EP3074150B1 - Method for heat-treating, and quenching device for cooling plate- or web-like sheet metal - Google Patents
Method for heat-treating, and quenching device for cooling plate- or web-like sheet metal Download PDFInfo
- Publication number
- EP3074150B1 EP3074150B1 EP14802396.3A EP14802396A EP3074150B1 EP 3074150 B1 EP3074150 B1 EP 3074150B1 EP 14802396 A EP14802396 A EP 14802396A EP 3074150 B1 EP3074150 B1 EP 3074150B1
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- EP
- European Patent Office
- Prior art keywords
- sheet
- nozzle opening
- cooling medium
- nozzle
- angle
- Prior art date
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- 238000010791 quenching Methods 0.000 title claims description 39
- 230000000171 quenching effect Effects 0.000 title claims description 38
- 238000001816 cooling Methods 0.000 title claims description 29
- 239000002184 metal Substances 0.000 title claims description 23
- 238000000034 method Methods 0.000 title claims description 8
- 239000002826 coolant Substances 0.000 claims description 88
- 239000007788 liquid Substances 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 18
- 239000000498 cooling water Substances 0.000 description 16
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000010924 continuous production Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000007665 sagging Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0203—Cooling
- B21B45/0209—Cooling devices, e.g. using gaseous coolants
- B21B45/0215—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes
- B21B45/0218—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes for strips, sheets, or plates
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
- C21D9/573—Continuous furnaces for strip or wire with cooling
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
- C21D9/573—Continuous furnaces for strip or wire with cooling
- C21D9/5735—Details
Definitions
- the invention relates to a quenching device for cooling plate-like or sheet-like metal sheet, with transport means for the continuous transport of the sheet in the direction of passage, each with at least one nozzle body above and below the sheet, wherein the nozzle body at least one connection for introducing the liquid coolant in at least a first nozzle opening, wherein the first nozzle opening is formed as a slot extending transversely to the passage direction and is designed such that the emerging from her coolant jet at a first angle ( ⁇ ) is directed respectively to the top and bottom of the sheet wherein the nozzle body has at least one second nozzle opening or wherein a second nozzle opening is formed in a second nozzle body, wherein the second nozzle opening is formed as a slot extending across the width of the sheet parallel to the first nozzle opening and so is designed such that the emerging from her coolant jet at a second angle ( ⁇ ) is directed respectively to the top and the bottom of the sheet, the first nozzle opening and the second nozzle opening are directed in the direction of passage against each other and in the direction of
- the invention relates to a method for heat treating plate or sheet-shaped metal sheet, wherein the sheet is heated and then transported by means of transport continuously through a quenching device in the direction of passage and cooled with a liquid coolant, wherein with a nozzle body, each having at least one nozzle opening at least one flat jet formed first coolant jet is generated, which extends transversely to the passage direction and at an angle respectively to the top and the bottom of the sheet metal, which is connected to a terminal for introducing the liquid coolant is directed, wherein at least one formed as a flat jet second coolant jet is generated by means of a slot formed as a second nozzle opening, that the second coolant jet over the width of the sheet parallel to the first coolant jet at a second angle ( ⁇ ) is directed respectively to the top and the bottom of the sheet and that the first coolant jet and the second coolant jet are directed in the direction of passage against each other and have a predefined distance in the direction of passage between them.
- the JP S59 144513 A and the JP S61 295326 A show similar systems for cooling plate or sheet metal sheet metal.
- the top and bottom of the sheet are acted upon with cooling water from oppositely directed slit-shaped nozzles.
- a plate closes the space between the slot-shaped nozzles.
- the cooling water which is applied in the direction of the sheet width on the top and bottom of the sheet to be held by means of the oppositely directed nozzles to cool both sides of the sheet with the same degree.
- the cooling system from the JP S61 295326 A are located in addition to the plate in the direction of passage extending baffles for the cooling water.
- the preamble of claim 1 is based on JP S59 144513 A ,
- the JP S62 260022 A also shows a cooling system in which the top and bottom of the sheet with cooling water from oppositely directed slot-shaped nozzles are applied.
- the JP S 63 238918 A shows a cooling system in which a first and a second guide plate forms a flow channel for cooling water, whose cross-section is variable.
- the sheets to be cooled usually have a thickness of 2mm to 250mm.
- the sheets which are first heated to Austenitmaschinestemperatur, typically at 850 ° C to 950 ° C, are cooled in practice in a continuous process with a cooling medium, usually water, very quickly to produce a martensitic or bainitic structure.
- a cooling medium usually water
- both the top and bottom of the sheets is cooled.
- the sheets are transported by means of transport, usually rollers, continuously in the direction of passage through the quenching device.
- the sheet runs between upper and lower rollers, which are arranged in pairs spaced in the direction of passage from each other.
- nozzle bodies with a slot-shaped nozzle opening are used.
- the slot-shaped nozzle opening is also called slot nozzle.
- the nozzle opening may extend over the entire width of the sheet. From practice, it is known to use three over the width of the sheet in series juxtaposed nozzle openings to the sheet over its width with different To deter speed or intensity and / or duration.
- a device for cooling plate or sheet material by generating a flat jet, which is directed to the material to be cooled is for example from EP 1 420 912 B1 known. Such a device is also called slot nozzle in practice.
- a nozzle body has a port for introducing a liquid coolant into a nozzle opening from which the cooling medium exits to cool the plate. The nozzle opening is formed between plane-parallel surfaces.
- the nozzle body is designed in its interior such that the cooling medium does not occur vertically on the sheet, but obliquely at an angle of attack.
- the cooling water In order to ensure that no water vapor film can form between the still very hot metal sheet and the inflowing water, the cooling water must act on the disc to be quenched with a high exit pulse. Therefore, the cooling water is under increased pressure. A water vapor film would prevent the direct contact of the sheet surface with the cooling water and significantly reduce quenching rates. This phenomenon is known in the art as a Leidenfrost problem and, for example, applies to all quenching operations carried out with the help of water basins.
- a nozzle opening or slot nozzle or a plurality of nozzle openings or slot nozzles arranged side by side over the width of the sheet is or are required on each side of the sheet. At least one nozzle opening extending across the width of the sheet is directed from above onto the upper side of the sheet and a further nozzle opening is directed onto the sheet on the opposite side from below.
- Fig. 1 is shown in a schematic representation of a longitudinal section of a quenching device according to the prior art.
- the water jams because it can not flow off fast enough laterally to the sheet edges.
- the water which is applied to the underside of the sheet, flows downwards due to gravity. Therefore, the top and bottom are cooled under unequal cooling conditions.
- the object of the invention is therefore to improve a quenching device and a method of the type mentioned above so that the disadvantages of the prior art are avoided and that sheets, especially plates under the same Abkühltechnikn be cooled from above and below.
- the object is achieved by a quenching device for cooling plate-like or sheet metal, with transport means for the continuous transport of the sheet in the direction of passage (D), each with at least one nozzle body above and below the sheet, the nozzle body at least one Having a connection for introducing the liquid coolant into at least a first nozzle opening, wherein the first nozzle opening is formed as a slot extending transversely to the passage direction (D) and is designed such that the exiting from her coolant jet at a first angle ( ⁇ ) is directed respectively to the top and the bottom of the sheet, wherein the nozzle body has at least one second nozzle opening or wherein a second nozzle opening is formed in a second nozzle body, wherein the second nozzle opening is formed as a slot over the width of the sheet parallel to the first en nozzle opening and is designed such that the emerging from her coolant jet at a second angle ( ⁇ ) is directed respectively to the top and bottom of the sheet, the first nozzle opening and the second nozzle opening in the direction of passage (
- the first and the second nozzle openings are directly opposite each other in the passage direction and run parallel across the width of the metal sheet.
- the impact surface of the two coolant steel is rectangular or linear.
- the beam width can vary.
- the invention solves the problem of unequal cooling conditions by two in the direction of passage against each other directed slot-shaped nozzle openings or slot nozzles. Over the width of the sheet, the nozzle openings extend parallel to each other.
- the invention is based on the finding that the high exit pulse of the second coolant jet, which is directed against the first coolant jet, which also impinges with a high exit pulse on the sheet, prevents the cooling medium from accumulating and then undesirably flows uncontrollably, inter alia in the direction of flow.
- the high-energy coolant jets which are directed in the direction of passage of the sheet directly against each other, generate on the sheet surface two mutually directed vortex and a double vortex.
- the guide device By means of the guide device, a preferred direction is impressed on the flow of the water to be removed.
- the guide device is designed so that the channel-shaped space for the coolant in the direction of the sheet edges has a steadily increasing cross-section, such that the flow velocity of the coolant flowing transversely to the passage direction of the sheet is substantially constant over the width of the sheet. In this way, uniform quenching conditions are achieved over the width of the sheet.
- the guide is used to prevent water from flowing down.
- the distance of the guide device to the top and bottom of the sheet is adjustable.
- the distance of the guide from the top may differ from the distance of the guide from the bottom.
- a further development of the invention is characterized in that the guide device has at its ends open toward the sheet edges in dependence on the sheet width adjustable guide elements, which are designed such that the flow of the coolant is directed over the sheet edges.
- the transport of the sheet through the quenching means by means of a roller conveyor, wherein the transport means are formed as a plurality of upper and lower rollers having a distance in the passage direction relative to each other, wherein the distance between the first and the second nozzle opening in the passage direction is smaller as the distances between three rollers adjacent in the direction of passage.
- the distance A substantially corresponds to the distance between two rollers adjacent in the direction of passage.
- the nozzle body can be made in two parts depending on the available space, wherein the distance between the two nozzle openings can be varied. Therefore, in the context of the invention, the first nozzle opening in a first nozzle body and the second nozzle opening are formed in a second nozzle body. Each nozzle body has a port for separately introducing the liquid coolant into the first and second nozzle openings.
- first and the second nozzle opening or the first and the second nozzle body are configured such that the first angle and the second angle are in each case between 10 ° and 45 °, preferably between 20 ° and 30 °.
- the first and second nozzle openings could be at a corresponding angle to the surface of the sheet.
- the entire nozzle body could be suspended and tilted about a tilt axis.
- the first and the second nozzle opening or the first and the second nozzle body are configured such that the first angle and / or the second angle are adjustable.
- the invention offers the advantageous possibility that the height of the slot formed as the first and the second nozzle opening is adjustable.
- An advantageous development is characterized in that between the first and the second nozzle opening, at least one support roller acts on the upper side and the lower side of the metal sheet. This prevents the sheet from sagging during quenching. Furthermore, any possible collisions of the sheet with the nozzle are avoided by the support rollers, if the beginning (head) of the sheet is bent due to production up or down.
- the object is further achieved by a method for heat treating plate or sheet-metal sheet metal, wherein the sheet is heated and then transported by means of transport continuously through a quenching device according to one of claims 1 to 9 in the direction of passage (D) and cooled with a liquid coolant is, with a nozzle body, which is respectively arranged above and below the sheet and which has at least one slot formed as nozzle opening, which is connected to a terminal for introducing the liquid coolant, at least one flat jet formed as a first coolant jet is generated, wherein the first coolant jet extends transversely to the passage direction (D) and is directed at a first angle ( ⁇ ) respectively to the top and the bottom of the sheet, wherein at least one formed as a flat jet second coolant jet by means of a slit n second nozzle opening is generated, that the second coolant jet over the width of the sheet parallel to the first coolant jet at a second angle ( ⁇ ) is directed respectively to the top and the bottom of the sheet and that the first coolant jet and the second coolant
- the coolant jets emerging from the first and the second nozzle openings form a cooling zone acted upon with coolant between them on the upper side and the lower side of the metal sheet.
- the predefined distance A thus corresponds to the length of the cooling zone in the direction of passage.
- the velocity of the coolant jets at the exit from the nozzle orifice in each case substantially corresponds to the impact speed of the coolant jets on the sheet.
- the coolant jets emerging from the nozzle openings strike the sheet at an angle of attack obliquely.
- the first angle between the first coolant jet and the surface of the sheet and the second angle between the second coolant steel and the sheet metal surface are each between 10 ° and 45 °, preferably between 20 ° and 30 °. The two angles can be adjusted depending on the respective conditions on site.
- FIG. 1 schematically shows a quenching device according to the prior art.
- a first nozzle body 1 has a connection 2.
- the connection 2 serves to introduce a liquid coolant 3, in this case water, into at least one first nozzle opening 4, which is directed onto the upper side 5 of a metal sheet 6.
- the upper first nozzle opening 4 is formed as a slot and extends transversely to the passage direction D over the entire width of the sheet 6.
- the first nozzle opening 4 is designed such that the exiting cooling water jet at an angle ⁇ directed to the top 5 of the sheet 6 is.
- Transport means 8 in the form of rollers serve for the continuous transport of the sheet 6 in the direction of passage D.
- Fig. 1 It is shown that the cooling water 3, which is hatched, jams on the upper side 5 of the sheet 6.
- the water accumulating on the upper side 5 of the sheet 6 flows uncontrollably in all directions, so that it can not be guaranteed that the sheet 6 is uniformly quenched across the width.
- the cooling water 3, which is applied to the underside 7 of the sheet 6, flows downward, so that the cooling conditions on the top 5 and the bottom 7 of the sheet 6 differ from each other, which adversely affects the heat treatment.
- FIG. 2 is shown schematically a longitudinal section through a first embodiment of a quenching device according to the invention.
- a nozzle body 9 has a first nozzle opening 10, which is directed at a first angle ⁇ on the upper side 5 of the sheet 6.
- a second nozzle opening 11 is directed at a second angle ⁇ on the upper side 5 of the sheet 6.
- the first nozzle opening 10 and the second nozzle opening 11 are directed in the direction of passage against each other and have a predefined distance A from each other in the direction of passage.
- transport means 8a, 8b serve in the form of rollers for the continuous transport of the sheet 6 in the direction of passage D.
- a plurality of upper rollers 8a and lower rollers 8b form a roller conveyor.
- the rollers have in the direction of passage D a distance R relative to each other.
- the distance A between the first nozzle openings 10 and the second nozzle opening 11 is smaller than the distance between three adjacent rollers in the direction of passage D and corresponds in the embodiment substantially a distance between two rollers 8a and 8b adjacent in the direction of passage D.
- the nozzle body 9, which is located above the sheet 6, has a connection 12 for introducing a liquid coolant, in this case water, into the first nozzle opening 10 and the second nozzle opening 11.
- the connection 12 is connected to a water supply, not shown. With pumps, not shown, the pressure of the water is increased.
- the first nozzle opening 10 and the second nozzle opening 11 are formed as slots and extend transversely to the passage direction D over the entire width of the sheet 6.
- the first nozzle opening 10 and the second nozzle opening 11 extend parallel to each other across the width of the sheet.
- the cooling water jets emerging from the first nozzle opening 10 and the second nozzle opening 11 form between them a cooling zone acted upon by cooling water on the upper side 5 of the sheet 6.
- the first nozzle opening 10 and the second nozzle opening 11 are configured such that the first angle ⁇ and the second angle ⁇ are between 10 ° and 45 °, preferably between 20 ° and 30 °. Furthermore, the angle ⁇ and the angle ⁇ are adjustable.
- the height of the slot formed as the first nozzle opening 10 and the second nozzle opening 11 is adjustable.
- a guide device 13 which channels the coolant.
- the guide device 13 is spaced from the top 5 and the bottom 7 of the sheet 6.
- the predefined distance H of the guide from the top 5 and bottom 7 of the plate 6 is adjustable.
- the guide extends over the width of the sheet at least up to the sheet edges and forms a channel-shaped at the sheet edges open space for the coolant.
- Fig. 2 is below the sheet 6, a different structural design as shown on the top 5 of the sheet 6. On the bottom 7 but also the construction shown above the sheet 6 could be set up.
- a first nozzle body 14 is directed with a first nozzle opening 15 against the underside 7 of the sheet 6.
- a second nozzle body 16 has a second nozzle opening 17.
- the second nozzle opening 17 is directed against the first nozzle opening 15.
- the cooling water jets emerging from the first nozzle opening 15 and the second nozzle opening 17 form between them a cooling zone acted upon by cooling water on the underside 7 of the sheet 6.
- the structure of the lower second nozzle opening 17 corresponds to the upper second nozzle opening 11 and extends like this transversely to the passage direction D and is designed such that the coolant jet emerging from it is directed at an angle ⁇ on the underside 7 of the sheet 6.
- the first nozzle opening 15 and the second nozzle opening 17, which are directed against the underside of the sheet, are located in separate nozzle bodies 14, 16.
- the first nozzle opening 15 has a first port 18 and the second nozzle opening 17 has a second port 19 for the separate introduction of the liquid coolant into the first nozzle opening 15 and the second nozzle opening 17.
- the height of the slot formed as the first nozzle opening 15 and the second nozzle opening 17 is in each case adjustable.
- the first angle ⁇ and second angle ⁇ , under which the cooling water impinges on the underside 7 of the sheet 6, be between 10 ° and 45 °, preferably between 20 ° and 30 °. Both angles are adjustable.
- the second nozzle body 14 and the third nozzle body 16 are suspended in a manner not shown and tiltable about a tilt axis.
- a lower guide 20 Between the first nozzle opening 15 and the second nozzle opening 17 is spaced from the bottom 7 of the sheet, a lower guide 20.
- the lower guide 20 extends at a distance H spaced from the bottom 7 of the sheet 6 over the width of the sheet 6 at least until to the sheet edges and forms a channel-shaped at the sheet edges open space for the coolant.
- the distance H of the guide device 20 from the bottom 7 of the plate 6 is adjustable.
- Fig. 3 shows a schematic representation of a section through the first embodiment of a quenching device Fig. 2 transverse to the direction of passage of the sheet.
- the guide devices 13, 20 are designed such that the channel-shaped space for the coolant in the direction of the sheet edges has a steadily increasing cross section, such that the flow velocity v of the transverse to the passage direction D of the sheet 6 flowing coolant over the width of the sheet 6 is substantially constant.
- Fig. 4 shows a schematic representation of a longitudinal section through a second embodiment of the quenching device according to the invention.
- first nozzle opening 15 and a second nozzle opening 17 in separate nozzle bodies 14, 16 are formed.
- Between the two oppositely directed nozzle openings 15, 17 is located between two rollers 8, a support roller 21.
- the directed to the bottom 7 components are not shown, because they are identical to the upper components.
- the support rollers acting on both sides of the metal sheet 6 prevent the sheet 6 from sagging during quenching or, when a new sheet 6 is being threaded in the case of an upwardly bent metal sheet 6, a collision with the nozzle 16 occurs.
- Fig. 5 shows a schematic representation of a section through the second embodiment of a quenching device Fig. 4 transverse to the direction of passage of the sheet.
- Fig. 5 are like at Fig. 4 only the upper components, namely the support roller 21 and the guide 20 are shown. The components which are arranged in mirror image just below the sheet 6 are not shown.
- Fig. 6 shows a schematic representation of a section through a third embodiment of a quenching device transverse to the direction of passage of the sheet. Only the upper components are shown. Below the sheet 6 are identical components. In the Fig. 6 shown guide device 20 has at its open to the sheet edges ends depending on the sheet width adjustable guide elements 22, 23. The adjustable guide elements 22, 23 are designed such that the flow of the coolant is directed over the sheet edges. The position in which the guide elements 22, 23 can be moved is shown in dashed lines.
- nozzle openings in the nozzle body at an angle to the vertical axis of the nozzle body.
- a liquid cooling medium any other suitable cooling medium can be used except water.
- the guide can be curved.
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Description
Die Erfindung betrifft eine Abschreckeinrichtung zum Kühlen von platten- oder bahnförmigem Blech aus Metall, mit Transportmitteln zum kontinuierlichen Transport des Bleches in Durchlaufrichtung, mit jeweils mindestens einem Düsenkörper oberhalb und unterhalb des Bleches, wobei der Düsenkörper mindestens einen Anschluss zum Einleiten des flüssigen Kühlmittels in mindestens eine erste Düsenöffnung aufweist, wobei die erste Düsenöffnung als Schlitz ausgebildet ist, sich quer zur Durchlaufrichtung erstreckt und derart gestaltet ist, dass der aus ihr austretende Kühlmittel-Strahl unter einem ersten Winkel (α) jeweils auf die Oberseite und die Unterseite des Bleches gerichtet ist, wobei der Düsenkörper mindestens eine zweite Düsenöffnung aufweist oder wobei eine zweite Düsenöffnung in einem zweiten Düsenkörper ausgebildet ist, wobei die zweite Düsenöffnung als Schlitz ausgebildet ist, über die Breite des Bleches parallel zur ersten Düsenöffnung verläuft und derart gestaltet ist, dass der aus ihr austretende Kühlmittel-Strahl unter einem zweiten Winkel (β) jeweils auf die Oberseite und die Unterseite des Bleches gerichtet ist, wobei die erste Düsenöffnung und die zweite Düsenöffnung in Durchlaufrichtung gegeneinander gerichtet sind und in Durchlaufrichtung zwischen sich einen vordefinierten Abstand aufweisen, wobei sich zwischen der ersten Düsenöffnung und der zweiten Düsenöffnung eine Leitvorrichtung für das Kühlmittel befindet.The invention relates to a quenching device for cooling plate-like or sheet-like metal sheet, with transport means for the continuous transport of the sheet in the direction of passage, each with at least one nozzle body above and below the sheet, wherein the nozzle body at least one connection for introducing the liquid coolant in at least a first nozzle opening, wherein the first nozzle opening is formed as a slot extending transversely to the passage direction and is designed such that the emerging from her coolant jet at a first angle (α) is directed respectively to the top and bottom of the sheet wherein the nozzle body has at least one second nozzle opening or wherein a second nozzle opening is formed in a second nozzle body, wherein the second nozzle opening is formed as a slot extending across the width of the sheet parallel to the first nozzle opening and so is designed such that the emerging from her coolant jet at a second angle (β) is directed respectively to the top and the bottom of the sheet, the first nozzle opening and the second nozzle opening are directed in the direction of passage against each other and in the direction of passage between them a predefined Have distance, wherein there is a guide device for the coolant between the first nozzle opening and the second nozzle opening.
Ferner betrifft die Erfindung ein Verfahren zum Wärmebehandeln von platten- oder bahnförmigem Blech aus Metall, wobei das Blech erwärmt und anschließend mit Transportmitteln kontinuierlich durch eine Abschreckeinrichtung in Durchlaufrichtung transportiert und mit einem flüssigen Kühlmittel abgekühlt wird, wobei mit einem Düsenkörper, der jeweils mindestens eine Düsenöffnung aufweist, die an einen Anschluss zum Einleiten des flüssigen Kühlmittels angeschlossen ist, mindestens ein als Flachstrahl ausgebildeter erster Kühlmittel-Strahl erzeugt wird, wobei sich der erste Kühlmittel-Strahl quer zur Durchlaufrichtung erstreckt und unter einem Winkel jeweils auf die Oberseite und die Unterseite des Bleches gerichtet ist, wobei mindestens ein als Flachstrahl ausgebildeter zweiter Kühlmittel-Strahl mittels einer als Schlitz ausgebildeten zweiten Düsenöffnung erzeugt wird, dass der zweite Kühlmittel-Strahl über die Breite des Bleches parallel zu dem ersten Kühlmittel-Strahl unter einem zweiten Winkel (β) jeweils auf die Oberseite und die Unterseite des Bleches gerichtet ist und dass der erste Kühlmittel-Strahl und der zweite Kühlmittel-Strahl in Durchlaufrichtung gegeneinander gerichtet sind und in Durchlaufrichtung zwischen sich einen vordefinierten Abstand aufweisen.Furthermore, the invention relates to a method for heat treating plate or sheet-shaped metal sheet, wherein the sheet is heated and then transported by means of transport continuously through a quenching device in the direction of passage and cooled with a liquid coolant, wherein with a nozzle body, each having at least one nozzle opening at least one flat jet formed first coolant jet is generated, which extends transversely to the passage direction and at an angle respectively to the top and the bottom of the sheet metal, which is connected to a terminal for introducing the liquid coolant is directed, wherein at least one formed as a flat jet second coolant jet is generated by means of a slot formed as a second nozzle opening, that the second coolant jet over the width of the sheet parallel to the first coolant jet at a second angle (β) is directed respectively to the top and the bottom of the sheet and that the first coolant jet and the second coolant jet are directed in the direction of passage against each other and have a predefined distance in the direction of passage between them.
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In der
Die
Zum Härten von Stahl-Grobblech werden Ofenanlagen eingesetzt, an die sich eine Durchlauf-Abschreckeinrichtung, auch Durchlaufquette genannt, anschließt. Die abzukühlenden Bleche haben üblicherweise eine Dicke von 2mm bis 250mm. Die Bleche, die zunächst auf Austenitisierungstemperatur, typischerweise auf 850°C bis 950°C erwärmt werden, werden in der Praxis im Durchlaufverfahren mit einem Kühlmedium, in der Regel Wasser, sehr schnell abgekühlt, um ein martensitisches oder bainitisches Gefüge zu erzeugen. Beim Abkühlvorgang wird sowohl die Oberseite als auch die Unterseite der Bleche abgekühlt. Während der Abkühlung werden die Bleche mittels Transportmitteln, in der Regel Rollen, kontinuierlich in Durchlaufrichtung durch die Abschreckeinrichtung transportiert. Das Blech läuft zwischen oberen und unteren Rollen, die paarweise in Durchlaufrichtung beabstandet voneinander angeordnet sind.For hardening of heavy plate steel furnace systems are used, to which a continuous quenching device, also called Durchlaufquette, followed. The sheets to be cooled usually have a thickness of 2mm to 250mm. The sheets, which are first heated to Austenitisierungstemperatur, typically at 850 ° C to 950 ° C, are cooled in practice in a continuous process with a cooling medium, usually water, very quickly to produce a martensitic or bainitic structure. During the cooling process, both the top and bottom of the sheets is cooled. During cooling, the sheets are transported by means of transport, usually rollers, continuously in the direction of passage through the quenching device. The sheet runs between upper and lower rollers, which are arranged in pairs spaced in the direction of passage from each other.
Zur schnellen Abkühlung werden Düsenkörper mit einer schlitzförmigen Düsenöffnung verwendet. Die schlitzförmige Düsenöffnung wird auch Schlitzdüse genannt. Die Düsenöffnung kann sich über die gesamte Breite des Bleches erstrecken. Aus der Praxis ist bekannt, drei über die Breite des Bleches in Reihe nebeneinander angeordnete Düsenöffnungen zu verwenden, um das Blech über dessen Breite mit unterschiedlicher Geschwindigkeit oder Intensität und /oder Dauer abschrecken zu können.For rapid cooling, nozzle bodies with a slot-shaped nozzle opening are used. The slot-shaped nozzle opening is also called slot nozzle. The nozzle opening may extend over the entire width of the sheet. From practice, it is known to use three over the width of the sheet in series juxtaposed nozzle openings to the sheet over its width with different To deter speed or intensity and / or duration.
Eine Vorrichtung zum Kühlen von platten- oder bahnförmigem Material durch Erzeugen eines Flachstrahls, der auf das zu kühlende Material gerichtet ist, ist beispielsweise aus der
Um zu gewährleisten, dass sich kein Wasserdampf-Film zwischen dem noch sehr heißen Blech und dem nachströmenden Wasser ausbilden kann, muss das Kühlwasser mit einem hohen Austrittsimpuls auf das abzuschreckende Blech einwirken. Daher steht das Kühlwasser unter erhöhtem Druck. Ein Wasserdampf-Film würde den direkten Kontakt der Blechoberfläche mit dem Kühlwasser verhindern und die Abschreckgeschwindigkeiten deutlich reduzieren. Dieses Phänomen ist in der Technik als Leidenfrost-Problematik bekannt und betrifft beispielsweise alle Abschreckvorgänge, die mit Hilfe von Wasserbecken durchgeführt werden.In order to ensure that no water vapor film can form between the still very hot metal sheet and the inflowing water, the cooling water must act on the disc to be quenched with a high exit pulse. Therefore, the cooling water is under increased pressure. A water vapor film would prevent the direct contact of the sheet surface with the cooling water and significantly reduce quenching rates. This phenomenon is known in the art as a Leidenfrost problem and, for example, applies to all quenching operations carried out with the help of water basins.
Zur Abschreckung eines Bleches im Durchlaufverfahren müssen dessen Oberseite und dessen Unterseite gekühlt werden. Daher wird bzw. werden auf jeder Seite des Bleches eine Düsenöffnung bzw. Schlitzdüse oder mehrere über die Breite des Bleches nebeneinander angeordnete Düsenöffnungen bzw. Schlitzdüsen benötigt. Mindestens eine sich über die Breite des Bleches erstreckende Düsenöffnung ist von oben auf die Oberseite des Bleches gerichtet und eine weitere Düsenöffnung wird auf der gegenüberliegenden Seite von unten auf das Blech gerichtet. In
Auf der Oberseite des Bleches staut sich das Wasser, weil es nicht schnell genug seitlich zu den Blechkanten hin abfließen kann. Das Wasser, mit dem die Unterseite des Bleches beaufschlagt wird, fließt aufgrund der Schwerkraft nach unten ab. Folglich werden die Oberseite und die Unterseite unter ungleichen Abkühlverhältnissen abgekühlt.On the top of the sheet, the water jams because it can not flow off fast enough laterally to the sheet edges. The water, which is applied to the underside of the sheet, flows downwards due to gravity. Therefore, the top and bottom are cooled under unequal cooling conditions.
Es ist versucht worden, die ungleichen Abkühlverhältnisse zu kompensieren, indem die Oberseite und die Unterseite des Bleches mit unterschiedlichen Wassermengen abgekühlt werden. Es hat sich gezeigt, dass eine Vergleichmäßigung der Abschreckbedingungen damit nicht erreicht werden kann. In der
Die Aufgabe der Erfindung besteht demgemäß darin, eine Abschreckeinrichtung und ein Verfahren der eingangs genannten Art so zu verbessern, dass die Nachteile des Standes der Technik vermieden werden und dass Bleche, insbesondere Grobbleche unter gleichen Abkühlverhältnissen von oben und unten abgekühlt werden.The object of the invention is therefore to improve a quenching device and a method of the type mentioned above so that the disadvantages of the prior art are avoided and that sheets, especially plates under the same Abkühlverhältnissen be cooled from above and below.
Gemäß der Erfindung wird die Aufgabe durch eine Abschreckeinrichtung zum Kühlen von platten- oder bahnförmigem Blech aus Metall gelöst, mit Transportmitteln zum kontinuierlichen Transport des Bleches in Durchlaufrichtung (D), mit jeweils mindestens einem Düsenkörper oberhalb und unterhalb des Bleches, wobei der Düsenkörper mindestens einen Anschluss zum Einleiten des flüssigen Kühlmittels in mindestens eine erste Düsenöffnung aufweist, wobei die erste Düsenöffnung als Schlitz ausgebildet ist, sich quer zur Durchlaufrichtung (D) erstreckt und derart gestaltet ist, dass der aus ihr austretende Kühlmittel-Strahl unter einem ersten Winkel (α) jeweils auf die Oberseite und die Unterseite des Bleches gerichtet ist, wobei der Düsenkörper mindestens eine zweite Düsenöffnung aufweist oder wobei eine zweite Düsenöffnung in einem zweiten Düsenkörper ausgebildet ist, wobei die zweite Düsenöffnung als Schlitz ausgebildet ist, über die Breite des Bleches parallel zur ersten Düsenöffnung verläuft und derart gestaltet ist, dass der aus ihr austretende Kühlmittel-Strahl unter einem zweiten Winkel (β) jeweils auf die Oberseite und die Unterseite des Bleches gerichtet ist, wobei die erste Düsenöffnung und die zweite Düsenöffnung in Durchlaufrichtung (D) gegeneinander gerichtet sind und in Durchlaufrichtung (D) zwischen sich einen vordefinierten Abstand (A) aufweisen, wobei sich zwischen der ersten Düsenöffnung (10, 15) und der zweiten Düsenöffnung (11, 17) eine Leitvorrichtung für das Kühlmittel befindet,dadurch gekennzeichnet,dass sich die Leitvorrichtung über die Breite des Bleches mindestens bis zu den Blechkanten erstreckt und zu der Oberseite und der Unterseite des Bleches eine vordefinierte Distanz (H) aufweist und jeweils mit der Oberseite und der Unterseite des Bleches (6) einen kanalförmigen an den Blechkanten offenen Raum für das Kühlmittel bildet und dass die Leitvorrichtung so gestaltet ist, dass der kanalförmige Raum für das Kühlmittel in Richtung auf die Blechkanten einen stetig größer werdenden Querschnitt aufweist, derart, dass die Strömungsgeschwindigkeit (v) des quer zur Durchlaufrichtung des Bleches strömenden Kühlmittels über die Breite des Bleches im Wesentlichen konstant ist.According to the invention, the object is achieved by a quenching device for cooling plate-like or sheet metal, with transport means for the continuous transport of the sheet in the direction of passage (D), each with at least one nozzle body above and below the sheet, the nozzle body at least one Having a connection for introducing the liquid coolant into at least a first nozzle opening, wherein the first nozzle opening is formed as a slot extending transversely to the passage direction (D) and is designed such that the exiting from her coolant jet at a first angle (α) is directed respectively to the top and the bottom of the sheet, wherein the nozzle body has at least one second nozzle opening or wherein a second nozzle opening is formed in a second nozzle body, wherein the second nozzle opening is formed as a slot over the width of the sheet parallel to the first en nozzle opening and is designed such that the emerging from her coolant jet at a second angle (β) is directed respectively to the top and bottom of the sheet, the first nozzle opening and the second nozzle opening in the direction of passage (D) against each other are and in the passage direction (D) between them a predefined distance (A), wherein between the first nozzle opening (10, 15) and the second nozzle opening (11, 17) is a guide device for the coolant, characterized in that the Guide device extends over the width of the sheet at least up to the sheet edges and to the top and bottom of the sheet a predefined distance (H) and each with the top and bottom of the sheet (6) a channel-shaped open at the sheet edges space for the Forms coolant and that the Guide device is designed so that the channel-shaped space for the coolant in the direction of the sheet edges has a steadily increasing cross-section, such that the flow velocity (v) of the transverse to the passage direction of the sheet coolant flowing over the width of the sheet is substantially constant.
Die erste und die zweite Düsenöffnung stehen sich in Durchlaufrichtung direkt gegenüber und verlaufen über die Breite des Bleches parallel. Die Auftreff-Fläche der beiden Kühlmittel-Stahlen ist jeweils rechteckig bzw. linienförmig. Die Strahlbreite kann variieren. Zwischen dem ersten und dem zweiten Kühlmittel-Strahl bildet sich auf der Oberseite und der Unterseite eine mit Kühlmittel beaufschlagte Abkühlzone aus, in der das Blech intensiv abgekühlt wird.The first and the second nozzle openings are directly opposite each other in the passage direction and run parallel across the width of the metal sheet. The impact surface of the two coolant steel is rectangular or linear. The beam width can vary. Between the first and the second coolant jet, a cooling zone acted upon with coolant forms on the upper side and the lower side, in which the metal sheet is intensively cooled.
Die Erfindung löst die Problematik der ungleichen Abkühlverhältnisse durch zwei in Durchlaufrichtung gegeneinander gerichtete schlitzförmige Düsenöffnungen bzw. Schlitzdüsen. Über die Breite des Bleches verlaufen die Düsenöffnungen parallel zueinander. Der Erfindung liegt die Erkenntnis zugrunde, dass der hohe Austrittsimpuls des zweiten Kühlmittel-Strahls, der gegen den ersten Kühlmittel-Strahl gerichtet ist, welcher ebenfalls mit einem hohen Austrittsimpuls auf das Blech aufprallt, verhindert, dass sich das Kühlmedium staut und dann auf unerwünschte Weise unkontrolliert unter anderem in Durchlaufrichtung abfließt. Die energiereichen Kühlmittel-Strahlen, die in Durchlaufrichtung des Bleches direkt gegeneinander gerichtet sind, erzeugen auf der Blechoberfläche zwei gegeneinander gerichtete Wirbel bzw. einen Doppelwirbel. Versuche mit Düsen, die sich über die gesamte Breite des Bleches erstrecken haben gezeigt, dass dieser Doppelwirbel über die gesamte Breite des Bleches im Wesentlichen stabil ausgebildet ist. Auf diese Weise wird eine gleichmäßige Abkühlung über die Breite des Bleches und auf der Oberseite und der Unterseite des Bleches erreicht. Das Kühlmittel fließt aufgrund der gegeneinander gerichteten Austrittsimulse der beiden Kühlmittel-Strahlen in Richtung der Blechkanten kontrolliert ab.The invention solves the problem of unequal cooling conditions by two in the direction of passage against each other directed slot-shaped nozzle openings or slot nozzles. Over the width of the sheet, the nozzle openings extend parallel to each other. The invention is based on the finding that the high exit pulse of the second coolant jet, which is directed against the first coolant jet, which also impinges with a high exit pulse on the sheet, prevents the cooling medium from accumulating and then undesirably flows uncontrollably, inter alia in the direction of flow. The high-energy coolant jets, which are directed in the direction of passage of the sheet directly against each other, generate on the sheet surface two mutually directed vortex and a double vortex. Experiments with nozzles that extend over the entire width of the sheet have shown that this double vortex is formed over the entire width of the sheet substantially stable. In this way, a uniform cooling over the width of the sheet and on the top and bottom of the sheet is achieved. The coolant flows in a controlled manner in the direction of the sheet edges due to the mutually directed exit pulses of the two coolant jets.
Mittels der Leitvorrichtung wird der Strömung des abzutransportierenden Wassers eine Vorzugsrichtung aufgeprägt. Die Leitvorrichtung ist so gestaltet, dass der kanalförmige Raum für das Kühlmittel in Richtung auf die Blechkanten einen stetig größer werdenden Querschnitt aufweist, derart, dass die Strömungsgeschwindigkeit des quer zur Durchlaufrichtung des Bleches strömenden Kühlmittels über die Breite des Bleches im Wesentlichen konstant ist. Auf diese Weise werden über die Breite des Bleches gleichmäßige Abschreckbedingungen erreicht. Auf der Unterseite des Bleches wird die Leitvorrichtung genutzt, um ein Abfließen des Wassers nach unten zu verhindern.By means of the guide device, a preferred direction is impressed on the flow of the water to be removed. The guide device is designed so that the channel-shaped space for the coolant in the direction of the sheet edges has a steadily increasing cross-section, such that the flow velocity of the coolant flowing transversely to the passage direction of the sheet is substantially constant over the width of the sheet. In this way, uniform quenching conditions are achieved over the width of the sheet. On the underside of the sheet, the guide is used to prevent water from flowing down.
Es ist besonders vorteilhaft, wenn die Distanz der Leitvorrichtung zu der Oberseite und der Unterseite des Blechs verstellbar ist. Die Distanz der Leitvorrichtung von der Oberseite kann sich von der Distanz der Leitvorrichtung von der Unterseite unterscheiden.It is particularly advantageous if the distance of the guide device to the top and bottom of the sheet is adjustable. The distance of the guide from the top may differ from the distance of the guide from the bottom.
Eine Weiterbildung der Erfindung ist dadurch gekennzeichnet, dass die Leitvorrichtung an ihren zu den Blechkanten hin offenen Enden in Abhängigkeit von der Blechbreite verstellbare Leitelemente aufweist, die derart gestaltet sind, dass die Strömung des Kühlmittels über die Blechkanten gelenkt wird.A further development of the invention is characterized in that the guide device has at its ends open toward the sheet edges in dependence on the sheet width adjustable guide elements, which are designed such that the flow of the coolant is directed over the sheet edges.
Vorzugsweise erfolgt der Transport des Bleches durch die Abschreckeinrichtung mittels einer Rollenbahn, bei der die Transportmittel als Vielzahl von oberen und unteren Rollen ausgebildet sind, die in Durchlaufrichtung eine Entfernung relativ zueinander aufweisen, wobei der Abstand zwischen der ersten und der zweiten Düsenöffnung in Durchlaufrichtung kleiner ist als die Entfernungen zwischen drei in Durchlaufrichtung benachbarten Rollen. Vorzugsweise entspricht der Abstand A im Wesentlichen der Entfernung zwischen zwei in Durchlaufrichtung benachbarten Rollen.Preferably, the transport of the sheet through the quenching means by means of a roller conveyor, wherein the transport means are formed as a plurality of upper and lower rollers having a distance in the passage direction relative to each other, wherein the distance between the first and the second nozzle opening in the passage direction is smaller as the distances between three rollers adjacent in the direction of passage. Preferably, the distance A substantially corresponds to the distance between two rollers adjacent in the direction of passage.
Der Düsenkörper kann in Abhängigkeit von dem verfügbarem Bauraum zweiteilig ausgeführt werden, wobei der Abstand zwischen den beiden Düsenöffnungen variiert werden kann. Daher sind im Rahmen der Erfindung die erste Düsenöffnung in einem ersten Düsenkörper und die zweite Düsenöffnung in einem zweiten Düsenkörper ausgebildet. Jeder Düsenkörper weist einen Anschluss zum getrennten Einleiten des flüssigen Kühlmittels in die erste und die zweite Düsenöffnung auf.The nozzle body can be made in two parts depending on the available space, wherein the distance between the two nozzle openings can be varied. Therefore, in the context of the invention, the first nozzle opening in a first nozzle body and the second nozzle opening are formed in a second nozzle body. Each nozzle body has a port for separately introducing the liquid coolant into the first and second nozzle openings.
Vorteilhafterweise sind die erste und die zweite Düsenöffnung oder der erste und der zweite Düsenkörper so ausgestaltet, dass der erste Winkel und der zweite Winkel jeweils zwischen 10° und 45°, vorzugsweise zwischen 20° und 30°, betragen. Die erste und die zweite Düsenöffnung könnten in einem entsprechenden Winkel zur Oberfläche des Bleches verlaufen. Alternativ könnte der gesamte Düsenkörper aufgehängt und um eine Kippachse kippbar sein.Advantageously, the first and the second nozzle opening or the first and the second nozzle body are configured such that the first angle and the second angle are in each case between 10 ° and 45 °, preferably between 20 ° and 30 °. The first and second nozzle openings could be at a corresponding angle to the surface of the sheet. Alternatively, the entire nozzle body could be suspended and tilted about a tilt axis.
Bei einer vorteilhaften Ausgestaltung der Erfindung sind die erste und die zweite Düsenöffnung oder der erste und der zweite Düsenkörper so ausgestaltet, dass der erste Winkel und/oder der zweite Winkel verstellbar sind.In an advantageous embodiment of the invention, the first and the second nozzle opening or the first and the second nozzle body are configured such that the first angle and / or the second angle are adjustable.
Die Erfindung bietet die vorteilhafte Möglichkeit, dass die Höhe der als Schlitz ausgebildeten ersten und der zweiten Düsenöffnung verstellbar ist.The invention offers the advantageous possibility that the height of the slot formed as the first and the second nozzle opening is adjustable.
Eine vorteilhafte Weiterbildung ist dadurch gekennzeichnet, dass zwischen der ersten und der zweiten Düsenöffnung je mindestens eine Stützrolle auf die Oberseite und die Unterseite des Bleches einwirken. Dadurch wird verhindert, dass das Blech während des Abschreckens durchhängt. Des Weiteren werden durch die Stützrollen etwaige Kollisionen des Bleches mit der Düse vermieden, falls der Anfang (Kopf) des Bleches fertigungsbedingt nach oben oder unten verbogen ist.An advantageous development is characterized in that between the first and the second nozzle opening, at least one support roller acts on the upper side and the lower side of the metal sheet. This prevents the sheet from sagging during quenching. Furthermore, any possible collisions of the sheet with the nozzle are avoided by the support rollers, if the beginning (head) of the sheet is bent due to production up or down.
Die Aufgabe wird ferner gelöst durch ein Verfahren zum Wärmebehandeln von platten- oder bahnförmigem Blech aus Metall, wobei das Blech erwärmt und anschließend mit Transportmitteln kontinuierlich durch eine Abschreckeinrichtung nach einem der Ansprüche 1 bis 9 in Durchlaufrichtung (D) transportiert und mit einem flüssigen Kühlmittel abgekühlt wird, wobei mit einem Düsenkörper, der jeweils oberhalb und unterhalb des Bleches angeordnet ist und der mindestens eine als Schlitz ausgebildete Düsenöffnung aufweist, die an einen Anschluss zum Einleiten des flüssigen Kühlmittels angeschlossen ist, mindestens ein als Flachstrahl ausgebildeter erster Kühlmittel-Strahl erzeugt wird, wobei sich der erste Kühlmittel-Strahl quer zur Durchlaufrichtung (D) erstreckt und unter einem ersten Winkel (α) jeweils auf die Oberseite und die Unterseite des Bleches gerichtet ist, wobei mindestens ein als Flachstrahl ausgebildeter zweiter Kühlmittel-Strahl mittels einer als Schlitz ausgebildeten zweiten Düsenöffnung erzeugt wird, dass der zweite Kühlmittel-Strahl über die Breite des Bleches parallel zu dem ersten Kühlmittel-Strahl unter einem zweiten Winkel (β) jeweils auf die Oberseite und die Unterseite des Bleches gerichtet ist und dass der erste Kühlmittel-Strahl und der zweite Kühlmittel-Strahl in Durchlaufrichtung (D) gegeneinander gerichtet sind und in Durchlaufrichtung (D) zwischen sich einen vordefinierten Abstand (A) aufweisen, dadurch gekennzeichnet, dass die Geschwindigkeiten des ersten und des zweiten Kühlmittel-Strahls zwischen 5 m/s und 60 m/s, vorzugsweise zwischen 20 m/s und 35 m/s betragen.The object is further achieved by a method for heat treating plate or sheet-metal sheet metal, wherein the sheet is heated and then transported by means of transport continuously through a quenching device according to one of claims 1 to 9 in the direction of passage (D) and cooled with a liquid coolant is, with a nozzle body, which is respectively arranged above and below the sheet and which has at least one slot formed as nozzle opening, which is connected to a terminal for introducing the liquid coolant, at least one flat jet formed as a first coolant jet is generated, wherein the first coolant jet extends transversely to the passage direction (D) and is directed at a first angle (α) respectively to the top and the bottom of the sheet, wherein at least one formed as a flat jet second coolant jet by means of a slit n second nozzle opening is generated, that the second coolant jet over the width of the sheet parallel to the first coolant jet at a second angle (β) is directed respectively to the top and the bottom of the sheet and that the first coolant jet and the second coolant jet in the direction of passage (D) are directed against each other and in the direction of passage (D) between them a predefined distance (A), characterized in that the speeds of the first and the second coolant jet between 5 m / s and 60 m / s, preferably between 20 m / s and 35 m / s.
Die aus der ersten und der zweiten Düsenöffnung austretenden Kühlmittel-Strahlen bilden zwischen sich jeweils auf der Oberseite und der Unterseite des Bleches eine mit Kühlmittel beaufschlagte Kühlzone. Der vordefinierte Abstand A entspricht somit der Länge der Kühlzone in Durchlaufrichtung.The coolant jets emerging from the first and the second nozzle openings form a cooling zone acted upon with coolant between them on the upper side and the lower side of the metal sheet. The predefined distance A thus corresponds to the length of the cooling zone in the direction of passage.
Die Geschwindigkeit der Kühlmittel-Strahlen am Austritt aus der Düsenöffnung entspricht jeweils im Wesentlichen der Auftreff-Geschwindigkeit der Kühlmittel-Strahlen auf dem Blech. Zwischen den beiden Kühlmittel-Strahlen, die gegeneinander gerichtet auf dem Blech auftreffen, bildet sich auf der Oberseite und der Unterseite jeweils eine Abkühlzone mit hohem Wärmeübergang und im Wesentlichen gleichen Abkühlbedingungen aus. Dadurch wird eine optimale Abkühlung der Oberseite und der Unterseite des Bleches erreicht.The velocity of the coolant jets at the exit from the nozzle orifice in each case substantially corresponds to the impact speed of the coolant jets on the sheet. Between the two coolant jets, which are directed against each other impinging on the sheet, formed on the top and the bottom of a respective cooling zone with high heat transfer and substantially the same cooling conditions. This ensures optimum cooling of the top and bottom of the sheet.
Die aus den Düsenöffnungen austretenden Kühlmittel-Strahlen treffen unter einem Anströmwinkel schräg auf dem Blech auf. Vorzugsweise betragen der erste Winkel zwischen dem ersten Kühlmittel-Strahl und der Oberfläche des Bleches und der zweite Winkel zwischen dem zweiten Kühlmittel-Stahl und der Blechoberfläche jeweils zwischen 10° und 45°, vorzugsweise zwischen 20° und 30°. Die beiden Winkel können in Abhängigkeit von den jeweiligen Verhältnissen vor Ort eingestellt werden.The coolant jets emerging from the nozzle openings strike the sheet at an angle of attack obliquely. Preferably, the first angle between the first coolant jet and the surface of the sheet and the second angle between the second coolant steel and the sheet metal surface are each between 10 ° and 45 °, preferably between 20 ° and 30 °. The two angles can be adjusted depending on the respective conditions on site.
Die Erfindung wird im Folgenden anhand bevorzugter Ausführungsbeispiele im Zusammenhang mit den Zeichnungen näher erläutert.The invention will be explained in more detail below with reference to preferred embodiments in conjunction with the drawings.
Es zeigen:
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Fig. 1 in schematischer Darstellung einen Längsschnitt durch eine Abschreckeinrichtung nach dem Stand der Technik; -
Fig. 2 in schematischer Darstellung einen Längsschnitt durch eine erste Ausführungsform einer Abschreckeinrichtung nach der Erfindung; -
Fig. 3 in schematischer Darstellung einen Schnitt durch die erste Ausführungsform einer Abschreckeinrichtung nachFig. 2 quer zur Durchlaufrichtung des Bleches; -
Fig. 4 in schematischer Darstellung einen Längsschnitt durch eine zweite Ausführungsform der Abschreckeinrichtung nach der Erfindung; -
Fig. 5 in schematischer Darstellung einen Schnitt durch die zweite Ausführungsform einer Abschreckeinrichtung quer zur Durchlaufrichtung des Bleches; -
Fig. 6 in schematischer Darstellung einen Schnitt durch eine dritte Ausführungsform einer Abschreckeinrichtung quer zur Durchlaufrichtung des Bleches.
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Fig. 1 in a schematic representation of a longitudinal section through a quenching device according to the prior art; -
Fig. 2 in a schematic representation of a longitudinal section through a first embodiment of a quenching device according to the invention; -
Fig. 3 in a schematic representation of a section through the first embodiment of a quenching device according toFig. 2 transverse to the direction of passage of the sheet; -
Fig. 4 in a schematic representation of a longitudinal section through a second embodiment of the quenching device according to the invention; -
Fig. 5 a schematic representation of a section through the second embodiment of a quenching device transverse to the direction of passage of the sheet; -
Fig. 6 in a schematic representation of a section through a third embodiment of a quenching device transverse to the direction of passage of the sheet.
Unterhalb des Bleches 6 sind gleiche Bauteile wie oberhalb des Bleches angeordnet. Die gleichen Bauteile sind jeweils mit gleichen Bezugsziffern versehen.Below the
In
In
Der Düsenkörper 9, der sich oberhalb des Bleches 6 befindet, weist einen Anschluss 12 zum Einleiten eines flüssigen Kühlmittels, hier Wasser, in die erste Düsenöffnung 10 und die zweite Düsenöffnung 11 auf. Der Anschluss 12 ist an eine nicht dargestellte Wasserversorgung angeschlossen. Mit nicht dargestellten Pumpen wird der Druck des Wassers erhöht.The
Die erste Düsenöffnung 10 und die zweite Düsenöffnung 11 sind als Schlitze ausgebildet und erstrecken sich quer zur Durchlaufrichtung D über die gesamte Breite des Bleches 6. Die erste Düsenöffnung 10 und die zweite Düsenöffnung 11 verlaufen über die Breite des Blechs parallel zueinander. Die aus der ersten Düsenöffnung 10 und der zweiten Düsenöffnung 11 austretenden Kühlwasser-Strahlen bilden zwischen sich eine mit Kühlwasser beaufschlagte Kühlzone auf der Oberseite 5 des Bleches 6.The
Die erste Düsenöffnung 10 und die zweite Düsenöffnung 11 sind so ausgestaltet, dass der erste Winkel α und der zweite Winkel β zwischen 10° und 45°, vorzugsweise zwischen 20° und 30°, betragen. Ferner sind der Winkel α und der Winkel β verstellbar.The
Die Höhe der als Schlitz ausgebildeten ersten Düsenöffnung 10 und der zweiten Düsenöffnung 11 ist verstellbar.The height of the slot formed as the
Zwischen der ersten Düsenöffnung 10 und der zweiten Düsenöffnung 11 befindet sich eine Leitvorrichtung 13, die das Kühlmittel kanalisiert. Die Leitvorrichtung 13 ist beabstandet von der Oberseite 5 und der Unterseite 7 des Bleches 6. Die vordefinierte Distanz H der Leitvorrichtung von der Oberseite 5 und der Unterseite 7 des Bleches 6 ist verstellbar. Die Leitvorrichtung erstreckt sich über die Breite des Bleches mindestens bis zu den Blechkanten und bildet einen kanalförmigen an den Blechkanten offenen Raum für das Kühlmittel.Between the
In
In
Der Aufbau der unteren zweiten Düsenöffnung 17 entspricht der oberen zweiten Düsenöffnung 11 und verläuft wie diese quer zur Durchlaufrichtung D und ist derart ausgebildet, dass der aus ihr austretende Kühlmittel-Strahl unter einem Winkel β auf die Unterseite 7 des Bleches 6 gerichtet ist.The structure of the lower second nozzle opening 17 corresponds to the upper second nozzle opening 11 and extends like this transversely to the passage direction D and is designed such that the coolant jet emerging from it is directed at an angle β on the
Die erste Düsenöffnung 15 und die zweite Düsenöffnung 17, welche gegen die Unterseite des Bleches gerichtet sind, befinden sich in getrennten Düsenkörpern 14, 16. Die erste Düsenöffnung 15 weist einen ersten Anschluss 18 und die zweite Düsenöffnung 17 weist einem zweiten Anschluss 19 zum getrennten Einleiten des flüssigen Kühlmittels in die erste Düsenöffnung 15 bzw. die zweite Düsenöffnung 17 auf. Die Höhe der als Schlitz ausgebildeten ersten Düsenöffnung 15 und der zweiten Düsenöffnung 17 ist jeweils verstellbar. Der erste Winkel α und zweite Winkel β, unter denen das Kühlwasser auf der Unterseite 7 des Bleches 6 auftrifft, betragen zwischen 10° und 45°, vorzugsweise zwischen 20° und 30°. Beide Winkel sind verstellbar. Der zweite Düsenkörper 14 und der dritte Düsenkörper 16 sind auf nicht dargestellte Weise aufgehängt und um eine Kippachse kippbar.The
Zwischen der ersten Düsenöffnung 15 und der zweiten Düsenöffnung 17 befindet sich beabstandet von der Unterseite 7 des Bleches eine untere Leitvorrichtung 20. Die untere Leitvorrichtung 20 erstreckt sich in einer Distanz H beabstandet von der Unterseite 7 des Bleches 6 über die Breite des Bleches 6 mindestens bis zu den Blechkanten und bildet einen kanalförmigen an den Blechkanten offenen Raum für das Kühlmittel. Die Distanz H der Leitvorrichtung 20 von der Unterseite 7 des Bleches 6 ist verstellbar.Between the
Im Rahmen der Erfindung sind ohne weiteres Abwandlungen möglich. So ist es möglich, dass die Düsenöffnungen in dem Düsenkörper in einem Winkel zur senkrechten Achse des Düsenkörpers verlaufen. Als flüssiges Kühlmedium kann außer Wasser jedes andere geeignete Kühlmedium benutzt werden. Die Leitvorrichtung kann gewölbt sein.Modifications are readily possible within the scope of the invention. Thus, it is possible that the nozzle openings in the nozzle body at an angle to the vertical axis of the nozzle body. As a liquid cooling medium, any other suitable cooling medium can be used except water. The guide can be curved.
- 11
- Düsenkörpernozzle body
- 22
- Anschlussconnection
- 33
- Kühlmittelcoolant
- 44
- erste Düsenöffnungfirst nozzle opening
- 55
- Oberseite BlechTop sheet metal
- 66
- Blechsheet
- 77
- Unterseite BlechBottom sheet metal
- 88th
- TransportmittelMode of Transport
- 99
- Düsenkörpernozzle body
- 1010
- erste Düsenöffnungfirst nozzle opening
- 1111
- zweite Düsenöffnungsecond nozzle opening
- 1212
- Anschlussconnection
- 1313
- Leitvorrichtungguide
- 1414
- erster Düsenkörperfirst nozzle body
- 1515
- erste Düsenöffnungfirst nozzle opening
- 1616
- zweiter Düsenkörpersecond nozzle body
- 1717
- zweite Düsenöffnungsecond nozzle opening
- 1818
- erster Anschlussfirst connection
- 1919
- zweiter Abschlusssecond degree
- 2020
- Leitvorrichtungguide
- 2121
- Stützrollesupporting role
- 2222
- Leitelementvane
- 2323
- Leitelementvane
- AA
- Abstand DüsenöffnungenDistance nozzle openings
- DD
- DurchlaufrichtungThroughput direction
- HH
- Distanz Leitvorrichtung BlechDistance guide plate
- αα
- erster Winkel zw. erstem Kühlmittel-Strahl / Blechfirst angle between the first coolant jet / sheet
- ββ
- zweite Winkel zw. zweitem Kühlmittel-Strahl / Blechsecond angle between the second coolant jet / sheet
- RR
- Abstand RollenDistance rolls
- vv
- Strömungsgeschwindigkeitflow rate
Claims (11)
- Quenching device for cooling plate- or web-like sheet metal, having transport means for the continuous transport of the sheet in throughput direction (D), having in each case at least one nozzle body (1, 9, 14) above and below the sheet (6), wherein the nozzle body (1, 9, 14) has at least one port (2, 12, 18) for the introduction of the liquid cooling medium into at least one first nozzle opening (10, 15), wherein the first nozzle opening (10, 15) is formed as a slit, extends perpendicularly to the throughput direction (D) and is configured such that the cooling medium jet emerging out of it is directed at a first angle (a) respectively onto the upper side (5) and the lower side (7) of the sheet (6), wherein the nozzle body (9) has at least one second nozzle opening (11) or wherein a second nozzle opening (17) is formed in a second nozzle body (16), wherein the second nozzle opening (11, 17) is formed as a slit, extends across the breadth of the sheet (6) parallel to the first nozzle opening (10, 15) and is configured such that the cooling medium jet emerging out of it is directed at a second angle (β) respectively onto the upper side (5) and the lower side (7) of the sheet (6), wherein the first nozzle opening (10, 15) and the second nozzle opening (11, 17) in throughput direction (D) are directed against one another and in throughput direction (D) have between them a predefined spacing (A), wherein a guiding device (13, 20) for the cooling medium is located between the first nozzle opening (10, 15) and the second nozzle opening (11, 17), wherein the guiding device (13, 20) extends across the breadth of the sheet (6) at least up to the sheet edges and has a predefined distance (H) to the upper side (5) and to the lower side (7) of the sheet (6) and forms respectively with the upper side (5) and the lower side (7) of the sheet (6) a channel-shaped space, open at the sheet edges, for the cooling medium
characterised in that the guiding device (13, 20) is configured such that the channel-shaped space for the cooling medium has a cross-section which grows continuously larger in the direction to the sheet edges, such that the flow speed (v) of the cooling medium flowing perpendicularly to the throughput direction of the sheet (6) is substantially constant across the breadth of the sheet (6). - Quenching device according to claim 1,
characterised in that the difference (H) of the guiding device (13, 20) from the upper side (5) and the lower side (7) of the sheet (6) is adjustable. - Quenching device according to claim 1 or 2,
characterised in that the guiding device (13, 20) has, at its ends open to the sheet edges, guiding elements (22, 23) being adjustable depending on the sheet breadth, which are formed such that the flow of the cooling medium is diverted over the sheet edges. - Quenching device according to any of claims 1 to 3,
characterised in that the transport means are formed as a plurality of upper and lower rollers (8), that the rollers (8) in throughput direction (D) have a distance (R) relative to one another and that the spacing (A) between the first nozzle opening (10, 15) and the second nozzle opening (11, 17) in throughput direction (D) is smaller than the distance (R) between three rollers (8) adjacent in throughput direction and preferably is substantially equal to the distance (R) between two rollers (8) adjacent in throughput direction. - Quenching device according to any of claims 1 to 4,
characterised in that the first nozzle opening (15) is formed in a first nozzle body (14) and the second nozzle opening (17) is formed in a second nozzle body (16) and that each nozzle body (14, 16) has a port (18, 19) for the separate introduction of the liquid cooling medium into the first (15) and the second nozzle opening (17). - Quenching device according to any of claims 1 to 5,
characterised in that the first nozzle opening (10, 15) and the second nozzle opening (11, 17) or the first nozzle body (14) and the second nozzle body (16) are formed such that the first angle (α) and the second angle (β) are respectively between 10° and 45°, preferably between 20° and 30°. - Quenching device according to any of claims 1 to 6,
characterised in that the first nozzle opening (10, 15) and the second nozzle opening (11, 17) or the first nozzle body (14) and the second nozzle body (16) are formed such that the first angle (α) and/or the second angle (β) is or are adjustable. - Quenching device according to any of claims 1 to 7,
characterised in that the height of the first nozzle opening (10, 11) formed as a slit and of the second nozzle opening (15, 17) is adjustable. - Quenching device according to any of claims 3 to 8,
characterised in that, between the first nozzle opening (10, 15) and the second nozzle opening (11, 17), in each case at least one support roller (21) acts on the upper side (5) and the lower side (7) of the sheet (6). - Method for the heat-treating of plate- or web-like sheet metal,
wherein the sheet (6) is heated and subsequently transported with transport means continuously through a quenching device according to any of the claims 1 to 9 in throughput direction (D) and cooled with a liquid cooling medium, wherein with a nozzle body (1), which is disposed respectively above and below the sheet (6) and which has at least one nozzle opening (4) formed as a slit, which is connected at a port (2) for the introduction of the liquid cooling medium, at least one first cooling medium jet formed as a flat jet is generated, wherein the first cooling medium jet extends perpendicularly to the throughput direction (D) and is directed at a first angle (α) respectively onto the upper side (5) and the lower side (7) of the sheet (6), wherein at least one second cooling medium jet formed as a flat jet is generated by means of a second nozzle opening (11, 17) formed as a slit, that the second cooling medium jet is directed across the breadth of the sheet (6) parallel to the first cooling medium jet at a second angle (β) respectively onto the upper side (5) and the lower side (7) of the sheet (6) and that the first cooling medium jet and the second cooling medium jet are directed in throughput direction (D) against one another and in throughput direction (D) have a predefined spacing (A) between them, wherein the speeds of the first and the second cooling medium jet are between 5 m/s and 60 m/s, preferably between 20 m/s and 35 m/s. - Method according to claim 10,
characterised in that the first angle (α) and the second angle (β) are respectively between 10° and 45°, preferably between 20° and 30°.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI201431170T SI3074150T1 (en) | 2013-11-25 | 2014-11-18 | Method for heat-treating, and quenching device for cooling plate- or web-like sheet metal |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102013019619.1A DE102013019619A1 (en) | 2013-11-25 | 2013-11-25 | Method for heat treatment and quenching device for cooling plate-shaped or sheet metal sheet metal |
PCT/EP2014/074948 WO2015075041A1 (en) | 2013-11-25 | 2014-11-18 | Method for heat-treating, and quenching device for cooling plate- or web-like sheet metal |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3074150A1 EP3074150A1 (en) | 2016-10-05 |
EP3074150B1 true EP3074150B1 (en) | 2019-01-16 |
Family
ID=51947345
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP14802396.3A Active EP3074150B1 (en) | 2013-11-25 | 2014-11-18 | Method for heat-treating, and quenching device for cooling plate- or web-like sheet metal |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP3074150B1 (en) |
DE (1) | DE102013019619A1 (en) |
SI (1) | SI3074150T1 (en) |
TR (1) | TR201905438T4 (en) |
WO (1) | WO2015075041A1 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2910653A1 (en) * | 2014-02-22 | 2015-08-26 | Josef Stutz | Method and device for cooling metal strips |
WO2017115110A1 (en) * | 2015-12-30 | 2017-07-06 | Arcelormittal | Process and device for cooling a metal substrate |
DE102017104550A1 (en) * | 2017-03-04 | 2018-09-06 | Loi Thermprocess Gmbh | Apparatus and method for cooling a flat product |
DE102018220319A1 (en) | 2018-11-27 | 2020-05-28 | Sms Group Gmbh | Cooling device and cooling system for cooling a refrigerated good |
DE102019101948A1 (en) | 2019-01-25 | 2020-07-30 | Loi Thermprocess Gmbh | Device and method for cooling metallic sheet |
DE102021212523A1 (en) | 2021-05-31 | 2022-12-01 | Sms Group Gmbh | Forced air cooling for cooling long steel products |
Family Cites Families (11)
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CH478249A (en) * | 1966-08-29 | 1969-09-15 | Olin Mathieson | Apparatus for rapidly controllable quenching of sheet metal and metal strips |
DE1802306A1 (en) * | 1968-10-10 | 1970-05-06 | Eugen Bellmann Gmbh Maschinenf | System for quenching elongated incandescent material, preferably sheet metal |
JPS5848019B2 (en) * | 1979-11-09 | 1983-10-26 | 石川島播磨重工業株式会社 | Spray cooling method and device for steel plate |
JPH0238283B2 (en) * | 1983-02-09 | 1990-08-29 | Mitsubishi Heavy Ind Ltd | KOHANREIKYAKUSOCHI |
DE3313024A1 (en) * | 1983-04-12 | 1984-10-18 | Babcock-BSH AG vormals Büttner-Schilde-Haas AG, 4150 Krefeld | Method and device for quenching passing steel sheets, in particular thick or medium sheets, with simultaneously controlled alignment |
JPS61295326A (en) * | 1985-06-25 | 1986-12-26 | Mitsubishi Heavy Ind Ltd | Cooler for steel sheet |
JPS63238918A (en) * | 1986-02-04 | 1988-10-05 | Kawasaki Steel Corp | Cooling apparatus |
JPS62260022A (en) * | 1986-05-01 | 1987-11-12 | Ishikawajima Harima Heavy Ind Co Ltd | Steel sheet cooler |
DE20114136U1 (en) | 2001-08-27 | 2001-11-29 | LOI Thermprocess GmbH, 45138 Essen | Device for cooling material by generating a flat jet |
JP4678112B2 (en) * | 2001-09-21 | 2011-04-27 | Jfeスチール株式会社 | Steel plate cooling method and apparatus |
DE102009032341A1 (en) * | 2009-07-09 | 2011-01-20 | Sms Siemag Ag | Cooling device for performing a quenching process during a continuous annealing treatment of a steel strip, comprises cooling liquid spraying nozzles arranged to a cooling liquid-receiving container with the both-side of the steel strips |
-
2013
- 2013-11-25 DE DE102013019619.1A patent/DE102013019619A1/en not_active Ceased
-
2014
- 2014-11-18 TR TR2019/05438T patent/TR201905438T4/en unknown
- 2014-11-18 EP EP14802396.3A patent/EP3074150B1/en active Active
- 2014-11-18 WO PCT/EP2014/074948 patent/WO2015075041A1/en active Application Filing
- 2014-11-18 SI SI201431170T patent/SI3074150T1/en unknown
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
TR201905438T4 (en) | 2019-05-21 |
DE102013019619A1 (en) | 2015-05-28 |
WO2015075041A8 (en) | 2015-08-27 |
EP3074150A1 (en) | 2016-10-05 |
WO2015075041A1 (en) | 2015-05-28 |
SI3074150T1 (en) | 2019-08-30 |
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