EP3077595B1 - Ground cover and method for producing the same - Google Patents

Ground cover and method for producing the same Download PDF

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Publication number
EP3077595B1
EP3077595B1 EP14806539.4A EP14806539A EP3077595B1 EP 3077595 B1 EP3077595 B1 EP 3077595B1 EP 14806539 A EP14806539 A EP 14806539A EP 3077595 B1 EP3077595 B1 EP 3077595B1
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EP
European Patent Office
Prior art keywords
paving
additive
binder
mixture
polymer
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EP14806539.4A
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German (de)
French (fr)
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EP3077595A1 (en
Inventor
Stephan Steffen
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SF Kooperation GmbH Beton Konzepte
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SF Kooperation GmbH Beton Konzepte
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Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C5/00Pavings made of prefabricated single units
    • E01C5/003Pavings made of prefabricated single units characterised by material or composition used for beds or joints; characterised by the way of laying

Definitions

  • the invention relates to a soil cover according to the preamble of claim 1. Furthermore, the invention relates to a method for producing such a soil cover according to the preamble of claim 7.
  • the invention is concerned with the creation of pavement surfaces as a covering or as a top layer of a traffic area in road and road construction.
  • the paved area consists of the actual paving stones, which are laid in a plaster bed and the underlying support layer. Instead of paving stones and paving slabs can be used. In addition to natural stones and artificial conglomerates for the top layer into consideration, such as concrete blocks, clinker or the like.
  • bonded construction and the "unbound construction method”.
  • the stones are placed on a loose bed of grit, sand or granules.
  • the areas between the form stones, so-called joints, are filled with a grout material.
  • This overall design responds to static or dynamic loading with elastic deformation. Temperature stresses are reduced by unhindered deformation, so that no constraints arise.
  • the plaster ceiling remains basically permeable to water.
  • the paving bed and the joints may for example consist of a cement mortar.
  • Disadvantage of this design is the risk of damage due to deformation of the soil cover.
  • the plaster ceiling in this case is almost impermeable to water.
  • the closest prior art is the DE 696 27 642 T2 considered.
  • the cement asphalt mortar comprises an asphalt emulsion which may contain a polymer.
  • the CA mortar may contain quartz sand.
  • paving stones are placed on a prepared granule layer and then poured a cement-asphalt mortar in the interstices of the paving stones. Since the CA mortar is pourable and flowable, it can at least partially flow through the intermediate spaces of the paving stones into the underlying granulate layer or into intermediate spaces of the individual granulate particles (FIG. 8). In this way, the CA mortar forms, together with the granules, a sort of paving bed similar to that of the present invention.
  • the WO 2009/144293 A1 relates to a setting and hardening accelerator for hydraulic binders. These are used, for example, so that concrete or reinforced concrete structures, which are also created with reference to roadway rehabilitation, can harden and load as quickly as possible. Paving or the use of paving stones per se are not addressed in the Scriptures. On this basis, the invention is based on the task of further developing soil covers of the type mentioned. To achieve this object, a Erdreichabdeckung invention has the features of claim 1. It is therefore envisaged that the paving bed consists of a mixture of an aggregate with an additive and a binder (bitumen). The additive used is a mixture of a polymer with quartz sand.
  • the polymer is a polymer based on Polycarboxylatether. Furthermore, the polymer is processed in a dry state and with a powdery consistency. The installation of the mixture takes place in cold installation. First, the aggregate is mixed with the additive and then the binder is added. The mixture of components takes place in the hot state, whereas the installation takes place in cold installation.
  • a cold incorporation means processing and installation in a temperature range from 0 ° C. to 80 ° C., preferably at ambient temperature.
  • the soil cover according to the invention furthermore has the particular advantage that the accumulated rain water can only very slightly penetrate into the supporting structure of the soil cover compared to the unbound construction. In this way, the application possibilities for soil coverings based on paving stones are extended.
  • the system behaves by the binder bitumen like a soil cover in elastic construction.
  • Joints between the bricks can be filled with a joint filling material from an aggregate, or with a joint filler made from a mixture of an aggregate with the additive and a binder.
  • the binding of the aggregate with the bitumen immobilizes, above all, the fine particles of the aggregate.
  • the bitumen-bound aggregate is less stressed in the system than conventional unbound aggregate.
  • An inventive method comprises the measures of claim 7.
  • a building material mixture to be prepared cold is made of an aggregate and an additive and a binder and that the processing of the mixture takes place in Kalteinbau and that the paving or the stones (directly) on the pavement be laid, which (directly) is applied to a support layer.
  • the additive used is a mixture of a polymer with quartz sand.
  • the mixing order namely first a mixing of the aggregate with the additive and then the addition of bitumen as a binder.
  • the paving bed is installed over-inflated so that after compaction of the paving bed the soil cover identifies the intended height.
  • the quartz sand has a grain size of 0.1 to 2.0 mm, in particular from 0.1 to 1.0 mm.
  • the quartz sand has an average particle size of 0.27 to 0.79 mm.
  • the binder is bitumen.
  • the polymer has a content of 0.05 to 0.3 wt .-% of the binder content.
  • the polymer In order to achieve a uniform mixing, the polymer must be mixed with at least 450 g of quartz sand.

Description

Die Erfindung betrifft eine Erdreichabdeckung gemäß dem Oberbegriff des Anspruchs 1.
Weiterhin betrifft die Erfindung ein Verfahren zur Herstellung einer solchen Erdreichabdeckung gemäß dem Oberbegriff des Anspruchs 7.
Die Erfindung befasst sich mit der Erstellung von Pflasterflächen als Belag bzw. als Deckschicht einer Verkehrsfläche im Straßen- und Wegebau. Die Pflasterfläche besteht aus den eigentlichen Pflastersteinen, die in einem Pflasterbett verlegt sind und der darunter befindlichen Tragschicht. Statt Pflastersteinen können auch Pflasterplatten zum Einsatz kommen. Neben Natursteinen kommen auch künstliche Formsteine für die Deckschicht in Betracht, beispielsweise Betonsteine, Klinker oder dergleichen.
Hinsichtlich des Aufbaus der Erdreichabdeckung unterscheidet man zwischen der sogenannten "gebundenen Bauweise" und der "ungebundenen Bauweise". Bei der ungebundenen Bauweise werden die Formsteine auf ein loses Bett aus Splitt, Sand oder Granulat gesetzt. Die Bereiche zwischen den Formsteinen, also die sogenannten Fugen, werden mit einem Fugenmaterial verfüllt. Diese Gesamtkonstruktion reagiert auf statische oder dynamische Belastung mit elastischer Verformung. Temperaturspannungen werden durch ungehinderte Verformung abgebaut, sodass keine Zwängungen entstehen. Die Pflasterdecke bleibt grundsätzlich wasserdurchlässig.
Bei der gebundenen Bauweise können das Pflasterbett und die Fugen beispielsweise aus einem Zementmörtel bestehen. Nachteil dieser Bauweise ist die Gefahr von Beschädigungen durch Verformungen der Erdreichabdeckung. Allerdings ist die Pflasterdecke in diesem Fall nahezu wasserundurchlässig.
Als nächstliegender Stand der Technik wird die DE 696 27 642 T2 angesehen. Darin wird ein Verfahren zum Aufbau eines Stein- bzw. Blockpflasters offenbart, bei dem ein Zement-Asphalt-Mörtel verwendet wird. Der Zement-Asphalt-Mörtel (CA-Mörtel) umfasst eine Asphaltemulsion, die ein Polymer enthalten kann. Außerdem kann der CA-Mörtel Quarzsand enthalten. Bei dem in der Schrift beschriebenen Verfahren werden Pflastersteine auf einer vorbereiteten Granulatschicht angeordnet und dann ein Zement-Asphalt-Mörtel in die Zwischenräume der Pflastersteine gegossen. Da der CA-Mörtel gieß- und fließfähig ist, kann er durch die Zwischenräume der Pflastersteine zumindest teilweise in die darunterliegende Granulatschicht bzw. in Zwischenräume der einzelnen Granulatteilchen fließen (Fig. 8). Auf diese Weise bildet der CA-Mörtel zusammen mit dem Granulat eine Art Pflasterbett ähnlich dem der vorliegenden Erfindung aus. Allerdings entsteht dieses Pflasterbett erst, nachdem die Pflastersteine verlegt wurden.
Die WO 2009/144293 A1 betrifft einen Abbinde- und Erhärtungsbeschleuniger für hydraulische Bindemittel. Diese werden beispielsweise benutzt, damit Beton- oder Stahlbetonkonstruktionen, die auch mit Bezug auf Fahrbahnsanierungen erstellt werden, möglichst schnell aushärten und belastet werden können. Pflasterungen oder das Verwenden von Pflastersteinen an sich werden in der Schrift nicht thematisiert.
Hiervon ausgehend liegt der Erfindung die Aufgabe zu Grunde Erdreichabdeckungen der eingangs genannten Art weiterzuentwickeln.
Zur Lösung dieser Aufgabe weist eine erfindungsgemäße Erdreichabdeckung die Merkmale des Anspruchs 1 auf. Es ist demnach vorgesehen, dass das Pflasterbett aus einer Mischung einer Gesteinskörnung mit einem Additiv und einem Bindemittel (Bitumen) besteht. Als Additiv kommt eine Mischung aus einem Polymer mit Quarzsand zum Einsatz. Bei dem Polymer handelt es sich um ein Polymer auf Basis von Polycarboxylatether. Weiterhin wird das Polymer in trockenem Zustand und mit pulverförmiger Konsistenz verarbeitet. Der Einbau der Mischung erfolgt im Kalteinbau. Zunächst wird die Gesteinskörnung mit dem Additiv gemischt und dann das Bindemittel zugegeben. Die Mischung der Bestandteile erfolgt im heißen Zustand, wohingegen der Einbau im Kalteinbau erfolgt.
The invention relates to a soil cover according to the preamble of claim 1.
Furthermore, the invention relates to a method for producing such a soil cover according to the preamble of claim 7.
The invention is concerned with the creation of pavement surfaces as a covering or as a top layer of a traffic area in road and road construction. The paved area consists of the actual paving stones, which are laid in a plaster bed and the underlying support layer. Instead of paving stones and paving slabs can be used. In addition to natural stones and artificial conglomerates for the top layer into consideration, such as concrete blocks, clinker or the like.
With regard to the construction of the soil cover, a distinction is made between the so-called "bonded construction" and the "unbound construction method". In the unbound design, the stones are placed on a loose bed of grit, sand or granules. The areas between the form stones, so-called joints, are filled with a grout material. This overall design responds to static or dynamic loading with elastic deformation. Temperature stresses are reduced by unhindered deformation, so that no constraints arise. The plaster ceiling remains basically permeable to water.
In the bonded construction, the paving bed and the joints may for example consist of a cement mortar. Disadvantage of this design is the risk of damage due to deformation of the soil cover. However, the plaster ceiling in this case is almost impermeable to water.
The closest prior art is the DE 696 27 642 T2 considered. It discloses a method of constructing a block pavement using a cementitious cement mortar. The cement asphalt mortar (CA mortar) comprises an asphalt emulsion which may contain a polymer. In addition, the CA mortar may contain quartz sand. In the method described in the document paving stones are placed on a prepared granule layer and then poured a cement-asphalt mortar in the interstices of the paving stones. Since the CA mortar is pourable and flowable, it can at least partially flow through the intermediate spaces of the paving stones into the underlying granulate layer or into intermediate spaces of the individual granulate particles (FIG. 8). In this way, the CA mortar forms, together with the granules, a sort of paving bed similar to that of the present invention. However, this pavement bed is created only after the paving stones have been laid.
The WO 2009/144293 A1 relates to a setting and hardening accelerator for hydraulic binders. These are used, for example, so that concrete or reinforced concrete structures, which are also created with reference to roadway rehabilitation, can harden and load as quickly as possible. Paving or the use of paving stones per se are not addressed in the Scriptures.
On this basis, the invention is based on the task of further developing soil covers of the type mentioned.
To achieve this object, a Erdreichabdeckung invention has the features of claim 1. It is therefore envisaged that the paving bed consists of a mixture of an aggregate with an additive and a binder (bitumen). The additive used is a mixture of a polymer with quartz sand. The polymer is a polymer based on Polycarboxylatether. Furthermore, the polymer is processed in a dry state and with a powdery consistency. The installation of the mixture takes place in cold installation. First, the aggregate is mixed with the additive and then the binder is added. The mixture of components takes place in the hot state, whereas the installation takes place in cold installation.

Der Einbau der Mischung im Kalteinbau weist erhebliche Vorteile auf, da aufwendige Maßnahmen zum Erhitzen und zum Halten der notwendigen Temperatur für die Verarbeitung der Mischung nicht erforderlich sind, wie dies zum Beispiel beim Heißeinbau erforderlich ist. Bei dem aus dem Straßenbau bekannten Heißeinbau wird das Bitumen auf etwa 100°C bis 150°C, jedoch nicht mehr als 170°C erhitzt, um eine verarbeitbare Fluidität des Bindemittels zu erreichen. Unter einem Kalteinbau wird hingegen die Verarbeitung und der Einbau in einem Temperaturbereich von 0 °C bis 80 °C vorzugsweise bei Umgebungstemperatur verstanden.The incorporation of the mixture in cold installation has considerable advantages, since complex measures for heating and maintaining the necessary temperature for the processing of the mixture are not required, as required for example in hot installation. In the hot installation known from the road construction, the bitumen is heated to about 100 ° C to 150 ° C, but not more than 170 ° C, in order to achieve a processable fluidity of the binder. By contrast, a cold incorporation means processing and installation in a temperature range from 0 ° C. to 80 ° C., preferably at ambient temperature.

Die erfindungsgemäße Erdreichabdeckung hat weiterhin insbesondere Vorteil, dass das anfallende Niederschlagswasser im Vergleich zur ungebundenen Bauweise nur sehr geringfügig in die Tragkonstruktion der Erdreichabdeckung eindringen kann. Auf diese Weise werden die Anwendungsmöglichkeiten für Erdreichabdeckungen aus Basis von Pflastersteinen erweitert. Das System verhält sich durch das Bindemittel Bitumen wie eine Erdreichabdeckung in elastischer Bauweise.The soil cover according to the invention furthermore has the particular advantage that the accumulated rain water can only very slightly penetrate into the supporting structure of the soil cover compared to the unbound construction. In this way, the application possibilities for soil coverings based on paving stones are extended. The system behaves by the binder bitumen like a soil cover in elastic construction.

Im Unterschied beispielsweise zu zementgebundenen Pflasterbauweisen sind durch die erfindungsgemäße Lösung Spannungsrisse vermeidbar, die bei zementgebundenen Pflasterbauweisen eine wasserdurchlässige Tragschicht unbedingt erforderlich machen, weil sonst in die Konstruktion eindringendes Niederschlagswasser, insbesondere bei Frostbeanspruchung, zu Schäden führt.In contrast, for example, to cement-bonded pavement constructions stress cracks are avoided by the solution according to the invention, which make a water-permeable base layer necessarily required for cement-based pavement construction, otherwise precipitation into the structure penetrating rain, especially in frost, leads to damage.

Fugen zwischen den Formsteinen können mit einem Fugenfüllmaterial aus einer Gesteinskörnung verfüllt sein, oder mit einem Fugenfüllmaterial aus einer Mischung aus einer Gesteinskörnung mit dem Additiv und einem Bindemittel.Joints between the bricks can be filled with a joint filling material from an aggregate, or with a joint filler made from a mixture of an aggregate with the additive and a binder.

Durch die Bindung der Gesteinskörnung mit dem Bitumen wird eine Immobilisierung vor allem der Feinanteile der Gesteinskörnung bewirkt. Die bitumengebundene Gesteinskörnung ist im System insgesamt weniger durch Belastung beansprucht als übliche ungebundene Gesteinskörnung.The binding of the aggregate with the bitumen immobilizes, above all, the fine particles of the aggregate. The bitumen-bound aggregate is less stressed in the system than conventional unbound aggregate.

Ein erfindungsgemäßes Verfahren weist die Maßnahmen des Anspruchs 7 auf. Es ist demnach mit anderen Worten vorgesehen, dass für das Pflasterbett ein kalt herzustellendes Baustoffgemisch aus einer Gesteinskörnung und einem Additiv sowie einem Bindemittel hergestellt wird und dass die Verarbeitung der Mischung im Kalteinbau erfolgt und dass die Pflasterung bzw. die Formsteine (unmittelbar) auf dem Pflasterbett verlegt werden, welches (unmittelbar) auf eine Tragschicht aufgebracht wird. Als Additiv kommt eine Mischung aus einem Polymer mit Quarzsand zum Einsatz. Von besonderer Bedeutung ist auch die Mischreihenfolge, nämlich zunächst eine Vermischung der Gesteinskörnung mit dem Additiv und danach die Zugabe von Bitumen als Bindemittel.An inventive method comprises the measures of claim 7. In other words, it is provided that for the paving bed a building material mixture to be prepared cold is made of an aggregate and an additive and a binder and that the processing of the mixture takes place in Kalteinbau and that the paving or the stones (directly) on the pavement be laid, which (directly) is applied to a support layer. The additive used is a mixture of a polymer with quartz sand. Of particular importance is also the mixing order, namely first a mixing of the aggregate with the additive and then the addition of bitumen as a binder.

Vorzugsweise wird das Pflasterbett überhöht eingebaut, sodass nach dem Verdichten des Pflasterbetts die Erdreichabdeckung die vorgesehene Höhe ausweist.Preferably, the paving bed is installed over-inflated so that after compaction of the paving bed the soil cover identifies the intended height.

Vorzugsweise weist der Quarzsand eine Körnung von 0,1 bis 2,0 mm auf, insbesondere von 0,1 bis 1,0 mm.Preferably, the quartz sand has a grain size of 0.1 to 2.0 mm, in particular from 0.1 to 1.0 mm.

Gemäß einer bevorzugten Ausführungsform ist vorgesehen, dass der Quarzsand eine mittlere Korngröße von 0,27 bis 0,79 mm aufweist.According to a preferred embodiment, it is provided that the quartz sand has an average particle size of 0.27 to 0.79 mm.

Vorzugsweise handelt es sich bei dem Bindemittel um Bitumen.Preferably, the binder is bitumen.

Vorzugsweise weist das Polymer einen Anteil von 0,05 bis 0,3 Gew.-% des Bindemittelgehalts auf. Um eine gleichmäßige Durchmischung zu erreichen ist das Polymer mit mindestens 450 g Quarzsand zu vermischen.Preferably, the polymer has a content of 0.05 to 0.3 wt .-% of the binder content. In order to achieve a uniform mixing, the polymer must be mixed with at least 450 g of quartz sand.

Claims (10)

  1. Earth covering, for use by motor vehicle traffic, having paving made of prefabricated shape bricks composed of natural or synthetic material, in particular concrete paving bricks or concrete paving slabs, which have been laid on a paving bed, wherein the paving bed consists of a mixture of a rock particle fraction together with an additive and a binder and wherein the additive contains a polymer and silica sand, characterized in that the polymer is a polymer based on polycarboxylate ether and in that the polymer is used with a pulverulent consistency and in that mixing of the additive with the rock particle fraction is carried out in the dry state.
  2. Earth covering according to Claim 1, characterized in that the silica sand has a particle size range from 0.1 to 2.0 mm, preferably from 0.1 to 1.0 mm.
  3. Earth covering according to Claim 2, characterized in that the silica sand has an average particle size of from 0.27 to 0.79 mm.
  4. Earth covering according to Claim 1 or one of the further preceding claims, characterized in that the binder is bitumen.
  5. Earth covering according to Claim 1 or one of the further preceding claims, characterized in that the polymer is present in a proportion corresponding to from 0.05 to 0.3% by weight of the binder content.
  6. Earth covering according to or one of the further preceding claims, characterized in that joins between the shaped bricks are filled with a join filler material composed of a mixture of a rock particle fraction with an additive and a binder.
  7. Method for producing an earth covering for use by motor vehicle traffic, having paving made of prefabricated shaped bricks composed of natural or synthetic material, in particular concrete paving bricks or concrete paving slabs, which are laid on a paving bed, wherein a mixture of a rock particle fraction with an additive and a binder is produced for the paving bed, wherein the additive contains a polymer and silica sand and wherein the paving bed is installed directly on a support layer and wherein the installation of the mixture is carried out by cold installation, characterized in that, to effect a mixing, the rock particle fraction is firstly mixed with the additive and then the binder is added, and in that the paving or the shaped bricks are laid directly on the paving bed.
  8. Method according to Claim 7 or one of the further preceding claims, characterized in that the paving or the shaped bricks are compacted in order to achieve very low water permeability through the earth covering.
  9. Method according to Claim 7 or one of the further preceding claims, characterized in that joins between the shaped bricks are filled with a join filler material composed of a mixture of a rock particle fraction with an additive and a binder.
  10. Method according to Claim 7 or one of the further preceding claims, characterized in that the production of the mixture is carried out in the hot state.
EP14806539.4A 2013-12-02 2014-11-27 Ground cover and method for producing the same Active EP3077595B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102013113318.5A DE102013113318A1 (en) 2013-12-02 2013-12-02 Soil cover and method of making the same
PCT/EP2014/003169 WO2015082058A1 (en) 2013-12-02 2014-11-27 Ground covering and method for producing the same

Publications (2)

Publication Number Publication Date
EP3077595A1 EP3077595A1 (en) 2016-10-12
EP3077595B1 true EP3077595B1 (en) 2018-10-10

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EP14806539.4A Active EP3077595B1 (en) 2013-12-02 2014-11-27 Ground cover and method for producing the same

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EP (1) EP3077595B1 (en)
DE (1) DE102013113318A1 (en)
DK (1) DK3077595T3 (en)
WO (1) WO2015082058A1 (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE69627642T2 (en) * 1995-10-12 2004-03-04 Taisei Rotec Corp. METHOD FOR PRODUCING PAVING
WO2009144293A1 (en) * 2008-05-29 2009-12-03 Sika Technology Ag Additive for hydraulic binding agent with long processing time and high early strength

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Publication number Priority date Publication date Assignee Title
DE2161009A1 (en) * 1971-12-09 1973-06-20 Teerschotter Gmbh Two component bituminous material - with first component consisting of bitumen/minerals and second component consisting of sol
FR2657902B1 (en) * 1990-02-02 1992-07-03 Entr Jean Lefebvre MULTILAYER COATING FOR PAVEMENTS.
GB9306290D0 (en) * 1993-03-26 1993-05-19 Exxon Research Engineering Co Bituminous surface construction
ATE421490T1 (en) * 2006-07-24 2009-02-15 Akzo Nobel Nv USE OF POLYMER POWDER IN PAVING JOINTS MORTARS
DE102010011114A1 (en) * 2010-03-11 2011-09-15 Sf-Kooperation Gmbh Beton-Konzepte Soil cover and method of making the same
EP2388296A1 (en) * 2010-05-18 2011-11-23 Sorigué, S.A. Composite material for road, process for obtaining it, bituminous mixture contained therein and its use

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE69627642T2 (en) * 1995-10-12 2004-03-04 Taisei Rotec Corp. METHOD FOR PRODUCING PAVING
WO2009144293A1 (en) * 2008-05-29 2009-12-03 Sika Technology Ag Additive for hydraulic binding agent with long processing time and high early strength

Also Published As

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WO2015082058A1 (en) 2015-06-11
DE102013113318A1 (en) 2015-06-03
DK3077595T3 (en) 2019-01-28
EP3077595A1 (en) 2016-10-12

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