EP3110981B1 - Method and system for thermally treating elongate, flat metallic material, in particular aluminum rolled ingots, in a ring hearth furnace - Google Patents
Method and system for thermally treating elongate, flat metallic material, in particular aluminum rolled ingots, in a ring hearth furnace Download PDFInfo
- Publication number
- EP3110981B1 EP3110981B1 EP15711059.4A EP15711059A EP3110981B1 EP 3110981 B1 EP3110981 B1 EP 3110981B1 EP 15711059 A EP15711059 A EP 15711059A EP 3110981 B1 EP3110981 B1 EP 3110981B1
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- EP
- European Patent Office
- Prior art keywords
- furnace
- ring hearth
- ring
- rolled aluminium
- heating
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0037—Rotary furnaces with vertical axis; Furnaces with rotating floor
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/06—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity heated without contact between combustion gases and charge; electrically heated
- F27B9/10—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity heated without contact between combustion gases and charge; electrically heated heated by hot air or gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
- F27B9/16—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a circular or arcuate path
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D7/00—Forming, maintaining, or circulating atmospheres in heating chambers
- F27D7/04—Circulating atmospheres by mechanical means
Definitions
- the invention relates to a method for the thermal treatment of elongated, flat metallic material, in particular aluminum ingots, in an oven, which is connected to the temperature control and monitoring and furnace control with a higher-level process control system, as a furnace, a ring hearth furnace is used between a heat-insulated outer casing and a heat-insulated inner casing having a sealed against the housing, rotary ring hearth bottom, said closed with a heat-insulated ceiling ring hearth furnace is formed with at least one closable loading and discharge opening and is heated with gas or electric. Furthermore, the invention relates to a system comprising a ring hearth furnace for carrying out the method.
- a ring hearth furnace is a special form of a rotary hearth furnace, both types of furnace in the industry for a long time prior art and in the special form as a ring hearth in the steel industry, there especially in the forging industry for heating forging blocks, but also in the heat treatment , especially for carburizing example of transmission parts, are used.
- a rotary hearth furnace in ring type for heat treatment of such workpieces is by the DE 8422370.7 U1 known.
- DE-A 32 31 225 relates to a ring furnace with a single, closable loading and unloading opening and lifting beam as a transport device wherein heating and cooling devices are provided in the furnace housing, which are arranged as tubes for blown air circulation.
- the pusher furnace comprises the heat-insulating bricked housing with a seen in the direction of travel of the goods front end wall and a rear end wall, two the two end walls interconnecting longitudinal walls and a transport device for conveying the material to be treated through the oven housing.
- the transport device is designed such that it receives the elongated, flat Good transversely to the direction of passage.
- the material to be treated is placed on sliding shoes, which can be moved to arranged in the furnace chamber rails, usually by means of a hydraulic impact device.
- the existing for loading and unloading of the goods on the front sides of the furnace doors have an opening cross-section, which must correspond to at least the dimensions of the treated, elongated flat metallic Guts.
- Loading and unloading openings must release an extremely large passage, even if the aluminum ingots are pushed standing on their narrow, long end face through the oven.
- the lot sizes which are equipped with low-temperature ovens, is usually between 30 t and 300 t, wherein the aluminum ingots standing upright on one of their narrow end faces in corresponding receptacles at the bottom of the furnace or flat lying on each other, separated by spacers, in the Tiefofen be charged.
- the aluminum ingots are blown at high air speed.
- uneven heating or partially excessive heating so-called hot spots, can occur.
- the aluminum rolling ingots are loaded and unloaded with the help of a block tongs movable over the deep furnace or a hall crane. If a heated aluminum ingot removed from the deep furnace, which is at least over a partial length and over the entire width of the furnace chamber extending furnace cover lifted or driven up, with a large part of the hot Bleglasungs Kunststoff exiting the furnace, which inevitably leads to a reduction of the preset oven temperature leads.
- the invention has for its object to provide a method as defined in claim 1, a plant as defined in claim 11, to provide for the thermal treatment of aluminum ingots, with which the advantages of a proven in the steel industry with a simplified structure Ring hearth furnace with the proven in the aluminum industry Combine convection heating to allow significantly reduced energy consumption and variable modes of operation.
- This object is achieved with a method according to the invention in that for convection heating introduced into the ring hearth furnace aluminum ingots provided on the ceiling, distributed over the circumference of the ceiling circulation fans from the chambered inside of the outer and inner housing Ringherdinneren upwardly sucked air along along arranged on the ceiling side, projecting into the hearth interior heating means is passed and then flows into itself on the inner walls of the outer and inner housing extending pressure channels from which the aluminum ingots with the during the heating phase increasingly warming air for heating the aluminum ingots via slot dies be blown.
- the ceiling side numerous circulating fans and heating means, eg. B. directly heated gas with hot air or gas burners or electrically heated via Elektrostrahlblorohre, in conjunction with the on the inner walls of the housing from top to bottom extending pressure channels allow in the ring hearth furnace, the heating of aluminum ingots with intensive convection in the closed circuit of the Furnace upwardly sucked and from there after the heating by the heating means along the inner walls down to the bottom with blowing of the aluminum ingots recycled air.
- the blowing air exits at a rate of about 40 m / s to 60 m / s from the slot nozzles distributed in the pressure channels to below the heating means over the entire height of the furnace interior.
- the aluminum ingots are placed in a vertical position on the ring hearth bottom that their narrow longitudinal sides blown directly with the circulating air and their wide rolling surfaces are flowed around by the air. This results in an all-round flow around the aluminum ingots, which can still be favored by the fact that the aluminum ingots are placed on a resting on the ring hearth bottom, continuous storage rack in honeycomb form of heat-resistant cast steel.
- the annular hearth furnace can be operated according to the invention for heating the aluminum ingots to rolling temperature and at the same time elevated temperature also for homogenizing the aluminum ingots, wherein the aluminum ingots cooled superficially after completion of the homogenization by blowing cold air into the ring hearth interior and the End of a certain cooling time by the residual heat of the aluminum ingots are heated again to rolling temperature.
- PLC programmable logic controller
- For monitoring and control of the ring hearth furnace is formed with independent control zones and zone-independent control loops. The setpoints and parameters required for an annealing program are loaded from the existing higher-level process control system into the corresponding furnace control.
- the ring hearth furnace advantageously allows operation with batchwise or continuous loading.
- heated Ofenraums aluminum ingots with a total weight of for example 430 t, 530 t or 620 t are introduced at maximum load.
- the empty ring hearth furnace or its utilization space is completely filled at the beginning of an annealing and completely emptied after reaching the rolling temperature of all aluminum ingots.
- a heated aluminum ingot is removed and then the ring hearth bottom is further rotated one cycle before a cold aluminum ingot is introduced for reheating. It is thus created an empty space shortly before the removal of the heated to rolling temperature bar and the newly charged, cold ingot to avoid a negative temperature influence.
- the loading and unloading opening is closed after each removal or loading.
- the heating process starts after the glow plug to be used has been called from the PLC.
- the air temperature is set to an excess temperature (max 650 ° C) and automatically maintained at this excess temperature.
- the annular hearth bottom is advantageously continuously rotated slowly to avoid overheating on the narrow longitudinal sides of the aluminum ingots and to even out the temperature, which also significantly contributes to the rotation of the ring hearth bottom.
- the ring hearth furnace allows for always constant loading and unloading a load with the aluminum ingots from above, z. B. by means of a hall crane, or from the side, z. B. by means of a handling robot.
- different loading strategies can be carried out, namely by circumferentially distributing the aluminum ingots with their wide rolling surfaces spaced one-lane or two-lane with then also spaced apart narrow longitudinal sides, ie on an outer circular path and a concentric inner circular path, can be placed in the hearth interior, the two-lane loading can be done with in-line or offset aluminum ingots.
- the two-lane loading with offset aluminum ingots and no fixed positions in relation to the ring hearth furnace allows a maximum batch weight, z. B. 620 t, compared to a two-lane loading of series shut down aluminum ingots with a batch weight of about 440 t, assuming the same dimensions and weights of the individual aluminum ingots.
- a further measure according to the invention provides that the actual temperature of the aluminum ingots per zone, which is predetermined by each of the ceiling-side circulating fans, is periodically checked, for which purpose the rotational movement of the annular hearth bottom is briefly stopped.
- the measured values are processed in the PLC or the higher-level process control system and loaded into the furnace control.
- the annular hearth furnace is distributed over the annular surface of the hearth floor flush with its annular surface on the one hand circulating fans and on the other hand both the inner wall of the outer housing and the inner wall of the inner housing associated heating means, wherein the circulation fans and the heating means are passed through the ceiling reaching into the upper annular hearth inside, and formed with slot-nozzle having pressure channels extending below the heating means on the inner walls of the outer and the inner housing.
- the units required for the convection heating of a ring hearth furnace are thus easily accessible for the maintenance personnel, wherein a simple removal and installation of the circulation fans and the heating means with the help of the hall crane is possible.
- gas burners are provided for heating the annular hearth furnace formed with exhaust pipes and cooling air supply lines as heating means, which are spaced from one another forming an outer housing burner ring and an inner housing burner ring, wherein their burner tubes adjacent to the inner walls of the outer and the inner housing proceed in the upper ring hearth inside.
- the aluminum rolling ingots parked in the upright position with their short end faces on the ring hearth bottom are thus blown from their two narrow longitudinal sides with the air which accelerates out of the slot nozzles.
- the over the circulating fans sucked in from the bottom upwards air is passed after its heating by the two burner rings on the inner walls of the outer and inner housing in the local pressure channels.
- An advantageous embodiment of the invention provides that the rotationally driven ring hearth bottom is mounted on fixed rollers and has a toothed ring for driving, with which a pinion acted upon by a frequency-controlled electric motor meshes. It is thus only a working according to the operating principle drive block drive unit needed to ensure the stopping of the rotary motion or the positionally accurate clocking of the driven ring hearth floor.
- the rollers on which the ring hearth bottom expires offer a long service life due to central lubrication of their rolling bearings.
- Another embodiment of the invention provides that in each predetermined by a circulation fan fan zone is provided at least one with its measuring lance through the inner or outer housing in the ring hearth interior immersed Andschreib thermocouple.
- the pressing thermocouples can be actuated electromechanically and serve on the one hand to measure the air temperature and on the other hand to measure the temperature of the aluminum ingots.
- the at least one loading and unloading opening of the annular hearth furnace for loading and unloading from above or from the side formed with a horizontally in the ceiling or on the outer circumference of the outer housing laterally movable oven door.
- a loading and unloading opening or whether two such openings are present in which case one opening for loading and the other is used for unloading, a flexible loading is guaranteed at always constant loading and unloading and energy efficient always only one small section of the annular hearth furnace open at the top of the ceiling or on the side of the outer housing.
- a separating dam is provided in the case of two loading and unloading openings which can be closed by an oven door for thermal separation of the discharge opening for hot aluminum ingots and the loading opening for cold aluminum ingots between the two openings.
- the annular hearth furnace 1 consists of an outer housing 3 and an inner housing 4, the inside complete with a heat insulation 3a, 4a, z. As ceramic and mineral mats are provided.
- the furnace roof 6 closing the furnace chamber or the hearth hearth interior 1a is likewise lined with a heat insulation 6a.
- the rotary-driven ring hearth bottom 7 a is mounted on fixed rollers 10 and is of a frequency-controlled electric motor 11 driven, which meshes via a pinion 12 with a ring gear 13 of the ring hearth bottom 7a.
- On the outer circumference of the furnace housing lines 14 are provided for the introduction of cooling air and discharge of exhaust gases.
- the loading and unloading of the ring hearth furnace 1 is carried out in the embodiments from above by means of the hall crane, to which the loading and unloading opening 15 can be temporarily temporarily opened and closed by a horizontally movable in the ceiling 6 by an electric motor with rack drive oven door 16.
- the aluminum ingots are made in the FIG. 1 to be taken edgewise position with their narrow end faces on a honeycomb-shaped Ablagerost 17 of the ring hearth bottom 7a parked.
- two openings 15a, 15b can be provided side by side lying in the furnace roof instead of the one loading and unloading opening 15, which can alternately be closed or opened alternately by a horizontally displaceable oven door 16, wherein the opening 15a of the charge with cold aluminum Roll bar, and the opening 15b is for discharging the warmed up aluminum ingots.
- a divider 18 provides thermal separation of the "hot" unloading station from the "cold" loading station.
- the burner tubes 21 are distributed to the heat insulation 3a of the outer housing 3 and the heat insulation 4a of the inner housing 4 over the entire circumference of the Ringherdinninneren 1a - except again only the area of the loading and unloading opening 15 and the openings 15a, 15b, what also applies to the heating means - up to the furnace bottom 7 out extending pressure channels 22 formed distributed over the height of numerous slot nozzles 32, the air outlets are aligned with the narrow longitudinal sides 24 of the switched on or off aluminum rolling ingots 2.
- thermocouples used to measure the temperature of the aluminum ingots 2 are in each of a circulating fan 19 with its effective range predetermined fan zone in the embodiment of FIG. 1 provided externally by the inner housing 4 with its measuring lances 27 in the ring hearth inside 1a immersed, electromechanically operated pressure-thermocouples 28.
- a heating process can thus be controlled and regulated.
- a heating process begins after the glow plug to be used has been called from the PLC. This can be done so that the air temperature is set to an excess temperature (max 650 ° C) and automatically maintained at this excess temperature.
- the annular hearth bottom 7a is continuously rotated slowly to avoid overheating on the narrow longitudinal sides 24 of the aluminum ingots 2.
- the current temperature of the aluminum ingots is periodically checked via the pressing thermocouples 28 per fan zone, for which purpose the rotational movement of the annular hearth bottom 7a is briefly stopped. Shortly before reaching the corresponding material setpoint temperature, the temperature of the recirculation air is automatically reset to the desired rolling-block temperature in order to avoid overheating.
- the material-dependent holding time starts.
- the end of the cycle is indicated acoustically or visually, whereupon the rolled aluminum bars 2 brought to a rolling temperature of about 520 ° C. can be removed and rolled individually with the existing hall crane.
- the bars are for example 1350 mm wide, 600 mm thick and 4500 mm long, can be done according to variable strategies.
- the aluminum ingots 2 have been circumferentially distributed on a circular path with their wide rolling surfaces 26 spaced from each other in the hearth interior 1 a turned off.
- FIG. 5 are the aluminum ingots 2 - and thus consistent with, inter alia FIG. 1 - Have been placed on two circular paths in the hearth interior 1a, wherein the aluminum ingots 2 of the outer circular path are at a distance in series with the narrow longitudinal sides 24 of the aluminum ingots 2 of the inner circular path.
- FIG. 6 shows a two-lane loading, as previously in FIG. 5 , however, not with radially in-line aluminum ingots 2, but the aluminum ingots 2 of the concentric inner Circular path offset from the aluminum ingots 2 of the outer circular path in the ring hearth inside 1a parked.
- the thus flexible loading takes place at always constant loading and unloading position, namely predetermined by the in the embodiments with at least one in the oven ceiling 6 horizontally movable oven door 16 formed loading and unloading 15 instead.
- the two-lane loading enables the highest possible throughput with correspondingly high batch weights.
- the ring hearth furnace designed for heating and homogenizing aluminum rolling bars with convection heating brings numerous advantages over the impact and deep-furnace furnaces used in industry, as achieved by the small loading and unloading opening, minimized heat losses, high thermal efficiency through combustion air. Preheating, low NO x levels in the exhaust gas, reduced energy loss due to low O 2 levels in the exhaust gas and overall lower specific energy consumption.
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Description
Die Erfindung betrifft ein Verfahren zur thermischen Behandlung von langgestrecktem, flachem metallischen Gut, insbesondere Aluminium-Walzbarren, in einem Ofen, der zur Temperaturregelung und -überwachung sowie Ofensteuerung mit einem übergeordneten Prozessleitsystem verbunden ist, wobei als Ofen ein Ringherdofen zum Einsatz kommt, der zwischen einem wärmeisolierten Außengehäuse und einem wärmeinsolierten Innengehäuse einen gegen die Gehäuse abgedichteten, drehangetriebenen Ringherdboden aufweist, wobei der mit einen wärmeisolierten Decke verschlossene Ringherdofen mit mindestens einer verschließbaren Be- und Entladungsöffnung ausgebildet ist und mit Gas oder elektrisch beheizt wird. Des Weiteren betrifft die Erfindung eine Anlage, umfassend einen Ringherdofen, zum Durchführen des Verfahrens.The invention relates to a method for the thermal treatment of elongated, flat metallic material, in particular aluminum ingots, in an oven, which is connected to the temperature control and monitoring and furnace control with a higher-level process control system, as a furnace, a ring hearth furnace is used between a heat-insulated outer casing and a heat-insulated inner casing having a sealed against the housing, rotary ring hearth bottom, said closed with a heat-insulated ceiling ring hearth furnace is formed with at least one closable loading and discharge opening and is heated with gas or electric. Furthermore, the invention relates to a system comprising a ring hearth furnace for carrying out the method.
Bei einem Ringherdofen handelt es sich um eine besondere Form eines Drehherdofens, wobei beide Ofentypen in der Industrie seit langem Stand der Technik sind und in der Sonderform als Ringherd in der Stahlindustrie, dort besonders in der Schmiedeindustrie zum Erwärmen von Schmiedeblöcken, aber auch in der Wärmebehandlung, speziell zum Aufkohlen beispielsweise von Getriebeteilen, zum Einsatz kommen. Ein Drehherdofen in Ringbauart zur Wärmebehandlung solcher Werkstücke ist durch das
Auch
Wie aus der
Der Stoßofen umfasst dabei das wärmeisolierend ausgemauerte Ofengehäuse mit einer in Durchlaufrichtung des Gutes gesehenen vorderen Stirnwand und einer hinteren Stirnwand, zwei die beiden Stirnwände miteinander verbindenden Längswänden und eine Transporteinrichtung zum Durchfördern des zu behandelnden Gutes durch das Ofengehäuse. Die Transporteinrichtung ist so ausgebildet, dass sie das langgestreckte, flache Gut quer zur Durchlaufrichtung aufnimmt. Hierzu wird das zu behandelnde Gut auf Gleitschuhe gestellt, die sich auf im Ofenraum angeordneten Schienen verschieben lassen, in der Regel mittels einer hydraulischen Stoßvorrichtung.The pusher furnace comprises the heat-insulating bricked housing with a seen in the direction of travel of the goods front end wall and a rear end wall, two the two end walls interconnecting longitudinal walls and a transport device for conveying the material to be treated through the oven housing. The transport device is designed such that it receives the elongated, flat Good transversely to the direction of passage. For this purpose, the material to be treated is placed on sliding shoes, which can be moved to arranged in the furnace chamber rails, usually by means of a hydraulic impact device.
Die zur Beschickung und Entnahme des Gutes an den Stirnseiten des Ofens vorhandenen Türen besitzen einen Öffnungsquerschnitt, der mindestens den Abmessungen des zu behandelnden, langgestreckten flachen metallischen Guts entsprechen muss. Das deutet für Aluminium-Walzbarren, deren Länge ein Mehrfaches der Dicke beträgt und die typischerweise eine Dicke bis zu 0,8 m, eine Breite bis 2,6 m und eine Länge bis 8,4 m aufweisen, das die Be- und Entladeöffnung bzw. -öffnungen zur Be- und Entladung einen außerordentlich großen Durchlass freigeben müssen, selbst wenn die Aluminium-Walzbarren auf ihrer schmalen, langen Stirnseite stehend durch den Ofen geschoben werden.The existing for loading and unloading of the goods on the front sides of the furnace doors have an opening cross-section, which must correspond to at least the dimensions of the treated, elongated flat metallic Guts. This indicates for aluminum billets whose length is a multiple of the thickness and which typically have a thickness up to 0.8 m, a width of up to 2.6 m and a length of up to 8.4 m, the loading and unloading or . Loading and unloading openings must release an extremely large passage, even if the aluminum ingots are pushed standing on their narrow, long end face through the oven.
Durch die starke Umwälzung der Beblasungsluft im Ofen, die auch unmittelbar vor den großflächigen stirnseitigen Türen erfolgt, wird bei geöffneten Türen daher zwangsläufig ein Teil der bis zu 650 °C heißen Beblasungsluft aus dem Ofen gepresst. Gleichzeitig strömt kalte Außenluft in den Ofenraum ein, die dann auf die Behandlungstemperatur gebracht werden muss. Hinzu kommt noch, dass die während der Be- und Entladung im Ofenraum vor den Türen stehenden heißen Aluminium-Walzbarren eine große Wärmemenge nach außen abstrahlen, wodurch sich die Energiebilanz weiter verschlechtert.As a result of the strong circulation of the blown air in the furnace, which also takes place immediately in front of the large frontal doors, a part of the blowing air, which is heated up to 650 ° C, is inevitably forced out of the kiln when the doors are open. At the same time, cold outside air flows into the furnace chamber, which then has to be brought to the treatment temperature. In addition, the hot aluminum ingots standing in front of the doors during loading and unloading emit a large amount of heat to the outside, which further worsens the energy balance.
Zur Erwärmung bzw. Homogenisierung von Aluminium-Walzbarren sind weiterhin Tieföfen (vergleiche
Die Losgrößen, mit denen Tieföfen bestückt werden, liegt üblicherweise zwischen 30 t und 300 t, wobei die Aluminium-Walzbarren hochkant stehend auf einer ihrer schmalen Stirnseiten in entsprechenden Aufnahmen am Boden des Ofens positioniert werden oder aber flach aufeinander liegend, getrennt durch Spacer, im Tiefofen chargiert werden.The lot sizes, which are equipped with low-temperature ovens, is usually between 30 t and 300 t, wherein the aluminum ingots standing upright on one of their narrow end faces in corresponding receptacles at the bottom of the furnace or flat lying on each other, separated by spacers, in the Tiefofen be charged.
Bei der Konvektionserwärmung des Tiefofens erfolgt eine Beblasung der Aluminium-Walzbarren mit hoher Luftgeschwindigkeit. Dabei kann es bei den von der Beschickung bis zur Entnahme unbewegten Aluminium-Walzbarren zu einer ungleichmäßigen Erwärmung oder partiell zu übermäßig starken Erwärmungen, so genannten Hot-Spots, kommen.During the convection heating of the deep furnace, the aluminum ingots are blown at high air speed. In the case of the aluminum ingots, which are stationary from the time of loading to the time of removal, uneven heating or partially excessive heating, so-called hot spots, can occur.
Die Aluminium-Walzbarren werden mit Hilfe einer über den Tiefofen verfahrbaren Blockzange oder einem Hallenkran be- und entladen. Wird ein aufgeheizter Aluminium-Walzbarren aus dem Tiefofen entnommen, muss der sich zumindest über eine Teillänge und über die gesamte Breite des Ofenraums erstreckende Ofendeckel abgehoben bzw. aufgefahren werden, wobei ein Großteil der heißen Beblasungsluft aus dem Ofen austritt, was unvermeidlich zu einer Herabsetzung der voreingestellten Ofentemperatur führt.The aluminum rolling ingots are loaded and unloaded with the help of a block tongs movable over the deep furnace or a hall crane. If a heated aluminum ingot removed from the deep furnace, which is at least over a partial length and over the entire width of the furnace chamber extending furnace cover lifted or driven up, with a large part of the hot Bleglasungsluft exiting the furnace, which inevitably leads to a reduction of the preset oven temperature leads.
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren, wie in Anspruch 1 definiert wurde, eine Anlage, wie in Anspruch 11 definiert wurde, zur thermischen Behandlung von Aluminium-Walzbarren zu schaffen, mit denen sich bei vereinfachtem Aufbau die Vorteile eines in der Stahlindustrie bewährten Ringherdofens mit der in der Aluminium-Industrie bewährten Konvektionserwärmung vereinigen lassen, um einen deutlich reduzierten Energieverbrauch sowie variable Betriebsweisen zu ermöglichen.The invention has for its object to provide a method as defined in claim 1, a plant as defined in
Diese Aufgabe wird mit einem Verfahren erfindungsgemäß dadurch gelöst, dass zur Konvektionserwärmung der in den Ringherdofen eingebrachten Aluminium-Walzbarren von deckenseitig vorgesehenen, über den Umfang der Decke verteilten Umwälz-Ventilatoren aus dem von dem Außen- und Innengehäuse eingekammerten Ringherdinneren nach oben angesaugte Luft zunächst entlang deckenseitig angeordneten, in das Herdinnere ragenden Heizmitteln geleitet wird und danach in sich an den Innenwänden des Außen- und des Innengehäuses erstreckende Druckkanäle einströmt, aus denen die Aluminium-Walzbarren mit der sich während der Aufheizphase zunehmend erwärmenden Luft zum Aufheizen der Aluminium-Walzbarren über Schlitzdüsen angeblasen werden.This object is achieved with a method according to the invention in that for convection heating introduced into the ring hearth furnace aluminum ingots provided on the ceiling, distributed over the circumference of the ceiling circulation fans from the chambered inside of the outer and inner housing Ringherdinneren upwardly sucked air along along arranged on the ceiling side, projecting into the hearth interior heating means is passed and then flows into itself on the inner walls of the outer and inner housing extending pressure channels from which the aluminum ingots with the during the heating phase increasingly warming air for heating the aluminum ingots via slot dies be blown.
Die deckenseitig zahlreichen Umwälz-Ventilatoren sowie Heizmittel, z. B. direkt gasbeheizt mit Warmluft- oder Gasbrennern oder elektrisch beheizt über Elektrostrahlheizrohre, im Zusammenspiel mit den sich an den Innenwänden der Gehäuse von oben nach unten erstreckenden Druckkanälen ermöglichen in dem Ringherdofen das Aufheizen von Aluminium-Walzbarren mit intensiver Konvektionswirkung der im geschlossenen Kreislauf aus dem Ofeninneren nach oben angesaugten und von dort nach der Erwärmung durch die Heizmittel entlang der Innenwände bis nach unten mit Anblasen der Aluminium-Walzbarren zurückgeführten Luft. Aus den in den Druckkanälen bis unterhalb der Heizmittel über die gesamte Höhe des Ofeninneren verteilt angeordneten Schlitzdüsen tritt die Beblasungsluft mit einer Geschwindigkeit von etwa 40 m/s bis 60 m/s aus. Somit lässt sich auch zum Anwärmen bzw. Aufheizen von Aluminium-Walzbarren eine hocheffiziente Wärmeübertragung mit schneller Aufheizgeschwindigkeit und hoher Durchsatzleistung erreichen. Das Rotieren des Ringherdbodens mit den darauf stehenden Aluminium-Walzbarren gewährleistet dabei eine sehr gute Temperaturgleichmäßigkeit im Glühgut.The ceiling side numerous circulating fans and heating means, eg. B. directly heated gas with hot air or gas burners or electrically heated via Elektrostrahlheizrohre, in conjunction with the on the inner walls of the housing from top to bottom extending pressure channels allow in the ring hearth furnace, the heating of aluminum ingots with intensive convection in the closed circuit of the Furnace upwardly sucked and from there after the heating by the heating means along the inner walls down to the bottom with blowing of the aluminum ingots recycled air. The blowing air exits at a rate of about 40 m / s to 60 m / s from the slot nozzles distributed in the pressure channels to below the heating means over the entire height of the furnace interior. Thus, a highly efficient heat transfer with fast heating rate and high throughput can also be achieved for heating or heating of aluminum ingots. The rotation of the ring hearth floor with the aluminum ingots standing thereon ensures a very good temperature uniformity in the annealed material.
Nach einem Vorschlag der Erfindung werden die Aluminium-Walzbarren in Hochkantlage so auf den Ringherdboden abgestellt, dass ihre schmalen Längsseiten mit der umgewälzten Luft direkt angeblasen und ihre breiten Walzflächen von der Luft umströmt werden. Damit ergibt sich eine allseitige Umströmung der Aluminium-Walzbarren, was dadurch noch begünstigt werden kann, dass die Aluminium-Walzbarren auf einen sich auf dem Ringherdboden abstützenden, durchgehenden Ablagerost in Wabenform aus hitzebeständigem Stahlguss abgestellt werden.According to one proposal of the invention, the aluminum ingots are placed in a vertical position on the ring hearth bottom that their narrow longitudinal sides blown directly with the circulating air and their wide rolling surfaces are flowed around by the air. This results in an all-round flow around the aluminum ingots, which can still be favored by the fact that the aluminum ingots are placed on a resting on the ring hearth bottom, continuous storage rack in honeycomb form of heat-resistant cast steel.
Der Ringherdofen lässt sich in bevorzugter Weise erfindungsgemäß zum Aufheizen der Aluminium-Walzbarren auf Walztemperatur und bei demgegenüber erhöhter Temperatur ebenfalls zum Homogenisieren der Aluminium-Walzbarren betreiben, wobei die Aluminium-Walzbarren nach Ablauf der Homogenisierungszeit durch Einblasen von Kaltluft in das Ringherdinnere oberflächig abgekühlt und zum Ende einer bestimmten Kühlzeit durch die Restwärme der Aluminium-Walzbarren wieder auf Walztemperatur erwärmt werden. Die zum Homogenisieren der Aluminium-Walzbarren mit einer Verweildauer im Ofen von z. B. 20 bis 25 Stunden erforderliche Temperatur der Aluminium-Walzbarren von ca. 600 bis
650 °C wird über Thermoelemente und Vergleichsstelle direkt in der speicherprogrammierbaren Steuerung (SPS) erfasst, in der auch die Temperaturregelung erfolgt. Zur Überwachung und Regelung ist der Ringherdofen mit voneinander unabhängigen Regelzonen und zonenweise unabhängigen Regelkreisen ausgebildet. Die für ein Glühprogramm erforderlichen Sollwerte und Parameter werden von dem vorhandenen übergeordneten Prozessleitsystem in die entsprechende Ofensteuerung geladen.The annular hearth furnace can be operated according to the invention for heating the aluminum ingots to rolling temperature and at the same time elevated temperature also for homogenizing the aluminum ingots, wherein the aluminum ingots cooled superficially after completion of the homogenization by blowing cold air into the ring hearth interior and the End of a certain cooling time by the residual heat of the aluminum ingots are heated again to rolling temperature. To homogenize the aluminum ingots with a residence time in the oven of z. B. 20 to 25 hours required temperature of the aluminum ingots of about 600 to
650 ° C is detected via thermocouples and reference junction directly in the programmable logic controller (PLC), in which also the temperature control takes place. For monitoring and control of the ring hearth furnace is formed with independent control zones and zone-independent control loops. The setpoints and parameters required for an annealing program are loaded from the existing higher-level process control system into the corresponding furnace control.
Der Ringherdofen ermöglicht in vorteilhafter Weise einen Betrieb mit chargenweiser oder kontinuierlicher Beladung. Dabei können abhängig vom Ofendurchmesser und damit den Abmessungen des nutzbaren, beheizten Ofenraums Aluminium-Walzbarren mit einem Gesamtgewicht von beispielsweise 430 t, 530 t oder 620 t bei maximaler Beladung eingebracht werden.The ring hearth furnace advantageously allows operation with batchwise or continuous loading. Depending on the oven diameter and thus the dimensions of the usable, heated Ofenraums aluminum ingots with a total weight of for example 430 t, 530 t or 620 t are introduced at maximum load.
Nach der Erfindung ist dabei vorgesehen, dass beim Chargenbetrieb der leere Ringherdofen bzw. dessen Nutzungsraum zu Anfang einer Glühung vollbefüllt und nach Erreichen der Walztemperatur aller Aluminium-Walzbarren komplett leergefahren wird. Beim optionalen Konti-Betrieb wird ein aufgewärmter Aluminium-Walzbarren entnommen und danach der Ringherdboden um einen Takt weitergedreht, bevor ein kalter Aluminium-Walzbarren zum Aufwärmen eingebracht wird. Es wird somit kurz vor der Entnahme des auf Walztemperatur erwärmten Barrens und dem neu chargiertem, kalten Barren ein Leerplatz geschaffen, um eine negative Temperaturbeeinflussung zu vermeiden. Aus dem gleichen Grund wird nach jeder Entnahme bzw. Beladung die Beschickungs- und Entladungsöffnung geschlossen.According to the invention, it is provided that during the batch operation, the empty ring hearth furnace or its utilization space is completely filled at the beginning of an annealing and completely emptied after reaching the rolling temperature of all aluminum ingots. In optional continuous operation, a heated aluminum ingot is removed and then the ring hearth bottom is further rotated one cycle before a cold aluminum ingot is introduced for reheating. It is thus created an empty space shortly before the removal of the heated to rolling temperature bar and the newly charged, cold ingot to avoid a negative temperature influence. For the same reason, the loading and unloading opening is closed after each removal or loading.
Der Aufheizprozess beginnt, nachdem das zu verwendende Glührezept aus der SPS aufgerufen worden ist. Die Lufttemperatur wird auf eine Übertemperatur (max. 650 °C) eingestellt und automatisch auf dieser Übertemperatur gehalten. Während der Zeit, in der mit Übertemperatur gefahren wird, wird der Ringherdboden vorteilhaft kontinuierlich langsam gedreht, um Überhitzungen an den schmalen Längsseiten der Aluminium-Walzbarren zu vermeiden und die Temperatur zu vergleichmäßigen, wozu maßgeblich auch das Rotieren des Ringherdbodens beiträgt.The heating process starts after the glow plug to be used has been called from the PLC. The air temperature is set to an excess temperature (max 650 ° C) and automatically maintained at this excess temperature. During the time in which is operated with excess temperature, the annular hearth bottom is advantageously continuously rotated slowly to avoid overheating on the narrow longitudinal sides of the aluminum ingots and to even out the temperature, which also significantly contributes to the rotation of the ring hearth bottom.
Der Ringherdofen erlaubt bei immer gleichbleibender Be- und Entladeposition eine Beladung mit den Aluminium-Walzbarren von oben, z. B. mittels eine Hallenkrans, oder von der Seite her, z. B. mittels eines Handhabungsroboters.The ring hearth furnace allows for always constant loading and unloading a load with the aluminum ingots from above, z. B. by means of a hall crane, or from the side, z. B. by means of a handling robot.
Unabhängig davon, ob von oben oder von der Seite her beladen wird, lassen sich verschiedene Beladungsstrategien durchführen, indem nämlich die Aluminium-Walzbarren umfangsverteilt mit ihren breiten Walzflächen voneinander beabstandet einbahnig oder zweibahnig mit dann zudem voneinander beabstandeten schmalen Längsseiten, d. h. auf einer äußeren Kreisbahn und einer dazu konzentrischen inneren Kreisbahn, in das Ringherdinnere abgestellt werden können, wobei die zweibahnige Beladung mit in Reihe liegenden oder versetzten Aluminium-Walzbarren erfolgen kann. Die zweibahnige Beladung mit versetzen Aluminium-Walzbarren und keinen fixen Positionen in Bezug auf den Ringherdofen erlaubt hierbei ein maximales Chargengewicht, z. B. 620 t, gegenüber einer zweibahnigen Beladung von in Reihe abgestellten Aluminium-Walzbarren mit einem Chargengewicht von dann etwa 440 t, gleiche Abmessungen und Gewichte der einzelnen Aluminium-Walzbarren vorausgesetzt.Regardless of whether it is loaded from above or from the side, different loading strategies can be carried out, namely by circumferentially distributing the aluminum ingots with their wide rolling surfaces spaced one-lane or two-lane with then also spaced apart narrow longitudinal sides, ie on an outer circular path and a concentric inner circular path, can be placed in the hearth interior, the two-lane loading can be done with in-line or offset aluminum ingots. The two-lane loading with offset aluminum ingots and no fixed positions in relation to the ring hearth furnace allows a maximum batch weight, z. B. 620 t, compared to a two-lane loading of series shut down aluminum ingots with a batch weight of about 440 t, assuming the same dimensions and weights of the individual aluminum ingots.
Eine weitere erfindungsgemäße Maßnahme sieht vor, dass die Ist-Temperatur der Aluminium-Walzbarren je Zone, die von jedem der deckenseitigen Umwälz-Ventilatoren vorgegeben wird, periodisch überprüft wird, wozu die Drehbewegung des Ringherdbodens kurz gestoppt wird. Die Messwerte werden in der SPS bzw. dem übergeordneten Prozessleitsystem verarbeitet und in die Ofensteuerung geladen.A further measure according to the invention provides that the actual temperature of the aluminum ingots per zone, which is predetermined by each of the ceiling-side circulating fans, is periodically checked, for which purpose the rotational movement of the annular hearth bottom is briefly stopped. The measured values are processed in the PLC or the higher-level process control system and loaded into the furnace control.
Bei einer Anlage zum Durchführen des Verfahrens ist erfindungsgemäß vorgesehen, dass der Ringherdofen über die zum drehangetriebenen Ringherdboden fluchtende Ringfläche seiner Decke verteilt einerseits Umwälz-Ventilatoren und andererseits sowohl der Innenwand des Außengehäuses als auch der Innenwand des Innengehäuses zugeordnete Heizmittel aufweist, wobei die Umwälz-Ventilatoren und die Heizmittel durch die Decke bis in das obere Ringherdinnere reichend hindurchgeführt sind, und mit Schlitzdüsen aufweisenden Druckkanälen ausgebildet ist, die sich unterhalb der Heizmittel an den Innenwänden des Außen- und des Innengehäuses erstrecken. Die zur Konvektionserwärmung eines Ringherdofens benötigen Aggregate sind damit für das Instandhaltungspersonal gut erreichbar, wobei ein einfacher Aus- und Einbau der Umwälz-Ventilatoren und der Heizmittel mit Hilfe des Hallenkrans möglich ist. Es wird vorgeschlagen, dass für den mit Abgasleitungen und Kühlluft-Zuleitungen ausgebildeten Ringherdofen als Heizmittel Gasbrenner vorgesehen sind, die voneinander beabstandet einen Außengehäuse-Brennerkranz und einen Innengehäuse-Brennerkranz bildend angeordnet sind, wobei ihre Brennerrohre angrenzend zu den Innenwänden des Außen- und des Innengehäuses verlaufend in das obere Ringherdinnere eintauchen. Die in Hochkantlage mit ihren kurzen Stirnseiten auf den Ringherdboden abgestellten Aluminium-Walzbarren werden damit von ihren beiden schmalen Längsseiten her mit der aus den Schlitzdüsen beschleunigt austretenden Luft angeblasen. Die über die Umwälz-Ventilatoren von unten nach oben angesaugte Luft wird nach ihrer Erwärmung durch die beiden Brennerkränze an den Innenwänden des Außen- und Innengehäuses in die dortigen Druckkanäle geleitet.In a system for carrying out the method according to the invention, the annular hearth furnace is distributed over the annular surface of the hearth floor flush with its annular surface on the one hand circulating fans and on the other hand both the inner wall of the outer housing and the inner wall of the inner housing associated heating means, wherein the circulation fans and the heating means are passed through the ceiling reaching into the upper annular hearth inside, and formed with slot-nozzle having pressure channels extending below the heating means on the inner walls of the outer and the inner housing. The units required for the convection heating of a ring hearth furnace are thus easily accessible for the maintenance personnel, wherein a simple removal and installation of the circulation fans and the heating means with the help of the hall crane is possible. It is proposed that gas burners are provided for heating the annular hearth furnace formed with exhaust pipes and cooling air supply lines as heating means, which are spaced from one another forming an outer housing burner ring and an inner housing burner ring, wherein their burner tubes adjacent to the inner walls of the outer and the inner housing proceed in the upper ring hearth inside. The aluminum rolling ingots parked in the upright position with their short end faces on the ring hearth bottom are thus blown from their two narrow longitudinal sides with the air which accelerates out of the slot nozzles. The over the circulating fans sucked in from the bottom upwards air is passed after its heating by the two burner rings on the inner walls of the outer and inner housing in the local pressure channels.
Eine vorteilhafte Ausgestaltung der Erfindung sieht vor, dass der drehangetriebene Ringherdboden auf feststehenden Rollen gelagert ist und zum Antrieb einen Zahnkranz aufweist, mit dem ein von einem frequenzgeregelten Elektromotor beaufschlagtes Ritzel kämmt. Es wird damit nur eine nach dem Funktionsprinzip Triebsstock arbeitende Antriebseinheit benötigt, die das Stoppen der Drehbewegung oder das positionsgenaue Takten des angetriebenen Ringherdbodens gewährleistet. Die Rollen, auf denen der Ringherdboden abläuft, bieten durch eine Zentralschmierung ihrer Wälzlager lange Standzeiten.An advantageous embodiment of the invention provides that the rotationally driven ring hearth bottom is mounted on fixed rollers and has a toothed ring for driving, with which a pinion acted upon by a frequency-controlled electric motor meshes. It is thus only a working according to the operating principle drive block drive unit needed to ensure the stopping of the rotary motion or the positionally accurate clocking of the driven ring hearth floor. The rollers on which the ring hearth bottom expires offer a long service life due to central lubrication of their rolling bearings.
Eine andere Ausgestaltung der Erfindung sieht vor, dass in jeder von einem Umwälz-Ventilator vorgegebenen Ventilatorzone zumindest ein mit seiner Messlanze durch das Innen- oder Außengehäuse in das Ringherdinnere eintauchendes Andrück-Thermoelement vorgesehen ist. Die Andrück-Thermoelemente können elektromechanisch betätigt werden und dienen einerseits zur Messung der Lufttemperatur und andererseits zur Messung der Temperatur der Aluminium-Walzbarren.Another embodiment of the invention provides that in each predetermined by a circulation fan fan zone is provided at least one with its measuring lance through the inner or outer housing in the ring hearth interior immersed Andrück thermocouple. The pressing thermocouples can be actuated electromechanically and serve on the one hand to measure the air temperature and on the other hand to measure the temperature of the aluminum ingots.
Nach einer Ausgestaltung der Erfindung ist die mindestens eine Be- und Entladungsöffnung des Ringherdofens zur Be- und Entladung von oben oder von der Seite her mit einer in der Decke horizontal oder am Außenumfang des Außengehäuses seitlich verfahrbaren Ofentür ausgebildet. Ganz gleich, ob eine Be- und Entladungsöffnung oder ob zwei solche Öffnungen vorhanden sind, wobei dann die eine Öffnung zur Be- und die andere zur Entladung dient, ist eine flexible Beladung bei immer gleichbleibender Be- und Entladeposition gewährleistet und wird energieeffizient stets nur ein kleiner Abschnitt des Ringherdofens oben an der Decke oder seitlich am Außengehäuse geöffnet.According to one embodiment of the invention, the at least one loading and unloading opening of the annular hearth furnace for loading and unloading from above or from the side formed with a horizontally in the ceiling or on the outer circumference of the outer housing laterally movable oven door. Regardless of whether a loading and unloading opening or whether two such openings are present, in which case one opening for loading and the other is used for unloading, a flexible loading is guaranteed at always constant loading and unloading and energy efficient always only one small section of the annular hearth furnace open at the top of the ceiling or on the side of the outer housing.
Hierbei empfiehlt es sich, dass bei zwei durch jeweils eine Ofentür verschließbaren Be- und Entladungsöffnungen zur thermischen Trennung der Entladungsöffnung für heiße Aluminium-Walzbarren und der Beladungsöffnung für kalte Aluminium-Walzbarren zwischen den beiden Öffnungen ein Trennwehr vorgesehen ist.In this case, it is recommended that in the case of two loading and unloading openings which can be closed by an oven door for thermal separation of the discharge opening for hot aluminum ingots and the loading opening for cold aluminum ingots between the two openings, a separating dam is provided.
Weitere Merkmale und Einzelheiten der Erfindung ergeben sich aus den Ansprüchen und der nachfolgenden Beschreibung von in den Zeichnungen vereinfacht dargestellten Ausführungen der Erfindung.Further features and details of the invention will become apparent from the claims and the following description of simplified illustrated in the drawings embodiments of the invention.
Es zeigen:
- Figur 1
- in einem Längsschnitt von einer Anlage zur thermischen Behandlung von Aluminium-Walzbarren einen mit Mitteln zur Konvektionserwärmung der Aluminium-Walzbarren ausgebildeten Ringherdofen;
Figur 2- den Ringherdofen der
Figur 1 in der Draufsicht; Figur 3- in der Draufsicht einen Ringherdofen wie zuvor in
Figur 1 , demgegenüber eine Öffnung zur Beladung und eine davon getrennte Öffnung zur Entladung der Aluminium-Walzbarren aufweisend; Figur 4- als schematische Draufsicht des deckenseitig eine Be- und Entladungsöffnung aufweisenden Ringherdofens, die einbahnige Beladung des Ringherdes mit den Aluminium-Walzbarren;
- Figur 5
- eine Draufsicht wie zuvor in
, demgegenüber mit zweibahniger Beladung von symmetrisch in Reihe abgestellten Aluminium-Walzbarren; undFigur 4 - Figur 6
- eine Draufsicht wie zuvor in
Figur 5 , demgegenüber mit nicht symmetrisch in Reihe, sondern von Bahn zu Bahn versetzt abgestellten Aluminium-Walzbarren.
- FIG. 1
- in a longitudinal section of a plant for the thermal treatment of aluminum ingots a ring hearth furnace formed with means for convection heating of the aluminum ingots;
- FIG. 2
- the ring hearth furnace the
FIG. 1 in the plan view; - FIG. 3
- in the plan view of a ring hearth furnace as previously in
FIG. 1 in contrast, having an opening for loading and a separate opening for discharging the aluminum ingots; - FIG. 4
- as a schematic plan view of the cover side, a loading and unloading opening ring hearth furnace, the one-lane loading of the ring hearth with the aluminum ingots;
- FIG. 5
- a plan view as previously in
FIG. 4 on the other hand, with two-lane loading of symmetrically rowed aluminum ingots; and - FIG. 6
- a plan view as previously in
FIG. 5 In contrast, with not symmetrically in series, but offset from train to train parked aluminum ingots.
Von einer industriellen Anlage zur thermischen Behandlung von langgestrecktem, flachem metallischen Gut ist in den Zeichnungsfiguren ein Ringherdofen 1 zum Aufwärmen bzw. -heizen und / oder Homogenisieren von Aluminium-Walzbarren 2 dargestellt. Der Ringherdofen 1 besteht aus einem Außengehäuse 3 und einem Innengehäuse 4, die innenliegend komplett mit einer Wärmeisolierung 3a, 4a, z. B. keramische und mineralische Matten, versehen sind. Die die Ofenkammer bzw. das Ringherdinnere 1a verschließende Ofendecke 6 ist ebenfalls mit einer Wärmeisolierung 6a ausgekleidet. Der unten den Raum zwischen dem Außengehäuse 3 und dem Innengehäuse 4 überbrückende Ofenboden 7, der eine Wärmeisolierung 8 aus beispielsweise Feuerleichtbeton aufweist, besitzt in seinem dem Nutzungsraum entsprechendem mittleren Bereich einen drehangetriebenen Ringherdboden 7a, der hier gegenüber dem Ofengehäuse bzw. dem Ofenboden 7 an beiden Seiten, d. h. den Trennstellen, über eine umlaufende Wassertasse 9 abgedichtet ist. Der drehangetriebene Ringherdboden 7a ist auf feststehenden Laufrollen 10 gelagert und wird von einem frequenzgeregeltem Elektromotor 11 angetrieben, der über ein Ritzel 12 mit einem Zahnkranz 13 des Ringherdbodens 7a kämmt. Am Außenumfang des Ofengehäuses sind zur Einbringung von Kühlluft und Abfuhr von Abgasen Leitungen 14 vorgesehen.From an industrial plant for the thermal treatment of elongated, flat metallic Good a ring hearth furnace 1 for heating or heating and / or homogenization of
Die Be- und Entladung des Ringherdofens 1 erfolgt in den Ausführungsbeispielen von oben her mittels des Hallenkrans, wozu die Be- und Entladungsöffnung 15 durch eine in der Decke 6 durch einen Elektromotor mit Zahnstangenantrieb horizontal verfahrbar Ofentür 16 temporär kurzzeitig geöffnet und verschlossen werden kann. Die Aluminium-Walzbarren werden in der aus
Zur Anwärmung bzw. Aufheizung und / oder Homogenisierung der Aluminium-Walzbarren 2 ist der Ringherdofen 1, dem zur Regelung und Steuerung ein übergeordnetes Prozessleitsystem bzw. ein übergeordneter Rechner zugeordnet ist, nicht dargestellt, mit Mitteln zur Konvektionserwärmung ausgebildet. Wie sich den
Zur Konvektionserwärmung beim Anwärmen / Aufheizen bzw. Homogenisieren der Aluminium-Walzbarren 2 wird die von den Umwälz-Ventilatoren 19 von unten nach oben aus dem Ringherdinneren 1a angesaugte Luft unterstützt durch Leitbleche 25 zu den Brennerrohren 21 umgelenkt, weiter erwärmt und im geschlossenen Kreislauf über die seitlichen Druckkanäle 22 nach unten hin zurückgeführt. Beim Passieren der Druckkanäle 22 werden über die Schlitzdüsen 23 die Aluminium-Walzbarren von beiden Seiten her an ihren schmalen Längsseiten 24 angeblasen und umströmen in der Folge deren breiten Walzflächen 26. Zur Messung und Überwachung der Temperatur der Beblasungsluft werden im Vor- und Rücklauf des Umwälzers fest eingebaute Thermoelemente verwendet, zur Messung der der Temperatur der Aluminium-Walzbarren 2 sind in jeder von einem Umwälz-Ventilator 19 mit seinem Wirkbereich vorgegebenen Ventilatorzone im Ausführungsbeispiel der
Ein Aufheizprozess beginnt, nachdem das zu verwendende Glührezept aus der SPS aufgerufen worden ist. Dieser kann so ablaufen, dass die Lufttemperatur auf eine Übertemperatur (max. 650 °C) eingestellt und automatisch auf diese Übertemperatur gehalten wird. Während dieser Zeit, in der mit Übertemperatur gefahren wird, wird der Ringherdboden 7a kontinuierlich langsam gedreht, um Überhitzungen an den schmalen Längsseiten 24 der Aluminium-Walzbarren 2 zu vermeiden. Die aktuelle Temperatur der Aluminium-Walzbarren wird periodisch über die Andrück-Thermoelemente 28 je Ventilatorzone überprüft, wozu die Drehbewegung des Ringherdbodens 7a kurz gestoppt wird. Kurz vor Erreichen der entsprechenden Material-Solltemperatur wird die Temperatur der Umwälzluft automatisch auf die Walzbarren-Solltemperatur zurückgestellt, um Überhitzungen zu vermeiden. Nachdem sich alle Aluminium-Walzbarren im Toleranzbereich befinden, startet die werkstoffabhängige Haltezeit. Das Zyklusende wird akustisch oder optisch angezeigt, worauf die auf Walztemperatur von etwa 520 °C gebrachten Aluminium-Walzbarren 2 mit dem vorhandenen Hallenkran einzeln entnommen und ausgewalzt werden können.A heating process begins after the glow plug to be used has been called from the PLC. This can be done so that the air temperature is set to an excess temperature (max 650 ° C) and automatically maintained at this excess temperature. During this time, in which is operated at excess temperature, the
Die Belegung des Ringherdofens 1 mit Aluminium-Walzbarren 2, für die verschiedene AL-Legierungen infrage kommen, wobei die Barren beispielsweise 1350 mm breit, 600 mm dick und 4500 mm lang sind, kann nach variablen Strategien erfolgen. Wie in
Die somit flexible Beladung findet bei immer gleichbleibender Be- und Entladeposition, nämlich vorgegeben durch die in den Ausführungsbeispielen mit mindestens einer in der Ofendecke 6 horizontal verfahrbaren Ofentür 16 ausgebildeten Be- und Entladungsöffnung 15, statt. Hierbei ermöglicht die zweibahnige Beladung eine größtmögliche Durchsatzleistung mit entsprechend hohen Chargengewichten. Der zum Aufheizen und Homogenisieren von Aluminium-Walzbarren mit Konvektionserwärmung ausgebildete Ringherdofen bringt gegenüber den dazu in der Industrie eingesetzten Stoß- und Tieföfen zahlreiche Vorteile mit sich, wie durch die kleine Be- und Entladeöffnung erreichte, minimierte Wärmeverluste, einen hohen thermischen Wirkungsgrad durch Verbrennungsluft-Vorerwärmung, niedrige NOxWerte im Abgas, einen verringerten Energieverlust durch niedrige O2-Werte im Abgas und insgesamt einen niedrigeren spezifischen Energieverbrauch.The thus flexible loading takes place at always constant loading and unloading position, namely predetermined by the in the embodiments with at least one in the oven ceiling 6 horizontally
- 11
- RingherdofenRing hearth furnace
- 1a1a
- RingherdinnereRing stove inside
- 22
- Aluminium-WalzbarrenAluminum rolling ingot
- 33
- Außengehäuseouter casing
- 3a3a
- Wärmeisolierungthermal insulation
- 44
- Innengehäuseinner housing
- 4a4a
- Wärmeisolierungthermal insulation
- 66
- Decke / OfendeckeCeiling / oven ceiling
- 6a6a
- Wärmeisolierungthermal insulation
- 77
- Ofenbodenfurnace bottom
- 7a7a
- drehangetriebener RingherdbodenRotary ring hearth bottom
- 88th
- Wärmeisolierungthermal insulation
- 99
- Wassertassewater cup
- 1010
- Rolle / LaufrolleRoller / roller
- 1111
- frequenzgeregelter Elektromotorfrequency-controlled electric motor
- 1212
- Ritzelpinion
- 1313
- Zahnkranzsprocket
- 1414
- Leitung (Zufuhr Kühlluft und / oder Abfuhr Abgas)Line (supply of cooling air and / or discharge of exhaust gas)
- 1515
- Be- und EntladungsöffnungLoading and unloading opening
- 15a15a
- Beladungsöffnungloading opening
- 15b15b
- Entnahmeöffnungremoval opening
- 1616
- Ofentüroven door
- 1717
- Ablagerostdown grid
- 1818
- Trennwehrseparating military
- 1919
- Umwälz-VentilatorCirculating fan
- 19a19a
- Flügelradimpeller
- 20a/b20a / b
- Heizmittel (Gasbrenner)Heating means (gas burner)
- 2121
- Brennerrohreburner tubes
- 2222
- Druckkanalpressure channel
- 2323
- Schlitzdüseslot
- 2424
- schmale Längsseitenarrow longitudinal side
- 2525
- Leitblechbaffle
- 2626
- breite Walzflächewide rolling surface
- 2727
- Messlanzemeasuring probe
- 2828
- Andrück-ThermoelementPress-on thermocouple
Claims (16)
- Method for thermal treatment rolled aluminium ingots (2) in a furnace, which for temperature regulation and temperature monitoring as well as furnace control is connected with a superordinate process management system, wherein a ring hearth furnace (1) is used as the furnace and has between a thermally insulated outer housing (3) and a thermally insulated inner housing (4) a rotationally driven ring hearth base (7a) sealed relative to the housings (3, 4) and wherein the ring hearth furnace (1), which is closed by a thermally insulated ceiling (6), is constructed with at least one closable charging and discharging opening (15; 15a; 15b) and is heated by gas or electrically, wherein for convection heating of the rolled aluminium ingots (2) introduced into the ring hearth furnace (1) air is sucked upwardly from the ring hearth interior (1a), which is enclosed by the outer and inner housings (3, 4), by circulating fans (19) provided at the ceiling side and distributed over the circumference of the ceiling (6), characterised in that the inducted air is initially conducted along heating means (20a, 20b; 21), which are arranged at the ceiling side and project into the hearth interior (1a), and thereafter flows into pressure channels (22), which extend, at the inner walls of the outer and inner housings (3, 4), below the heating means (20a, 20b; 21) to the furnace base (7) and from which air increasingly heating during the heating-up phase is blown against the rolled aluminium ingots (2) by way of slot nozzles (23) in order to heat the rolled aluminium ingots (2).
- Method according to claim 1, characterised in that the rolled aluminium ingots (2) are so deposited in on-end position on the ring hearth base (7a) that the circulated air is directly blown against their narrow longitudinal sides (24) and the air flows around their wide roll surfaces (26).
- Method according to claim 1 or 2, characterised in that the ring hearth furnace (1) can be operated for heating the rolled aluminium ingots (2) to rolling temperature and, in the case of a temperature elevated relative thereto, equally for homogenising the rolled aluminium ingots (2), wherein the rolled aluminium ingots (2) after the homogenisation time has elapsed are cooled by blowing cold air into the ring hearth interior (1a) and at the end of a defined cooling time are heated back to rolling temperature by the residual heat of the rolled aluminium ingots (2).
- Method according to any one of claims 1 to 3, characterised in that the ring hearth furnace (1) is operated with batch or continuous charging.
- Method according to claim 4, characterised in that in the case of batch operation the empty ring hearth furnace (1) is completely filled at the start of annealing and after reaching the rolling temperature of all rolled aluminium ingots (2) is completely emptied.
- Method according to claim 4, characterised in that in the case of continuous operation a heated-up rolled aluminium ingot (2) is removed and thereafter the ring hearth base (7a) is further rotated through one cycle before a cold, rolled aluminium ingot (2) is introduced for heating.
- Method according to one or more of claims 1 to 6, characterised in that the rolled aluminium bars (2) can be deposited in the ring hearth interior (1a) in circumferential distribution with the wide roll surfaces (26) thereof at a mutual spacing on a single track or on two tracks, in the latter case additionally with mutually spaced narrow longitudinal sides, wherein the twin-track loading can be carried out with rolled aluminium ingots (2) lying in a row or offset from circular track to circular track.
- Method according to one or more of claims 1 to 7, characterised in that in the heating-up phase of the ring hearth furnace (1) with set and maintained elevated temperature the ring hearth base (7a) is continuously rotated so as to avoid overheatings at the narrow longitudinal sides (24) of the rolled aluminium ingots (2) and to equalise the temperature.
- Method according to one or more of claims 1 to 8, characterised in that the actual temperature of the rolled aluminium ingots (2) is periodically checked per zone predetermined by each of the circulating fans (19) at the ceiling side by the effective region thereof, for which purpose the rotational movement of the ring hearth base (7a) is briefly stopped.
- Method according to one or more of claims 1 to 9, characterised in that the ring hearth furnace (1) is loaded from above or the side with the rolled aluminium ingots (2).
- Plant for thermal treatment of rolled aluminium ingots (2), comprising a furnace which for temperature regulation and temperature monitoring as well as furnace control is connected with a superordinate process management system, wherein a ring hearth furnace (1), which has between a thermally insulated outer housing (3) and a thermally insulated inner housing (4) a rotationally driven ring hearth base (7a) sealed relative to the housings (3, 4) is used as the furnace and wherein the ring hearth furnace (1), which is closed by a thermally insulated ceiling (6), has at least one closable charging and discharging opening (15; 15a, 15b) and is heated by gas or electrically, wherein for convection heating of the rolled aluminium ingots (2) introduced into the ring hearth furnace (1) air is sucked upwardly from the ring hearth interior (1a), which is enclosed by the outer and inner housings (3, 4), by circulating fans (19) provided at the ceiling side and distributed over the circumference of the ceiling (6), for carrying out the method according to one or more of claims 1 to 10, characterised in that the ring hearth furnace (1) comprises in distribution over the annular surface, which is aligned with the rotationally driven ring hearth base (7), of its ceiling (6) on the one hand circulating fans (19) and on the other hand heating means (20a, 20b; 21) associated with both the inner wall of the outer housing (3) and the inner wall of the inner housing (4), wherein the circulating fans (19) and the heating means (20a, 20b; 21) are led through the ceiling (6) to reach into the upper ring hearth interior (1a), and is constructed with pressure channels (22), which have slot nozzles (23) and which extend, at the inner walls of the outer and inner housings (3, 4), below the heating means (20a, 20b; 21) to the furnace base (7).
- Plant according to claim 11, characterised in that gas burners arranged at a spacing from one another to form an outer housing burner ring and an inner housing burner ring are provided as heating means (20a, 20b; 21), wherein the burner tubes (21) thereof run adjacent to the inner walls of the outer and inner housings (3, 4) to enter the upper ring hearth interior (1a).
- Plant according to claim 11 or 12, characterised in that the rotationally driven ring hearth base (7a) is mounted on stationary rollers (10) and has a rim gear (13), with which a pinion (12) acted on by a frequency-regulated electric motor (11) meshes, for the drive.
- Plant according to one or more of claims 11 to 13, characterised in that at least one press-on thermoelement (28) entering by its measuring lance (27) into the ring hearth interior (1a) through the inner or outer housing (3, 4) is provided in each fan zone predetermined by a circulating fan (19).
- Plant according to one or more of claims 11 to 14, characterised in that the at least one charging and discharging opening (15; 15a, 15b) of the ring hearth furnace (1) is, for charging and discharging from above or from the side, constructed with a furnace door (16) horizontally movable in the ceiling (6) or a furnace door laterally movable at the circumference of the outer housing (3).
- Plant according to claim 15, characterised in that in the case of two charging and discharging openings (15a, 15b) each closable by a respective furnace door (16) a separating weir (18) is provided between the two openings (15a, 15b) to thermally separate the discharging opening (15b) for hot, rolled aluminium ingots (2) and the charging opening (15a) for cold, rolled aluminium ingots (2).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014203494 | 2014-02-26 | ||
DE102015203376.7A DE102015203376A1 (en) | 2014-02-26 | 2015-02-25 | Method and plant for the thermal treatment of elongated, flat metallic material, in particular aluminum ingots, in a ring hearth furnace |
PCT/EP2015/054016 WO2015128416A1 (en) | 2014-02-26 | 2015-02-26 | Method and system for thermally treating elongate, flat metallic material, in particular aluminum rolled ingots, in a ring hearth furnace |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3110981A1 EP3110981A1 (en) | 2017-01-04 |
EP3110981B1 true EP3110981B1 (en) | 2018-10-10 |
Family
ID=53782725
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15711059.4A Not-in-force EP3110981B1 (en) | 2014-02-26 | 2015-02-26 | Method and system for thermally treating elongate, flat metallic material, in particular aluminum rolled ingots, in a ring hearth furnace |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP3110981B1 (en) |
CN (1) | CN106170568B (en) |
DE (1) | DE102015203376A1 (en) |
WO (1) | WO2015128416A1 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109839005B (en) * | 2017-11-27 | 2023-09-29 | 拉萨圣泽汇丰实业有限公司 | Energy-saving environment-friendly electric heating kiln system capable of efficiently utilizing intermittent power supply |
CN108709429A (en) * | 2018-05-31 | 2018-10-26 | 湖南省长宁炭素股份有限公司 | A kind of bell of carbon calcination single-unit furnace |
CN109321722B (en) * | 2018-10-09 | 2023-05-05 | 嘉兴中茂工业炉有限公司 | Spheroidizing annealing furnace |
CN109593926B (en) * | 2019-01-26 | 2024-02-06 | 江西耐乐铜业有限公司 | Convection blowing type double furnace cover structure for applying uniform furnace temperature of annealing furnace |
DE102019108873A1 (en) | 2019-04-04 | 2020-10-08 | Schwartz Gmbh | Rotary hearth furnace for the heat treatment of metallic workpieces and the corresponding process for heat treatment |
EP3868902B1 (en) * | 2020-02-21 | 2022-09-21 | C.R.F. Società Consortile per Azioni | Method for moulding a sheet into a component of complex shape having areas with different mechanical properties, particularly a motor-vehicle component, and kiln for heating a sheet prior to a forming step. |
EP3868901B1 (en) * | 2020-02-21 | 2022-09-21 | C.R.F. Società Consortile per Azioni | Method for moulding a sheet into a component of complex shape having areas with different mechanical properties, particularly a motor-vehicle component, and kiln for heating a sheet prior to a forming step. |
CN114752752B (en) * | 2022-04-28 | 2023-05-23 | 江西中臻通讯科技有限公司 | Annealing furnace for annealing production process of phosphor bronze alloy wire |
Family Cites Families (10)
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US3063878A (en) * | 1958-05-07 | 1962-11-13 | Wilson Lee | Method of and apparatus for annealing |
DE2758292C2 (en) | 1977-12-27 | 1980-01-10 | Thyssen Ag Vorm. August Thyssen Huette, 4100 Duisburg | Deep oven with attachable lid |
DE3231225A1 (en) * | 1982-08-21 | 1984-03-01 | Verwaltungsgesellschaft Heinrich Neitz GmbH & Co KG, 4930 Detmold | Heat treatment oven and performance of thermal processes for workpieces of ferrous materials and non-ferrous metals |
JPS60262924A (en) * | 1984-06-08 | 1985-12-26 | Rozai Kogyo Kk | Rotary-hearth coil heating furnace |
DE8422370U1 (en) | 1984-07-27 | 1986-09-11 | Daimler-Benz Ag, 7000 Stuttgart | Rotary hearth furnace in ring design for the heat treatment of workpieces |
US4817920A (en) * | 1984-11-21 | 1989-04-04 | Salem Furnace Co. | Apparatus for continuous heat treatment of metal strip in coil form |
DE19739697C1 (en) * | 1997-09-02 | 1999-02-18 | Manfred Dr Ing Ottow | Iron ore reduction |
US7507368B2 (en) * | 2004-08-25 | 2009-03-24 | Nippon Furnace Kogyo Kaisha, Ltd. | Hot air circulation furnace |
DE102009053343B4 (en) | 2009-11-17 | 2012-08-30 | Otto Junker Gmbh | Pusher furnace, furnace plant and thermal treatment process |
EP2511639B1 (en) * | 2011-04-13 | 2015-01-28 | LOI Thermprocess GmbH | Rotary hearth furnace |
-
2015
- 2015-02-25 DE DE102015203376.7A patent/DE102015203376A1/en not_active Withdrawn
- 2015-02-26 WO PCT/EP2015/054016 patent/WO2015128416A1/en active Application Filing
- 2015-02-26 CN CN201580010594.7A patent/CN106170568B/en not_active Expired - Fee Related
- 2015-02-26 EP EP15711059.4A patent/EP3110981B1/en not_active Not-in-force
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
EP3110981A1 (en) | 2017-01-04 |
CN106170568A (en) | 2016-11-30 |
DE102015203376A1 (en) | 2015-08-27 |
CN106170568B (en) | 2018-04-13 |
WO2015128416A1 (en) | 2015-09-03 |
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