EP3058206A1 - Kolben für eine brennkraftmaschine und dessen herstellungsverfahren - Google Patents

Kolben für eine brennkraftmaschine und dessen herstellungsverfahren

Info

Publication number
EP3058206A1
EP3058206A1 EP14783646.4A EP14783646A EP3058206A1 EP 3058206 A1 EP3058206 A1 EP 3058206A1 EP 14783646 A EP14783646 A EP 14783646A EP 3058206 A1 EP3058206 A1 EP 3058206A1
Authority
EP
European Patent Office
Prior art keywords
piston
box wall
box
walls
continuation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP14783646.4A
Other languages
German (de)
English (en)
French (fr)
Inventor
Robert KÜHNEL
Gerson HARTWIG
Andreas Rehl
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KS Kolbenschmidt GmbH
Original Assignee
KS Kolbenschmidt GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KS Kolbenschmidt GmbH filed Critical KS Kolbenschmidt GmbH
Publication of EP3058206A1 publication Critical patent/EP3058206A1/de
Withdrawn legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F3/00Pistons 
    • F02F3/02Pistons  having means for accommodating or controlling heat expansion
    • F02F3/022Pistons  having means for accommodating or controlling heat expansion the pistons having an oval circumference or non-cylindrical shaped skirts, e.g. oval
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F3/00Pistons 
    • F02F3/02Pistons  having means for accommodating or controlling heat expansion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F3/00Pistons 
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J1/00Pistons; Trunk pistons; Plungers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J1/00Pistons; Trunk pistons; Plungers
    • F16J1/005Pistons; Trunk pistons; Plungers obtained by assembling several pieces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F2200/00Manufacturing
    • F02F2200/04Forging of engine parts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F2200/00Manufacturing
    • F02F2200/06Casting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F3/00Pistons 
    • F02F3/0015Multi-part pistons
    • F02F3/003Multi-part pistons the parts being connected by casting, brazing, welding or clamping

Definitions

  • the invention relates to a piston for an internal combustion engine and a manufacturing method according to the features of the respective preambles of the independent claims.
  • DE 10 2009 059 056 A1 relates to a piston for an internal combustion engine, having a piston crown, a circumferential land and a ring groove having annular peripheral part and a piston skirt, which has two skirt walls and two recessed against the ring part, the shaft walls connecting box walls, that in the region of the box walls in each case a freestanding underside of the ring portion is formed, wherein the box walls are provided with hub bores having pin bosses. It is envisaged that at least one support element is arranged between each freestanding underside of the ring section and the box wall assigned to it. These support elements form an elaborate in the production oblique support of the shaft in the hub.
  • DE 10 2007 018 932 A1 relates to a piston of an internal combustion engine having a piston ring having a ring field, to which a piston skirt enclosing a piston inner space adjoins with two supporting shaft wall sections and two bolt hubs. Each pin hub including a pin boss is connected via a hub support with a hub body.
  • DE 10 2007 018 932 A1 is thus an example of existing piston geometries, which have a retracted in Bolzenachsplatz shaft in the manner of a box piston. In this design, a large wall thickness and thus a high material usage is required to ensure a low deformation caused by the operating loads. In such known box piston design, the problem occurs that during operation of the internal combustion engine by the gas pressure and the ignition pressure so large forces acting on the piston that deformation may occur on the piston.
  • a particular disadvantage here is that the ring field only in the region of the shaft walls
  • the object of the invention is to simplify the production of a piston and to reduce the mass of the piston with increased stability.
  • the solution according to the invention is that a piston of an internal combustion engine with a piston ring having an annular field, to which a piston skirt enclosing an inner mold, with two opposing box walls recessed with respect to the outer contour of the piston and with two opposite the outer contour of the piston non-recessed stem walls, the box walls receiving hubs, the piston skirt having stem supports connected to the hub, the width of the box wall being an intersection between the pin axis and the curvature and tangent continuity of the box wall.
  • the shaft support has a concave shape with respect to the plane which is located by a piston stroke axis and perpendicular to the bolt axis.
  • a method for producing a piston for internal combustion engines wherein the piston is manufactured by casting or forging process.
  • the piston is produced by casting or forging.
  • the shaping of the piston according to the invention enables a simplified production in the casting or forging process.
  • a piston for an internal combustion engine which has a piston shaft with hubs for receiving the piston connecting the piston with the connecting rod piston pin and shaft supports, which are connected to the hub.
  • the shank support has a concave shape with respect to the plane through the piston stroke axis and perpendicular to the bolt axis.
  • the shaft support is identical for the pressure and counter-pressure side or can be varied for the respective piston side.
  • FIG. 1 shows a section through a piston according to the invention.
  • FIG. 1 shows a piston 1 according to the invention.
  • This piston 1 has a piston shaft 2 with a shaft support 3.
  • the recessed walls are referred to as box walls 4, the other two non-recessed walls are referred to as shaft walls 13 and have the actual running surface of the piston skirt 2 on.
  • hubs 6 are integrated with hub bores.
  • the box walls 4 and the shaft walls 13 are connected to the underside of a Koibêt 11.
  • the box wall 4 has a width b, a diameter d and a wall thickness s. Furthermore, the piston 1 has a box wall arch 5. In addition, the hubs 6 will pass from a pin axis 7.
  • the shaft support 3 has a concave shape with respect to the plane passing through a piston stroke axis 8 and perpendicular to the pin axis 7. With r the outer hub radius is designated.
  • A describes the axial distance in Boizenraum the Sich ceremoniessringnut 9 and a1 describes the axial distance of the beginning of the supporting length in the direction of the bolt axis. 7
  • the points a2a and a2i form intersections between the curvature and tangent continuation of the box wall 4 with the located at the height of the pin axis 7 outer hub radius r.
  • the points a3a and a3i form intersections between the curvature and tangent continuation of the box wall 4 and the tangent-shaped continuation of the inner mold 10.
  • the inner mold 10 forms a part of the underside of the piston head 11 from.
  • a circumferential ring field 12 is arranged on the outer circumference of the piston head 1 1, a circumferential ring field 12 is arranged.
  • the ring field 12 experiences in particular by the shaft walls 13 a support.
  • the piston 1 has the following features.
  • the width b of the box wall 4 is equal to the intersection of the box wall arch 5 with the pin axis. 7
  • the direction of the shaft support 3 is described by the points a2i, a3i, a2a and a3a, wherein the points a2i and a2a, the intersections between the curvature and tangentenstetigen continuation of the box wall 4 is located at the height of the pin axis 7 outer hub radius r and the Points a3i and a3a are the points of intersection between the continuation of the box wall 4 in the direction of curvature and tangents and the tangential continuation of an inner mold 10.
  • the shaft support 3 is identical for the pressure and counter-pressure side or can be varied for the respective piston side in the ratios a2i I a3i and a2a I a3a.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • Pistons, Piston Rings, And Cylinders (AREA)
EP14783646.4A 2013-10-14 2014-10-13 Kolben für eine brennkraftmaschine und dessen herstellungsverfahren Withdrawn EP3058206A1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102013220741 2013-10-14
PCT/EP2014/071881 WO2015055578A1 (de) 2013-10-14 2014-10-13 Kolben für eine brennkraftmaschine und dessen herstellungsverfahren

Publications (1)

Publication Number Publication Date
EP3058206A1 true EP3058206A1 (de) 2016-08-24

Family

ID=51690396

Family Applications (1)

Application Number Title Priority Date Filing Date
EP14783646.4A Withdrawn EP3058206A1 (de) 2013-10-14 2014-10-13 Kolben für eine brennkraftmaschine und dessen herstellungsverfahren

Country Status (8)

Country Link
US (2) US20160245223A1 (zh)
EP (1) EP3058206A1 (zh)
JP (1) JP2016535191A (zh)
KR (2) KR20180004290A (zh)
CN (1) CN105745426B (zh)
DE (1) DE102014114785A1 (zh)
MX (1) MX2016004545A (zh)
WO (1) WO2015055578A1 (zh)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102014222416A1 (de) * 2014-11-03 2016-05-04 Mahle Lnternational Gmbh Kolben für eine Brennkraftmaschine
WO2017025608A1 (de) * 2015-08-11 2017-02-16 Ks Kolbenschmidt Gmbh Kolben für eine brennkraftmaschine
DE102018203226A1 (de) * 2018-03-05 2019-09-05 Federal-Mogul Nürnberg GmbH Kolben für einen Verbrennungsmotor

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0209006A1 (en) * 1985-07-12 1987-01-21 Ae Plc Pistons
DE3723005A1 (de) * 1987-07-11 1989-01-19 Mahle Gmbh Tauchkolben fuer verbrennungsmotoren
US20020178909A1 (en) * 2001-04-30 2002-12-05 Akifumi Nomura Piston for internal combustion engine
US20100229820A1 (en) * 2009-03-12 2010-09-16 Hitachi Automotive Systems, Ltd. Internal Combustion Engine Piston

Family Cites Families (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB8615808D0 (en) * 1986-06-27 1986-08-06 Ae Plc Pistons
JPH0736109Y2 (ja) * 1989-04-07 1995-08-16 トヨタ自動車株式会社 内燃機関のピストン
GB8927125D0 (en) * 1989-11-30 1990-01-31 Hepworth & Grandage Ltd Pistons
US5076225A (en) * 1989-12-28 1991-12-31 Toyota Jidosha Kabushiki Kaisha Piston for an internal combustion engine
JPH03112551U (zh) * 1990-03-02 1991-11-18
JPH0618642U (ja) * 1992-08-11 1994-03-11 株式会社ユニシアジェックス ピストン
JPH09329056A (ja) * 1996-06-11 1997-12-22 Toyota Motor Corp 内燃機関用ピストン
DE19643778C2 (de) * 1996-10-23 2000-04-13 Alcan Gmbh Leichtbaukolben
US6152016A (en) * 1999-01-29 2000-11-28 Daimlerchrysler Corporation Piston with cast passages
WO2001050042A1 (en) * 1999-12-30 2001-07-12 Federal-Mogul Corporation Piston having uncoupled skirt
GB2367602B (en) * 2000-10-07 2004-10-27 Federal Mogul Bradford Ltd Piston for internal combustion engine
US6487773B2 (en) * 2001-03-23 2002-12-03 Mahle Gmbh Method of making one-piece piston
ATE305088T1 (de) * 2002-03-25 2005-10-15 Brp Rotax Gmbh & Co Kg Kolben
JP4365257B2 (ja) * 2004-04-09 2009-11-18 トヨタ自動車株式会社 内燃機関用ピストン
WO2007025686A1 (de) * 2005-08-29 2007-03-08 Ks Kolbenschmidt Gmbh Leichtbaukolben
DE102005042857A1 (de) * 2005-09-08 2007-03-22 Ks Kolbenschmidt Gmbh Kolben für eine Brennkraftmaschine
DE102006027810A1 (de) * 2006-06-16 2007-12-20 Mahle International Gmbh Verfahren zur Herstellung eines einteiligen Kolbens sowie damit hergestellter Kolben
JP5109177B2 (ja) * 2006-11-08 2012-12-26 フェデラル−モーグル コーポレイション ピストンアセンブリ
DE102007018932A1 (de) * 2007-04-21 2008-10-23 Ks Kolbenschmidt Gmbh Belastungsoptimierter Innenraum eines Kolbens
JP5008627B2 (ja) * 2008-09-17 2012-08-22 本田技研工業株式会社 ピストンおよびその製造方法
DE102009059056A1 (de) 2009-12-18 2011-06-22 MAHLE International GmbH, 70376 Kolben für einen Verbrennungsmotor
DE102011002653A1 (de) * 2011-01-13 2012-07-19 Federal-Mogul Nürnberg GmbH Kolben zum Einsatz in Verbrennungsmotoren
US9046053B2 (en) * 2011-06-29 2015-06-02 Federal-Mogul Corporation Piston with an undercrown support feature
WO2013138261A1 (en) * 2012-03-12 2013-09-19 Federal-Mogul Corporation Engine piston

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0209006A1 (en) * 1985-07-12 1987-01-21 Ae Plc Pistons
DE3723005A1 (de) * 1987-07-11 1989-01-19 Mahle Gmbh Tauchkolben fuer verbrennungsmotoren
US20020178909A1 (en) * 2001-04-30 2002-12-05 Akifumi Nomura Piston for internal combustion engine
US20100229820A1 (en) * 2009-03-12 2010-09-16 Hitachi Automotive Systems, Ltd. Internal Combustion Engine Piston

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of WO2015055578A1 *

Also Published As

Publication number Publication date
CN105745426B (zh) 2019-09-03
US20180372020A1 (en) 2018-12-27
US20160245223A1 (en) 2016-08-25
KR20160070818A (ko) 2016-06-20
JP2016535191A (ja) 2016-11-10
KR20180004290A (ko) 2018-01-10
MX2016004545A (es) 2016-07-22
CN105745426A (zh) 2016-07-06
WO2015055578A1 (de) 2015-04-23
DE102014114785A1 (de) 2015-04-16

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