EP3154718A1 - Procédé et dispositif pour la fabrication de pièces de construction annulaires ouvertes ou fermées en métal léger et leurs alliages, présentant une structure bidimensionnelle ou tridimensionnelle - Google Patents
Procédé et dispositif pour la fabrication de pièces de construction annulaires ouvertes ou fermées en métal léger et leurs alliages, présentant une structure bidimensionnelle ou tridimensionnelleInfo
- Publication number
- EP3154718A1 EP3154718A1 EP15738238.3A EP15738238A EP3154718A1 EP 3154718 A1 EP3154718 A1 EP 3154718A1 EP 15738238 A EP15738238 A EP 15738238A EP 3154718 A1 EP3154718 A1 EP 3154718A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- alloys
- magnesium
- light metal
- dimensional structure
- arrangement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 26
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 9
- 239000002184 metal Substances 0.000 title claims abstract description 9
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 8
- 239000000956 alloy Substances 0.000 title claims abstract description 8
- 238000001125 extrusion Methods 0.000 claims abstract description 14
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 8
- 239000011777 magnesium Substances 0.000 claims abstract description 8
- 229910000861 Mg alloy Inorganic materials 0.000 claims abstract description 6
- 238000010276 construction Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 3
- 239000011159 matrix material Substances 0.000 abstract 1
- 238000005452 bending Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 238000003856 thermoforming Methods 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/02—Making uncoated products
- B21C23/04—Making uncoated products by direct extrusion
- B21C23/08—Making wire, bars, tubes
- B21C23/12—Extruding bent tubes or rods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/02—Making uncoated products
- B21C23/04—Making uncoated products by direct extrusion
- B21C23/14—Making other products
- B21C23/142—Making profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/06—Bending into helical or spiral form; Forming a succession of return bends, e.g. serpentine form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/16—Making other particular articles rings, e.g. barrel hoops
Definitions
- the invention relates to a method and an arrangement for producing open or closed annular structural components of light metal and their alloys, preferably of magnesium or magnesium alloys, with a two- or three-dimensional structure by means of extrusion.
- EP 0706843 B1 describes a method for the production of curved hollow profiles by a combination of extrusion and bending and a device for carrying out the method, wherein the hollow profile with or immediately after the shaping extrusion process by a force acting transversely to the extrusion on the workpiece force is bent.
- EP 0706843 B1 describes according to the invention an intentional bending of extruded profiles by rounding without a subsequent hot forming process.
- JP-A-03 47815 a method and an apparatus for producing curved hollow sections is known in which during the bending process, a pressurized gas is enclosed in the interior of the hollow profile.
- a guide member is arranged, wherein a curvature of the hollow profile takes place by the movement of the guide member transversely to the extrusion direction.
- the object of the invention is an improved method for producing open or closed annular structural components, in particular for motor vehicles, made of light metal and their Specify alloys with a two- or three-dimensional structure, in which starting from the extrusion process construction components with particularly high accuracy in terms of dimensional accuracy and dimensional accuracy can be produced.
- Another object is to provide an arrangement for carrying out the method to produce an annular structural component as ready to install component.
- the method for producing open or closed annular structural components made of light metal and their alloys, preferably of magnesium or a magnesium alloy, with a two- or three-dimensional structure comprises the steps - producing an annular structural component of an extruded from the extruder extruded profile in one Helix shape, with the ends slightly overlapping, - separating the helical shape from the extrudate at the location of the overlap, - calibrating the helix shape made from the extruded profile to a two- or three-dimensional constructional component.
- the lying in a plane after calibration ends are connected to each other by means of a permanent connection. This can be done for example by welding or gluing.
- the annular structural component can be formed in circular or in any approximately polygonal shape, wherein provided in the corner regions provided radii constant or increasing or decreasing, are formed.
- the arrangement used for carrying out the method consists essentially of a block storage, a block heating furnace, an extruder with guide tools for generating a helical shape, a separator, a calibration device and optionally a device for permanently connecting the ends of the annular structural component.
- the calibration device can be designed as a bending and / or straightening device.
- the helix shapes are deformed into a two- or three-dimensional structural component.
- the calibration device consists of a two-part calibration tool whose upper and / or lower halves are movable relative to each other.
- the design components are calibrated, specifically to a uniform dimension or to a uniform shape.
- the construction components are directed.
- the construction components can be brought into a two- or three-dimensional form.
- thermoforming takes place and the hot forming temperature is depending on the light metal used in the range of 150 ° C to 600 ° C.
- the hot working temperature is in the range of 250 ° C to 450 ° C.
- FIG. 1 shows the arrangement for producing a closed annular structural component.
- the plant of Figure 1 consists of the block storage 1 for stock storage of the billet 4, the heating furnace 2, in which the billets are heated to the extrusion 4, and the extruder 3 with the guide tools 5 to produce a helical mold 9.
- Daran concludes a calibration device 7 and a connecting device 8, in which the calibrated ends of the helical mold 9 are connected to a closed annular structural component 10.
- the heated to pressing temperature pressing bolt 4 are inserted into the recipient of the extruder 3 and formed into an extruded profile.
- the extruded profile emerging from the die of the extruder 3 is then converted to a helical form 9 by means of the guide tools 5 in such a way that the ends of the helix form 9 overlap slightly.
- the extruder 3 is stopped and the helix 9 at the location of the overlapping ends by means of a separator 6, which is designed as a flying saw, separated from the exiting extruded profile.
- the separated helical form 9 is passed to a calibration device 7 and calibrated in this, for example, to form an annular construction component 10.
- the calibration device 7 the creation of a construction component 10 is carried out with a high dimensional accuracy and dimensional accuracy, as a ready-to-install component.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Extrusion Of Metal (AREA)
- Forging (AREA)
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014008646.1A DE102014008646B3 (de) | 2014-06-13 | 2014-06-13 | Verfahren zur Herstellung von geschlossenen ringförmigen Konstruktionsbauteilen aus Leichtmetall, sowie Anordnung zur Durchführung des Verfahrens |
PCT/DE2015/000250 WO2015188801A1 (fr) | 2014-06-13 | 2015-05-19 | Procédé et dispositif pour la fabrication de pièces de construction annulaires ouvertes ou fermées en métal léger et leurs alliages, présentant une structure bidimensionnelle ou tridimensionnelle |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3154718A1 true EP3154718A1 (fr) | 2017-04-19 |
EP3154718B1 EP3154718B1 (fr) | 2020-11-18 |
Family
ID=53610719
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15738238.3A Active EP3154718B1 (fr) | 2014-06-13 | 2015-05-19 | Procédé et dispositif pour la fabrication de pièces de construction annulaires ouvertes ou fermées en métal léger et leurs alliages, présentant une structure bidimensionnelle ou tridimensionnelle |
Country Status (8)
Country | Link |
---|---|
US (1) | US10589330B2 (fr) |
EP (1) | EP3154718B1 (fr) |
JP (1) | JP6761352B2 (fr) |
KR (1) | KR20170018935A (fr) |
CN (1) | CN106457356B (fr) |
CA (1) | CA2952090C (fr) |
DE (1) | DE102014008646B3 (fr) |
WO (1) | WO2015188801A1 (fr) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014008646B3 (de) | 2014-06-13 | 2015-09-24 | Ulrich Bruhnke | Verfahren zur Herstellung von geschlossenen ringförmigen Konstruktionsbauteilen aus Leichtmetall, sowie Anordnung zur Durchführung des Verfahrens |
DE102016011758A1 (de) * | 2016-09-30 | 2018-04-05 | Wieland-Werke Ag | Verfahren zur Herstellung eines Kurzschlussrings |
DE102018004387B4 (de) | 2018-06-01 | 2020-01-23 | Ulrich Bruhnke | Anlage zur Herstellung von Blechtafeln aus Strangpressprofilen geringer Dicke oder von Hohlkammerplatten aus Leichtmetall |
Family Cites Families (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2611200C2 (de) * | 1976-03-17 | 1982-12-16 | Klee, Klaus, 2138 Scheeßel | Vorrichtung zum Herstellen wendelförmiger Rohre aus Metall |
CA1078153A (fr) * | 1978-06-22 | 1980-05-27 | Charles F. Latter | Anneau de fixation |
JPH0613152B2 (ja) * | 1987-04-30 | 1994-02-23 | 利和 奥野 | 溶接リングの製造方法 |
EP0348975B1 (fr) | 1988-06-30 | 1994-08-17 | Kawasaki Steel Corporation | Copolymère de composés polymérisables dans de l'huile d'essence et anhydride maléique, procédé de préparation d'un tel copolymère et ses dérivés |
JPH0347615A (ja) * | 1989-07-11 | 1991-02-28 | Showa Alum Corp | 湾曲状真空用アルミニウム中空押出型材の製造方法 |
JPH0763791B2 (ja) * | 1990-10-15 | 1995-07-12 | 本田技研工業株式会社 | クラッチディスク芯板の製造方法 |
US5305625A (en) * | 1992-09-18 | 1994-04-26 | Shape Corporation | Adjustable cutoff apparatus |
DE4428827A1 (de) * | 1994-08-17 | 1996-03-14 | Kleiner Matthias Prof Dr Ing H | Verfahren zur Herstellung von gekrümmten Werkstücken durch eine Kombination von Strangpressen und Biegen |
KR100232707B1 (ko) * | 1997-03-03 | 1999-12-01 | 이웅수 | 링형 장신구 제작방법 |
US6519852B1 (en) * | 2001-07-26 | 2003-02-18 | Yuecom Manufacturing Co., Ltd. | Method of manufacturing an aluminum alloy wheel rim |
US20040025977A1 (en) * | 2002-08-07 | 2004-02-12 | Schroepfer David J. | Wheel rim production method |
DE10241028B3 (de) * | 2002-09-05 | 2004-07-29 | Erbslöh Ag | Verfahren zur Herstellung von bogenförmigen (gerundeten) Strukturbauteilen aus einem Strangpreßprofil |
DE10317080B4 (de) * | 2003-04-12 | 2006-04-13 | Peter Stolfig | Verfahren zur Herstellung von Blechformteilen und Vorrichtung zur Durchführung des Verfahrens |
CN1943971A (zh) * | 2005-10-05 | 2007-04-11 | 株式会社电装 | 环状部件制造方法、使用的模具、及制造的环状部件 |
US20070169346A1 (en) * | 2006-01-11 | 2007-07-26 | David Hui | Process for making seamless alloy wheel rim with reinforced outboard flange |
IN2012DN06590A (fr) * | 2010-02-17 | 2015-10-23 | Topy Ind | |
JP4988950B1 (ja) * | 2011-08-25 | 2012-08-01 | 株式会社杢目金屋 | リング製造方法、その装置およびリング |
DE102011112559B4 (de) * | 2011-09-08 | 2014-05-08 | Techmag Ag | Anlage zur Herstellung stranggepreßter Bauteile und Halbzeuge aus Leichtmetall oder Leichtmetalllegierungen |
DE102014008646B3 (de) | 2014-06-13 | 2015-09-24 | Ulrich Bruhnke | Verfahren zur Herstellung von geschlossenen ringförmigen Konstruktionsbauteilen aus Leichtmetall, sowie Anordnung zur Durchführung des Verfahrens |
-
2014
- 2014-06-13 DE DE102014008646.1A patent/DE102014008646B3/de active Active
-
2015
- 2015-05-19 CN CN201580031662.8A patent/CN106457356B/zh active Active
- 2015-05-19 CA CA2952090A patent/CA2952090C/fr active Active
- 2015-05-19 EP EP15738238.3A patent/EP3154718B1/fr active Active
- 2015-05-19 US US15/318,604 patent/US10589330B2/en active Active
- 2015-05-19 JP JP2016572672A patent/JP6761352B2/ja active Active
- 2015-05-19 KR KR1020177001158A patent/KR20170018935A/ko unknown
- 2015-05-19 WO PCT/DE2015/000250 patent/WO2015188801A1/fr active Application Filing
Also Published As
Publication number | Publication date |
---|---|
DE102014008646B3 (de) | 2015-09-24 |
CA2952090C (fr) | 2018-11-20 |
CN106457356A (zh) | 2017-02-22 |
CN106457356B (zh) | 2019-10-18 |
EP3154718B1 (fr) | 2020-11-18 |
JP2017518884A (ja) | 2017-07-13 |
KR20170018935A (ko) | 2017-02-20 |
CA2952090A1 (fr) | 2015-12-17 |
JP6761352B2 (ja) | 2020-09-23 |
US10589330B2 (en) | 2020-03-17 |
WO2015188801A1 (fr) | 2015-12-17 |
US20170128994A1 (en) | 2017-05-11 |
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