information
- B01F2215/0422—Numerical values of angles
Definitions
- the invention relates to an agitator device according to claim 1.
- Stirring elements with several stirring blades for stirring, mixing, homogenizing, dispersing and/or suspending abrasive media are known.
- Such a stirring element which discloses the preamble of claim 1, is, for example, from DE 199 52 748 A1 known wherein an axial web is provided on a blade tip of a stirring blade in order to shift a pressure compensation vortex around the blade tip from the pressure side to the suction side, whereby a wear mechanism is changed from impact wear to sliding wear.
- the object of the invention is, in particular, to provide an agitator device with improved properties with regard to wear.
- the object is achieved by the features of patent claim 1, while advantageous refinements and developments of the invention can be found in the subclaims.
- a stirring element device in particular an axially conveying stirring element device, for stirring, mixing, homogenizing, dispersing and/or suspending, in particular abrasive media, preferably for ore processing, is proposed, with at least one stirring blade, which is intended to rotate about an axis of rotation, and with a contour unit, in particular designed differently from a coating, which becomes one Reduction of wear, in particular a reduction of impact and/or sliding wear, of the at least one stirring blade is provided.
- the stirring element device advantageously has a plurality of stirring blades, preferably identical to one another, in particular at least two, preferably at least three and particularly preferably at least four stirring blades.
- a stirring device In this context, in particular, at least one part and/or an assembly, in particular a subassembly, of an agitator, in particular an axially conveying agitator, is to be understood.
- the stirring element device can also include the entire stirring element, in particular the entire axially conveying stirring element.
- the stirring element is different from a propeller and/or fan wheel, in particular for conveying air.
- the abrasive medium is preferably designed as a suspension.
- At least one liquid component of the suspension is an acid, in particular sulfuric acid.
- the abrasive medium has a high solids load, in particular ores, in particular ores containing nickel.
- the stirring element device is designed in such a way that it can process such abrasive media, in particular by means of a special shape and/or a special material.
- the at least one stirring blade is in particular at least essentially plate-like and preferably consists at least partially, preferably at least to a large extent and particularly preferably completely of an alloy and / or a metal, in particular stainless steel, duplex steel and / or advantageously titanium, in particular titanium with any Degrees, preferably with a degree of at least 2 and a maximum of 12.
- the expression “at least to a large extent” is intended to mean in particular at least 50%, preferably at least 70% and particularly preferably at least 90%.
- an “at least essentially plate-like” design of an object is to be understood as meaning a design of the object in which a minimal, in particular imaginary, cuboid that just envelops the object has a longest edge that is at least 2 times, preferably at least 5 -times and particularly advantageously at least 10 times as long as the shortest edge of the cuboid.
- it defines at least one side of the at least one stirring blade, which is arranged in particular parallel to a smallest surface of the cuboid, and/or at least one side of the at least one stirring blade, which is in particular parallel to a central surface of the cuboid is arranged, a stirring blade edge of the at least one stirring blade.
- the at least one stirring blade can in particular have a plurality of stirring blade edges, in particular an inner edge of the stirring blade, an outer edge of the stirring blade, a front edge of the stirring blade and/or a rear edge of the stirring blade.
- at least one stirring blade edge in particular the stirring blade inner edge, the stirring blade outer edge, the stirring blade front edge and/or the stirring blade rear edge, has at least one beveled, multiple beveled, chamfered, multiple chamfered and/or preferably rounded area and particularly preferably several beveled, multiple beveled, chamfered, multiple chamfered and/or preferably rounded areas.
- a “stirring blade inner edge” should be understood to mean, in particular, a stirring blade edge which, in particular in a mounted state and/or in at least one operating state, faces the axis of rotation.
- a “stirring blade outer edge” is to be understood in particular to mean a stirring blade edge which, in particular in a mounted state and/or in at least one operating state, faces away from the axis of rotation.
- a “stirring blade leading edge” should be understood to mean in particular an agitating blade edge which, in particular in a mounted state and/or in at least one operating state, faces a direction of rotation.
- a “stirring blade trailing edge” should also be understood to mean, in particular, a stirring blade edge which, in particular in a mounted state and/or in at least one operating state, faces away from the direction of rotation. Furthermore, at least one side of the at least one stirring blade, which is arranged in particular parallel to a largest surface of the cuboid, defines a suction side and/or a pressure side of the at least one stirring blade.
- a “suction side” of the at least one stirring blade should be understood to mean in particular a side which, in at least one operating state, is intended to suck in at least one fluid and/or abrasive medium, in particular in a direction facing the at least one stirring blade and/or stirring element.
- a “pressure side” of the at least one stirring blade should be understood to mean in particular a side which, in at least one operating state, is intended to repel at least one fluid and/or abrasive medium, in particular in a direction facing away from the at least one stirring blade and/or stirring element.
- the at least one stirring blade is at least substantially rectangular and/or trapezoidal, preferably with at least one rounded corner of the stirring blade, advantageously with at least two. preferably with at least three and particularly preferably with four rounded stirring blade corners.
- an “at least substantially” rectangular and/or trapezoidal object in particular an object, is to be understood as meaning an object which is at most 40%, advantageously at most 30%, preferably at most 20% and particularly preferably at most 10% of a rectangular and/or trapezoidal object.
- “Provided” is intended to mean, in particular, specifically designed and/or equipped. The fact that an object is intended for a specific function should be understood in particular to mean that the object fulfills and/or executes this specific function in at least one application and/or operating state.
- the stirring element device can in particular comprise at least one stirring element hub, which is intended in particular to accommodate at least one stirring shaft in at least one operating state and/or to be attached to the at least one stirring shaft.
- the at least one stirring shaft defines in particular the axis of rotation.
- the at least one stirring element hub can consist at least partially, preferably at least to a large extent and particularly preferably completely, of an alloy and/or a metal, in particular stainless steel, duplex steel and/or advantageously titanium.
- the at least one stirring element hub advantageously consists of the same material as the at least one stirring blade.
- the at least one agitator hub is formed in one piece and/or in several parts, in particular in two parts, preferably in four parts, particularly preferably with identical agitator hub parts.
- the at least one stirring element hub can in particular have an additional fastening unit, such as at least one flange, be connected to the at least one stirring shaft and/or attached to the at least one stirring shaft.
- “in one piece” should be understood to mean, in particular, at least materially connected.
- the material bond can be produced, for example, by an adhesive process, a spraying process, a welding process, a soldering process and/or another process that appears sensible to a person skilled in the art.
- the term “in one piece” should be understood to mean formed in one piece.
- this one piece is made from a single blank and/or a casting.
- the at least one stirring element hub serves in particular for direct and/or indirect attachment of the at least one stirring blade.
- the at least one stirring blade is arranged in a mounted state on the at least one stirring element hub in such a way that the at least one stirring blade and/or the stirring blade outer edge of the at least one stirring blade is at least in a viewing direction perpendicular to the axis of rotation and/or in the direction of the outer edge of the stirring blade with the axis of rotation and/or a plane of rotation includes an angle, in particular a blade angle, between 5° and 85°, preferably between 10° and 80° and particularly preferably between 15° and 75°.
- a “contour unit” is to be understood as meaning a geometric unit and/or a geometric shape of the at least one stirring blade, which is arranged, fastened and/or at least partially contacted on at least one surface and/or at least a partial region of the at least one stirring blade is.
- the contour unit is intended to at least locally reduce, in particular substantially reduce, and/or prevent at least a pressure difference and/or a vortex shedding between two partial regions of the stirring element, preferably of the at least one stirring blade, in particular between the pressure side and the suction side .
- the term “significantly reduce” is intended to mean, in particular, a reduction of at least 10%, advantageously of at least 20%, preferably of at least 30% and particularly preferably of at least 40%.
- the contour unit and/or at least one element of the contour unit is arranged at a location at risk of abrasion.
- a “point at risk of abrasion” should be understood to mean in particular a point, preferably facing the direction of rotation and/or the at least one stirring element hub, in particular a part and/or a region of the stirring element, preferably of the at least one stirring blade, the point in In a functional condition, particularly in comparison to other parts of the stirring element, it is exposed to increased wear.
- the contour unit is arranged such that the at least one stirring blade is free of sharp edges.
- the contour unit comprises at least one element which is designed differently from a wing end disk, a winglet and/or a fin.
- all elements of the contour unit are designed differently from a wing end disk, a winglet and/or a fin.
- an agitator element can be provided which, even with abrasive media with a high solids load and high stirring speeds, has low abrasive wear, in particular due to impact and/or sliding wear, whereby the service life and/or service life of the agitator element can be advantageously increased.
- operating times particularly when stirring, mixing, homogenizing, dispersing and/or suspending, can be reduced and costs can be advantageously reduced through an optimized geometry of the stirring element.
- the contour unit could be non-positively and/or positively connected to the at least one stirring blade.
- the contour unit is preferably at least partially formed in one piece with the at least one stirring blade.
- the phrase “at least partially in one piece” means in particular: It should be understood that at least one element of the contour unit and/or the contour unit is formed in one piece with at least one stirring blade element of the at least one stirring blade and/or the at least one stirring blade. In this way, a stable and reliable connection can be created.
- components in particular can be reduced, with advantageously continuous transitions being created between the contour unit and the at least one stirring blade, whereby possible vortex formation points in particular can be advantageously reduced.
- the contour unit comprises at least one contour curvature element, which is formed by a curved, in particular folded and/or preferably curved portion of the at least one stirring blade and has a smaller radius of curvature compared to at least one stirring blade curvature of the at least one stirring blade.
- the at least one stirring blade can advantageously be designed in such a way that vortex shedding can be minimized and/or completely suppressed.
- the at least one stirring blade can be flat.
- the at least one stirring blade curvature of the at least one stirring blade has a radius of curvature of infinity.
- the at least one stirring blade preferably has at least one stirring blade curvature with a radius of curvature between zero and infinity.
- the at least one stirring blade curvature has a radius of curvature which corresponds to a value between 20% and 80%, preferably between 25% and 60% and particularly preferably between 30% and 40% of a stirring element diameter of the stirring element.
- a “stirring element diameter” should be understood to mean, in particular, a diameter of the smallest imaginary circle which completely encompasses the stirring element.
- the at least one stirring blade curvature is preferably designed such that the pressure side of the at least one stirring blade has a concave curvature and/or the suction side of the at least one stirring blade has a convex curvature.
- the at least one stirring blade curvature has a bending axis and/or an axis of curvature, which is preferably at least substantially parallel to the leading edge of the stirring blade and/or the trailing edge of the stirring blade.
- At least essentially parallel is intended to mean, in particular, an alignment of a direction relative to a reference direction, in particular in a plane, with the direction having a deviation from the reference direction, in particular less than 8°, advantageously less than 5° and particularly advantageously less than 2°.
- a “smaller radius of curvature” is to be understood in particular as meaning a radius of curvature which, in comparison to a reference radius of curvature, is smaller by at least 1%, advantageously by at least 5%, preferably by at least 10% and particularly preferably by at least 20%.
- the at least one contour curvature element is curved in the same direction as the at least one stirring blade curvature, in particular in the direction of the pressure side. This allows a continuous flow of fluid, in particular of the abrasive medium, to be generated, whereby vortex shedding can be further reduced.
- the at least one contour curvature element has a radius of curvature which corresponds to a value between 3% and 35%, preferably between 5% and 15%, of a stirring element diameter, in particular of the stirring element, a geometric design can be optimized and, in particular, abrasive wear phenomena can be further reduced.
- the at least one contour curvature element is arranged at least substantially on a stirring blade front edge of the at least one stirring blade and/or on a stirring blade outer edge of the at least one stirring blade.
- the fact that an object is arranged “at least essentially” on a stirring blade edge should be understood in particular to mean that the object is arranged in a close area of the respective stirring blade edge.
- a “close range” is to be understood in particular as a spatial area whose points deviate from a reference point by a maximum of 10%, preferably by a maximum of 5% and particularly preferably by a maximum of 1% of an agitator element diameter. In this way, a geometric design of the stirring element can be further optimized in a simple manner.
- the at least one contour curvature element has a bending axis which, in the direction of view along the axis of rotation with a leading edge of the stirring blade of the at least one stirring blade, in a direction of rotation of the at least one stirring blade after the leading edge of the stirring blade, angles between 15 ° and 75 ° and preferably between 20 ° and 50 ° includes.
- the phrase “in a direction of rotation of the at least one stirring blade after the front edge of the stirring blade” is intended to be understood in particular in an area of the stirring element which is in particular free of the at least one stirring blade. This allows a fluid flow to be further smoothed, which can reduce vortex shedding.
- the contour unit comprises at least one contour edge element, which is formed at least partially, preferably at least to a large extent and particularly preferably completely, by an outer edge of the stirring blade of the at least one stirring blade and at least essentially in a viewing direction parallel to the axis of rotation along a circumferential direction is designed in the shape of a circular arc, with a center of the arc lying on the axis of rotation.
- the expression “at least essentially circular arc-shaped” is intended to mean in particular an object which differs from a circular arc shape by a maximum of 20%, advantageously a maximum of 10%, preferably a maximum of 5% and particularly preferably a maximum 1% differs.
- the at least one contour edge element and/or the outer edge of the stirring blade of the at least one stirring blade describes and/or defines in particular one during a complete rotation of the stirring blade Circle, especially in a viewing direction parallel to the axis of rotation.
- the stirring element is, in particular completely, concentric. In this way, a particularly uniform flow behavior can be achieved and thus advantageously a wear mechanism can be reduced.
- the at least one stirring blade could in particular be attached directly and/or directly to the at least one stirring element hub.
- the contour unit preferably comprises at least one, preferably exactly one, blade connection element which connects the at least one stirring blade to the at least one stirring element hub.
- the at least one sheet connection element is in particular free of sharp edges.
- the at least one blade connection element is preferably formed in one piece with the at least one stirring blade and/or with the at least one stirring blade hub.
- the at least one blade connection element is designed as a blade holding element and, in particular in an assembled state, is at least partially and / or completely non-positively and / or positively, such as in particular by a screw connection and / or a plug connection, with the at least one stirring blade and / or is connected to the at least one stirring blade hub.
- the at least one blade connection element consists at least partially, preferably at least to a large extent and particularly preferably completely, of an alloy and/or a metal, in particular stainless steel, duplex steel and/or advantageously titanium.
- the at least one blade connection element consists of the same material as the at least one stirring blade and/or the at least one stirring element hub. In this way, an advantageous connection of the at least one stirring blade to the at least one stirring element hub without vortex shedding can be achieved.
- the at least one blade connection element forms an angle with the axis of rotation between 10° and 80°, preferably between 30° and 80° and particularly preferably between 50° and 80°.
- the at least one stirring blade is preferably on the at least one blade connection element arranged and / or connected to the at least one blade connection element, that the at least one stirring blade encloses the same angle with the axis of rotation as the at least one blade connection element.
- the at least one stirring blade is arranged on the at least one blade connection element and/or is connected to the at least one blade connection element in such a way that the at least one stirring blade encloses an angle with the axis of rotation that is different from the at least one blade connection element.
- the at least one blade connection element forms an angle of 90° with the axis of rotation.
- the at least one stirring blade could in particular be arranged in such a way that the at least one stirring blade encloses an angle with the axis of rotation between 10° and 80°, preferably between 30° and 80° and particularly preferably between 50° and 80°.
- the at least one sheet connection element can be designed as any sheet connection element that appears sensible to a person skilled in the art, in particular as a sheet holding element.
- the at least one blade connection element is at least essentially designed as a rod-shaped spar, with a material thickness decreasing in the direction of an outer edge of the agitator blade of the at least one agitator blade.
- the phrase “at least essentially as a rod-shaped spar” is intended to mean, in particular, a design of an object which deviates from a rod-shaped spar with a volume fraction of a maximum of 50%, preferably a maximum of 30% and particularly preferably a maximum of 10%.
- the at least one blade connection element is in particular arranged such that a main extension direction of the at least one blade connection element runs at least substantially parallel to a leading edge of the stirring blade and/or a trailing edge of the stirring blade.
- a “main extension direction” of the at least one sheet connection element is to be understood in particular as a direction which is perpendicular to a base surface of a smallest geometric, in particular an imaginary cylinder, which just completely encloses the at least one sheet connection element. In this way, the flow behavior of the abrasive medium in particular can be further optimized.
- the at least one blade connection element extends at least substantially parallel along a leading edge of the stirring blade of the at least one stirring blade.
- the at least one blade connection element is arranged such that the at least one blade connection element is flush with the stirring blade front edge of the at least one stirring blade. In this way, possible vortex shedding in particular can be advantageously reduced and/or prevented.
- a system in particular an ore processing system, with at least one, in particular horizontally arranged container, in particular a pressure container, preferably an autoclave, in particular for holding an abrasive medium, and with at least one stirring element device arranged in the at least one container is proposed.
- the stirring element device preferably has an axis of rotation, which is arranged in particular perpendicular to a, in particular horizontally arranged, container axis and/or the container.
- the system can also include a plurality of stirring element devices, wherein at least two and/or at least three stirring element devices can each be arranged and/or fastened next to one another on a separate stirring shaft, in particular in at least one operating state, and/or on a, in particular common, stirring shaft, in particular in can be arranged one above the other and/or fastened in at least one operating state.
- a separate stirring shaft in particular in at least one operating state
- stirring shaft in particular in can be arranged one above the other and/or fastened in at least one operating state.
- partially permeable, in particular fluid-permeable, in particular horizontally and/or vertically arranged partition walls can be arranged between the respective stirring element devices, whereby in particular a continuous stirring process can be achieved.
- the system can in particular comprise at least one partition and/or the abrasive medium, in particular located in the container.
- stirring element device which is advantageously adapted to a geometry of the container, whereby in particular container corners and/or container edges can advantageously be easily reached.
- the stirring element device should not be limited to the application and embodiment described above.
- the stirring element device can have a number of individual elements, components and units that deviate from the number mentioned herein.
- the Figures 1 to 3 show a stirring element 42 designed as an axial stirrer in a fully assembled state in a perspective view (cf. Figure 1 ), in a top view (cf. Figure 2 ) and in a side view (cf. Figure 3 ).
- the stirring element 42 comprises an axially conveying stirring element device.
- the stirring element device is intended for stirring, mixing, homogenizing, dispersing and/or suspending abrasive media, in particular fluids and/or solids.
- the agitator device is made entirely of grade 12 titanium.
- the agitator device has an agitator hub 40.
- the agitator hub 40 is formed in one piece. Alternatively, however, it is also conceivable to design an agitator hub in several parts.
- the agitator hub 40 is intended to accommodate an agitator shaft (not shown) in at least one operating state.
- the agitator hub 40 is intended to attach the agitator device axially to the agitator shaft.
- An orientation of the stirring shaft defines an axis of rotation 12 of the stirring element device.
- the stirring element device includes four stirring blades 10.
- the stirring blades 10 are identical.
- the stirring blades 10 are indirectly attached to the stirring element hub 40.
- the stirring blades 10 are arranged at a distance from the stirring element hub 40.
- the stirring blades 10 are arranged at angular distances of 90° from one another.
- the stirring blades 10 are arranged on the stirring element hub 40 in such a way that the stirring blades 10 enclose an angle ⁇ of approximately 45° with the axis of rotation 12 (cf. in particular Figure 3 ).
- an agitator device could have three stirring blades, which are arranged in particular at angular distances of 120 ° from one another, and / or two stirring blades, which are in particular arranged at angular distances of 180 ° from one another.
- the following is just an embodiment of one of the Stirring blades 10 are described, whereby the description can be adopted for the other stirring blades 10, in particular of identical design to one another.
- the stirring blade 10 is designed like a plate.
- the stirring blade 10 has an at least essentially constant material thickness.
- the stirring blade 10 is at least essentially rectangular in plan view (cf. in particular Figure 2 ).
- the stirring blade 10 has four rounded stirring blade corners in the top view.
- the stirring blade 10 has a stirring blade front edge 22, an stirring blade outer edge 24, a stirring blade rear edge 26 and an stirring blade inner edge 28. All edges of the stirring blade front edge 22, the stirring blade outer edge 24, the stirring blade rear edge 26 and the stirring blade inner edge 28 are rounded.
- the stirring blade 10 has a suction side 46 and a pressure side 48 opposite the suction side 46.
- the stirring blade 10 has a stirring blade curvature 18.
- the stirring blade curvature 18 corresponds to a first crowning of the stirring blade 10.
- a radius of curvature of the stirring blade curvature 18 corresponds to approximately 36% of an agitator element diameter 20.
- the stirring blade curvature 18 has a bending axis 50, which is arranged parallel to the stirring blade front edge 22.
- the stirring blade curvature 18 is curved in the direction of the pressure side 48.
- the stirring blade 10 has a concave pressure side 48 and a convex suction side 46.
- the stirring blade 10 is intended to rotate about the axis of rotation 12 in order to homogenize and/or disperse an abrasive medium, in particular a suspension of sulfuric acid and nickel ore.
- the front edge of the stirring blade 22 faces a direction of rotation 52.
- the stirring element device has at least one contour unit 14.
- the stirring element device has four contour units 14 which are identical to one another. Each contour unit 14 is assigned to one of the stirring blades 10. In the following, the description is again limited to just one of the contour units 14.
- the contour unit 14 includes a contour curvature element 16.
- the contour curvature element 16 is formed by a curved portion of the stirring blade 10.
- the contour curvature element 16 is designed as a geometric shape of the stirring blade 10. Accordingly, the contour curvature element 16 is formed in one piece with the stirring blade 10.
- the contour curvature element 16 corresponds to a second crowning of the stirring blade 10.
- the contour curvature element 16 is arranged at a point at risk of abrasion. In the present case, the contour curvature element 16 is arranged in a close area of the stirring blade corner, at which the stirring blade front edge 22 and the stirring blade outer edge 24 meet.
- the contour curvature element 16 has a radius of curvature.
- the radius of curvature of the contour curvature element 16 is smaller than the radius of curvature of the stirring blade curvature 18.
- the radius of curvature of the contour curvature element 16 corresponds to 10% of the stirring element diameter 20.
- the contour curvature element 16 has a bending axis 30, which, when viewed in the direction of rotation along the axis of rotation 12, is connected to the front edge of the stirring blade 22 of the stirring blade 10 includes an angle ⁇ of approximately 30°.
- the contour curvature element 16 is curved in the same direction as the stirring blade curvature 18.
- the contour unit 14 includes a contour edge element 32.
- the contour edge element 32 is formed by the outer edge 24 of the stirring blade 10.
- the contour edge element 32 is designed as a geometric shape of the stirring blade 10. Accordingly, the contour edge element 32 is formed in one piece with the stirring blade 10.
- the contour edge element 32 is arranged at a point at risk of abrasion.
- the contour edge element 32 is designed in the shape of a circular arc, at least in a viewing direction parallel to the axis of rotation 12 along a circumferential direction 34, with a center point 36 of a circular arc located on the axis of rotation 12.
- the contour edge element 32 is designed in such a way that the outer edge of the stirring blade 24 and/or the stirring element 42 are in describes a circle in an operating state. The diameter of this circle corresponds to the stirring element diameter 20.
- the contour unit 14 includes a blade connection element 38.
- the blade connection element 38 is intended to connect the stirring blade 10 to the stirring element hub 40.
- the blade connection element 38 is attached to the agitator hub 40 on the one hand and to the agitator blade 10 on the other hand.
- the blade connection element 38 is formed in one piece with the agitator hub 40.
- the blade connection element 38 is formed in one piece with the stirring blade 10.
- the stirring blade 10 is attached centrally, in particular halfway up the blade connecting element 38, to the blade connecting element 38.
- all other fastening options that appear sensible to a person skilled in the art are also conceivable.
- a blade connection element could be completely dispensed with, so that an agitator blade is attached in particular directly to an agitator hub.
- the blade connection element 38 is designed as a rod-shaped spar.
- the blade connection element 38 extends parallel along the front edge of the stirring blade 22.
- the blade connection element 38 is arranged such that the blade connection element 38 is flush with the front edge 22 of the stirring blade.
- the blade connection element 38 forms an angle ⁇ of approximately 75° with the axis of rotation 12 (cf. in particular Figure 3 ).
- the stirring blade 10 forms the same angle with the axis of rotation 12. Accordingly, the stirring blade 10 forms an angle of approximately 75° with the axis of rotation 12.
- the material thickness of the blade connection element 38 decreases in the direction of the outer edge 24 of the stirring blade.
- the sheet connection element 38 comprises at least essentially four subregions. In a first portion facing the agitator hub 40, the blade connection element 38 is cylindrical. In the first subregion, a material thickness of the blade connection element 38 corresponds to a maximum material thickness of the blade connection element 38. The maximum material thickness corresponds to approximately 5 times the material thickness of the stirring blade 10. In a second subregion, which in particular directly adjoins the first subregion, the blade connection element 38 tapers on a first side facing the suction side 46.
- the material thickness of the sheet connection element 38 decreases continuously, in particular linearly. At one end of the second portion, the blade connection element 38 merges flush into the stirring blade 10 on the first side. At the end of the second partial area, the material thickness of the blade connection element 38 corresponds to approximately 3 times the material thickness of the stirring blade 10. In a third partial area, which in particular directly adjoins the second partial area, the blade connection element 38 is at least essentially semi-cylindrical in shape. In the third sub-area, the material thickness of the blade connection element 38 corresponds to approximately three times the material thickness of the stirring blade 10. In a fourth sub-area, which in particular directly adjoins the third sub-area, the blade connection element 38 tapers on a second side facing the pressure side 48.
- the material thickness of the sheet connection element 38 decreases continuously, in particular linearly. At one end of the fourth section, the blade connection element 38 merges flush into the stirring blade 10 on the second side. At the end of the fourth section, the material thickness of the blade connection element 38 corresponds to a minimum material thickness of the blade connection element 38. The minimum material thickness corresponds to the material thickness of the stirring blade 10.
- FIG 4 shows an exemplary system for ore processing with a horizontally arranged container 44 designed as an autoclave and several stirring elements 42 arranged in the container 44.
- the container 44 is divided into three container areas by two fluid-permeable partitions 54.
- the stirring elements 42 are designed identically in the present case.
- the stirring elements 42 correspond to the stirring element 42 from the Figures 1 to 3 .
- each of the stirring elements 42 has a stirring element device according to the invention.
- the stirring elements 42 are arranged in the container 44 in such a way that the respective axis of rotation 12 is arranged perpendicular to a horizontally arranged container axis.
- the system comprises four stirring elements 42.
- a first stirring element 42 of the four stirring elements 42 is arranged in a first container area.
- the first stirring element 42 is arranged on a first stirring shaft.
- a multi-stage stirrer 56 is arranged in the second container area.
- the multi-stage stirrer 56 has two stages.
- the multi-stage stirrer 56 includes a second stirring element 42 of the four stirring elements 42 and a third stirring element 42 of the four stirring elements 42.
- the second stirring element 42 and the third stirring element 42 are arranged on a second, in particular common, stirring shaft.
- a fourth stirring element 42 of the four stirring elements 42 is arranged in a third container area.
- the fourth stirring element 42 is arranged on a third stirring shaft.
- the abrasive medium is arranged in the container 44 (not shown).
- the abrasive medium is designed as a suspension with a high solids load.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Aviation & Aerospace Engineering (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Accessories For Mixers (AREA)
Claims (12)
- Dispositif d'organe d'agitation, en particulier dispositif d'organe d'agitation à convoyage axial, pour remuer, mélanger, homogénéiser, disperser et/ou suspendre, en particulier des agents abrasives,avec au moins une pale agitatrice (10) prévue pour tourner autour d'un axe rotatif (12) etavec une unité de contour (14) qui est prévue pour une réduction d'usure de l'au moins une pale agitatrice (10), qui est réalisée comme unité géométrique et/ou façonnage géométrique de l'au moins une pale agitatrice (10) et qui est disposée et/ou fixée sur et/ou au moins partiellement en contact avec au moins une surface et/ou au moins une portion de l'au moins une pale agitatrice (10),l'unité de contour (14) et/ou au moins un élément de l'unité de contour (14) étant disposés/disposée/disposé à un endroit en danger d'abrasion,l'unité de contour (14) comprenant au moins un élément de courbure-contour (16) formé par une portion courbée de l'au moins une pale agitatrice (10) et ayant un rayon plus petit qu'au moins une courbure pale agitatrice (18) de l'au moins une pale agitatrice (10),caractérisé en ce que l'au moins un élément de courbure-contour (16) comprend un axe de pliage (30) qui en direction de vue le long de l'axe rotatif (12) inclut un angle γ entre 15° et 75° avec un bord antérieur de pale agitatrice (22) de l'au moins une pale agitatrice (10) dans une direction de rotation (52) de l'au moins une pale agitatrice (10) après le bord antérieur de pale agitatrice (22).
- Dispositif d'organe d'agitation selon la revendication 1,
caractérisé en ce que l'unité de contour (14) est réalisée au moins partiellement intégralement avec l'au moins une pale agitatrice (10). - Dispositif d'organe d'agitation selon la revendication 1 ou 2,
caractérisé en ce que l'au moins un élément de courbure-contour (16) est courbé dans la même direction comme l'au moins une courbure pale agitatrice (18). - Dispositif d'organe d'agitation selon l'une des revendications précédentes, caractérisé en ce que l'au moins un élément de courbure-contour (16) comporte un rayon de courbure équivalent à une valeur entre 3 % et 35 % d'un diamètre d'organe d'agitation (20).
- Dispositif d'organe d'agitation selon l'une des revendications précédentes, caractérisé en ce que l'au moins un élément de courbure-contour (16) est au moins sensiblement disposé sur un bord antérieur de pale agitatrice (22) de l'au moins une pale agitatrice (10) et/ou sur un bord extérieur de pale agitatrice (24) de l'au moins une pale agitatrice (10).
- Dispositif d'organe d'agitation selon l'une des revendications précédentes, caractérisé en ce que l'unité de contour (14) comprend au moins un élément de bord-contour (32) qui est formé au moins partiellement par un bord extérieur de pale agitatrice (24) de l'au moins une pale agitatrice (10) et est formé - au moins dans une direction de vue en parallèle à l'axe rotatif (12) le long d'une direction circonférentielle (34) - au moins sensiblement en forme d'arc de cercle, avec un centre de l'arc de cercle (36) situé sur l'axe rotatif (12).
- Dispositif d'organe d'agitation selon l'une des revendications précédentes, caractérisé en ce que l'unité de contour (14) comprend au moins un élément à liaison de pale (38) liant l'au moins une pale agitatrice (10) avec au moins un moyeu d'organe d'agitation (40).
- Dispositif d'organe d'agitation selon la revendication 7,
caractérisé en ce que l'au moins un élément à liaison de pale (38) inclut un angle β entre 10° et 80° avec l'axe rotatif (12). - Dispositif d'organe d'agitation selon la revendication 7 ou 8,caractérisé en ce que l'au moins un élément à liaison de pale (38) est réalisé au moins sensiblement comme barre en forme de tige,une épaisseur de matériau décroissant vers un bord extérieur de pale agitatrice (24) de l'au moins une pale agitatrice (10).
- Dispositif d'organe d'agitation selon l'une des revendications 7 à 9,
caractérisé en ce que l'au moins un élément à liaison de pale (38) s'étend au moins sensiblement en parallèle le long d'un bord antérieur de pale agitatrice (22) de l'au moins une pale agitatrice (10). - Organe d'agitation, en particulier agitateur axial, avec au moins un dispositif d'organe d'agitation selon l'une des revendications précédentes.
- Système avec au moins un récipient (44) et avec au moins un dispositif d'organe d'agitation selon l'une des revendications 1 à 10 qui est disposé dans l'au moins un récipient (44).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE102014110542.7A DE102014110542A1 (de) | 2014-07-25 | 2014-07-25 | Rührorganvorrichtung |
PCT/EP2015/066315 WO2016012348A1 (fr) | 2014-07-25 | 2015-07-16 | Système d'organe d'agitation |
Publications (2)
Publication Number | Publication Date |
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EP3171970A1 EP3171970A1 (fr) | 2017-05-31 |
EP3171970B1 true EP3171970B1 (fr) | 2023-10-04 |
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EP15739257.2A Active EP3171970B1 (fr) | 2014-07-25 | 2015-07-16 | Dispositif d'organe d'agitation |
Country Status (8)
Country | Link |
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US (1) | US10493411B2 (fr) |
EP (1) | EP3171970B1 (fr) |
JP (1) | JP6630683B2 (fr) |
AU (1) | AU2015294096B2 (fr) |
CA (1) | CA2955755C (fr) |
DE (1) | DE102014110542A1 (fr) |
FI (1) | FI3171970T3 (fr) |
WO (1) | WO2016012348A1 (fr) |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
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ES2860465T3 (es) * | 2014-04-04 | 2021-10-05 | Milton Roy Europe | Móvil de agitación |
DE102014110542A1 (de) * | 2014-07-25 | 2016-01-28 | EKATO Rühr- und Mischtechnik GmbH | Rührorganvorrichtung |
DE102016115046A1 (de) * | 2016-08-12 | 2018-02-15 | EKATO Rühr- und Mischtechnik GmbH | Rührvorrichtung und Verfahren |
KR102149112B1 (ko) * | 2019-12-06 | 2020-08-27 | 노준혁 | 임펠러와 블레이드를 이용한 음식물 쓰레기 처리기 |
KR102174076B1 (ko) * | 2019-12-06 | 2020-11-04 | 노준혁 | 음식물 쓰레기 처리기용 교반 날개 |
CN111068532B (zh) * | 2019-12-11 | 2021-05-14 | 杭州三得农业科技有限公司 | 一种复合能态多功能湍流乳化机 |
CN111359470A (zh) * | 2020-03-23 | 2020-07-03 | 中国十七冶集团有限公司 | 一种墙体涂料用混合装置及其使用方法 |
US11635081B2 (en) * | 2020-07-28 | 2023-04-25 | Hunter Fan Company | Ceiling fan blade |
KR102419964B1 (ko) * | 2020-08-20 | 2022-07-14 | (주)디포인덕션 | 전자동 입체 교반 시스템이 구비된 반구형 조리기구 |
CN112263956B (zh) * | 2020-10-22 | 2021-08-27 | 江西省天玉油脂有限公司 | 一种利用茶粕生产茶皂素的提取装置 |
CN113562871B (zh) * | 2021-06-23 | 2024-07-19 | 福建聚誉环保科技有限公司 | 一种高效净水系统 |
JP7287726B2 (ja) * | 2021-09-22 | 2023-06-06 | 阪和化工機株式会社 | 撹拌構造体 |
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JPS5924342Y2 (ja) * | 1981-02-03 | 1984-07-19 | 新東科学株式会社 | 撹拌羽根 |
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DE102014110542A1 (de) * | 2014-07-25 | 2016-01-28 | EKATO Rühr- und Mischtechnik GmbH | Rührorganvorrichtung |
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2014
- 2014-07-25 DE DE102014110542.7A patent/DE102014110542A1/de active Pending
-
2015
- 2015-07-16 EP EP15739257.2A patent/EP3171970B1/fr active Active
- 2015-07-16 CA CA2955755A patent/CA2955755C/fr active Active
- 2015-07-16 WO PCT/EP2015/066315 patent/WO2016012348A1/fr active Application Filing
- 2015-07-16 US US15/326,558 patent/US10493411B2/en active Active
- 2015-07-16 FI FIEP15739257.2T patent/FI3171970T3/fi active
- 2015-07-16 AU AU2015294096A patent/AU2015294096B2/en active Active
- 2015-07-16 JP JP2016575367A patent/JP6630683B2/ja active Active
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DE19952748A1 (de) * | 1999-11-02 | 2001-05-03 | Ekato Ruehr Mischtechnik | Propeller für Rührwerke |
Also Published As
Publication number | Publication date |
---|---|
US20170197190A1 (en) | 2017-07-13 |
WO2016012348A1 (fr) | 2016-01-28 |
AU2015294096A1 (en) | 2017-02-16 |
AU2015294096B2 (en) | 2020-04-23 |
CA2955755C (fr) | 2023-03-28 |
JP6630683B2 (ja) | 2020-01-15 |
CA2955755A1 (fr) | 2016-01-28 |
US10493411B2 (en) | 2019-12-03 |
EP3171970A1 (fr) | 2017-05-31 |
JP2017523906A (ja) | 2017-08-24 |
FI3171970T3 (fi) | 2024-01-03 |
DE102014110542A1 (de) | 2016-01-28 |
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