EP2531624B1 - Device and method for heat-treating steel wires - Google Patents
Device and method for heat-treating steel wires Download PDFInfo
- Publication number
- EP2531624B1 EP2531624B1 EP11702388.7A EP11702388A EP2531624B1 EP 2531624 B1 EP2531624 B1 EP 2531624B1 EP 11702388 A EP11702388 A EP 11702388A EP 2531624 B1 EP2531624 B1 EP 2531624B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- oven
- shaft
- furnace
- water bath
- sections
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229910000831 Steel Inorganic materials 0.000 title claims description 48
- 239000010959 steel Substances 0.000 title claims description 48
- 238000000034 method Methods 0.000 title claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 47
- 238000010438 heat treatment Methods 0.000 claims description 44
- 239000007789 gas Substances 0.000 claims description 23
- 238000002485 combustion reaction Methods 0.000 claims description 5
- 239000002826 coolant Substances 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 239000002737 fuel gas Substances 0.000 claims 1
- 239000000463 material Substances 0.000 description 10
- 238000010276 construction Methods 0.000 description 8
- 239000000919 ceramic Substances 0.000 description 7
- 238000007373 indentation Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 238000009413 insulation Methods 0.000 description 6
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 5
- 238000010924 continuous production Methods 0.000 description 5
- 239000003546 flue gas Substances 0.000 description 5
- 238000005253 cladding Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 239000000654 additive Substances 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 239000011449 brick Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 239000002918 waste heat Substances 0.000 description 3
- 230000002411 adverse Effects 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000000567 combustion gas Substances 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000005496 tempering Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910000677 High-carbon steel Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004320 controlled atmosphere Methods 0.000 description 1
- 229910052878 cordierite Inorganic materials 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical compound [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 229910001562 pearlite Inorganic materials 0.000 description 1
- 235000019362 perlite Nutrition 0.000 description 1
- 239000010451 perlite Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
- C21D9/561—Continuous furnaces for strip or wire with a controlled atmosphere or vacuum
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
- C21D9/573—Continuous furnaces for strip or wire with cooling
- C21D9/5732—Continuous furnaces for strip or wire with cooling of wires; of rods
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
- F27B9/20—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/28—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity for treating continuous lengths of work
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
Definitions
- the invention relates to a furnace for heat treating at least one elongated, in particular metallic object such as one or more wires, in particular steel wires, in a continuous process, comprising a furnace inlet and a furnace outlet and one or more furnace sections which extend between the furnace inlet and the furnace outlet and form a first shaft , wherein in the furnace, in particular in the first shaft, one or more heating elements are arranged for setting a temperature in the one or more furnace sections, and wherein the elongated, in particular metallic object can be transported along the first shaft, at least a second one with the first shaft connected shaft and at least one fan is provided with which an atmosphere in the furnace can be circulated in a circuit along the first shaft and the second shaft.
- a furnace for heat treating at least one elongated, in particular metallic object such as one or more wires, in particular steel wires, in a continuous process
- a furnace inlet and a furnace outlet and one or more furnace sections which extend between the furnace inlet and the furnace outlet and form a first shaft ,
- the invention relates to a device with such an oven and a module for the heat treatment of at least one elongated, in particular metallic object such as one or more wires, in particular steel wires, in a continuous process, the module having a module inlet and a module outlet and in between a water bath and subsequently has a stop section with one or more heating devices.
- the invention relates to a process for the heat treatment of at least one elongated metallic object, such as one or more wires, in particular steel wires, in a continuous process, the metallic object being passed through an oven and an adjoining module with a water bath and a holding section in order to ensure a structure of the adjust metallic object, wherein an atmosphere in the furnace (1) is continuously circulated in a circuit.
- elongated metallic object such as one or more wires, in particular steel wires
- continuous process means that the at least one elongated metallic object, for example a metallic wire such as a steel wire or a metallic strip such as a steel strip, is drawn off from an unwinding device and by a device for Heat treatment is performed.
- a device for Heat treatment it can be intended, in particular, that the elongated metallic object to be treated is transferred into a structure that is possibly particularly suitable for further processing.
- steel wires for example, it is known to carry out a heat treatment in order to obtain steel wires with a pearlitic structure, in particular for high-carbon steel wires with a carbon content of approximately more than 0.5 to 1.0 percent by weight.
- a steel wire is first passed through a furnace for austenitizing the steel wire and then quenched in a module separate from the furnace to a temperature in the region of the pearlite nose of the structure before the steel wire is kept at a temperature of about 550 ° C. to convert the Structure in perlite without ensuring the formation of martensite ( EP 0 524 689 A1 or EP 0 216 434 A1 ).
- GB 491 052 A discloses an oven with a subsequent water bath for the heat treatment of long metal products.
- BE 834 316 A1 discloses a furnace for the heat treatment of long metal products, in which an atmosphere is circulated through an upper shaft and into a lower shaft.
- Furnaces for the austenitization of a steel wire generally have a plurality of heating elements, for example in the form of gas burners, with which a wire, in particular steel wire, and optionally also a plurality of bundles of steel wires guided in parallel, are heated to or above an austenitization temperature, so that a subsequent setting of the Structure can be done in the manner described above.
- a heating element for example in the form of gas burners, with which a wire, in particular steel wire, and optionally also a plurality of bundles of steel wires guided in parallel, are heated to or above an austenitization temperature, so that a subsequent setting of the Structure can be done in the manner described above.
- Furnaces for the austenitization of steel wires or other elongated metallic objects have the disadvantage, among other things, that the furnaces are relatively long and therefore require a large amount of space.
- modules that are used in connection with furnaces for the austenitization of steel wires have the disadvantage that, particularly with large wire diameters, several water baths must be provided, which can be switched alternately with air cooling zones, which also requires a large overall length or a considerable space requirement required.
- the object of the invention is to provide a furnace of the type mentioned, which is shorter than the stoves specified in the prior art and with which an elongated, in particular metallic object such as a steel wire can be heated to austenitizing temperature or another temperature in a simple manner.
- Another object of the invention is to provide a device with such a furnace and a module, which enables the setting of a desired structure, for example of a steel wire, over a short distance, if this has previously been heated to or above an austenitizing temperature.
- control loops are provided for setting the temperature in the oven sections in an oven of the type mentioned at the outset.
- the first shaft and the second shaft together form a circuit along which the fan provided atmosphere or circulating air in the furnace can be continuously circulated.
- the atmosphere can be conducted in cocurrent or countercurrent over the steel wires, for example at a speed of 15 to 25 ms -1 , which leads to a large amount of convection. Because of the convection, there is good heat transfer and therefore rapid heating of an elongated metallic object passed through the furnace. This results in a shorter treatment distance and therefore shorter construction than is the case with an oven without recirculation of the atmosphere.
- the circulation also results in better controllability in part-load operation and the atmosphere in the furnace is independent of the load.
- the furnace has several furnace sections in which the temperatures can be set separately.
- the background is that, for example, in the case of heat treatment of steel wires, the steel wires in the area of the furnace inlet are cold and therefore a higher temperature is required in the first furnace section than in the subsequent furnace sections, in which the steel wire is basically already warm and only ensures a homogeneous temperature distribution in it shall be.
- control loops for temperature adjustment are provided in the furnace sections according to the invention. This allows an optimal temperature profile to be set in the furnace or along the individual furnace sections. With regard to setting a temperature profile, it proves expedient in many cases that two to ten, in particular two to six, furnace sections are provided.
- the heating element or elements can be provided in the first and / or second shaft. As a rule, it is expedient for efficient heating and targeted setting of temperatures to arrange the heating element or elements in the first shaft.
- a furnace according to the invention is preferably used in the patenting of steel wires for heating the steel wires to or above an austenitizing temperature, but can also be used in other heat treatment processes such as tempering, diffusing or stress-relieving, where appropriate Additional devices are connected downstream, for.
- the at least one fan can in principle be positioned at any position of the furnace. It is preferably provided that the fan is arranged closer to the kiln outlet than to the kiln inlet because circulation of the atmosphere in the kiln is usually circulated counter to a transport direction of a material to be treated or in countercurrent and a temperature load for the fan in the region of the kiln outlet is less than in the area of the stove inlet. It is also possible that several fans with several partial circles are provided for circulating the atmosphere. It is also advantageous if an oxidizing or reducing gas can be supplied in each pitch circle via provided feed lines, so that a process-dependent atmosphere can be maintained.
- heating elements can be provided as heating elements, e.g. B. electric heating elements.
- the heating elements are usually arranged along the first shaft.
- the heating elements can be gas burners with which hot combustion gas can be fed in normally or transversely to the transport direction of the material to be treated. While the energy supply in the first shaft takes place at different positions transversely to the elongated object, convection is improved by the circulation of the atmosphere at a higher speed of, for example, 15 to 25 ms -1 , so that overall the material to be treated is rapidly heated.
- gas burners are provided, the furnace can have at least one exhaust air outlet through which excess furnace exhaust air can escape.
- gas burners are provided, they are preferably recuperation burners, waste heat from the furnace being usable for heating combustion gases, and preferably the combustion air supplied to the recuperation burners is preheated to 130 ° C. to 250 ° C.
- cold air burners or warm air burners with central preheating can also be provided.
- the furnace advantageously has a device for measuring a calorific value of a (combustible) gas used and a regulating unit for regulating a volume flow of combustion air supplied to the gas burners.
- the combustible gases supplied or supplied to the gas burners can have different qualities, which can lead to a locally different atmosphere in the furnace. This is usually not desirable and is avoided by this device.
- the first shaft has indentations for deflecting the circulated atmosphere.
- the atmosphere in the furnace is not only circulated, for example, in countercurrent to the good being carried out, but also there is occasional cross-flow of the good being carried out, which favors rapid heating of the good and thus ultimately a short construction of the furnace.
- the indentations means having the same or a similar effect can also be provided.
- first shaft at the top and bottom in cross section with straight side walls, but to arrange deflecting plates at one or more positions which, like the indentations, ensure that the circulated atmosphere is deflected towards the moving or carried-through material.
- deflecting plates at one or more positions which, like the indentations, ensure that the circulated atmosphere is deflected towards the moving or carried-through material.
- any means for redirecting the recirculated atmosphere are suitable.
- indentations it would in principle be optimal if they were to have an angle of approximately 90 ° on the inflow side, but this is not practical in view of the simultaneous circulation of the atmosphere, for example in direct current. However, the desired effects can already be achieved in a practical manner if the indentations on the inflow side have an angle of approximately 30 ° to 60 °. The same applies if, instead of the indentations, agents having the same or a similar effect are provided.
- the first shaft runs horizontally and the at least one second shaft is arranged directly below the first shaft.
- the two shafts, insofar as they are not directly connected, by one intermediate element are separated so that a circulation of the atmosphere in a circuit is possible.
- the two shafts can be largely separated from one another by ceramic plates located between them.
- Such a construction also offers advantages in terms of efficient heat management when operating the furnace.
- the furnace is preferably designed such that the first shaft and the at least one second shaft merge into one another in the region of the furnace inlet and the furnace outlet, so that the atmosphere in the furnace can be circulated. In the other areas, the shafts are separated from one another as mentioned. With such a design, the convection effect achieved by the circulation of the atmosphere can be used throughout the furnace. For this reason, at least the first shaft should extend at least over 65%, preferably at least over 75%, of the length of the furnace. If the furnace is used for diffusion processes, however, it may be advisable that at least the first shaft does not extend to the furnace outlet but ends beforehand, so that a holding zone with heating elements for subsequent heat treatment can be integrated between one end of the first shaft and the furnace outlet.
- one or more heat exchangers are preferably provided for utilizing waste heat from the furnace and the recuperation burner.
- the waste heat can be used, for example, to heat drying ovens.
- the gas burners, in particular recuperation burners fresh air supplied can be preheated by means of heat exchangers from the flue gas, for. B. by guiding an acid-resistant supply air duct made of stainless steel in an exhaust air outlet or chimney.
- An oven according to the invention can, for example, be completely or exclusively bricked. However, it is preferred that the furnace is only bricked up to a certain height, but is formed on the head side with a detachably fastened cladding. This makes it possible to open the furnace in the event of faults or service or maintenance work and to carry it out inside the same work without major problems. In this case, removable insulation is arranged underneath the detachably fastened cladding, so that the furnace is well insulated from the environment, similar to a brick-only furnace.
- the further object of the invention is achieved by a device with an oven and a module of the type mentioned at the beginning, in which the length of the water bath can be variably adjusted and the holding distance to the water bath can be correspondingly extended or shortened.
- An advantage achieved with such a device can be seen in the fact that it can be made relatively short and nevertheless a desired structure can be set, for example when patenting steel wires with a diameter of up to 10 mm.
- the module also offers great flexibility, since the length of the water bath can be variably adjusted so that the dimensions of a good to be treated can be taken into account or a desired cooling can be set based on an austenitizing temperature. Even with larger dimensions of steel wires, it has proven to be sufficient if only a single water bath is provided, which is followed by a stop section in which the material to be treated is kept at a certain temperature in order to complete the structural change.
- the stop distance can be extended or shortened corresponding to the water bath, so that the material to be treated can always be guided in a defined atmosphere after exiting the water bath.
- the water bath is suitably elongated.
- the water bath advantageously has a plurality of parallel sections which can be variably adjusted in length separately.
- the stop section is then formed with correspondingly extendable or shortenable sections. This makes it possible, for example, for several bundles of steel wires of different dimensions to be passed through the module in parallel for the purpose of heat treatment, without having to forego the advantages set out above.
- a plurality of supply lines and, if appropriate, at least one discharge line for setting a cooling medium can be provided along the length of the water bath or the sections thereof.
- the module is completed and the length of the water bath or the sections thereof can be adjusted, in particular, manually and / or automatically from the outside.
- this allows the length of the water bath to be adapted accordingly.
- the length of the water bath or the sections thereof can be adjusted continuously or discretely with individual segments, the distance of the segments from the module inlet to the module outlet decreasing in particular logarithmically.
- an optimal length of the water bath can be set in a simple manner for almost any dimensions of, for example, steel wires.
- An advantage achieved with a device according to the invention can be seen in the fact that it has a short or compact construction and therefore enables, for example, patenting of steel wires over a short distance or generally the setting of a desired structure of a material to be treated.
- the oven is connected in an airtight manner to the module inlet of the module and its water bath. This ensures that what is to be treated It is good that the furnace leaves the furnace at a relatively high temperature and does not come into contact with an uncontrolled or uncontrollable atmosphere before immersing it in the water bath.
- a pull-in device with reels and at least one band is provided, the at least one band running through the device and preferably being arranged in a lateral region thereof.
- the tape which remains permanently positioned in the device, advantageously consists of a high-temperature resistant alloy.
- the further object of the invention is achieved by a method of the type mentioned at the outset if a temperature setting in the furnace sections is carried out in a furnace according to the invention with control circuits.
- good circulation is achieved by circulating the atmosphere in the furnace, so that a good to be treated can be heated to a desired temperature over a relatively short distance before the good is immersed in a water bath.
- the atmosphere is circulated at a speed of up to 50 ms -1 , preferably 15 to 25 ms -1 , in order to achieve the desired convection effect as effectively as possible.
- the atmosphere is circulated countercurrent to the transport direction of the elongated metallic object. Nevertheless, it is of course also possible for circulation to be carried out in the direction of transport.
- the elongated metallic object is guided from the furnace into the module in a controlled atmosphere in order to avoid undesired contact with an uncontrolled or uncontrollable atmosphere.
- the elongated metallic object is preferably cooled in a water bath by film boiling, as is known per se from the prior art.
- a suitable additive is added to the water bath.
- water or additive is metered in via a metering unit and an associated control circuit in order to keep an additive content in the water bath constant or within predetermined limits while maintaining a constant coolant temperature.
- FIG. 1 and 2nd A first variant of an oven 1 according to the invention is shown.
- the furnace 1 is elongated and has a furnace inlet 3 or furnace outlet 4 at the end.
- the furnace 1 can be part of a device for heat treating, in particular patenting, steel wires.
- the steel wires are introduced in bundles in the area of the oven inlet 3 and leave the oven 1 in the area of the oven outlet 4.
- the oven 1 comprises a brick base, which is surrounded on the outside by a housing and carries a structure.
- the construction includes a further part of the housing as well as insulation elements. How from Fig. 2 can be seen is in the lower part of the furnace 1 a first shaft 8 is formed.
- a second shaft 9 is formed in the upper part of the furnace 1 or structure.
- the first shaft 8 and the second shaft 9 run essentially along an entire length of the furnace 1 and parallel to one another.
- the first shaft 8 and the second shaft 9 are connected to one another in the area of the furnace inlet 3 and the furnace outlet 4, so that an atmosphere in the furnace 1 can be circulated.
- steel wires which are guided through the first shaft 8 for example for the purpose of heating to or above an austenitizing temperature and heated therein by means of heating devices (not shown in more detail), can be brought to the desired temperature along a relatively short distance.
- the second shaft 9 is constructed and arranged above the first shaft 8. However, it is also possible for the second shaft 9 to be positioned next to the first shaft 8 or to run outside the housing.
- a second, preferred variant of a furnace 1 is shown.
- the oven 1 in turn has an oven inlet 3 and an oven outlet 4. Both the kiln inlet 3 and the kiln outlet 4 are closed or closable by an openable flap, the flaps each having one or more recesses approximately in the center, so that a wire 2 or more bundles of wires 2 can be inserted into and out of the oven 1 can be removed again.
- the furnace 1 is elongated and has a plurality of furnace sections 5.
- a plurality of heating elements 6 in the form of gas burners, in particular recuperation burners, are provided in the individual furnace sections 5. The gas burners are fed with a combustible gas and combustion air via a central main gas line.
- the furnace 1 is formed with a first shaft 8, along which a wire 2 or one or more bundles of wires 2 can be guided. Suitable wire guides are provided for this.
- second shafts 9 are arranged below the first shaft 8. The first shaft 8 is completely separated from the second shafts 9 along a longitudinal axis of the furnace 1 with the exception of end regions, for example in the region of the furnace inlet 3 and the furnace outlet 4.
- the first shaft 8 merges into the second shafts 9 via a curve, the curves in the area of one Transport direction R of the wire 2 or possibly one or more bundles of wires 2 guided in parallel are interrupted.
- the separation of the first shaft 8 from the second shafts 9, which is essentially given in the region of the longitudinal axis, can be carried out in a simple manner by ceramic elements 14 which extend over a width of the first shaft 8.
- a plurality of first shafts 8 can also be provided, which merge into a single second shaft 9 or a plurality of separate second shafts 9.
- a masonry 13 additionally comprises webs, so that the ceramic elements are carried laterally by the masonry 13 and at the same time rest on the webs. This ensures that the ceramic elements 14 can withstand the given mechanical loads even with a thin design. This also leads to the formation with three second shafts 9, although only a second shaft 9 can also be present. It is also possible for the webs to be formed only in sections.
- the masonry 13 extends over the height of the second shaft 8 and carries components 12, which together with the ceramic elements 14 define the first shaft 8 at least in some areas, and a removable insulation 16.
- a detachably fastened cladding 15 is arranged above the insulation 16 on the head side .
- the combination of detachably fastened cladding 15 in the area on the head side and the removable insulation 16 arranged underneath it allows the furnace 1 to be opened from above, for example for service or maintenance work, which is not possible with a brick-only furnace.
- a fan 7 is arranged in that end region of the furnace 1 which is adjacent to the furnace outlet 4. With the fan 7, an atmosphere located in the furnace 1 can be circulated along the first shaft 8 and the second shafts 9, in countercurrent to the transport direction R, as shown in FIG Fig. 3 is indicated by several arrows.
- the first shaft 8 has indentations 10, so that the atmosphere or circulating air flows in certain directions towards the wire 2 or the wires 2 at an angle.
- the furnace 1 is not only of short construction, but is also highly energy-efficient, especially since the first shaft 8 is separated from the second shafts 9 only by the ceramic elements 14, which consist for example of cordierite. Since additional gases can be introduced into the first shaft 8 in order to, for. B. adjust the atmosphere or recirculated air, small-sized exhaust outlets 11 are also provided, through which excess recirculated air can be removed so that it there is no undesirable pressure build-up.
- a temperature can be set in the individual furnace sections 5 by means of provided control loops and regulation of the recuperation burners. In particular, so-called low-load operation is also possible, since sufficient heating of a wire 2 or possibly one or more bundles of wires 2 can be achieved even at low loads through the intended circulation of the circulating air. This is otherwise a major problem when using gas burners, because the already poor heat transfer is throttled even further.
- FIG. 5 A module 17 can be seen, which has a water bath 18 and a holding section 19, the holding section 19 connecting to the water bath 18.
- the module 17 has a module inlet 20 and a module outlet 21, which are each arranged at the ends.
- the module inlet 20 directly adjoins the furnace Fig. 3 in such a way that the wire 2 dips from the furnace outlet 4 directly into the water bath 18 of the module 17 without coming into contact with an atmosphere surrounding the device. This ensures that the steel wire which is at the austenitizing temperature is not adversely changed or is not adversely changed before it is immersed in the water bath 18.
- the water bath 18, which in Fig. 5 as the entire module 17 is only shown schematically, the length can be changed.
- a crank can be provided on the outside, with which a weir can be continuously adjusted.
- the water bath 18 can be subdivided into individual segments which can be flooded as required or a required length of a cooling section.
- the water bath 18 has a plurality of sections which can be regulated in parallel and independently of one another, each of the sections being variable in length.
- the holding section 19 is formed with a plurality of holding zones which can be operated independently of one another and each comprise one or more heating devices.
- a temperature can be set in each of the individual holding zones by the heating devices, for example in the range from 500 ° C. to 600 ° C., as may be necessary for patenting steel wires.
- a single water bath 18 in combination with a holding section 19 with a plurality of temperature-controlled holding zones is sufficient for patenting steel wires with cross sections of at least up to 15 mm 2 .
- the holding section 19 is designed according to a length adjustability of the water bath 18 with correspondingly extendable or shortenable elements. These elements can be designed, for example, in the form of pull-out panels which also have insulation on the inside. It is also possible that the holding section 19 can be partially or completely telescopically extended at the end adjoining the water bath 18.
- a drawing device 22 is shown, which can be provided in connection with a device from a furnace 1 and a module 17 connected to it, in particular if the device is used for the heat treatment of steel wires.
- the pull-in device 22 has two reels 23, 24, on each of which a band 25 is rolled up. Both reels 23, 24 are provided with a motor so that the belts 25 can be moved in one direction or the other as required.
- the entire pull-in device 22 can be an integral part of a device with an oven 1 and an adjoining module 17 with a water bath 18 and a holding section 19.
- the strips 25 of the drawing-in device 22, which run through the furnace 1 and the module 17, are arranged laterally, in particular laterally in the first shaft 8 in a furnace 1 according to FIG Fig. 3 or a module 17 according to Fig. 5 . Since the belts 25 only require a small amount of space, this does not result in a loss of capacity.
- the tapes 25 are expediently made of a high-temperature alloy to withstand the high temperatures. Basically, the tapes 25 are wound onto the reel 23 as far as possible. Only one end of the tapes 25 is connected to the reel 24. When starting a production, a so-called preference is fastened to the strips 25, with which the wires 2 can ultimately be inserted into the device.
- the preference must be transported through the entire device by winding the tapes 25 with the preference attached to the reel 24. If the preference is passed through the device, the wires 2 can then be drawn in.
- there is also one equipped with a motor Auxiliary winder 26 is provided, on which wires 2 or wire bundles already carried out can be temporarily wound up. The wires 2 are then kept in motion until they are welded on by the auxiliary winder 26, and disadvantageous wire stoppages in the furnace 1 can be avoided.
- FIG. 8 Another variant of an oven 1 according to the invention is shown in a highly schematic manner.
- the furnace 1 is designed as a diffusion furnace and has one or more fans 7, preferably two fans 7. With the fans 7, recirculated air is circulated along the first shaft 8 and the two second shafts 9, in countercurrent to a wire 2 which is guided through the furnace 1.
- Components for heating are arranged in the second shafts 9, preferably electrical or gas-heated heating elements, e.g. B. electric heating register.
- the furnace 1 is formed on the inlet side with a zone in which the wire 2 that is passed through is exposed vertically to a heating medium, so that the wire 2 is brought to temperature quickly or over a short distance. In the subsequent zone, the wire 2 only needs to be kept at temperature, which is achieved by circulating the atmosphere with the fans 7.
Description
Die Erfindung betrifft einen Ofen zum Wärmebehandeln zumindest eines länglichen, insbesondere metallischen Gegenstandes wie eines oder mehrerer Drähte, insbesondere Stahldrähte, im Durchlaufverfahren, aufweisend einen Ofeneinlauf und einen Ofenauslauf sowie einen oder mehrere Ofenabschnitte, die sich zwischen Ofeneinlauf und Ofenauslauf erstrecken und einen ersten Schacht bilden, wobei im Ofen, insbesondere im ersten Schacht, jeweils ein oder mehrere Heizelemente zur Einstellung einer Temperatur in dem oder den Ofenabschnitten angeordnet sind und wobei der längliche, insbesondere metallische Gegenstand entlang des ersten Schachtes transportierbar ist, wobei zumindest ein zweiter, mit dem ersten Schacht in Verbindung stehender Schacht und zumindest ein Ventilator vorgesehen ist, mit dem eine im Ofen befindliche Atmosphäre im Kreislauf entlang des ersten Schachtes und des zweiten Schachtes umwälzbar ist.The invention relates to a furnace for heat treating at least one elongated, in particular metallic object such as one or more wires, in particular steel wires, in a continuous process, comprising a furnace inlet and a furnace outlet and one or more furnace sections which extend between the furnace inlet and the furnace outlet and form a first shaft , wherein in the furnace, in particular in the first shaft, one or more heating elements are arranged for setting a temperature in the one or more furnace sections, and wherein the elongated, in particular metallic object can be transported along the first shaft, at least a second one with the first shaft connected shaft and at least one fan is provided with which an atmosphere in the furnace can be circulated in a circuit along the first shaft and the second shaft.
Des Weiteren betrifft die Erfindung eine Vorrichtung mit einem solchen Ofen und einem Modul zum Wärmebehandeln zumindest eines länglichen, insbesondere metallischen Gegenstandes wie eines oder mehrerer Drähte, insbesondere Stahldrähte, im Durchlaufverfahren, wobei das Modul einen Moduleinlauf und einen Modulauslauf sowie dazwischen ein Wasserbad und daran anschließend eine Haltestrecke mit einer oder mehreren Heizeinrichtungen aufweist.Furthermore, the invention relates to a device with such an oven and a module for the heat treatment of at least one elongated, in particular metallic object such as one or more wires, in particular steel wires, in a continuous process, the module having a module inlet and a module outlet and in between a water bath and subsequently has a stop section with one or more heating devices.
Schließlich betrifft die Erfindung ein Verfahren zum Wärmebehandeln zumindest eines länglichen metallischen Gegenstandes wie eines oder mehrerer Drähte, insbesondere Stahldrähte, im Durchlaufverfahren, wobei der metallische Gegenstand durch einen Ofen und ein daran anschließendes Modul mit einem Wasserbad und einer Haltestrecke geführt wird, um ein Gefüge des metallischen Gegenstandes einzustellen, wobei eine Atmosphäre im Ofen (1) kontinuierlich in einem Kreislauf umgewälzt wird.Finally, the invention relates to a process for the heat treatment of at least one elongated metallic object, such as one or more wires, in particular steel wires, in a continuous process, the metallic object being passed through an oven and an adjoining module with a water bath and a holding section in order to ensure a structure of the adjust metallic object, wherein an atmosphere in the furnace (1) is continuously circulated in a circuit.
Aus dem Stand der Technik ist es bekannt, Vorrichtungen zur Wärmebehandlung eines oder mehrerer länglicher metallischer Gegenstände, insbesondere eines oder mehrerer Drähte wie Stahldrähte, im Durchlaufverfahren einzusetzen. Durchlaufverfahren bedeutet in diesem Zusammenhang, dass der zumindest eine längliche metallische Gegenstand, beispielsweise ein metallischer Draht wie ein Stahldraht oder ein metallisches Band wie ein Stahlband von einer Abwickelvorrichtung abgezogen und durch eine Vorrichtung zum Wärmebehandeln geführt wird. Bei der Wärmebehandlung kann insbesondere beabsichtigt sein, dass der zu behandelnde längliche metallische Gegenstand in ein gegebenenfalls für weitere Bearbeitungen besonders geeignetes Gefüge überführt wird. Für Stahldrähte ist es beispielsweise bekannt, eine Wärmebehandlung durchzuführen, um Stahldrähte mit einem perlitischen Gefüge zu erhalten, insbesondere für hochgekohlte Stahldrähte mit einem Kohlenstoffgehalt von etwa mehr als 0,5 bis 1,0 Gewichtsprozent. Diesbezüglich wird ein Stahldraht zuerst durch einen Ofen zum Austenitisieren des Stahldrahtes geführt und anschließend in einem vom Ofen gesonderten Modul auf eine Temperatur im Bereich der Perlitnase des Gefüges abgeschreckt, ehe der Stahldraht auf einer Temperatur von etwa 550 °C gehalten wird, um die Umwandlung des Gefüges in Perlit ohne die Bildung von Martensit sicherzustellen (
In
Öfen zur Austenitisierung eines Stahldrahtes weisen in der Regel mehrere Heizelemente, beispielsweise in Form von Gasbrennern auf, mit welchen ein Draht, insbesondere Stahldraht, gegebenenfalls auch mehrere Bündel von parallel geführten Stahldrähten, auf bzw. über eine Austenitisierungstemperatur erwärmt werden, damit nachfolgend eine Einstellung des Gefüges in der vorstehend beschriebenen Weise erfolgen kann.Furnaces for the austenitization of a steel wire generally have a plurality of heating elements, for example in the form of gas burners, with which a wire, in particular steel wire, and optionally also a plurality of bundles of steel wires guided in parallel, are heated to or above an austenitization temperature, so that a subsequent setting of the Structure can be done in the manner described above.
Aus der
Öfen zum Austenitisieren von Stahldrähten oder anderen länglichen metallischen Gegenständen weisen unter anderem den Nachteil auf, dass die Öfen relativ lang bauen, somit einen großen Platzbedarf erfordern.Furnaces for the austenitization of steel wires or other elongated metallic objects have the disadvantage, among other things, that the furnaces are relatively long and therefore require a large amount of space.
Ähnlich weisen Module, die im Zusammenhang mit Öfen zum Austenitisieren von beispielsweise Stahldrähten eingesetzt werden, den Nachteil auf, dass insbesondere bei großen Drahtdurchmessern mehrere Wasserbäder vorgesehen sein müssen, die abwechselnd mit Luftkühlzonen zu schalten sind, was ebenfalls eine große Baulänge bzw. einen erheblichen Platzbedarf erfordert.Similarly, modules that are used in connection with furnaces for the austenitization of steel wires, for example, have the disadvantage that, particularly with large wire diameters, several water baths must be provided, which can be switched alternately with air cooling zones, which also requires a large overall length or a considerable space requirement required.
Aus den Nachteilen des Standes der Technik ergibt sich auch, dass eine Vorrichtung, die eine Kombination eines Ofens zum Austenitisieren beispielsweise eines oder mehrerer Stahldrähte sowie ein nachgeschaltetes Modul für den Zweck einer Gefügeeinstellung umfasst, einen erheblichen Platzbedarf erfordert.It also follows from the disadvantages of the prior art that a device which comprises a combination of a furnace for austenitizing, for example, one or more steel wires and a downstream module for the purpose of adjusting the structure requires a considerable amount of space.
Entsprechende Nachteile weisen auch Verfahren der eingangs genannten Art auf.Appropriate disadvantages also have methods of the type mentioned.
Aufgabe der Erfindung ist es, einen Ofen der eingangs genannten Art anzugeben, der kürzer als im Stand der Technik angegebene Öfen baut und mit dem in einfacher Weise ein länglicher, insbesondere metallischer Gegenstand wie ein Stahldraht auf Austenitisierungstemperatur oder eine andere Temperatur erwärmbar ist.The object of the invention is to provide a furnace of the type mentioned, which is shorter than the stoves specified in the prior art and with which an elongated, in particular metallic object such as a steel wire can be heated to austenitizing temperature or another temperature in a simple manner.
Ein weiteres Ziel der Erfindung ist es, eine Vorrichtung mit einem solchen Ofen und einem Modul anzugeben, welche entlang einer kurzen Strecke eine Einstellung eines gewünschten Gefüges beispielsweise eines Stahldrahtes ermöglicht, wenn dieser vorher auf oder über eine Austenitisierungstemperatur erwärmt worden ist.Another object of the invention is to provide a device with such a furnace and a module, which enables the setting of a desired structure, for example of a steel wire, over a short distance, if this has previously been heated to or above an austenitizing temperature.
Schließlich ist es ein Ziel der Erfindung, ein Verfahren der eingangs genannten Art anzugeben, mit dem entlang einer vergleichsweise kurzen Strecke ein gewünschtes Gefüge einstellbar ist.Finally, it is an object of the invention to provide a method of the type mentioned at the outset with which a desired structure can be set along a comparatively short distance.
Die Aufgabe wird erfindungsgemäß dadurch gelöst, dass bei einem Ofen der eingangs genannten Art Regelkreise zur Temperatureinstellung in den Ofenabschnitten vorgesehen sind.The object is achieved according to the invention in that control loops are provided for setting the temperature in the oven sections in an oven of the type mentioned at the outset.
Ein mit einem erfindungsgemäßen Ofen erzielter Vorteil ist insbesondere darin zu sehen, dass dieser in kurzer Bauweise einsetzbar ist. Der erste Schacht und der zweite Schacht bilden gemeinsam einen Kreislauf entlang dessen mit dem vorgesehenen Ventilator die im Ofen befindliche Atmosphäre bzw. Umluft ständig im Kreis führbar ist. Dabei kann beispielsweise bei einer Wärmebehandlung von Stahldrähten die Atmosphäre im Gleich- oder Gegenstrom über die Stahldrähte geführt werden, beispielsweise mit einer Geschwindigkeit von 15 bis 25 ms-1, was zu einer großen Konvektion führt. Aufgrund der Konvektion erfolgt eine gute Wärmeübertragung und daher rasche Erwärmung eines durch den Ofen geführten länglichen metallischen Gegenstandes. Dadurch ergibt sich eine kürzere Behandlungsstrecke und daher auch kürzere Bauweise als es bei einem Ofen ohne Umwälzung der Atmosphäre der Fall ist. Durch die Umwälzung ergibt sich auch eine bessere Regelbarkeit im Teillastbetrieb und die Atmosphäre im Ofen wird lastunabhängig.An advantage achieved with an oven according to the invention can be seen in particular in the fact that it can be used in a short construction. The first shaft and the second shaft together form a circuit along which the fan provided atmosphere or circulating air in the furnace can be continuously circulated. For example, in the case of heat treatment of steel wires, the atmosphere can be conducted in cocurrent or countercurrent over the steel wires, for example at a speed of 15 to 25 ms -1 , which leads to a large amount of convection. Because of the convection, there is good heat transfer and therefore rapid heating of an elongated metallic object passed through the furnace. This results in a shorter treatment distance and therefore shorter construction than is the case with an oven without recirculation of the atmosphere. The circulation also results in better controllability in part-load operation and the atmosphere in the furnace is independent of the load.
Grundsätzlich ist vorgesehen, dass der Ofen mehrere Ofenabschnitte aufweist, in welchen die Temperaturen gesondert einstellbar sind. Hintergrund ist, dass beispielsweise bei einer Wärmebehandlung von Stahldrähten die Stahldrähte im Bereich des Ofeneinlaufes kalt sind und daher im ersten Ofenabschnitt eine höhere Temperatur erforderlich ist als in den nachfolgenden Ofenabschnitten, in welchen der Stahldraht grundsätzlich bereits warm ist und lediglich eine homogene Temperaturverteilung in diesem sichergestellt werden soll. Diesbezüglich sind gemäß der Erfindung Regelkreise zur Temperatureinstellung in den Ofenabschnitten vorgesehen. Dies erlaubt es, ein optimales Temperaturprofil im Ofen bzw. entlang der einzelnen Ofenabschnitte einzustellen. Bezüglich einer Einstellung eines Temperaturprofils erweist es sich für viele Fälle als zweckmäßig, dass zwei bis zehn, insbesondere zwei bis sechs, Ofenabschnitte vorgesehen sind.Basically, it is provided that the furnace has several furnace sections in which the temperatures can be set separately. The background is that, for example, in the case of heat treatment of steel wires, the steel wires in the area of the furnace inlet are cold and therefore a higher temperature is required in the first furnace section than in the subsequent furnace sections, in which the steel wire is basically already warm and only ensures a homogeneous temperature distribution in it shall be. In this regard, control loops for temperature adjustment are provided in the furnace sections according to the invention. This allows an optimal temperature profile to be set in the furnace or along the individual furnace sections. With regard to setting a temperature profile, it proves expedient in many cases that two to ten, in particular two to six, furnace sections are provided.
Das oder die Heizelemente können im ersten und/oder zweiten Schacht vorgesehen sein. In der Regel ist es einer effizienten Erwärmung und gezielten Einstellung von Temperaturen wegen zweckmäßig, das oder die Heizelemente im ersten Schacht anzuordnen.The heating element or elements can be provided in the first and / or second shaft. As a rule, it is expedient for efficient heating and targeted setting of temperatures to arrange the heating element or elements in the first shaft.
Ein erfindungsgemäßer Ofen wird vorzugsweise beim Patentieren von Stahldrähten zur Erwärmung der Stahldrähte auf oder über eine Austenitisierungstemperatur eingesetzt, kann aber auch bei anderen Wärmebehandlungsverfahren wie Vergüten, Diffundieren oder auch Spannungsarmglühen Anwendung finden, wobei gegebenenfalls geeignete Zusatzeinrichtungen nachgeschaltet sind, z. B. ein Modul mit einem Kühlmittel bzw. einem Wasserbad beim Vergüten.A furnace according to the invention is preferably used in the patenting of steel wires for heating the steel wires to or above an austenitizing temperature, but can also be used in other heat treatment processes such as tempering, diffusing or stress-relieving, where appropriate Additional devices are connected downstream, for. B. a module with a coolant or a water bath when tempering.
Der zumindest eine Ventilator kann grundsätzlich an einer beliebigen Position des Ofens positioniert sein. Bevorzugt ist vorgesehen, dass der Ventilator näher zum Ofenauslauf als zum Ofeneinlauf angeordnet ist, weil eine Umwälzung der im Ofen befindlichen Atmosphäre in der Regel entgegen einer Transportrichtung eines zu behandelnden Guts bzw. im Gegenstrom umgewälzt wird und eine Temperaturbelastung für den Ventilator im Bereich des Ofenauslaufes geringer ist als im Bereich des Ofeneinlaufes. Möglich ist es auch, dass mehrere Ventilatoren mit mehreren Teilkreisen zur Umwälzung der Atmosphäre vorgesehen sind. Von Vorteil ist es dann auch, wenn in jedem Teilkreis über vorgesehene Zuleitungen ein oxidierendes oder reduzierendes Gas zuführbar ist, sodass eine prozessabhängige Atmosphäre aufrechterhalten werden kann.The at least one fan can in principle be positioned at any position of the furnace. It is preferably provided that the fan is arranged closer to the kiln outlet than to the kiln inlet because circulation of the atmosphere in the kiln is usually circulated counter to a transport direction of a material to be treated or in countercurrent and a temperature load for the fan in the region of the kiln outlet is less than in the area of the stove inlet. It is also possible that several fans with several partial circles are provided for circulating the atmosphere. It is also advantageous if an oxidizing or reducing gas can be supplied in each pitch circle via provided feed lines, so that a process-dependent atmosphere can be maintained.
Als Heizelemente können beliebige Heizelemente vorgesehen sein, z. B. elektrische Heizelemente. Üblicherweise sind die Heizelemente entlang des ersten Schachtes angeordnet. Insbesondere können die Heizelemente Gasbrenner sein, mit welchen normal bzw. quer zur Transportrichtung des zu behandelnden Guts heißes Verbrennungsgas zuführbar ist. Während die Energiezuführung in den ersten Schacht an verschiedenen Positionen quer zum länglichen Gegenstand erfolgt, wird durch die Umwälzung der Atmosphäre mit höherer Geschwindigkeit von beispielsweise 15 bis 25 ms-1 eine Konvektion verbessert, sodass insgesamt eine rasche Erwärmung des zu behandelnden Guts gegeben ist. Wenn Gasbrenner vorgesehen sind, kann der Ofen zumindest einen Abluftauslass aufweisen, durch welchen überschüssige Ofenabluft entweichen kann.Any heating elements can be provided as heating elements, e.g. B. electric heating elements. The heating elements are usually arranged along the first shaft. In particular, the heating elements can be gas burners with which hot combustion gas can be fed in normally or transversely to the transport direction of the material to be treated. While the energy supply in the first shaft takes place at different positions transversely to the elongated object, convection is improved by the circulation of the atmosphere at a higher speed of, for example, 15 to 25 ms -1 , so that overall the material to be treated is rapidly heated. If gas burners are provided, the furnace can have at least one exhaust air outlet through which excess furnace exhaust air can escape.
Sofern Gasbrenner vorgesehen sind, handelt es sich bevorzugt um Rekuperationsbrenner, wobei Abwärme des Ofens zur Erwärmung von Verbrennungsgasen nutzbar ist und vorzugsweise zusätzlich die den Rekuperationsbrennern zugeführte Verbrennungsluft auf 130 °C bis 250 °C vorgewärmt wird. Alternativ können auch Kaltluftbrenner oder Warmluftbrenner mit einer Zentralvorwärmung vorgesehen sein.If gas burners are provided, they are preferably recuperation burners, waste heat from the furnace being usable for heating combustion gases, and preferably the combustion air supplied to the recuperation burners is preheated to 130 ° C. to 250 ° C. Alternatively, cold air burners or warm air burners with central preheating can also be provided.
Wenn Gasbrenner vorgesehen sind, weist der Ofen mit Vorteil eine Einrichtung zur Messung eines Heizwertes eines verwendeten (Brenn-)Gases und eine Regeleinheit zur Regelung eines Volumenstroms einer den Gasbrennern zugeführten Verbrennungsluft auf. Gelieferte bzw. den Gasbrennern zugeführte verbrennbare Gase können unterschiedliche Qualitäten aufweisen, was zu einer lokal unterschiedlichen Atmosphäre im Ofen führen kann. Dies ist in der Regel nicht erwünscht und wird durch diese Einrichtung vermieden.If gas burners are provided, the furnace advantageously has a device for measuring a calorific value of a (combustible) gas used and a regulating unit for regulating a volume flow of combustion air supplied to the gas burners. The combustible gases supplied or supplied to the gas burners can have different qualities, which can lead to a locally different atmosphere in the furnace. This is usually not desirable and is avoided by this device.
Um eine gute Konvektion der umgewälzten Atmosphäre in Bezug auf durchgeführtes Gut zu erreichen, kann auch vorgesehen sein, dass der erste Schacht Einbuchtungen zum Umlenken der umgewälzten Atmosphäre aufweist. Dadurch wird die im Ofen befindliche Atmosphäre nicht nur beispielsweise im Gegenstrom zum durchgeführten Gut umgewälzt, sondern erfolgt auch punktuell eine Queranströmung des durchgeführten Guts, was eine rasche Erwärmung des Guts und damit letztlich auch eine kurze Bauweise des Ofens begünstigt. Anstelle der Einbuchtungen können auch gleich oder ähnlich wirkende Mittel vorgesehen sein. Möglich ist es beispielsweise, den ersten Schacht oben und unten im Querschnitt mit geraden Seitenwänden auszuführen, an einer oder mehreren Positionen jedoch Umlenkplatten anzuordnen, die ähnlich den Einbuchtungen ein Umlenken der umgewälzten Atmosphäre zum bewegten bzw. durchgeführten Gut hin sicherstellen. Ganz allgemein eignen sich beliebige Mittel zum Umlenken der umgewälzten Atmosphäre.In order to achieve good convection of the circulated atmosphere in relation to the material carried through, it can also be provided that the first shaft has indentations for deflecting the circulated atmosphere. As a result, the atmosphere in the furnace is not only circulated, for example, in countercurrent to the good being carried out, but also there is occasional cross-flow of the good being carried out, which favors rapid heating of the good and thus ultimately a short construction of the furnace. Instead of the indentations, means having the same or a similar effect can also be provided. It is possible, for example, to design the first shaft at the top and bottom in cross section with straight side walls, but to arrange deflecting plates at one or more positions which, like the indentations, ensure that the circulated atmosphere is deflected towards the moving or carried-through material. In general, any means for redirecting the recirculated atmosphere are suitable.
Hinsichtlich der Einbuchtungen wäre es grundsätzlich optimal, wenn diese anströmseitig einen Winkel von etwa 90° aufweisen würden, was allerdings im Hinblick auf die gleichzeitige Umwälzung der Atmosphäre beispielsweise im Gleichstrom nicht praktikabel ist. Die gewünschten Wirkungen können jedoch auch bereits in praktikabler Weise erreicht werden, wenn die Einbuchtungen anströmseitig etwa einen Winkel von 30° bis 60° aufweisen. Ähnliches gilt, wenn anstelle der Einbuchtungen gleich oder ähnlich wirkende Mittel vorgesehen sind.With regard to the indentations, it would in principle be optimal if they were to have an angle of approximately 90 ° on the inflow side, but this is not practical in view of the simultaneous circulation of the atmosphere, for example in direct current. However, the desired effects can already be achieved in a practical manner if the indentations on the inflow side have an angle of approximately 30 ° to 60 °. The same applies if, instead of the indentations, agents having the same or a similar effect are provided.
Besonders bevorzugt ist es im Hinblick auf eine nicht nur kurze, sondern auch niedrige Bauweise, wenn der erste Schacht waagrecht verläuft und der zumindest eine zweite Schacht unmittelbar unterhalb des ersten Schachtes angeordnet ist. Es versteht sich, dass die beiden Schächte, soweit diese nicht unmittelbar in Verbindung stehen, durch ein dazwischenliegendes Element getrennt sind, sodass eine Umwälzung der Atmosphäre in einem Kreislauf möglich ist. Beispielsweise können die beiden Schächte durch dazwischenliegende keramische Platten weitgehend voneinander getrennt sein. Eine derartige Konstruktion bietet auch Vorteile im Hinblick auf einen effizienten Wärmehaushalt beim Betrieb des Ofens.In view of a not only short but also low construction, it is particularly preferred if the first shaft runs horizontally and the at least one second shaft is arranged directly below the first shaft. It goes without saying that the two shafts, insofar as they are not directly connected, by one intermediate element are separated so that a circulation of the atmosphere in a circuit is possible. For example, the two shafts can be largely separated from one another by ceramic plates located between them. Such a construction also offers advantages in terms of efficient heat management when operating the furnace.
Der Ofen ist bevorzugt so ausgebildet, dass der erste Schacht und der zumindest eine zweite Schacht im Bereich des Ofeneinlaufes und des Ofenauslaufes ineinander übergehen, sodass die im Ofen befindliche Atmosphäre im Kreislauf umgewälzt werden kann. In den übrigen Bereichen sind die Schächte wie erwähnt voneinander getrennt. Durch eine derartige Ausbildung kann die durch die Umwälzung der Atmosphäre erzielte Konvektionswirkung im gesamten Ofen ausgenutzt werden. Wenigstens der erste Schacht sollte sich aus diesem Grund zumindest über 65 %, vorzugsweise zumindest über 75 %, der Länge des Ofens erstrecken. Wird der Ofen für Diffusionsverfahren eingesetzt, kann es jedoch zweckmäßig sein, dass sich zumindest der erste Schacht nicht bis zum Ofenauslauf erstreckt, sondern vorher endet, sodass zwischen einem Ende des ersten Schachtes und dem Ofenauslauf noch eine Haltezone mit Heizelementen zur nachfolgenden Wärmebehandlung integrierbar ist.The furnace is preferably designed such that the first shaft and the at least one second shaft merge into one another in the region of the furnace inlet and the furnace outlet, so that the atmosphere in the furnace can be circulated. In the other areas, the shafts are separated from one another as mentioned. With such a design, the convection effect achieved by the circulation of the atmosphere can be used throughout the furnace. For this reason, at least the first shaft should extend at least over 65%, preferably at least over 75%, of the length of the furnace. If the furnace is used for diffusion processes, however, it may be advisable that at least the first shaft does not extend to the furnace outlet but ends beforehand, so that a holding zone with heating elements for subsequent heat treatment can be integrated between one end of the first shaft and the furnace outlet.
Im Hinblick auf einen effizienten Wärmehaushalt bzw. einen geringen Energieaufwand beim Betrieb des Ofens und allenfalls nachgeschalteter weiterer Einrichtungen sind bevorzugt ein oder mehrere Wärmetauscher zur Nutzung von Abwärme des Ofens und der Rekuperationsbrenner vorgesehen. Die Abwärme kann beispielsweise zur Beheizung von Trockenöfen genutzt werden. Alternativ zur Nutzung des Wärmeinhaltes von Abgas bzw. Rauchgas für externe Systeme wie auch z. B. Badheizungen oder Wärmekammern, kann den Gasbrennern, insbesondere Rekuperationsbrennern, zugeführte Frischluft mittels Wärmetauscher vom Rauchgas vorgewärmt werden, z. B. durch Führung eines säurebeständigen Zuluftkanals aus Edelstahl in einem Abluftauslass bzw. Kamin. Dadurch reduzieren sich thermische Ofenverluste auf Wärmeverluste über einer Gehäuseoberfläche des Ofens zum umgebenden Raum und einem Produkt aus Abgas- bzw. Rauchgasmenge mal der Differenz einer erforderlichen Mindestrauchgastemperatur am Kaminaustritt weniger der Zulufttemperatur mal der spezifischen Wärme. Auch eine Kombination aus externer und interner Nutzung des Rauchgases über Wärmeaustauschflächen ist möglich. Da ein Gas-/Luftgemisch auch im Teillastbetrieb in der Zusammensetzung konstant bleibt, ist auch ein Verhältnis von Abgasmenge zu Zuluftmenge konstant und ergeben sich nur geringe Verschiebungen der Verbrennungslufttemperatur und der Kaminaustrittstemperatur aus der geänderten Rauchgastemperatur und der Heizflächenbelastung der Wärmetauscherfläche durch die geringere Strömungsgeschwindigkeit.In view of an efficient heat balance or a low energy expenditure during the operation of the furnace and any further devices connected downstream, one or more heat exchangers are preferably provided for utilizing waste heat from the furnace and the recuperation burner. The waste heat can be used, for example, to heat drying ovens. As an alternative to using the heat content of exhaust gas or flue gas for external systems such as e.g. B. bathroom heaters or heat chambers, the gas burners, in particular recuperation burners, fresh air supplied can be preheated by means of heat exchangers from the flue gas, for. B. by guiding an acid-resistant supply air duct made of stainless steel in an exhaust air outlet or chimney. This reduces thermal furnace losses to heat losses over a housing surface of the furnace to the surrounding space and a product of the amount of exhaust gas or flue gas times the difference between a required minimum smoke temperature at the chimney outlet and less the supply air temperature times the specific heat. A combination of external and internal use of the flue gas via heat exchange surfaces is also possible. Since a gas / air mixture also in partial load operation in the composition remains constant, the ratio of the amount of exhaust gas to the amount of supply air is constant and there are only slight shifts in the combustion air temperature and the chimney outlet temperature from the changed flue gas temperature and the heating surface load on the heat exchanger surface due to the lower flow rate.
Ein erfindungsgemäßer Ofen kann beispielsweise vollständig bzw. ausschließlich gemauert sein. Bevorzugt ist es jedoch, dass der Ofen lediglich bis zu einer bestimmten Höhe gemauert ist, kopfseitig jedoch mit einer lösbar befestigten Verkleidung ausgebildet ist. Dies erlaubt es, bei Störfällen oder Service- bzw. Wartungsarbeiten den Ofen zu öffnen und ohne größere Probleme im Inneren desselben Arbeiten durchzuführen. Unterhalb der lösbar befestigten Verkleidung ist in diesem Fall eine abnehmbare Isolierung angeordnet, damit der Ofen ähnlich wie bei einem ausschließlich gemauerten Ofen gut gegen eine Umgebung isoliert ist.An oven according to the invention can, for example, be completely or exclusively bricked. However, it is preferred that the furnace is only bricked up to a certain height, but is formed on the head side with a detachably fastened cladding. This makes it possible to open the furnace in the event of faults or service or maintenance work and to carry it out inside the same work without major problems. In this case, removable insulation is arranged underneath the detachably fastened cladding, so that the furnace is well insulated from the environment, similar to a brick-only furnace.
Das weitere Ziel der Erfindung wird durch eine Vorrichtung mit einem Ofen und einem Modul der eingangs genannten Art erreicht, bei dem das Wasserbad in der Länge variabel einstellbar ist und die Haltestrecke zum Wasserbad hin korrespondierend verlängerbar bzw. verkürzbar ist.The further object of the invention is achieved by a device with an oven and a module of the type mentioned at the beginning, in which the length of the water bath can be variably adjusted and the holding distance to the water bath can be correspondingly extended or shortened.
Ein mit einer solchen Vorrichtung erzielter Vorteil ist darin zu sehen, dass dieses relativ kurz ausgebildet sein kann und dennoch beispielsweise beim Patentieren von Stahldrähten mit einem Durchmesser von bis zu 10 mm ein gewünschtes Gefüge einstellbar ist. Das Modul bietet darüber hinaus eine große Flexibilität, da das Wasserbad in der Länge variabel einstellbar ist, sodass den Dimensionen eines zu behandelnden Guts Rechnung getragen werden kann bzw. von einer Austenitisierungstemperatur ausgehend eine gewünschte Abkühlung einstellbar ist. Es hat sich auch bei größeren Dimensionen von Stahldrähten als ausreichend erwiesen, wenn bloß ein einziges Wasserbad vorgesehen ist, an das eine Haltestrecke anschließt, in welcher das zu behandelnde Gut auf einer bestimmten Temperatur gehalten wird, um die Gefügeumwandlung zu vervollständigen. Die Haltestrecke ist dabei zum Wasserbad hin korrespondierend verlängerbar bzw. verkürzbar, sodass das zu behandelnde Gut nach Austritt aus dem Wasserbad stets in einer definierten Atmosphäre geführt werden kann. Das Wasserbad ist zweckmäßigerweise länglich ausgebildet. Im Hinblick auf beispielsweise eine Patentierung von Stahldrähten weist das Wasserbad mit Vorteil mehrere parallele Abschnitte auf, die gesondert in der Länge variabel einstellbar sind. Die Haltestrecke ist dann mit korrespondierend verlängerbaren bzw. verkürzbaren Abschnitten ausgebildet. Dadurch ist es möglich, dass beispielsweise mehrere Bündel von Stahldrähten unterschiedlicher Dimensionen zum Zwecke einer Wärmebehandlung parallel durch das Modul geführt werden, ohne dass auf die vorstehend dargelegten Vorteile verzichtet werden muss.An advantage achieved with such a device can be seen in the fact that it can be made relatively short and nevertheless a desired structure can be set, for example when patenting steel wires with a diameter of up to 10 mm. The module also offers great flexibility, since the length of the water bath can be variably adjusted so that the dimensions of a good to be treated can be taken into account or a desired cooling can be set based on an austenitizing temperature. Even with larger dimensions of steel wires, it has proven to be sufficient if only a single water bath is provided, which is followed by a stop section in which the material to be treated is kept at a certain temperature in order to complete the structural change. The stop distance can be extended or shortened corresponding to the water bath, so that the material to be treated can always be guided in a defined atmosphere after exiting the water bath. The water bath is suitably elongated. With regard to, for example, the patenting of steel wires, the water bath advantageously has a plurality of parallel sections which can be variably adjusted in length separately. The stop section is then formed with correspondingly extendable or shortenable sections. This makes it possible, for example, for several bundles of steel wires of different dimensions to be passed through the module in parallel for the purpose of heat treatment, without having to forego the advantages set out above.
Um gezielt Bedingungen im Wasserbad einstellen und aufrechterhalten zu können, können entlang der Länge des Wasserbades bzw. der Abschnitte desselben jeweils mehrere Zuleitungen und gegebenenfalls zumindest eine Ableitung zur Einstellung eines Kühlmediums vorgesehen sein.In order to be able to specifically set and maintain conditions in the water bath, a plurality of supply lines and, if appropriate, at least one discharge line for setting a cooling medium can be provided along the length of the water bath or the sections thereof.
Von Vorteil ist es, dass das Modul abgeschlossen ist und die Länge des Wasserbades oder der Abschnitte desselben von außen insbesondere manuell einstellbar und/oder automatisch regelbar ist. Dies erlaubt es bei Änderung einer Dimensionierung von zu behandelndem Gut ohne Weiteres, die Länge des Wasserbades entsprechend anzupassen.It is advantageous that the module is completed and the length of the water bath or the sections thereof can be adjusted, in particular, manually and / or automatically from the outside. When changing the dimensions of the material to be treated, this allows the length of the water bath to be adapted accordingly.
Es kann vorgesehen sein, dass die Länge des Wasserbades bzw. der Abschnitte desselben mit einzelnen Segmenten stufenlos oder diskret einstellbar ist, wobei ein Abstand der Segmente vom Moduleinlauf bis zum Modulauslauf hin insbesondere logarithmisch abnimmt. Dadurch kann nahezu für beliebige Dimensionen von beispielsweise Stahldrähten eine optimale Länge des Wasserbades auf einfache Weise eingestellt werden.It can be provided that the length of the water bath or the sections thereof can be adjusted continuously or discretely with individual segments, the distance of the segments from the module inlet to the module outlet decreasing in particular logarithmically. As a result, an optimal length of the water bath can be set in a simple manner for almost any dimensions of, for example, steel wires.
Ein mit einer erfindungsgemäßen Vorrichtung erzielter Vorteil ist darin zu sehen, dass diese kurz bzw. kompakt baut und daher entlang einer kurzen Strecke beispielsweise ein Patentieren von Stahldrähten bzw. allgemein die Einstellung eines gewünschten Gefüges eines behandelnden Guts ermöglicht.An advantage achieved with a device according to the invention can be seen in the fact that it has a short or compact construction and therefore enables, for example, patenting of steel wires over a short distance or generally the setting of a desired structure of a material to be treated.
Bevorzugt ist vorgesehen, dass der Ofen mit dem Moduleinlauf des Moduls und dessen Wasserbad luftdicht verbunden ist. Dadurch ist sichergestellt, dass das zu behandelnde Gut, das den Ofen mit einer relativ hohen Temperatur verlässt, vor dem Eintauchen in das Wasserbad nicht mit einer nicht kontrollierten bzw. nicht kontrollierbaren Atmosphäre in Kontakt gelangt.It is preferably provided that the oven is connected in an airtight manner to the module inlet of the module and its water bath. This ensures that what is to be treated It is good that the furnace leaves the furnace at a relatively high temperature and does not come into contact with an uncontrolled or uncontrollable atmosphere before immersing it in the water bath.
Es ist des Weiteren von Vorteil, wenn eine Einzieheinrichtung mit Haspeln und zumindest einem Band vorgesehen ist, wobei das zumindest eine Band durch die Vorrichtung läuft und vorzugsweise in einem seitlichen Bereich derselben angeordnet ist. Dadurch kann ein Vorzug zum Einführen von Drähten oder dergleichen auf einfache Weise durch die Vorrichtung gezogen werden. Das Band, das dauerhaft in der Vorrichtung positioniert bleibt, besteht vorteilhafterweise aus einer hochtemperaturfesten Legierung.It is furthermore advantageous if a pull-in device with reels and at least one band is provided, the at least one band running through the device and preferably being arranged in a lateral region thereof. Thereby, preference for inserting wires or the like can be easily drawn through the device. The tape, which remains permanently positioned in the device, advantageously consists of a high-temperature resistant alloy.
Das weitere Ziel der Erfindung wird durch ein Verfahren der eingangs genannten Art erreicht, wenn in einem erfindungsgemäßen Ofen mit Regelkreisen eine Temperatureinstellung in den Ofenabschnitten durchgeführt wird.The further object of the invention is achieved by a method of the type mentioned at the outset if a temperature setting in the furnace sections is carried out in a furnace according to the invention with control circuits.
Bei einem erfindungsgemäßen Verfahren ist insbesondere von Vorteil, dass durch die Umwälzung der Atmosphäre im Ofen eine gute Konvektion erreicht wird, sodass ein zu behandelndes Gut entlang einer relativ kurzen Strecke auf eine gewünschte Temperatur erwärmt werden kann, ehe das Gut in ein Wasserbad eintaucht.In a method according to the invention, it is particularly advantageous that good circulation is achieved by circulating the atmosphere in the furnace, so that a good to be treated can be heated to a desired temperature over a relatively short distance before the good is immersed in a water bath.
Mit Vorteil ist vorgesehen, dass die Atmosphäre mit einer Geschwindigkeit von bis zu 50 ms-1, vorzugsweise 15 bis 25 ms-1, umgewälzt wird, um die gewünschte Konvektionswirkung möglichst effektiv zu erzielen.It is advantageously provided that the atmosphere is circulated at a speed of up to 50 ms -1 , preferably 15 to 25 ms -1 , in order to achieve the desired convection effect as effectively as possible.
Mit Vorteil ist vorgesehen, dass die Atmosphäre im Gegenstrom zur Transportrichtung des länglichen metallischen Gegenstandes umgewälzt wird. Gleichwohl ist es selbstverständlich aber auch möglich, dass eine Umwälzung in Transportrichtung durchgeführt wird.It is advantageously provided that the atmosphere is circulated countercurrent to the transport direction of the elongated metallic object. Nevertheless, it is of course also possible for circulation to be carried out in the direction of transport.
Insbesondere im Hinblick auf eine Patentierung von Stahldrähten ist bevorzugt vorgesehen, dass der längliche metallische Gegenstand in einer geregelten Atmosphäre vom Ofen in das Modul geführt wird, um einen unerwünschten Kontakt mit einer nicht kontrollierten bzw. nicht kontrollierbaren Atmosphäre zu vermeiden.In particular with regard to patenting steel wires, it is preferably provided that the elongated metallic object is guided from the furnace into the module in a controlled atmosphere in order to avoid undesired contact with an uncontrolled or uncontrollable atmosphere.
Der längliche metallische Gegenstand wird im Wasserbad bevorzugt durch Filmsieden abgekühlt, wie es an sich aus dem Stand der Technik bekannt ist. Hierfür wird dem Wasserbad ein geeignetes Additiv beigemengt. Diesbezüglich kann vorgesehen sein, dass über eine Dosiereinheit und einem damit verbundenen Regelkreis Wasser oder Additiv zudosiert wird, um bei gleichzeitiger Konstanthaltung einer Kühlmitteltemperatur einen Additivgehalt im Wasserbad konstant bzw. innerhalb vorbestimmter Grenzen zu halten.The elongated metallic object is preferably cooled in a water bath by film boiling, as is known per se from the prior art. A suitable additive is added to the water bath. In this regard, it can be provided that water or additive is metered in via a metering unit and an associated control circuit in order to keep an additive content in the water bath constant or within predetermined limits while maintaining a constant coolant temperature.
Weitere Merkmale, Vorteile und Wirkungen der Erfindung ergeben sich aus dem nachfolgend dargestellten Ausführungsbeispielen. Einzelne Merkmale der Ausführungsbeispiele sind, auch wenn diese im Zusammenhang mit weiteren Merkmalen genannt sind, mit der vorstehend erläuterten allgemeinen Lehre der Erfindung kombinierbar. In den Zeichnungen zeigen:
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Fig. 1 eine schematische Darstellung eines Ofens in seitlicher Ansicht; -
Fig. 2 einen Querschnitt des Ofens gemäßFig. 1 normal zu dessen Längsachse; -
Fig. 3 eine weitere Ausführungsvariante eines Ofens; -
Fig. 4 einen Querschnitt des Ofens gemäßFig. 3 normal zu dessen Längsachse; -
Fig. 5 ein Modul umfassend ein Wasserbad und eine Haltestrecke; -
Fig. 6 eine schematische Darstellung einer Einzieheinrichtung in seitlicher Ansicht; -
Fig. 7 eine schematische Darstellung der Einzieheinrichtung gemäßFig. 6 in Draufsicht; -
Fig. 8 eine schematische Darstellung eines Ofens.
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Fig. 1 a schematic representation of a furnace in a side view; -
Fig. 2 a cross section of the furnaceFig. 1 normal to its longitudinal axis; -
Fig. 3 another embodiment of a furnace; -
Fig. 4 a cross section of the furnaceFig. 3 normal to its longitudinal axis; -
Fig. 5 a module comprising a water bath and a stopping line; -
Fig. 6 a schematic representation of a retractor in a side view; -
Fig. 7 a schematic representation of the retractor according toFig. 6 in top view; -
Fig. 8 a schematic representation of an oven.
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Claims (13)
- An oven (1) for the heat treatment of at least one oblong, in particular, metallic object, such as one or a plurality of wires (2), in particular, steel wires, using the through-feed method, comprising an oven inlet (3) and an oven outlet (4), as well as a plurality of oven sections (5), which extend between the oven inlet (3) and the oven outlet (4) and form a first shaft (8), wherein, in the oven (1), in particular, in the first shaft (8), one or a plurality of heating elements (6) are respectively arranged for configuring a temperature in the oven sections (5) and wherein the oblong, in particular, metal object can be transported along the first shaft (8), wherein at least one second shaft (9) in connection with the first shaft (8), and at least one fan (7) are provided, with which an atmosphere within the oven (1) can be circulated in the circuit along the first shaft (8) and the second shaft (9), characterized in that control circuits are provided for temperature configuration in the oven sections (5).
- The oven (1) according to claim 1, characterized in that the fan (7) is arranged closer to the oven outlet (4) than to the oven inlet (3).
- The oven (1) according to claim 1 or 2, characterized in that a device for measuring a calorific value of a supplied fuel gas is provided and a regulation unit for regulating a volumetric flow of a combustion air supplied to gas burners is provided.
- The oven (1) according to one of the claims 1 to 3, characterized in that two to ten, in particular, two to six oven sections (5) are provided.
- The oven (1) according to one of the claims 1 to 4, characterized in that the first shaft (8) has recesses (10) for deflecting the circulated atmosphere.
- The oven (1) according to one of the claims 1 to 5, characterized in that the first shaft (8) and the at least second shaft (9) merge into one another in the region of the oven inlet (3) and the oven outlet (4).
- An apparatus with an oven (1) according to one of the claims 1 to 6, and a module (17) for the heat treatment of at least one oblong, in particular, metallic object, such as one or a plurality of wires (2), in particular, steel wires, using the through-feed method, wherein the module (17) has a module inlet (20) and a module outlet (21) as well as, in-between, a water bath (18) and a stop distance (19) adjoining it with one or a plurality of heating devices, characterized in that the length of water bath (18) can be variably configured and the stop distance (19) towards the water bath (18) can be extended or shortened accordingly.
- The apparatus according claim 7, characterized in that the water bath (18) is oblong and has a plurality of parallel sections, the lengths of which can be variably configured on an individual basis and the stop distance (19) is designed with sections that can be correspondingly extended or shortened.
- The apparatus according to claim 7 or 8, characterized in that a plurality of supply lines and, if applicable, at least one discharge line are respectively provided along the length of the water bath (18) or the sections of the same for configuring a cooling medium.
- The apparatus according to claim 9, characterized in that the oven (1) is connected in an air-tight manner to the module inlet (20) of the module (17) and its water bath (18).
- A method for the heat treatment of at least one oblong metallic object such as one or a plurality of wires (2), in particular, steel wires, using the through-feed method, wherein the metallic object is guided through an oven (1) with oven sections (5) and a module (17) adjoining it with a water bath (18) and a stop distance (19) in order to configure a structure of the metal object, wherein an atmosphere in the oven (1) is continuously circulated in a circuit, characterized in that a temperature configuration is carried out in the oven sections (5) in an oven (1) with control circuits according to one of the claims 1 to 6.
- The method according to Claim 11, characterized in that the atmosphere is recirculated at a speed of up to 50 ms-1, preferably 15 to 25 ms-1.
- The method according to Claim 11 or 12, characterized in that the atmosphere is circulated in countercurrent to a transport direction (R) of the oblong metallic object.
Applications Claiming Priority (2)
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AT0015310A AT509356B1 (en) | 2010-02-04 | 2010-02-04 | DEVICE AND METHOD FOR HEAT-TREATING STEEL WIRES |
PCT/AT2011/000039 WO2011094775A1 (en) | 2010-02-04 | 2011-01-25 | Device and method for heat-treating steel wires |
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EP2531624A1 EP2531624A1 (en) | 2012-12-12 |
EP2531624B1 true EP2531624B1 (en) | 2020-04-08 |
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EP11702388.7A Active EP2531624B1 (en) | 2010-02-04 | 2011-01-25 | Device and method for heat-treating steel wires |
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EP (1) | EP2531624B1 (en) |
JP (2) | JP5764833B2 (en) |
CN (1) | CN102782164B (en) |
AT (1) | AT509356B1 (en) |
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AT513628B1 (en) * | 2013-04-29 | 2014-06-15 | Cpa Comp Process Automation Gmbh | Method and apparatus for heat treating long products |
CN107058719A (en) * | 2016-08-23 | 2017-08-18 | 江苏兴达钢帘线股份有限公司 | High-carbon steel wire water-bath quenches length adjuster |
RU2770736C1 (en) * | 2018-11-19 | 2022-04-21 | Лохиа Корп Лимитед | Device and method for thermal processing of moving canvas tapes |
CN115141913A (en) * | 2022-07-28 | 2022-10-04 | 南通华东特种钢丝有限公司 | Steel wire induction type annealing line |
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2011
- 2011-01-25 JP JP2012551438A patent/JP5764833B2/en not_active Expired - Fee Related
- 2011-01-25 CN CN201180008517.XA patent/CN102782164B/en not_active Expired - Fee Related
- 2011-01-25 CA CA2787403A patent/CA2787403C/en not_active Expired - Fee Related
- 2011-01-25 EP EP11702388.7A patent/EP2531624B1/en active Active
- 2011-01-25 WO PCT/AT2011/000039 patent/WO2011094775A1/en active Application Filing
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2015
- 2015-05-26 JP JP2015106578A patent/JP6133359B2/en not_active Expired - Fee Related
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE834316A (en) * | 1975-10-08 | 1976-02-02 | OBIURATION DEVICE FOR CONTINUOUS ELEMENTS PROCESSING CHAMBER AND TUNNEL OVEN EQUIPPED WITH SUCH A DEVICE |
Also Published As
Publication number | Publication date |
---|---|
JP2015178680A (en) | 2015-10-08 |
WO2011094775A1 (en) | 2011-08-11 |
CA2787403C (en) | 2018-03-13 |
JP6133359B2 (en) | 2017-05-24 |
EP2531624A1 (en) | 2012-12-12 |
JP2013518986A (en) | 2013-05-23 |
CN102782164A (en) | 2012-11-14 |
CN102782164B (en) | 2014-11-12 |
CA2787403A1 (en) | 2011-08-11 |
AT509356A1 (en) | 2011-08-15 |
AT509356B1 (en) | 2011-12-15 |
JP5764833B2 (en) | 2015-08-19 |
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