EP3029404B1 - Système de four industriel - Google Patents
Système de four industriel Download PDFInfo
- Publication number
- EP3029404B1 EP3029404B1 EP14195725.8A EP14195725A EP3029404B1 EP 3029404 B1 EP3029404 B1 EP 3029404B1 EP 14195725 A EP14195725 A EP 14195725A EP 3029404 B1 EP3029404 B1 EP 3029404B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- module
- oven system
- industrial oven
- industrial
- wall surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000009413 insulation Methods 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 2
- 239000011521 glass Substances 0.000 claims description 2
- 230000010354 integration Effects 0.000 claims 1
- 230000001105 regulatory effect Effects 0.000 claims 1
- 239000000919 ceramic Substances 0.000 description 6
- 239000000835 fiber Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005338 heat storage Methods 0.000 description 1
- 238000009421 internal insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000012086 standard solution Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/0003—Linings or walls
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/0003—Linings or walls
- F27D1/0006—Linings or walls formed from bricks or layers with a particular composition or specific characteristics
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/04—Casings; Linings; Walls; Roofs characterised by the form, e.g. shape of the bricks or blocks used
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/14—Supports for linings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/18—Door frames; Doors, lids, removable covers
- F27D1/1858—Doors
Definitions
- the invention relates to an industrial furnace system with the features of the preamble of claim 1.
- Furnaces and thermal equipment are used in almost all areas of industry and research for thermal processes.
- the breadth of use of these systems penetrates almost all industries and processes in the manufacture of products. This results in a variety of furnace designs and technologies. Prefabricated standard solutions are in this case inapplicable. It is often required a very specific approach to the task at hand, which is associated with a high development and engineering effort for the manufacturer.
- the end user when acquiring such a furnace, the end user must consider how the size and power capacity of the plant should be designed not only for current needs but also for possible future requirements. Not infrequently, this equipment oversized, which leads to unnecessarily high space and energy requirements. If technical or dimensional requirements subsequently change, existing furnaces can usually be adapted only with disproportionate effort, very often must be invested in new stoves.
- document EP 72081 A1 discloses, for example, an insulating module for use in an electric furnace of a refractory fiber mat of discrete refractory fibers bonded together with an inorganic binder.
- the module has a hot side, a cold side, and a variety of side surfaces.
- a plurality of individual ceramic carriers are partially embedded in the mat and protrude from the hot side to the outside.
- the embedded ones Sections are firmly anchored in the mat.
- the protruding portions support an electrical resistance heating band inside the furnace.
- the fiber layers build on a lower panel in planes perpendicular to the hot side of the module.
- DE 3326463 discloses electrical hot plate modules with a stable support frame of refractory stone material. Support tubes in a fiber core form a lightweight, stable and versatile electric hot plate module.
- US-A 4,300,882 discloses a modular wall system for industrial furnaces having a plurality of thermal insulation modules comprising an insulation layer mounted in an outer frame.
- the components of the state of the art must always be integrated into an individually planned overall furnace construction, which requires relevant expert knowledge and makes the overall furnace construction expensive and expensive.
- the object of the invention is to provide an industrial furnace system with which the disadvantages of the prior art are avoided.
- At least one heater and electrical connection elements are used for heated wall modules.
- the system is also preferably supplemented functionally by the provision of likewise modular measurement, control and control units. These make it possible to individually control and regulate each heatable furnace module, so that even demanding tasks with regard to targeted and homogeneous heat input and temperature control can be solved without difficulty.
- a housing frame 5 made of steel specifies an outer basic module dimension.
- the housing frame 5 has four-sided circumferential connection points 6, via which the connection to the housing frame 5 of adjacent modules.
- the housing 5 serves as an outer "support corset” for fixing inside module components such as heating 2 and temperature sensor 1, mounting the heating elements 3 and a heat-resistant heat insulating layer 4.
- the housing frame 5 forms a cavity on the outside, in the electrical connection elements, such as connectors 8 for the heater. 2 and temperature sensor 1 are housed.
- the cavity for the electrical connection elements is closed from the outside by a cover 7 for the contact protection.
- the heat-resistant thermal insulation layer 4 is frictionally connected to the outer housing frame 5 and serves to enclose and support an internal insulation structure of the basic module.
- the insulation structure is optimized in terms of good thermal insulation and low heat storage capacity.
- the heat insulating layer 4 establishes the constructive connection to the holder 3 of the heating devices 2. Due to the structural design of the thermal insulation layer 4 dimensional stability of the basic module is achieved while minimizing thermal bridges. Via external surfaces of the thermal insulation layer 4 by means of special sealing strips (not shown), the thermal seal to adjacent modules.
- the heater 2 is metallic and provided with a ceramic holder 3.
- the metallic heater 2 of spirally wound heating conductor is threaded meander-shaped and constrained on ceramic support tubes and can therefore radiate its heating energy intensive and evenly free.
- the ceramic support tubes are in turn received by a circumferential ceramic frame, which is joined at the corners by connectors and connected to the heat insulating layer 4.
- the live heating device 2 is electrically insulated from the thermal insulation layer 4 by the ceramic components.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
- Furnace Details (AREA)
Claims (9)
- Système de four industriel comprenant un système modulaire intégré modulaire pour des fours industriels à chauffage électrique avec châssis (5), au moins une couche d'isolation thermique (4) interne et des supports résistants à la chaleur (3) pour des éléments de chauffage (2) comme module de base pour au moins un module de surface de paroi, au moins un module de bord et/ou au moins un module d'angle et avec des éléments d'étanchéité, caractérisé en ce que le châssis (5) est attaché à la couche d'isolation thermique (4) ainsi que la couche d'isolation thermique (4) saisit et soutient le châssis (5) externe et des modules de base avoisinés, dimensionnellement stables et avec des points de connexion externes similaires (6) quadrilatéraux, peuvent être montés au châssis (5) externe pour la formation d'une chambre de four complète à grille carrée.
- Système de four industriel selon la revendication 1, caractérisé en ce qu'au moins un dispositif de chauffage (2), des supports des éléments de chauffage (3) et des éléments de connexion électrique (8), par exemple des fiches, sont pourvus pour l'intégration avec les modules de base, l'au moins un élément de chauffage (3) étant attaché par le support à la couche d'isolation thermique (4).
- Système de four industriel selon la revendication 1 et/ou 2, caractérisé en ce qu le au moins un module de surface de paroi est chauffé.
- Système de four industriel selon la revendication 1 et/ou 2, caractérisé en ce qu le au moins un module de surface de paroi est conçu comme un module de porte.
- Système de four industriel selon la revendication 1 et/ou 2, caractérisé en ce qu le au moins un module de base est conçu comme un module de foyer pour stocker une charge de four.
- Système de four industriel selon la revendication 1, caractérisé en ce qu le au moins un module de surface de paroi est formé avec des douilles de mesure, des volets de refroidissement, des pièces de liaison et des lunettes de visée.
- Système de four industriel selon la revendication 1, caractérisé en ce que pour des géométries de four plus complexes, le au moins un module de bord est conçu comme un module de bord intérieur et/ou le au moins un module d'angle comme module d'angle interne.
- Système de four industriel selon les revendications 1, caractérisé en ce que des unités de mesure, de régulation et de commande modulaires sont prévues pour la commande et la régulation individuelles de chaque module de base chauffable.
- Système de four industriel selon la revendication 8, caractérisé en ce que plusieurs modules de base sont interconnectables.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP14195725.8A EP3029404B1 (fr) | 2014-12-01 | 2014-12-01 | Système de four industriel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP14195725.8A EP3029404B1 (fr) | 2014-12-01 | 2014-12-01 | Système de four industriel |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3029404A1 EP3029404A1 (fr) | 2016-06-08 |
EP3029404B1 true EP3029404B1 (fr) | 2019-02-13 |
Family
ID=52102437
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14195725.8A Active EP3029404B1 (fr) | 2014-12-01 | 2014-12-01 | Système de four industriel |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP3029404B1 (fr) |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4278877A (en) * | 1977-12-21 | 1981-07-14 | General Signal Corporation | Electrical heating unit with flattened embedded heating coil |
US4249888A (en) * | 1979-04-09 | 1981-02-10 | General Signal Corporation | Industrial furnace with ceramic insulating modules having internal grid support |
US4300882A (en) * | 1979-06-21 | 1981-11-17 | General Signal Corp. | Industrial furnace with side wall ceramic insulating modules |
GB2103346B (en) | 1981-08-03 | 1985-10-23 | Mckechnie Refractory Fibres | Electric furnace thermal-insulating module |
US4443881A (en) * | 1982-06-01 | 1984-04-17 | Northcutt Donald R | Suspension system for electric heating elements |
DE3326463A1 (de) | 1983-07-22 | 1985-01-31 | Egon 6834 Ketsch Könn | Elektrische heizplattenmodule |
DE3909340A1 (de) * | 1988-04-29 | 1989-11-09 | Still Otto Gmbh | Wandkonstruktion von kokstrockenkuehlkammern mit feuerfester auskleidung und verfahen zum auswechseln der auskleidung |
FR2653543B1 (fr) * | 1989-10-24 | 1992-01-24 | Carbo Spray | Systeme modulaire d'isolation interieure d'un four. |
DE102012103748B4 (de) * | 2012-04-27 | 2018-11-29 | Jünger+Gräter GmbH | Wandelement einer feuerfesten lnnenschicht und Schutzauskleidung für eine lndustrieofenwand |
-
2014
- 2014-12-01 EP EP14195725.8A patent/EP3029404B1/fr active Active
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
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EP3029404A1 (fr) | 2016-06-08 |
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