EP3144421A2 - Procédé de formation de tissu et dispositif pour sa mise en oeuvre - Google Patents

Procédé de formation de tissu et dispositif pour sa mise en oeuvre Download PDF

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Publication number
EP3144421A2
EP3144421A2 EP15185777.8A EP15185777A EP3144421A2 EP 3144421 A2 EP3144421 A2 EP 3144421A2 EP 15185777 A EP15185777 A EP 15185777A EP 3144421 A2 EP3144421 A2 EP 3144421A2
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EP
European Patent Office
Prior art keywords
threads
fabric
shed
thread
weaving
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Pending
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EP15185777.8A
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German (de)
English (en)
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EP3144421A3 (fr
Inventor
Josef Dvorak
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Vuts AS
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Vuts AS
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Application filed by Vuts AS filed Critical Vuts AS
Publication of EP3144421A2 publication Critical patent/EP3144421A2/fr
Publication of EP3144421A3 publication Critical patent/EP3144421A3/fr
Pending legal-status Critical Current

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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D41/00—Looms not otherwise provided for, e.g. for weaving chenille yarn; Details peculiar to these looms

Definitions

  • the invention relates to a method for fabric formation in which from a set of parallel threads is formed a shed, through which another set of threads is inserted, whereupon the inserted thread arrives at the fell of the formed fabric.
  • the invention also relates to a device for fabric formation which comprises at least two sets of threads, whereby it further comprises a shed-forming device and a weft insertion device, whereby it also comprises a beating-up mechanism, a take-up mechanism, a let-off motion and winding device of fabric.
  • the known methods and devices use two fundamentally different sets of threads for forming fabric, when one set consists of warp threads and the other consists of weft threads.
  • warp threads and weft threads in terms of their dimensions, especially their length, the weight of the reserve on the weaving machine, e.g. differences between the weight of a bobbin for depositing a weft thread and the weight of a warp beam for depositing warp threads, differences between kinematic and dynamic parameters, which manifest themselves on the thread during fabric formation, influencing particularly the movement speed, stop motion, beating up, etc., and, last but not least, there are differences in economic parameters, especially in the cost of the preparation of each set of threads, i.e. the cost of preparing a weft thread and the cost of preparing a warp beam with warp threads.
  • production cost or more specifically, depreciation expenses of the weaving machine, is another important part of production cost per unit of produced fabric, whereby the production cost of the machines is unfavourably influenced especially by the price of warp beams and by the cost of their installation into the frame of the weaving machine.
  • the imbalance of warp and weft threads is caused by the difference in the behaviour of a set of warp threads and a set of weft threads during fabric formation, the basic difference being in the number of warp threads and the number of weft threads, which are simultaneously involved in the process of weaving. From the side of the warp, i.e. warp threads, there are always all the threads of this set involved, while from the side of weft, i.e. weft threads, there is always only one thread.
  • multi-shed weaving machines have never achieved the assumed massive increase in the performance of the weaving process and therefore have never been able to occupy a corresponding position in the market for weaving machines, because mere increasing the number of inserting systems on the weaving machine with a system of warp threads, as it has been so far used and perceived, i.e. with one fixed set of warp threads, is not reasonable, nor does it provide a solution to the above-mentioned conflict and discrepancy.
  • the aim of the invention is to propose a method of weaving and a device for carrying it out, by which the disadvantages of the background art would be eliminated or at least reduced.
  • the goal of the invention is achieved by a method of weaving, whose advantage consists in the use of at least two equivalent sets of threads which are arranged in an equivalent manner on equivalent carriers, whereby alternately a shed is formed by the individual sets of threads and alternately a thread of the corrresponding set is inserted through the shed as a weft thread so that each of the threads of one set of threads is inserted through the shed in one particular weaving cycle, whereby the shed is formed by the threads of another set of threads and this inserted thread of one set of threads is used at least in one following weaving cycle as a shedding thread for forming a shed by this set of threads and after insertion of one or more threads of at least one other set of threads, whereby the threads of all the sets of threads together create the binding points of the fabric to be formed.
  • the principle of the device for performing the method according to the invention consists in that all the sets of threads are arranged in an equivalent manner on equivalent carriers, each of the carriers being aligned with a insertion device of a corresponding set of threads, whereby each set of threads is aligned with means for fixing the ends of the inserted threads of each set of threads and with means for regulating the tension of the inserted threads of each set of threads and also with means for forming a shed by the inserted threads of another set of threads.
  • the advantage of the solution according to this invention is not only a higher productivity of weaving, but also improved uniformity of the characteristics of the formed fabric, since both "weft" and "warp" threads may be of the same (comparable, equivalent) character, and during fabric formation pass through the same (comparable, equivalent) conditions and the same (comparable, equivalent) working operations.
  • Another advantage of this invention is eliminating the necessity of using the warp, as it is known from current weaving machines, including eliminating the costs and manufacturing operations necessary for the preparation of warp threads on the warp beam, i.e. eliminating the costly preparation of the warp beam for the weaving process which is nowadays necessary, as well as eliminating the necessity of using the warp beam frame and other related elements on the weaving machine.
  • Fig. 1 shows a plan view of the arrangement of fabric formation according to the invention
  • Fig. 2 illustrates a side view of the configuration of the means for guiding threads and realization of beating-up, shed-forming means, means for compensating the forces, thread tension regulating means and means for capturing threads
  • Fig. 3 is an axonometric illustration of an example of embodiment of a device for the implementation of the invention with a pneumatic insertion device
  • Fig. 4 is an axonometric illustration of an example of embodiment of a device for changing the position of both inserted threads
  • Fig. 1 shows a plan view of the arrangement of fabric formation according to the invention
  • Fig. 2 illustrates a side view of the configuration of the means for guiding threads and realization of beating-up, shed-forming means, means for compensating the forces, thread tension regulating means and means for capturing threads
  • Fig. 3 is an axonometric illustration of an example of embodiment of a device for the implementation of the invention with a pneu
  • FIG. 5 shows a side view of an example of embodiment of a rotary weaving reed and relay nozzles for supporting the insertion operation
  • Fig. 6 is an axonometric illustration of an example of embodiment of a rotary weaving reed with a insertion channel and helical gliders.
  • the invention is based on a method of weaving (fabric formation) in at least two equivalent (comparable), ideally two completely identical, sets of threads are used.
  • these sets of threads are mounted in a manner which is equivalent (comparable), ideally completely identical, on equivalent (comparable), ideally completely identical, supply packages.
  • each set of threads is during the process of fabric forming completely and gradually formed by taking off and inserting individual threads from a corresponding carrier and their parallel inserting into the shed formed by the threads of another set of threads.
  • a typical carrier of each set of threads is a supply package of a insertion mechanism of the weaving machine, on which is wound ideally (in the best case) a single thread by several orders larger than the machine width, or, more specifically, the width of the formed fabric, and from which during the weaving process according to this invention gradually (by cutting) are separated linear portions, which are formed by the individual threads of a particular set of threads, as will be described below.
  • the threads of each set of threads are either the same or "similar” or they are even totally different - both with respect to dimensions and materials, as well as from the point of view of other possible parameters of the threads. Dimensional, material and other characteristics (parameters) of the threads of the individual sets of threads are determined by the required parameters of the fabric to be formed.
  • the carrier of each set of threads is a thread supply package of an insertion mechanism, which is aligned with each thread supply package, i.e. with each set of threads.
  • each set of threads are alternately inserted from the thread supply package of each set of threads to a weaving zone, i.e. the zone in which fabric is formed, whereby, alternately, by each set of threads a shed is formed and alternately the thread of this set is inserted as a weft thread through the shed formed by another set of threads.
  • each of the threads of one set of threads inserted in one particular weaving cycle through the shed formed by the previously inserted threads of another set of threads is used at least in one following weaving cycle as a shedding thread for forming a shed by this set of threads and for inserting one or more threads of at least one following set of threads, whereby the threads of all the sets of threads together create the binding points of the fabric being formed.
  • each thread of each set of threads is used once as a weft thread and subsequently it is used at least once, but usually several times in a row, as a warp thread for forming a shed for inserting a thread of another set of threads.
  • This inserted thread of another set of threads then, at least in one following weaving cycle, again becomes a warp thread, or, more precisely, one of the warp threads, for forming a shed for inserting another thread of another set of threads.
  • a thread of one set of threads is inserted into the shed formed by threads from another set of threads inserted in the previous weaving cycles.
  • To control the lateral movement of the individual threads of each set of threads i.e.
  • a required number of means for shed formation is used, the number being determined mainly by the number of threads which are actively involved in forming fabric of a desired width, as will become obvious from the following text and drawings.
  • the solution according to the invention is based on using at least two sets of threads, which are in an ideal case fully identical, i.e. from the point of view of weaving technology, they have a "format" of threads (quality, length, carrier, etc.) complying with the selected technology of inserting threads (weft), i.e. the selected technology of thread insertion (weft insertion) into a shed. Also, the sets of threads meet the requirements of the formed fabric in terms of the quality and parameters of the fabric being formed. All the sets of threads are situated on the machine frame in a manner which is typical of the selected technology of insertion, e.g. in a manner known in current insertion devices.
  • the individual sets of threads form with each other a specific angle which depends on what angle of the crossing of the threads is required in the formed fabric.
  • This angle can be described, e.g., as an angle between the longitudinal axes of thread inserters (weft inserters), an angle between the longitudinal axes of threads, etc.
  • the actual process of fabric formation according to the invention starts with the process of the so-called weaving-in, when the individual threads of the individual sets of threads are gradually and alternately inserted in the weaving zone, whereby gradually from the centre of the width of the formed fabric, binding points are created between the threads of the individual sets of threads across the full width of the formed fabric. As soon as the binding points are created across the full width of the formed fabric, the process of weaving-in is stopped and is followed by the process of fabric formation across the full width.
  • the process of weaving-in proceeds in such a manner that in the first weaving cycles of the weaving process, the threads of each set of threads are alternately inserted by means of their insertion devices from their supply packages in the weaving zone, whereby the threads of the individual sets of threads are inserted in the weaving zone in a mutually intersecting manner, which means that the threads of the individual systems of threads, after being inserted, are crossing each other.
  • the mutual position of the individual crossing threads of each set of threads i.e.
  • the particular inserted thread of the particular set of threads is in the insertion position (inserted "weft") in the formed fabric. Subsequently, the particular thread moves from the insertion position to a beat-up position, whereby this movement is realized by using suitable means, e.g. by one of the known means, e.g. by the spur of the inserter or by a weaving reed, etc.
  • suitable means e.g. by one of the known means, e.g. by the spur of the inserter or by a weaving reed, etc.
  • the particular thread is further acted on by a beating-up means, by which the particular thread is moved from the beat-up position to the fell of the formed fabric.
  • both ends of the inserted thread are fixed, whereupon the regulator of tension and position starts to act upon the thread, which consequently straightens, thus allowing controlled and regulated movement of the particular thread through the weaving machine, as will be described further on.
  • a fixing device e.g.
  • a pneumatic device underpressure, suction, etc.
  • a mechanical device noppers, additional threads with leno weave, etc.
  • the regulator of tension and position controls (determines) the position of the thread and also, in cooperation with the fabric take-up mechanism, controls the tension and further movement of the individual inserted threads of each thread subsystem in direction A of the fabric take-up.
  • each inserted thread of each set of threads is moved due to the cooperation of the fabric take-up mechanism and the regulators of the tension and position of the threads from its beat-up position by a distance corresponding to the sett of the formed fabric, whereby this thread is still straight between the fixing device of the front end and the regulators of the tension and position of threads.
  • the particular thread is set into contact with the shed-forming means, which are aligned with a corresponding set of threads in the area between the fell of the formed fabric and the regulators of the tension and position of this set of threads.
  • this particular thread may be raised, thereby forming the upper branch of the shed, or it may remain in the original position, in which it forms the lower shed branch.
  • Lowering the threads of the lower shed branch under their basic level is also possible, e.g. in order to enlarge the shed opening, but in the basic embodiment it appears unnecessary or even less effective.
  • this weaving cycle which follows immediately after the weaving cycle in which the particular thread of a particular set of threads was inserted as weft into the weaving zone (shed), the particular inserted thread turns from weft into a warp thread, which is now used for forming a shed for inserting another thread of another set of threads.
  • these weaving cycles alternate (are repeated) for the individual sets of threads until the binding points between the alternately inserted threads of the individual sets of threads on both fells of the newly formed fabric are created, whereby the process of weaving-in is considered as terminated, while the process of weaving across the full width of the fabric continues.
  • the formed fabric is taken-up in direction A of the longitudinal axis of the fabric by an unillustrated take-up mechanism with a regulated drive, and, if necessary, it is wound on an unillustrated cloth beam.
  • FIG. 1 An example of embodiment of a device according to the invention for two sets of threads 1 , 1', forming an angle of 90° with each other, provided with a gripper inserting (picking) device 4 , 4 ' is schematically represented in Fig. 1 .
  • Both sets of threads 1 and 1' are located on identical supply packages 2 , 2' (packages of the insertion device), which are mounted on the machine frame.
  • the axes of the packages 2 , 2' form an angle of 90°.
  • Each package is aligned with a measuring device 14 of the thread 1 , 1 ' (weft measuring device) and a insertion device (mechanism), in this case a gripper insertion device 4, 4' , in another case with a shuttle inserting device, in the example of Fig. 3 with a pneumatic insertion device etc., which means that each set of threads has its own insertion device (mechanism).
  • Each set of threads in direction A of the formed fabric take-up is behind each insertion device aligned with means for holding already inserted threads 1 , 1 ' as well as and shed-forming means.
  • the means for holding the inserted threads 1 , 1 ' comprise fixing means 5, 5 ' of the front ends of the inserted threads 1 , 1', whereby the rear ends of the inserted threads 1 , 1 ' are aligned with the regulators 12 , 12 ' of the tension and position of the threads 1 , 1 '.
  • the fixing means 5, 5 ' and the regulators 12 , 12 ' of the tension and position of the inserted threads 1, 1' of a particular set of threads are arranged on opposite sides of the formed fabric, i.e. the fabric being formed lies between them.
  • Fig. 2 illustrates an embodiment with a shuttle inserting (picking) device, which comprises a shuttle 20 with a thread 1, 1' reserve of a particular set of threads (constituting a thread supply package), whereby the shuttle 20 is mounted on a movable part of a linear motor 22 and the thread unwound from the shuttle 20 is gradually moved to the beat-up position during the movement of the shuttle 20 through the shed by means of a spur 21 mounted on the shuttle 20 .
  • a shuttle inserting (picking) device which comprises a shuttle 20 with a thread 1, 1' reserve of a particular set of threads (constituting a thread supply package), whereby the shuttle 20 is mounted on a movable part of a linear motor 22 and the thread unwound from the shuttle 20 is gradually moved to the beat-up position during the movement of the shuttle 20 through the shed by means of a spur 21 mounted on the shuttle 20 .
  • this mechanism for separating the threads 1, 1' before forming a shed comprises a rotary harness board 10 , 10 ⁇ with helical gliders, whose pitch corresponds to the sett of the threads 1 , 1' of the formed fabric, i.e. is identical to the density of the threads 1 , 1' of the formed fabric.
  • Fig. 3 illustrates a pneumatic insertion device with a main nozzle 15 , 15' for each set of threads.
  • the main nozzles 15, 15' are mounted reciprocatingly swingingly on a movable holder 27, which contributes to extending the insertion time and also enables the above-mentioned transport of the inserted threads 1, 1' from the insertion position to the beat-up position.
  • an auxiliary channel 16 , 16' for guiding each of the threads 1, 1' at the initial stage of the insertion operation before they enter the weaving zone.
  • the auxiliary channel 16 , 16' does not have any external interactions with the threads 1 , 1' and serves either only to direct the air field during the insertion operation (passive confuser) or it is provided with not represented auxiliary insertion elements (nozzles) to support the speed profile of the inserted threads 1 , 1' during the insertion operation (active confuser).
  • the auxiliary channel 16 , 16' is provided along its entire length with an unthreading groove 25 for the inserted threads 1 , 1' , which are captured after being inserted by the fixing means 5 of the front ends of the inserted threads 1 , 1' and by the regulator 12 , 12 ' of the thread tension and movement.
  • auxiliary channel 16 , 16' is stationary.
  • the auxiliary channel 16 , 16' is designed as an output member of a mechanism with an oscillating (reciprocating) movement, whose displacement law corresponds to that of the main nozzle 15, 15' , which oscillates on the movable holder 27 in order to extend the time limit for the realization of the insertion operation and move the thread 1 , 1' which is being inserted from the insertion position to the beat-up position.
  • Figs. 4 II and 4 III illustrate the so-called siding 18 for realizing the change of the mutual position of the individual inserted threads 1 , 1' of the individual sets of threads, i.e. above each other/under each other, by means of a mechanical device.
  • the siding 18 enables to change the mutual position of the mouths of the auxiliary channels 16, 16' , which are aligned with the outlet of the main nozzle 15, 15' before the threads 1, 1' enter the insertion channel 23 of the rotary weaving reed 17, 17'.
  • the insertion channel 23, illustrated in Figs. 5 a 6, is described further on.
  • Each rotary weaving reed 17, 17' is in the illustrated example of embodiment arranged in the weaving zone in the direction of the inserted thread 1 , 1 of one set of threads 1 , 1' and, at the same time, is arranged transversely to the other set of threads.
  • the siding 18 is, for example, realized by means of a reversible movable (swinging) mounting of the auxiliary channel 16 , 16' , e.g. on a movable holder 37, 37 ', which is rotatably mounted on the machine frame on a pin 38 , 38' and is driven by an unillustrated mechanism.
  • Figs. 4 I to 4 III show three possible mutual positions of the outlets of both auxiliary channels 16 , 16' , wherein in Fig. 4I they are arranged in one plane, in Fig. 4 II the left auxiliary channel 16 is arranged under the right auxiliary channel 16' and in Fig. 4 III the left auxiliary channel 16 is arranged above the right auxiliary channel 16' .
  • the above-described regulators 12 , 12' of the tension and position of the inserted threads 1 , 1' substantially constitute a device for fixing and transporting the rear ends of the inserted threads 1 , 1' and comprise in the illustrated example of embodiment several pairs of regulatory rollers rolling away from each other, rotating around their longitudinal axis, which is perpendicular to direction A of the take-up of the formed fabric, and, as a result, the rotation axis of the regulator rollers is parallel with the longitudinal axis of an unillustrated mechanism for the take-up of the formed fabric.
  • the regulator rollers are coupled to an unillustrated drive which is coupled to an unillustrated control device, which ensures the required angular velocity of the rotation of the regulator rollers and the required torque of the regulator rollers.
  • an unillustrated control device which ensures the required angular velocity of the rotation of the regulator rollers and the required torque of the regulator rollers.
  • Between the regulators 12 , 12' and a corresponding thread supply package 2, 2' of each thread subsystem are arranged scissors 3, 3' for cutting the inserted threads 1 , 1' and creating the rear end of the inserted threads 1 , 1' .
  • the regulators 12 , 12 ' are composed also of other technical means, which enable to keep the rear ends of the threads 1 , 1' straight and at the same time allow their movement in direction A of the take-up of the formed fabric.
  • the above-mentioned fixing device 5, 5' of the front ends of the inserted threads 1 , 1' of each thread subsystem is in an example of embodiment formed by a suction nozzle, which sucks in the front ends of the inserted threads 1 , 1' , by which means it holds them taut, while allowing the movement of the threads 1, 1' in direction A of the take-up of the formed fabric.
  • the fixing device 5, 5' is formed by a device for the formation of a leno selvage, a gripper device etc., these means, however, always hold the inserted threads 1 , 1' taut, while allowing the movement of the threads 1 , 1' in direction A of the take-up of the formed fabric.
  • the above-mentioned shedding device 7 , 7' of each set of threads comprises in the example of embodiment of Fig. 3 . a set of needles 34 mounted on actuators 35 , where the needles 34 are disposed in the direction of each set of threads 1 , 1' in the weaving zone in the harness board 8.
  • the shedding device 7 , 7' comprises actuators 9, 9' , which are disposed in the stationary harness board 8, 8' , whereby each of the actuators 9, 9' comprises a needle 34 for raising the corresponding thread 1 , 1' .
  • the individual threads 1 , 1' of each set of threads move above the harness board 8, 8' which is aligned with them, and in each weaving cycle a particular thread 1 , 1' is in contact with another thread 34 for thread rasing.
  • the raised threads 1 , 1' form an upper branch of the shed, whereby the lower branch of the shed is formed by the threads 1 , 1' , which have not been raised, i.e. the threads left in the lower position.
  • the actuators 9 , 9' , 35 in an unillustrated example of embodiment are based on the principle of an electromagnet or other linear drives. For forming fabric with a higher density it is advantageous to use a cascade arrangement of the actuators 9, 9' , 35.
  • this device for separating the threads 1 , 1' before forming a shed is composed of a rotary harness board 10 , 10' with helical gliders, whose pitch corresponds to the density of the threads 1 , 1' of the formed fabric, i.e.
  • this device for separating the threads 1 , 1' before forming a shed is composed of helical gliders directly on the rotary weaving reed 17 , 17' , which is substantially an equivalent to the above-mentioned rotary harness board 10, 10' with beating-up means.
  • the above-mentioned means for the compensation for the forces induced in the threads 1 , 1' of each set of threads by the shedding device 7 , 7' consist in the illustrated embodiments of at least one compensator 11, 11' for each set of threads.
  • the compensator 11 , 11' is made as a known passive compensator, which is connected to the machine frame by a spring.
  • the compensator 11 , 11' consists of an active compensator with a motion mechanism connected to a drive.
  • the compensator 11, 11' is composed of another suitable means capable of compensating for the forces induced by the shedding device 7 , 7' in the threads 1 , 1' .
  • the beating-up means of the threads 1 , 1' to the fell of the formed fabric are in the illustrated embodiments composed of a rotary weaving reed 17, 17' aligned to each set of threads 1, 1'
  • the rotary weaving reed 17, 17' is along its entire length provided with a insertion channel 23, through which a particular thread is inserted 1 , 1' into the shed formed by the previously inserted threads of another set of threads.
  • the insertion channel 23 is in the illustrated example of embodiment aligned with relay nozzles 19 to support the insertion operation, whereby the relay nozzles 19 are in the illustrated example of embodiment mounted on a bracket 28, which is reciprocatingly swingingly mounted on the machine frame, and so the relay nozzles 19 perform an oscillating (reciprocatingly swinging) movement into the insertion channel 23 and out of the insertion channel 23 .
  • the illustrated insertion channel 23 is either extended along the circumference of the rotary weaving reed 17 (extended in contrast to the classical weaving machines according to the background art), i.e.
  • the rotary weaving reed 17, 17' is provided with helical guide gliders 24 for dividing the threads 1 , 1' , whereby these gliders are connected to the insertion channel 23 and cooperate with it.
  • the pitch of the helical guide gliders 24 is equal to the pitch of the threads 1 , 1' in the formed fabric and so the threads 1 , 1' in each weaving cycle move due to the action of the gliders 24 of the rotary weaving reed 17, 17' in direction F obliquely to the edge of the fabric by a defined distance corresponding to the sett of the formed fabric and the size of the shift of the fabric in direction A of the take-up is determined by the angle between both sets of threads 1 , 1' .
  • the beating-up means of the rotary weaving reed 17 , 17' are in an example of embodiment formed by a beat-up dent 26, whose shape is such that the required size ⁇ of the beat-up pulse 32 is achieved, as is shown in Fig. 5 .
  • the width ⁇ of the beat-up nose 26 of the rotary weaving reed 17 , 17' determines the phase (time) shift of the beating-up of the threads 1 , 1' of both sets of threads.
  • Fabric formation on the device is carried out in such a manner that in the first weaving cycle of the weaving process, in the so-called process of weaving-in, from the supply packages 2, 2' always one thread 1 , 1' at a time is taken off and inserted into the insertion zone. Both threads 1 , 1' cross each other at point E, thus creating the first binding point. After inserting both threads 1 , 1' into the insertion position, each of the inserted threads 1 , 1' is taken to the beat-up position, namely by the movement of the inserted threads 1 , 1' in direction F.
  • the threads 1 , 1' are guided by their front ends to the fixing device 5, 5' , whereas by their rear ends they are guided to the regulators 12 , 12' and separated from the thread supply package 2, 2' . Subsequently, the regulators 12 , 12' carry the threads 1 , 1' during the process of fabric formation and keep the threads 1 , 1' straight together with the fixing devices 5, 5' of the front ends of the threads 1 , 1' .
  • the threads 1 , 1' are carried by the regulators 12 , 12 ' by being guided initially between the first pair of the regulatory rollers and gradually, as other inserted threads 1 , 1' move in direction A of the fabric take-up, they are handed on to the following pairs of the regulator rollers, which are arranged in direction A behind the first pair of the regulator rollers, i.e. substantially along the formed fabric.
  • the regulator rollers, along with an unillustrated drive of an unillustrated fabric take-up, fulfill the function of regulating the forces acting in the threads 1 , 1' .
  • the regulator rollers are provided with frictional surface having a required friction coefficient and are pushed to each other by a spring, or hydraulically or pneumatically, to avoid slippage between the threads 1 , 1' .
  • the regulator rollers are coupled to a servo drive, which ensures their required angular speed and torque.
  • the number of pairs (sections) of the regulator rollers and their width is such that the distance of the threads 1 , 1' from the beat-up point 33 (the fabric fell) to the regulator rollers is approximately the same during the whole process of weaving, when the formed binding points on the thread 1 , 1' spread from the position of the first binding point E as far as to the selvage of the fabric, by which means the same stiffness of the threads 1 , 1' is achieved and thereby also the same value of the beating-up force in the whole process.
  • Direction A of the take-up of the formed fabric and the speed of the movement of the formed fabric can be defined by two components, whereby one of them is in the direction of the longitudinal axis of the inserted thread 1 , 1' , i.e. in the direction of insertion, and enables to define the delivery of the thread length for forming the binding points of the formed fabric, while the other component of the movement of the threads 1 , 1' is in a direction perpendicular to the longitudinal axis of the thread 1 , 1' and enables to define the speed of the movement of the threads 1 , 1' in direction F of the sett of the formed fabric.
  • one thread 1 , 1' from each thread subsystem is inserted into the insertion zone and the shed in a similar manner.
  • These threads 1, 1' cross each other again, forming a binding point together as well as with the other threads 1' , 1' of the opposite set of threads, which have been inserted in the previous weaving cycle and which are currently involved in forming the shed.
  • These threads 1 , 1' are simultaneously shifted in direction A of the fabric take-up by the regulators 12 , 12' at a controlled angular velocity.
  • the absolute movement of the threads 1 , 1' is realized in direction A of threads, wherein in the illustrated the fabric take-up and follows the fabric selvage.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Looms (AREA)
  • Woven Fabrics (AREA)
EP15185777.8A 2015-09-17 2015-09-18 Procédé de formation de tissu et dispositif pour sa mise en oeuvre Pending EP3144421A3 (fr)

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CZ2015-634A CZ306561B6 (cs) 2015-09-17 2015-09-17 Způsob vytváření tkaniny a zařízení k jeho provádění

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EP3144421A2 true EP3144421A2 (fr) 2017-03-22
EP3144421A3 EP3144421A3 (fr) 2017-05-03

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