EP3052256A1 - Presse à plier et procédé de pliage - Google Patents

Presse à plier et procédé de pliage

Info

Publication number
EP3052256A1
EP3052256A1 EP14805166.7A EP14805166A EP3052256A1 EP 3052256 A1 EP3052256 A1 EP 3052256A1 EP 14805166 A EP14805166 A EP 14805166A EP 3052256 A1 EP3052256 A1 EP 3052256A1
Authority
EP
European Patent Office
Prior art keywords
bending
guide
clamping
edge
clamping bar
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP14805166.7A
Other languages
German (de)
English (en)
Other versions
EP3052256B1 (fr
Inventor
Wolfgang Aigner
Stefano Speziali
Thomas Weiss
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Trumpf Maschinen Austria GmbH and Co KG
Original Assignee
Trumpf Maschinen Austria GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Trumpf Maschinen Austria GmbH and Co KG filed Critical Trumpf Maschinen Austria GmbH and Co KG
Publication of EP3052256A1 publication Critical patent/EP3052256A1/fr
Application granted granted Critical
Publication of EP3052256B1 publication Critical patent/EP3052256B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/04—Bending sheet metal along straight lines, e.g. to form simple curves on brakes making use of clamping means on one side of the work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/002—Positioning devices

Definitions

  • the invention relates to a bending press according to the preamble of claim 1 and a method for forming a workpiece according to the preamble of claim 13.
  • An important factor in this case is to be able to carry out forming angles of more than 90 ° on the workpiece so that bending angles of at least 90 ° can be achieved even after an unavoidable return spring of a workpiece that occurs during unloading.
  • This requires that a bending edge arranged on the bending cheek of a swivel press brake be moved in a first step at a distance at jaws or holddowns, which is the workpiece hold and then in a second step is moved transversely in the direction of the hold-down to form a forming angle on the workpiece to be able to effect as 90 0 .
  • the object of the invention is to provide a bending press which has the advantages of the known pivoting bending method, but has a simple structure and has the said limitations only to a lesser extent.
  • the object of the invention is achieved by a generic bending press, in which the bending beam guide is designed as a linear guide and a rectilinear trajectory of the bending edge causes and the forming edges of both jaws are adjustable by means of a transverse guide the clamping bar and a Versteilantriebes along an adjustment that follows the trajectory approximates the bending edge.
  • This relative movement of Clamping bar transversely to the movement path of the bending beam can be done at right angles or obliquely to the movement path of the bending beam.
  • the complicated movement of the bending cheek of a swing bending press relative to the fixed jaws holding the workpiece is replaced by a combination of simple movements of the bending beam and the jaws.
  • the straight guide of the bending beam is preferably oriented in the vertical direction, but there are also embodiments possible in which the straight guide obliquely to the vertical direction or horizontally.
  • the leadership of the clamping bar does not necessarily have to be rectilinear, but can also cause a movement in the form of a curve that approximates the linear trajectory of the bending beam. For example, a movement of the clamping bar along a part of a circular path can take place.
  • An embodiment with little additional effort for the parallel adjustability of the two clamping bars is achieved when the transverse guide comprises the clamping bar guide of the second clamping bar and one of them structurally separate clamping bar guide of the first clamping bar, the adjustment paths of the clamping bar parallel to each other.
  • the clamping bar guide of the first clamping bar can be constructed structurally simple the same as the clamping bar guide of the second clamping bar.
  • An embodiment which requires only small adjustment forces for the transverse adjustment, is achieved when the clamping bar guides are formed as mutually parallel linear guides and extend in a helix angle, in particular between 10 ° and 30 °, to the bending guide. Neglecting the effects of friction results in a Helix angle of 30 ° with respect to the adjusting force in the direction of the jaw guide a twice as large force component for the transverse adjustment.
  • a stable synchronization of the movement of the two clamping bars is achieved when the clamping bar guides are arranged on a clamping bar frame, which is adjustable relative to the machine frame by means of the transverse guide and the Versteilantriebes transversely, ie at right angles or obliquely to the trajectory of the bending edge. Any differences in the movements of the clamping bar by two separate acting on the Klemmbalkenrahmen drives can be avoided if a common central adjustment drive is provided for adjusting the clamping bar frame.
  • An assembly-friendly embodiment of a bending press is achieved when the bending beam guide on a first frame part, in particular O-frame, and the clamping bar guide and the transverse guide on a second thereto spaced second frame part, in particular O-frame are arranged.
  • the two O-frames are connected by suitable side stands.
  • a slim and material-saving embodiment of a bending press is provided if the bending beam guide and the clamping jaw guide and the transverse guide on opposite outer sides of a central frame part, in particular an O-frame, are arranged.
  • the power flow between the bending beam and clamping bar in this case takes place over a short distance directly over the central frame part.
  • two oppositely adjustable bending beam are arranged to the angle in opposite directions on the machine frame.
  • a common beam frame in particular O-frame, and this is rectilinearly adjustable by means of the bending beam guide.
  • the common beam frame has a high deformation rigidity and can be guided very accurately, which also gives increased bending accuracy.
  • a horizontal distance between the clamping bar and the bending beam is adjustable.
  • the bending process can be carried out at an increased distance and thus with a longer lever arm, e.g. at least three times the material thickness of the workpiece to be introduced, whereby the bending drive can be spared or can be made smaller.
  • the flexible substitutability of a bending press is substantially increased if the forming edges on the jaws and / or the bending edge on the bending beam from tool segments in the form of bending tools and clamping tools are assembled and thus different lengths of the bending edge or Umformkanten can be realized in a simple manner.
  • setup operations can e.g. also be automated with spindles for tool movement.
  • a free passage opening for a workpiece is formed in the machine frame between the clamping beams and the bending beam (s). As a result, it can be bent in a certain way in the pass, because workpieces do not have to be removed again on the feed side.
  • the object of the invention is further achieved by a method for forming a workpiece, in which the latter is clamped between a first clamping jaw having a first forming edge and a second clamping jaw having a second forming edge such that a section protrudes between the forming edges and then a bend.
  • the bending edge of an adjustable bending beam at a distance past the Umformkanten, whereby the portion is angled relative to the clamped between the jaw part of the workpiece.
  • the bending edge is guided at an angle along a straight trajectory and, after the bending edge has passed the forming edges, it is displaced along an adjustment path which approaches the trajectory of the bending edge.
  • An easily practicable variant of the method is that after the bending edge has passed the forming edges, the adjustment of the bending edge is largely or completely stopped and simultaneously or immediately thereafter the forming edges at a right angle across or across the path of the bending edge be guided.
  • the lower jaw or the lower clamping bar requires no adjustability in the vertical direction and a vertical adjustment of the workpiece during the forming process is not required.
  • An alternative embodiment of the method may be that after the bending edge has passed the forming edges, the forming edges are guided transversely to or across the trajectory of the bending edge at a skew angle and the traverse edge movement is coupled to the movement of the forming edges to completion the forming process is continued.
  • the transverse guidance of the clamping bar can be accomplished in this case solely by two parallel clamping bar guides.
  • 1 shows the method for forming a workpiece before the beginning of the forming process.
  • 2 shows the method for forming a workpiece at the end of the forming process.
  • FIG. 3 shows a view of a possible embodiment of a bending press according to the invention
  • FIG. 4 is a sectional view of a possible embodiment of a bending press
  • Fig. 5 is a sectional view of another possible embodiment of a bending press
  • Fig. 6 is a sectional view of another possible embodiment of a bending press.
  • the inventive method for forming a workpiece 1 is shown, in Fig. 1, the state before the beginning of the forming process and in Fig. 2, the state at the end of the forming process is shown. It is a special embodiment of the known as swivel bending forming process.
  • the workpiece 1 is clamped between a first clamping jaw 2 and a second clamping jaw 3, so that a partial section 4 can be angled relative to the remaining workpiece 1 during the subsequent forming process.
  • the workpiece 1 consists of at least partially planar material that is suitable for a bending deformation.
  • On the jaw 2 a forming edge 5 is formed, which is effective when the portion 4 is angled downwards, and is formed on the second jaw 3, a second forming edge 6, which is effective when the portion 4 is angled upward.
  • the jaws 2, 3 have a shoe-like cross-section, whereby a workpiece 1 on the Umformkanten 5, 6 can be bent beyond a right angle.
  • a bending beam 7 which has a bending edge 8.
  • a bending beam 7 is shown with a bending edge 8, which is provided for angling of the portion 4 down.
  • the forming edges 5, 6 are provided with a radius which also influences the smallest possible inner radius of the bent workpiece at the forming point.
  • During the forming process of the bending beam 7 is approximately at right angles to a horizontal
  • Workpiece level 9 moves downward, wherein the bending edge 8 has a horizontal distance 10 to the forming edges 5, 6.
  • the distance 10 is at least as large as a workpiece thickness 11 selected, and is preferably 1.5 times to 8 times the workpiece thickness 11. Especially with thick workpieces 1, a greater distance 10, the initiation of the forming process by better leverage facilitate.
  • the bending edge 8 is guided along a rectilinear trajectory 12, even after it has passed the two forming edges 5 and 6 and thereby the portion 4 is brought into an angled position.
  • the section 4 With fixed clamping jaws 2, 3, with such a rectilinear trajectory 12 of the bending edge 8, the section 4 can be angled up to a maximum of 90 °, if a distance 10 is selected which corresponds approximately to the workpiece thickness 11, by an unavoidable return after removal of the Bending edge 8 can be achieved with the rectilinear movement of the bending edge 8 only a deformation angle smaller than 90 °.
  • the bending beam 7 with the bending edge 8 after passing the Umformkanten 5, 6 deviating from the rectilinear motion s-web 12 with a component of movement parallel to the workpiece plane 9 to the clamping jaws 2, 3rd moved, whereby the section 4 can be formed over a deformation angle of 90 ° beyond.
  • the bending edge 8 remains in the inventive method even after passing through the forming edge 5, 6 on its rectilinear trajectory 12, and a Bewinkein of the section 4 is caused beyond 90 ° by the fact that the Forming edges 5, 6 of both clamping jaws 2, 3 are adjusted together with the clamped workpiece 1 along an adjustment path 13, which approximates the trajectory 12 of the bending edge 8 and is shown in Fig. 2 by an arrow.
  • the workpiece 1 that is angled downwards from the bending edge 8 in front of the transverse movement of the clamping edges 5, 6 is indicated by dashed lines in FIG.
  • the subsequent reduction of the distance 10 between clamping jaws 2, 3 and the bending beam 7 and the forming edges 5, 6 and the bending edge 8 after passing through the Umformkanten 5, 6 results accordingly from a transverse to the rectilinear trajectory 12 relative movement between the jaws. 2 It is possible that during this relative movement of the bending beam 7 is at a standstill and only the jaws 2, 3 are moved with the clamped workpiece 1, but it is also possible that the rectilinear movement of the bending edge.
  • the adjustment path 13 of the clamping jaws 2, 3 is not necessarily oriented at right angles to the movement path 12 of the bending edge 8, but may also run obliquely to it along a straight line or along a curved path, for example a circular path, which runs obliquely to the movement path 12.
  • a curved adjustment path 14 is shown with dotted arrow, which can be generated for example by means of an Exzenterlagerung the jaws 2, 3 or the machine parts carrying these.
  • the clamping movement 15 of the jaw 3 relative to the jaw 2 is further shown with a double arrow.
  • An alternative embodiment of the method is also indicated in Fig. 2, wherein the bending beam 7 a deviating from the vertical direction, but again straight line with dashed arrow indicated movement path 16 is moved along and the jaws 2, 3 pass through with the clamped workpiece 1 a relation to the vertical direction oblique adjustment 17.
  • the adjusting movements of the bending beam 7 and the clamping jaws 2, 3 can be coupled by a control device so that there is an optimal relative to the forming process relative movement.
  • FIG. 3 shows a rear view of a bending press 18 according to the invention with which the forming method described with reference to FIGS. 1 and 2 can be performed.
  • the bending press 18 comprises a machine frame 19, in which the already described with reference to FIGS. 1 and 2, adjustable bending beam 7 and two clamping jaws 2, 3 supporting clamping beams are mounted adjustable.
  • the illustrated machine frame 19 comprises at its front side 20 a plate-shaped O-frame 21 and at its rear side 22 likewise a plate-shaped O-frame 23.
  • the recesses in the O-frames 21 and 23 form a passage opening 24 which extends through the bending press 18 extends and allows the feeding of a workpiece 1 to the clamping bar or the bending beam 7 and, for example, also allows the discharge of the bent workpiece on the back 22.
  • a support device 25 is arranged in the illustrated embodiment, which can carry the outside of the bending press 18 located part of a workpiece 1 and optionally also in addition to the running of the jaws 2, 3 with the clamped workpiece 1 movements synchronously, to avoid unwanted work piece deformations.
  • This adjustment possibility of the support device 25 is indicated in FIG. 3 by double arrows in the main coordinate directions.
  • the machine frame 19 further comprises side stand, which connect the two O-frames 21, 23 in the illustrated embodiment. Gaps between structural components of the machine frame 19 may be closed by covers, whereby a largely closed machine exterior is given.
  • FIG. 4 shows a cross section through a further embodiment of a bending press 18, with which a workpiece 1 can be angled.
  • a workpiece 1 can be introduced through a through hole 24 in the machine frame 19 in the interior of the bending press 18, where it is held by a clamping device 26 for carrying out the forming process.
  • the clamping device 26 comprises a first clamping bar 27 which carries the first clamping jaw 2 and a second clamping bar 28 which carries the second clamping jaw 3.
  • the second clamping bar 28 is adjustable relative to the first clamping bar 27 by means of a clamping bar guide 29 and a clamping bar drive 30.
  • the first lower clamping bar 27 is extended in this embodiment to an O-frame 31 which extends into the upper half of the bending press 21 and carries the fixed part of the clamping bar guide 29.
  • the clamping bar drive 30 is formed in the illustrated embodiment by a hydraulic cylinder 32, but may alternatively be performed by a spindle drive with electric motor.
  • the adjustable bending beam 7 is mounted by means of a bending beam guide 33 in the form of a linear guide 34 adjustable on the machine frame 19 and is driven by a bending beam drive 35, here in the form of a hydraulic cylinder 36.
  • the bending edge 8 at the lower end of the bending beam describes a rectilinear trajectory 12 (see Fig. 1, 2), which extends in the illustrated embodiment in the vertical direction.
  • a movement path 12 deviating from the vertical direction could also be possible.
  • the bending edge 8 may be formed by a bending tool 37 that is exchangeably attached to the bending beam 7.
  • the bending edge 8 can be adapted in its length by stringing together such bending tools 37 to the required bending task.
  • a further bending beam 38 may be provided with a further bending edge 39, with a workpiece 1 can also be angled upwards.
  • the clamping jaws 2, 3 supporting clamping beams 27 and 28 are mounted relative to the machine frame 19 in the horizontal direction by means of a transverse guide 40 and a Versteilantriebes.
  • a section of the workpiece 1 angled off with the aid of the bending beam 7 or the bending edge 8 can be angled over a deformation angle of greater than 90 °.
  • the adjustment drive 41 is supported on the one hand on the machine frame 19 and on the other hand on the O-frame 31 which is connected to the lower clamping bar 27 and via the clamping bar guide 29 to the upper clamping bar 28.
  • the O-frame 31 is guided on its underside and its top over the transverse guide 40 on the machine frame 19, wherein as a transverse guide 40 in the illustrated embodiment, a linear guide is provided.
  • a transverse guide 40 would also be possible by means of eccentric mounting on the machine frame 19, whereby a circular arcuate adjustment path 14, already shown in FIG. 2, is possible for approaching the clamping jaws 2, 3 to the movement path of the bending edge 8.
  • the Versteilantrieb 41 is realized in the illustrated embodiment by two hydraulic cylinders 42 which perform synchronized movements and thereby ensure a uniform Horizontalvergna.
  • a bending press 18 is advantageous that the lower jaw 2 has no vertical movement skomponente during the forming process and therefore a clamped workpiece 1 must be moved only in the horizontal direction. A vertical adjustment of a support device 25 is not required in this case.
  • FIG. 4 further shows that the identification jaws 2, 3 can be composed of clamping tools 43 fastened to the clamping beams 27, 28.
  • FIG. 5 shows a further embodiment of a bending press 18, which is possibly independent of itself, again using identical reference numerals or component designations as in the preceding FIGS. 1 to 4.
  • the machine frame 19 comprises two O-frames 21 and 23 which are spaced apart from one another and between which cooperating clamping beams
  • the bending beams 7, 38 carry, as already described with reference to FIG. 4, bending tools 37, with which a bending edge 8 or 39 adapted for the respective bending task is formed.
  • the bending tools 37 can thereby be automatically guided, for example, by means of movement spindles 44 along the bending beam 7, 38.
  • the bending beams 7 and 38 are adjustably mounted by means of linear guides 34 on the inside of the O-frame 23 and further driven by means not shown Biegebalkenantrieben 35, for example in the form of hydraulic cylinders or spindle drives with electric motor drive-connected.
  • clamping jaws 2, 3 bearing clamping bar 27 and 28 are mounted on the inside of the other O-frame 21, wherein the clamping bar guide 29 of the upper clamping bar
  • the obliquely arranged clamping beam guide 29 is in this embodiment part of the transverse guide 40, which further includes a clamping bar guide 45 of the lower clamping bar 27. This is aligned parallel to the clamping bar guide 29 of the upper clamping bar 28, which is why the clamping bars 2 and 3 clamping a workpiece 1 can be adjusted exactly synchronously with one another.
  • clamping bar drives are provided which include, for example, hydraulic cylinders or spindle drives with electric motors.
  • the Versteilantrieb 41 for the clamping bar 27 and 28 is formed in this embodiment by the two synchronized beam drives.
  • a support element 46 can be provided on the lower clamping bar 27. be seen that forms part of a support device 25 for a workpiece 1.
  • the two O-frames 21 and 23 are interconnected via side posts 47 or other cross connectors, whereby the power flow between the two O-frames 21 and 23 is made.
  • the inclination of the clamping beam guides 29 and 45 may be made for example by wedge-shaped spacers 48, on which bearing rails for the linear guides of the clamping bar guides 29, 45 are attached.
  • An existing between the linear guide 34 of the bending beam 7, 38 and the clamping bar guides 29, 45 helix angle 49 is in particular between 10 ° and 30 °.
  • FIG. 6 shows a further embodiment of the bending press 18, which is possibly independent of itself, wherein the same reference numerals or component designations are used again for the same parts as in the preceding FIGS. 1 to 5. To avoid unnecessary repetition, reference is made to the detailed description in the preceding FIGS. 1 to 5 or reference.
  • FIG. 6 has a similar to the embodiment of FIG. 5 kinematics of the beam movement, but it is in contrast to Fig. 5, a central, plate-shaped frame member 50 is provided on the opposite outer sides 51 and 52, the bending beam guides 33, 34 and the clamping bar guides 29 and 45 are arranged.
  • the power flow from the Umformkanten to the bending edge takes place in this embodiment directly over the central frame member 50 and can be dimensioned weaker in this embodiment, the side stand 47 due to the lower load.
  • the central frame part 50 for example, as O-
  • two mutually distanced and oppositely oriented bending beam 7, 38 are arranged on a common beam frame, in particular O-frame, and this is rectilinearly adjustable by means of the bending beam guide 33 in the form of linear guide 34.
  • a common beam frame in particular O-frame
  • this is rectilinearly adjustable by means of the bending beam guide 33 in the form of linear guide 34.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

L'invention concerne une presse à plier (18) permettant le formage d'une pièce (1). Cette presse comprend une première barre de serrage (27), laquelle comporte une première mâchoire de serrage (2) pourvue d'un premier bord de formage (5), et une deuxième barre de serrage (28) réglable, laquelle comporte une deuxième mâchoire de serrage (3) pourvue d'un deuxième bord de formage (6), ainsi qu'au moins une barre de pliage (7, 38) pouvant se déplacer le long d'un guidage de barre de pliage (33) par rapport au bâti de machine (19), cette barre étant pourvu au moins d'un bord de pliage (8, 39) dont la trajectoire (12) passe devant les bords de formage (5, 6) à une certaine distance (10) de ces derniers et au moyen duquel une section (4) de la pièce (1) peut être coudée par rapport à la partie de la pièce (1) serrée entre les mâchoires de serrage (2, 3). Selon l'invention, le guidage de barre de pliage (33) est réalisé sous la forme d'un guidage linéaire (34) et produit une trajectoire rectiligne (12) du bord de pliage (8, 39) et les bords de formage (5, 6) des deux mâchoires de serrage (2, 3) peuvent être rapprochés de la trajectoire (12) du bord de pliage (8) au moyen d'un guidage transversal (40) et d'un mécanisme de déplacement (41).
EP14805166.7A 2013-10-04 2014-10-02 Presse à plier et procédé de pliage Not-in-force EP3052256B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ATA50645/2013A AT514821B1 (de) 2013-10-04 2013-10-04 Biegepresse und Biegeverfahren
PCT/AT2014/050232 WO2015048836A1 (fr) 2013-10-04 2014-10-02 Presse à plier et procédé de pliage

Publications (2)

Publication Number Publication Date
EP3052256A1 true EP3052256A1 (fr) 2016-08-10
EP3052256B1 EP3052256B1 (fr) 2017-07-26

Family

ID=51999185

Family Applications (1)

Application Number Title Priority Date Filing Date
EP14805166.7A Not-in-force EP3052256B1 (fr) 2013-10-04 2014-10-02 Presse à plier et procédé de pliage

Country Status (4)

Country Link
US (2) US10350662B2 (fr)
EP (1) EP3052256B1 (fr)
AT (1) AT514821B1 (fr)
WO (1) WO2015048836A1 (fr)

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AT520943B1 (de) * 2018-02-21 2019-09-15 Trumpf Maschinen Austria Gmbh & Co Kg Fertigungsanlage mit Werkzeugwechseleinheit und Klemmbacke sowie Verfahren zum Werkzeugwechsel
IT201900009657A1 (it) * 2019-06-20 2020-12-20 Dallan Spa Macchina piegatrice per lamiere e metodo di piegatura di lamiere
CN111618134B (zh) * 2020-06-01 2023-11-24 歌尔股份有限公司 折弯机
CN111922158A (zh) * 2020-06-10 2020-11-13 湖南南洋电气有限公司 新型液压折边装置
CN112275852B (zh) * 2020-10-10 2021-11-30 南京云上自动化科技有限公司 一种全自动双向折边机精度补偿机构
CN113926882B (zh) * 2021-10-22 2024-07-05 新代科技(苏州)有限公司 一种折弯中心的换边借位方法

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Also Published As

Publication number Publication date
AT514821B1 (de) 2015-06-15
US20160271671A1 (en) 2016-09-22
WO2015048836A1 (fr) 2015-04-09
EP3052256B1 (fr) 2017-07-26
US10350662B2 (en) 2019-07-16
US11117175B2 (en) 2021-09-14
AT514821A1 (de) 2015-04-15
US20190247905A1 (en) 2019-08-15

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