EP3166736B1 - Système de manutention pour des bouteilles consignées - Google Patents

Système de manutention pour des bouteilles consignées Download PDF

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Publication number
EP3166736B1
EP3166736B1 EP15728477.9A EP15728477A EP3166736B1 EP 3166736 B1 EP3166736 B1 EP 3166736B1 EP 15728477 A EP15728477 A EP 15728477A EP 3166736 B1 EP3166736 B1 EP 3166736B1
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EP
European Patent Office
Prior art keywords
box
empties
empty
container
transport
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP15728477.9A
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German (de)
English (en)
Other versions
EP3166736A1 (fr
Inventor
Hans-Werner Holzer
Max Schwaiger
Stefan Helfrich
Waldemar DIPPEL
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KHS GmbH
Original Assignee
KHS GmbH
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Publication date
Application filed by KHS GmbH filed Critical KHS GmbH
Publication of EP3166736A1 publication Critical patent/EP3166736A1/fr
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Publication of EP3166736B1 publication Critical patent/EP3166736B1/fr
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/04—Sorting according to size
    • B07C5/12—Sorting according to size characterised by the application to particular articles, not otherwise provided for
    • B07C5/122—Sorting according to size characterised by the application to particular articles, not otherwise provided for for bottles, ampoules, jars and other glassware
    • B07C5/126—Sorting according to size characterised by the application to particular articles, not otherwise provided for for bottles, ampoules, jars and other glassware by means of photo-electric sensors, e.g. according to colour
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B21/00—Packaging or unpacking of bottles
    • B65B21/02—Packaging or unpacking of bottles in or from preformed containers, e.g. crates

Definitions

  • the invention relates to a sorting device for the sorted sorting and packaging of empty containers and empties boxes at a return point.
  • the beverage containers are introduced by the consumer in the detection unit, detected by this and identified by a variety of parameters. Subsequently, the repayment of the deposit sum is done automatically, for example, in the form of a deposit to the consumer.
  • the empties entered by the consumer in the detection unit is transported after detection and identification via a transport system to a collecting station in the rear area of the detection unit, for example. In a supermarket storage room.
  • the empties boxes can be reused, they must be sorted, ie sorted according to volume and external dimensions.
  • the sorting of empties is usually only before the processing of the empties for reuse at the beverage manufacturer. Both the manual sorting at the return point and the sorting of the empties before reuse are particularly costly.
  • a bottle return device with a rear side arranged bottle sorting known.
  • bottle sorting individual bottles can be directed to different transport paths, sorted by their bottle genus.
  • the bottle sorting allows the sorting of, for example, disposable containers.
  • the containers are gripped by means of a gripper head, which can be moved in two directions, and sorted sorted into waiting boxes.
  • sorting devices are known with which not emptied empty empties boxes are taught and filled sorted according to a sorting of the removed containers.
  • the invention is therefore based on the object to provide a sorting device that allows sorting and packaging of empty containers already at the empties return point for the consumer.
  • the sorting device for the sorted sorting and packaging of empty containers has a box magazine designed for receiving empties collecting boxes, a transport system designed for transferring individual empties containers from a recognition unit into the box magazine and a guidance system for redirecting the empty containers from the transport system into an empties collecting box.
  • the invention is based on the finding that a sorted sorting of empty containers already at the return point allows a high cost savings both for the continued use of empty containers and for the operator of the return itself.
  • a sorted sorting of empty containers already at the return point allows a high cost savings both for the continued use of empty containers and for the operator of the return itself.
  • an automatic sorting of the empty container at the return point for example, a much lower personnel costs compared to the manual sorting of the bottles necessary.
  • the automatic sorting of empties boxes directly at the return point is much more accurate than a manual sorting, so that the sorting cost of the beverage manufacturer in the processing of empties container drops significantly.
  • the sorting device according to the invention allows due to their particular compact design significantly reduces the space required at the return point, so that here too the costs for the operator of the return point are reduced.
  • the sorting is carried out by the sorting device according to the invention as far as automatic, that individual empty containers automatically sorted by type and then sorted into an empties collection box (packaged).
  • the packaging of the empties container in an empties collecting box thus means the introduction or, in addition, the filling of the empties collecting box with the empties containers.
  • the then sorted filled empties collecting box is automatically transported to a picking position, where the further packaging of the empties collection boxes for removal, for example. Manually done.
  • the inventive sorter may be connected to an existing recognition unit, i. be coupled to a machine for manual empties, and thus be designed as an additional sorter module.
  • the inventive sorting device may also comprise a separate recognition unit.
  • the detection unit can be designed to recognize the bottle type and in particular, the bottle body both in its material properties and in its dimensional characteristics. According to which parameters the sorting of the detected empties container takes place is freely selectable. Thus, for example, the parameters relevant for the sorting can also at least partially deviate from the parameter relevant for the deposit value. In the case of beverage bottles, the sorting takes place, for example, according to volume, outer dimension and / or type of bottle material.
  • containers in particular containers for the inclusion of food eg. Liquids such as drinks, understood that used again should be.
  • the empty containers in particular include beverage containers, such as. Beverage cans or bottles made of glass or plastic.
  • the empties collection boxes are usually empty boxes or boxes in which the empty containers are usually sorted, such as crates for example. 12 or 24 glass or plastic bottles.
  • the empties collection boxes often have suitable subdivisions into individual compartments, each compartment being designed to receive a single empty container. Under a box magazine thus a device is understood in which a plurality of empties collection boxes can be stored.
  • a box magazine is designed such that the empties collection boxes, for example, stacked one above the other, and thus particularly space-saving, can be stored.
  • Box magazines can have a different shape. In particular, they have a storage rack that is adapted to the size of the empties collection boxes and allows stacking the empties collection boxes. In this case, a box magazine and several storage racks, which are, for example, connected to each other, have.
  • a box magazine is intended to be arranged in it empties collection box for a variety of empty containers.
  • Box magazines for storage of the empties containers stacked one above the other can in particular also be multi-row, so that several rows of empties boxes stacked one above the other are stored in a box magazine, for example one behind the other.
  • a connecting device between the individual rows i.
  • provided between the individual storage racks of the box magazine whereby a simple exchange of the stacked boxes between the individual rows (storage racks) of the box magazine is possible.
  • a box buffer is particularly preferably understood a plurality of mutually arranged box magazines.
  • the box magazines may, for example, partially adjoin one another directly and / or at a functional distance be arranged to each other.
  • a box buffer can have from one to x, for example, between eight to twelve box magazines, in particular ten box magazines, in order to enable sorted sorting, in particular of the main types, of empties boxes.
  • the arrangement of the box magazines in the box buffer can, for example, be adapted to the external conditions of the return location.
  • a transport path of the transport system runs between the box magazines and is arranged centrally between them.
  • the transport system may, for example, consist of different conveyor belts, transport chains and / or gripping and lifting elements.
  • the transport system may, for example, include a module for setting up, lying down and / or turning the empty containers.
  • the transport system has a container transport device and a box transport device.
  • the two transport devices can be designed separately.
  • the container transport device is designed as a conveyor belt, on which the empties container can be transported lying or standing by the detection unit in the box buffer and here, if necessary, in an empties collection box.
  • the box transport device may also consist of a conveyor belt.
  • the box transport device is designed, on the one hand, to receive empties collecting boxes entered in the identification unit, these through the box buffer to be transported and parked in a storage area of the return station.
  • the box transport device can transport empties collecting boxes filled by the sorting device to the storage area.
  • the arrangement of the container transport device and the box transport device takes place in particular one above the other, so that the container transport device is arranged above the box transport device.
  • a guide system for diverting the empty containers from the transport system is arranged in an empties collecting box.
  • the control system may, for example, have points, sliding or gripping elements which cause a change in direction of the empties container transported on the transport system.
  • the guidance system has a swivel arm for detecting the empty container.
  • any type of contact between the swivel arm and the empties container which causes a change in direction of the empties container on the container transport device, can be understood to mean detection.
  • Detecting can thus be understood to mean, in particular, gripping, pushing or even only contacting the empties container by means of the pivoting arm.
  • the swivel arm is arranged above the container transport device.
  • the swivel arm is one in the transport direction pointing axis of rotation pivoted.
  • the pivot arm can be arranged pivotably in particular to two sides of the box buffer.
  • the pivot arm is movably mounted in the direction of its axis of rotation.
  • the movably mounted swivel arm makes it possible to operate a plurality of box magazines arranged side by side in the transport direction by means of a swivel arm.
  • a plurality of such movable pivot arms may be arranged to increase the sorting speed.
  • a plurality of pivotally mounted in the direction of rotation axis pivot arms may be arranged.
  • alternative technical solutions are conceivable, such as, for example, a swivel arm with a vertical axis of rotation or a motor-driven pusher, for example. Electric or pneumatic, which moves the empty container laterally.
  • the control system can cause a redirection of the empty container at a constant height level.
  • the control system particularly preferably has a container feed, in particular a bottle channel, designed to detect the empties container from the swivel arm and to transport the empties container into an empties collecting box.
  • the bottle channel can be formed, for example, in cross section half oval or half round. In particular, it is arranged obliquely so that it is arranged with a first higher end in the region of the container transport device, while it is arranged with a relation to the first end lower arranged second end in the region of the empties collecting box.
  • the empties container supply is thus designed in particular as empty container chute.
  • the empties container supply may be particularly preferably movably mounted.
  • the empty container to a supply in the rotational axis direction of the pivot arm ie be adjustable parallel to the pivot arm.
  • the empties container feeder also be movably mounted transversely to the rotational axis direction (which, for example. The transport direction), whereby a particularly simple packaging (move) of the empty containers can be done in different sections of a lectern box.
  • the swivel arm and the empties container supply therefore act in particular in such a way that the swivel arm causes a change in direction of the empty container, so that the empties container is moved to the empty container inlet and this slips down.
  • the empties container feeder is particularly aligned such that it directs the empties container exactly in a defined position in the empties collection box, eg. An empties container compartment of the empties collection box.
  • this has a swivel arm and esp.
  • each side of a centrally arranged transport system section and the control system box magazines are arranged for each type of bottles.
  • the swivel arm can be swiveled to either side of the transport system section, i.e., it can divert a bottle within its coverage area both to the empty container supply on its right side and to the empty container supply on its left side.
  • Such an arrangement of the box magazines, a single pivot arm and two cooperating with the pivot arm empties container feeds is particularly space-saving and compact.
  • the empties collecting box takes in particular a special filling position for filling.
  • the box feeder is in particular obliquely to the transport system, in particular to the box transport system, arranged so that they with a first higher end arranged in the area of a box magazine and with a second lower end in the field of box transport device is arranged. This makes it possible that the empties collecting box automatically moves due to gravity from the box magazine on the box transport device, for example. Slips or rolls.
  • a box stopper for positioning the empties collecting box is arranged in a filling position.
  • the box stopper is intended to position the empties collecting box on the box feeder, in particular such that the empties container feeder and in particular a bottle channel with its second end projects directly to a compartment of the empties collecting box.
  • the empties container feeder can be movably mounted and / or the box stoppers are preferably in the direction of the box feeder, i. formed movable between the box magazine and the box transport device, so that the empties collecting box can take a separate filling position for each of its fan row.
  • the box feeder can be designed as a rolling device on which rolls down an empties collection box particularly easy.
  • a plurality of box stoppers which can be controlled separately from one another, can be arranged, which position the empties collecting box in different filling positions on the box feed.
  • a displacement device for displacing an empties collecting box is arranged in a filling position.
  • the displacement device may be formed, for example, as a release device, so that automatically moved after releasing the release device another empties collection box on the box feeder and in a Behellposition.
  • the displacement device can for this example. Manually by an employee of the return point or automatically controlled and / or be operated by machine.
  • a control unit for controlling in particular the transport system, the control system, the box stopper and / or the Displacement device is arranged.
  • the control unit is designed to accommodate different identification features. These can be transmitted, for example, from the detection unit to the control unit, for example wirelessly. On the basis of the identification features, the control unit controls the different transport and guidance systems so that empties containers of the same sort are sorted into the same empties collection box.
  • control unit can also be designed to control the box stoppers, so that the control unit, as soon as it detects that a fan row is filled in the empties collection box, triggers or shifts the box stoppers, so that the position of the empties collection box adapts and another fan row can be filled in the empties collection box.
  • control unit can also be designed to control a movably mounted empty container feed.
  • the control unit is also designed in particular to completely release the box stopper in order, for example, to transfer a filled empties collecting box to the box transporting device.
  • control unit may also be designed to control the displacement device, so that after the removal of an empties collecting box from the box feeder via an activation of the displacement device, an automatic transport of an empty empties collection box from the box magazine takes place on the box feeder in the filling position.
  • FIG. 1 schematically shows a perspective view of a top view of a sorting device 1 according to the invention with a recognition unit 2 (see FIG. 2 ), which at an input page 3 an input port (not shown here) for entering individual empty containers 4, in particular bottles and / or cans for drinks, and an input shaft 5 for setting empties collection boxes 6, in particular beverage crates, by the consumer 7.
  • the recognition unit 2 is equipped with a scanner device (not shown here), which can detect different parameters of the imported empty container 4 in order to determine the value of the deposit of the empty container 4 and on the other the type of empties.
  • a transport system 8 with a container transport device 9 and a box transport device 10 connects at the rear.
  • the transport system 8 extends from the rear side 3a of the recognition unit 2 through a box buffer 11 to an empties collecting station 12.
  • both the box transport device 10 and the empties transport device 9 each have a conveyor belt (not shown here) that runs in a main transport direction A, and the empties container 4 and the empties collection box 6 after the input and identification by the detection unit. 2 receives and leads to the empties collection station 12.
  • the empties transport device 9 is arranged above the box transport device 10.
  • the box buffer 11 has ten box magazines 13.
  • five bin magazines 13 on each side of the empties and box transport device 9, 10 are arranged directly adjacent to each other in the transport direction A of the empty containers 4, which creates a particularly compact design. That the empties and box conveyor 9, 10 is arranged between two rows 13 a, 13 b of box magazines 13.
  • Each box magazine 13 has a storage unit 14 for receiving boxes 6 with two storage racks 16 connected one behind the other and via transverse struts 16a. In each storage rack 16, the empties collection boxes 6 can be stored one above the other. Each storage unit 14 is adapted to receive empties collection boxes 6, which are suitable for collecting, for example, a sort of empty containers 4.
  • Each box magazine 13 has a box feeder 20, via which an empties collecting box 6 arranged in the storage rack 16 can be transported onto the conveyor belt of the box transporting device 10.
  • the box feeder 20 is arranged obliquely and with a first upper end in the region of the box magazine 13 and with a second lower end in the region of the box transport device 10.
  • box feeder 20 On the box feeder 20 is also a movably mounted box stopper 19 for positioning the empties collecting box 6 in a filling position (see FIG. 2 ) educated.
  • the box stopper 19 is between a stop position in which the empties collection box 6 with empty containers 4 can be filled (filling position), and a release position in which the empties collecting box 6 is movable on the box transport device 10, adjustable.
  • Empties collecting box 6 usually have a plurality of rows (not shown here) with receiving compartments for single receiving the empty containers 4.
  • the box stopper 19 is arranged along the box feeder 20, i. between the box magazine 13 and the box transport device 10, adjustable, so that the empties collecting box 6 can assume different filling positions on the box feeder 20.
  • the box stopper 19 is driven by a motor.
  • An alternative but analogous variant to this is changing the angle of inclination of the container feeder 18 or the segments of the container feeder 18, whereby also different introduction positions of the empty containers 4 in the empties collecting box 6 can be achieved.
  • the pivot arms 17 are (not shown here) rotatably mounted on a in the transport direction A extending axis of rotation and can be pivoted to both outer sides 22a, 22b of the box buffer 11.
  • the swivel arms 17 are designed to detect the empty container 4 transported on the container transport device 9, with one swivel arm 17 each being able to deflect the empty container 4 transversely to the transport direction A onto a container feed 18. That is, a pivot arm 17 is adapted to deflect the empty container 4 to both the right and left side of the box buffer 11.
  • the container feed 18 has at least one controllable stop or holding element, such as a motorized lower stop bar, which always collects or groups the empty container 4 only in a plurality.
  • Variants for this are, for example, i) to initiate a release when a row is completely filled, so that a number of empty containers 4 in a desired Position or pattern to the adjacent row of empty containers 4 can be introduced into an empties collection box 6.
  • the lateral displacement can be prevented during or after the delivery in the empties collecting box 6, the release and delivery of the empty containers 4 in a staggered arrangement take place when z.
  • B a series with six and the subsequent with five empty containers 4 or the time to provide a next empties bin 6 are bridged.
  • the container feeder 18 or the corresponding empties collection box 6 is arranged drivable and displaceable in the transport direction A.
  • the container feeders 18 are segmented and the individual segments are independently displaceable drivable. In this case, such a segment should be provided for each empties collection box 6 or group of similar empties collection boxes 6.
  • the container feeder 18 is designed as a bottle trough, in which the empties container 4 can slide along.
  • the container feed 18 is formed obliquely and arranged with a first upper end in the region of the empties transport device 9 and with a second lower end in the region of a compartment in the empties collecting box 6.
  • a container feed is in each case for each compartment in the provided empties collection box 6 18 arranged. That is, for example, for empties collecting box 6 with six in the transport direction A juxtaposed subjects, six bottle channels are arranged, for two opposite bottle grooves each having a pivot arm 17 is arranged, which is pivotable on both sides of the box buffer 11.
  • the pivot arms 17 and / or the container feeder 18 can also be designed to be adjustable in the transport direction A, so that only one swivel arm 17 and two container feeders 18 (one on each side) are arranged to fill the ten box magazines 13, for example.
  • each storage unit 14 each have a device 15 for moving the empties collecting box 6 in the storage unit 14, possibly also between the storage racks 16, whereby the empties collecting box 6 particularly easy from an input position in which the empty empties collecting box 6 is inserted into the storage rack 16 and can be automatically moved to the filling position on the box feeder 20.
  • control unit for controlling in particular the transport system 8, the control system 21, the box stopper 19 and / or the displacement device 15 is arranged.
  • an empty container 4 in this case a beverage bottle, is inserted into the recognition unit 2 by a consumer 7.
  • the recognition unit 2 identifies the beverage bottle, determines its deposit value and prints the consumer 7 a corresponding deposit. Subsequently, the identified parameters are transmitted to the control unit and this determines the type of empties container.
  • the beverage bottle is transported by means of the container transport device 9 in the box buffer 11.
  • the control unit activates a swivel arm 17, which detects the beverage bottle and deflects it onto the bottle channel associated with the empties collecting box 6.
  • the beverage bottle is transported to the empties collection station 12, where it can be manually packed by an employee of the return station.
  • a further swivel arm 17 is actuated via the control unit, which is arranged to fill a still empty compartment in the same empties collecting box 6.
  • the control unit activates the box stopper 19 and the empties collecting box 6 is moved so that a further row of compartments in the empties collecting box 6 can be filled.
  • the box stopper 19 is directed by the control unit in the release position and the empties collection box 6 moves on the box feeder 20 on the box conveyor 10.
  • the box conveyor 10 transports the filled empties box 6 to empties collection station 12, where the empties collection box 6, for example, is further packed manually.

Landscapes

  • Branching, Merging, And Special Transfer Between Conveyors (AREA)

Claims (9)

  1. Dispositif de tri servant à trier selon le type et à conditionner des contenants d'emballages vides (4), avec
    - une zone tampon de boîte (11) réalisée pour recevoir des boîtes de collecte d'emballages vides (6),
    - un système de transport (8) réalisé pour transférer divers contenants d'emballages vides (4) depuis une unité d'identification (2) dans la zone tampon de boîte (11), et
    - un système de guidage (21) servant à guider les contenants d'emballages vides (4) depuis le système de transport (8) dans une boîte de collecte d'emballages vides (6), caractérisé en ce que
    - le système de guidage (21) présente un bras pivotant (17) disposé au-dessus d'une bande transporteuse servant à saisir le contenant d'emballages vides (4),
    - et le bras pivotant peut être pivoté autour d'un axe de rotation pointant dans la direction de transport.
  2. Dispositif de tri selon la revendication 1, caractérisé en ce que la zone tampon de boîte (11) présente une multitude de magasins de boîtes (13) réalisés pour recevoir des boîtes de collecte d'emballages vides (6).
  3. Dispositif de tri selon la revendication 1 ou 2, caractérisé en ce que le système de transport (8) présente un dispositif de transport de contenants (9) et un dispositif de transport de boîtes (10).
  4. Dispositif de tri selon l'une quelconque des revendications précédentes, caractérisé en ce que le bras pivotant (17) est monté de manière mobile en direction de son axe de rotation.
  5. Dispositif de tri selon l'une quelconque des revendications précédentes, caractérisé en ce que le système de guidage (21) présente une amenée de contenants (18) réalisée pour le transport du contenant d'emballages vides (4) dans une boîte de collecte d'emballages vides (6), en particulier un canal pour bouteilles.
  6. Dispositif de tri selon l'une quelconque des revendications précédentes, caractérisé en ce que l'amenée de contenants (18) est montée de manière mobile.
  7. Dispositif de tri selon l'une quelconque des revendications précédentes, caractérisé en ce que le magasin de boîtes (13) présente un dispositif de déplacement par coulissement (15) servant à déplacer par coulissement une boîte de collecte d'emballages vides (6) dans une position de remplissage.
  8. Dispositif de tri selon l'une quelconque des revendications précédentes, caractérisé en ce qu'un système d'arrêt de boîtes (19) est disposé dans une position de remplissage pour positionner la boîte de collecte d'emballages vides.
  9. Dispositif de tri selon l'une quelconque des revendications précédentes, caractérisé en ce qu'une unité de commande est disposée, qui est réalisée en particulier pour piloter le système de transport (8), le système de guidage (21), le système d'arrêt de boîtes (19) et/ou le dispositif de déplacement par coulissement (15).
EP15728477.9A 2014-07-10 2015-06-03 Système de manutention pour des bouteilles consignées Active EP3166736B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102014109653.3A DE102014109653A1 (de) 2014-07-10 2014-07-10 Leerguthandling für Rücknahmesysteme
PCT/EP2015/062461 WO2016005116A1 (fr) 2014-07-10 2015-06-03 Manutention d'emballages vides pour des systèmes de reprise

Publications (2)

Publication Number Publication Date
EP3166736A1 EP3166736A1 (fr) 2017-05-17
EP3166736B1 true EP3166736B1 (fr) 2018-09-26

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Application Number Title Priority Date Filing Date
EP15728477.9A Active EP3166736B1 (fr) 2014-07-10 2015-06-03 Système de manutention pour des bouteilles consignées

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EP (1) EP3166736B1 (fr)
DE (1) DE102014109653A1 (fr)
WO (1) WO2016005116A1 (fr)

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Publication number Publication date
EP3166736A1 (fr) 2017-05-17
DE102014109653A1 (de) 2016-01-14
WO2016005116A1 (fr) 2016-01-14

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