EP3028977A1 - Enrouleur de fils - Google Patents

Enrouleur de fils Download PDF

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Publication number
EP3028977A1
EP3028977A1 EP16151967.3A EP16151967A EP3028977A1 EP 3028977 A1 EP3028977 A1 EP 3028977A1 EP 16151967 A EP16151967 A EP 16151967A EP 3028977 A1 EP3028977 A1 EP 3028977A1
Authority
EP
European Patent Office
Prior art keywords
yarn
spun
winding
accumulator
section
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP16151967.3A
Other languages
German (de)
English (en)
Other versions
EP3028977B1 (fr
Inventor
Yoshihiro Kino
Isao Fukuda
Yoshifuto Sone
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Murata Machinery Ltd
Original Assignee
Murata Machinery Ltd
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Filing date
Publication date
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Publication of EP3028977A1 publication Critical patent/EP3028977A1/fr
Application granted granted Critical
Publication of EP3028977B1 publication Critical patent/EP3028977B1/fr
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H51/00—Forwarding filamentary material
    • B65H51/20—Devices for temporarily storing filamentary material during forwarding, e.g. for buffer storage
    • B65H51/22—Reels or cages, e.g. cylindrical, with storing and forwarding surfaces provided by rollers or bars
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/08—Automatic end-finding and material-interconnecting arrangements
    • B65H67/081—Automatic end-finding and material-interconnecting arrangements acting after interruption of the winding process, e.g. yarn breakage, yarn cut or package replacement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H69/00—Methods of, or devices for, interconnecting successive lengths of material; Knot-tying devices ;Control of the correct working of the interconnecting device
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/31—Textiles threads or artificial strands of filaments

Definitions

  • the present invention relates to a yarn winder (yarn winding device).
  • a yarn winder forms a conical or cylindrical package such that spun yarns wound onto many yarn supplying bobbins are unwound from the bobbins and jointed with one another, while defects of these yarns are removed.
  • Such formation of a package by the yarn winder is carried out as follows: A spun yarn unwound from a yarn supplying bobbin receives a tension and is wound onto a rotating package after passing through components such as a yarn guide while being traversed by a traversing drum. When the yarn supplying bobbin becomes empty, a new yarn supplying bobbin replaces the empty bobbin and then yarn joining is carried out. The yarn winding is continued with repeated bobbin change, until the package obtains a predetermined shape. As such, the yarn winder forms a single package by joining spun yarns of a plurality of yarn supplying bobbins.
  • Patent Literature 1 recites a supply device which stores yarns in advance for a process of supplying yarns to a yarn consuming machine such as a loom that uses yarns as weft.
  • the yarns stored in the supply device are free from yarn defects (yarn defects) because they have already been removed by a yarn winder, and therefore such yarns do not require yarn joining.
  • the supply device is totally different from the yarn storage section of the subject application in terms of the function.
  • Patent Literature 2 recites a technology of pneumatic control of yarn supply to a magazine of a yarn winder that serially wind yarns in a textile machine or the like.
  • This magazine recited in the literature is, however, merely used for loosening a yarn to prevent a change in the yarn tension on the upstream from being communicated to the downstream.
  • the magazine is therefore totally different from the yarn storage section of the subject application in terms of the function, in the same way as Patent Literature 1.
  • Patent Literature 1 Japanese translation of unexamined PCT publication No. 2001-516691
  • Patent Literature 2 Japanese Examined Patent Publication No. 48-20455
  • a yarn winder structured as below. That is to say, a yarn winder includes: a yarn supplying portion for unwinding a spun yarn from a yarn supplying bobbin; a winding section for winding the spun yarn so as to form a package; a yarn storage section which includes a yarn accumulator provided between the yarn supplying portion and the winding section to store the spun yarn as the spun yarn is wound onto the yarn accumulator; a yarn joining section for performing a yarn joining operation of joining a yarn end of the spun yarn on the yarn supplying portion side with a yarn end of the spun yarn on the yarn storage section side; and a yarn end drawing mechanism for drawing out the yarn end of the spun yarn wound onto the yarn accumulator to the yarn supplying portion side, when the yarn joining section performs the yarn joining operation.
  • the yarn storage section capable of storing the spun yarn for an amount sufficient to continue the winding of the spun yarn by the winding section during the yarn joining by the yarn joining section is provided between the yarn joining section and the winding section, it is possible to continue the winding of the spun yarn by the winding section during the yarn joining at the time of bobbin change of the yarn supplying bobbin, yarn cutting, or yarn breakage. That is to say, when yarn joining is performed at the time of bobbin change of the yarn supplying bobbin, yarn cutting, or yarn breakage, the spun yarn is continuously supplied from the yarn storage section to the winding section, and "the spun yarn on the winding section side" described above is drawn out from the yarn storage section by the yarn end drawing mechanism instead of from the package.
  • the yarn winder above is further arranged as below. That is to say, the yarn end drawing mechanism draws out the yarn end of the spun yarn wound onto the yarn accumulator to the yarn supplying portion side, by means of an airflow. According to this arrangement, since the yarn end is drawn out by the airflow, the yarn end is drawn out without causing damages to the other parts of the yarn.
  • the yarn end drawing mechanism includes therein a yarn passage where the spun yarn is able to run, and further includes a yarn guide unit for guiding a part of the spun yarn on the yarn supplying portion side to a predetermined winding position of the yarn accumulator.
  • the yarn end drawing mechanism W has the yarn guide unit in an integrated manner, the yarn guiding at the time of the yarn winding and the yarn drawing at the time of the yarn joining operation are carried out at optimal positions.
  • the yarn winder above is further arranged as below. That is to say, the predetermined winding position of the yarn accumulator where the spun yarn is guided by the yarn guide unit is, in directions in parallel to a rotation axis of the yarn accumulator, identical with a position where the yarn end drawing mechanism draws out the yarn end of the spun yarn wound onto the yarn accumulator to the yarn supplying portion side by the airflow. According to this arrangement, because in the present embodiment the winding of the yarn and the drawing out of the yarn end are carried out at the same position in the axial directions of the yarn accumulator, the yarn end is certainly drawn out as the cut yarn end exists at the wound position.
  • the yarn winder above is further arranged as below. That is to say, the yarn winder further includes: a gas flow generator for generating, in the yarn guide unit, a gas flow flowing from the yarn accumulator side to the yarn supplying portion side.
  • the yarn storage section further includes: a driving unit which is arranged to rotate the yarn guide unit about the winding center axis of the yarn accumulator; and a controller for controlling the driving unit so that the yarn guide unit rotates in a direction opposite to a rotating direction at the time of storing the yarn, when the yarn end drawing mechanism draws out the yarn end of the spun yarn on the outer circumference of the yarn accumulator to the yarn joining section side.
  • the yarn end of the spun yarn Y on the outer circumference of the yarn accumulator is sucked into the yarn passage of the yarn guide unit by the airflow, and drawn out to the yarn supplying portion side.
  • the yarn guide unit has the function of guiding the spun yarn on the yarn supplying portion side to the outer circumference of the yarn accumulator and the function of acting as a part of the yarn end drawing mechanism, it is possible to realize the yarn winder with a simple structure.
  • the spun yarn Y since the yarn path for storing the yarn is identical with the yarn path for the yarn joining, the spun yarn Y has already been set in the yarn path for storing the yarn when the yarn joining is completed. It is therefore possible to promptly resume the storing of the yarn after the yarn joining.
  • the yarn storage section further includes: a driving unit which is arranged to rotate the yarn guide unit about the winding center axis of the yarn accumulator; and a controller for controlling the driving unit so that the yarn guide unit rotates in a direction opposite to a rotating direction at the time of storing the yarn, when the yarn end drawing mechanism draws out the yarn end of the spun yarn on the outer circumference of the yarn accumulator to the yarn joining section side.
  • a driving unit which is arranged to rotate the yarn guide unit about the winding center axis of the yarn accumulator
  • a controller for controlling the driving unit so that the yarn guide unit rotates in a direction opposite to a rotating direction at the time of storing the yarn, when the yarn end drawing mechanism draws out the yarn end of the spun yarn on the outer circumference of the yarn accumulator to the yarn joining section side.
  • the yarn winder above is further arranged as below. That is to say, the yarn winder further includes a drawing detection unit which is capable of detecting that the yarn end of the spun yarn wound onto the yarn storage section has been drawn to the yarn supplying portion side.
  • the arrangement also brings about the following effect. That is to say, when the time required for drawing out is shortened, the time for interrupting the storing of the spun yarn in the yarn storage section is also shortened, with the result that the consumption of the storage amount of the spun yarn in the yarn storage section in one yarn joining is restrained. This facilitates the prevention of the shortage of the spun yarn in the yarn storage section at the time of yarn joining.
  • the yarn storage section may be a small accumulator capable of storing only a small amount of spun yarn, and this significantly contributes to the downsizing of the yarn winder.
  • the yarn winder above is further arranged as below. That is to say, the drawing detection unit is provided in the yarn storage section. Because the drawing detection unit above is provided in the yarn storage section in this way, it is possible to promptly detect that the yarn end of the spun yarn stored in the yarn storage section has been drawn out to the yarn supplying portion side by the yarn end drawing mechanism, before the yarn end is actually passed to the yarn joining section.
  • the yarn winder above is further arranged as below. That is to say, the yarn storage section is capable of storing the yarn for an amount equal to or larger than an amount of the yarn wound by the winding section at a normal winding speed, during a time interval from the start of bobbin change of the yarn supplying bobbin to at least one yarn joining by the yarn joining section. According to this arrangement, it is possible to continue the winding at the normal winding speed by the winding section during a period from the start of the bobbin change of the yarn supplying bobbin to the completion of the yarn joining by the yarn joining section. The yarn winder therefore achieves high productivity.
  • the normal winding speed of the winding section is 1200 [meters/min] and the period from the start of the bobbin change to the completion of the yarn joining by the yarn joining section is 6 [sec], the length of the yarn stored by the yarn storage section is 120 [meters], according to the solution above.
  • the yarn winder above is further arranged as below. That is to say, the yarn winder further includes: a yarn defect detection section capable of detecting a yarn defect of the spun yarn supplied from the yarn supplying portion; and a cutting member for cutting a part of the yarn on the upstream of the detected yarn defect, the yarn storage section being capable of storing the yarn for an amount equal to or larger than an amount of the yarn wound by the winding section at a normal winding speed, during a time interval from yarn cutting executed by the cutting member when the yarn defect is detected by the yarn defect detection section to at least one yarn joining by the yarn joining section.
  • This arrangement makes it possible to continue the winding at the normal winding speed by the winding section during a period from the yarn cutting performed when a yarn defect is detected by the yarn defect detection section to the completion of the yarn joining by the yarn joining section.
  • the yarn winder therefore achieves high productivity.
  • the normal winding speed of the winding section is 1200 [meters/min] and the period from the yarn cutting to the completion of the yarn joining by the yarn joining section is 3 [sec]
  • the length of the yarn stored by the yarn storage section is 60 [meters], according to the solution above.
  • the yarn winder above is further arranged as below. That is to say, the yarn storage section is capable of storing the yarn for an amount equal to or larger than an amount of the yarn wound by the winding section at a normal winding speed, during a time interval from the occurrence of yarn breakage to at least one yarn joining by the yarn joining section.
  • This arrangement makes it possible to continue the winding at the normal winding speed by the winding section during a period from the occurrence of yarn breakage to the completion of the yarn joining by the yarn joining section. The yarn winder therefore achieves high productivity.
  • the normal winding speed of the winding section is 1200 [meters/min] and the period from the yarn breakage to the completion of the yarn joining by the yarn joining section is 3 [sec], the length of the yarn stored by the yarn storage section is 60 [meters], according to the solution above.
  • the yarn winder above is further arranged as below. That is to say, the yarn storage section is arranged to be capable to storing the spun yarn at speed faster than the normal winding speed at which the winding section winds the spun yarn. That is to say, when the yarn joining section performs yarn joining, the storing of the spun yarn by the yarn storage section is interrupted and the spun yarn stored in the yarn storage section is wound by the winding section, with the result that the storage amount of the spun yarn in the yarn storage section is temporarily reduced.
  • the arrangement above makes it possible to recover the storage amount to the level before the interruption, after the storing of the spun yarn by the yarn storage section is resumed. It is therefore possible to restrain the storage amount of the spun yarn in the yarn storage section to be minimal (e.g., amount required for performing the yarn joining three times), thereby the downsizing of the yarn storage section is achieved.
  • the yarn winder above is further arranged as below. That is to say, the yarn storage section is provided with a storage amount detector for detecting an amount of the stored spun yarn, and a controller is provided in the yarn winder to reduce winding speed at which the winding section winds the spun yarn when the amount detected by the storage amount detector becomes equal to or lower than a predetermined amount.
  • the arrangement above makes it possible to prevent the storage amount of the spun yarn in the yarn storage section from running out, by means of simple control.
  • the yarn winder above is further arranged as below. That is to say, the controller gently reduces the winding speed so that yarn layers of the package are not disrupted. That is to say, as the winding speed is reduced, the yarn layers of the package may be disrupted depending on how the speed is reduced. In this regard, the disruption of the yarn layers of the package is restrained by arranging the controller as above.
  • the yarn winder above is further arranged as below. That is to say, the yarn accumulator includes a first end on the yarn supplying portion side and a second end on the winding section side and has an inclined portion between the first end to the second end as the yarn accumulator is narrowed from the first end to the second end in an outer shape, and the yarn guide unit guides the part of the spun yarn on the yarn supplying portion side to the first end side of the outer circumference of the yarn accumulator.
  • the part of the spun yarn on the yarn supplying portion is wound onto the first end side of the outer circumference of the yarn accumulator, and this wound part of the spun yarn actively moves on the outer circumference of the yarn accumulator from the first end toward the second end on account of a winding force. For this reason, the parts of the spun yarn do not overlap each other at the guide position by the yarn guide unit and hence the spun yarn is smoothly unwound on the yarn accumulator.
  • the yarn winder above is further arranged as below. That is to say, the inclined portion of the yarn accumulator is constituted by at least two different slopes, and the slope on the first end side is arranged to be steeper than the slope on the second end side. With this shape, the part of the spun yarn wound on the first end side of the outer circumference of the yarn accumulator starts to move toward the second end immediately after being wound, and this movement slows down when the inclination becomes gentle. As a result, parts of the spun yarn are densely provided on the outer circumference of the yarn accumulator, and this makes it possible to achieve smooth unwinding of the spun yarn on the yarn accumulator and a large storage amount of the yarn at the same time.
  • the yarn winder above is further arranged as below. That is to say, the yarn accumulator includes a first end on the yarn supplying portion side and a second end on the winding section side.
  • the yarn storage section is further provided with a conveyor that forcibly conveys the spun yarn wound onto the outer circumference of the yarn accumulator from the first end toward the second end.
  • the yarn guide unit guides the part of the spun yarn on the yarn supplying portion side to the first end side of the outer circumference of the yarn accumulator.
  • the spun yarn is wound onto the first end side on the outer circumference of the yarn accumulator, and the wound spun yarn is forcibly moved from the first end toward the second end on the outer circumference of the yarn accumulator. For this reason, the parts of the spun yarn do not overlap each other at the guide position by the yarn guide unit and hence the spun yarn is smoothly unwound on the yarn accumulator.
  • the yarn storage section includes a plurality of rollers, a yarn winding mechanism for winding the spun yarn onto the rollers, and a roller drive motor which drives at least one of the rollers as a drive roller, the rollers being rotatably disposed so that rotation axes of the respective rollers are on a virtual circle and the rotation axes of the respective rollers are inclined with respect to directions along the virtual circle.
  • the yarn winding mechanism because the rollers on which the spun yarn is wound are inclined, the parts of the spun yarn wound on the rollers by the yarn winding mechanism are serially conveyed and move in a direction (hereinafter, transportation direction) orthogonal to the plane enclosed in the virtual circle. According to this arrangement, since the spun yarn is conveyed by the rollers, the load (friction force) on the yarn is small and hence the deterioration of the quality of the yarn is avoided.
  • the yarn storage section includes a rotational storage drum which is arranged to rotate so that the spun yarn is wound thereon, a motor for rotating the rotational storage drum in both directions, and a guide member for guiding the spun yarn from the yarn supplying portion side to the rotational storage drum.
  • the yarn winder above is further arranged as below. That is to say, the yarn supplying portion is provided with a yarn unwinding assisting device for lowering a regulator covering a core of the yarn supplying bobbin in sync with unwinding of the spun yarn from the yarn supplying bobbin to assist the unwinding of the spun yarn from the yarn supplying bobbin.
  • a yarn unwinding assisting device for lowering a regulator covering a core of the yarn supplying bobbin in sync with unwinding of the spun yarn from the yarn supplying bobbin to assist the unwinding of the spun yarn from the yarn supplying bobbin.
  • the yarn unwinding from the yarn supplying bobbin is stably performed because the unwinding assist unit is attached to the yarn supplying bobbin, it is possible to prevent yarn breakage and to increase the speed of unwinding from the yarn supplying bobbin. The efficiency in the unwinding from the yarn supplying bobbin is therefore improved.
  • An automatic winder 1 (textile machine) is composed of many, for example, 60 spindles of winding units 2 (yarn winders) shown in FIG. 1 , which are lined up in crosswise directions of the plane of the figure.
  • each winding unit 2 The main components of each winding unit 2 are: a yarn supplying portion 3 arranged to supply a spun yarn Y unwound from the yarn supplying bobbin B; a yarn clearer 4 (yarn defect detection section) which is able to detect a yarn defect (yarn defect) in the spun yarn Y supplied from the yarn supplying portion 3; a winding section 5 which winds the spun yarn Y to form a package P; and a yarn joining section 6 which is provided between the yarn supplying portion 3 and the winding section 5 and joints the spun yarn Y on the yarn supplying portion 3 side with the spun yarn Y on the winding section 5 side at the time of bobbin change of the yarn supplying bobbin B, yarn cutting carried out when the yarn clearer 4 detects a yarn defect, or yarn breakage.
  • Each winding unit 2 is further provided with an accumulator 7 (yarn storage section) between the yarn joining section 6 and the winding section 5.
  • This accumulator 7 is capable of storing a spun yarn Y for an amount equal to or larger than the amount of yarn wound by the winding section 5 during the yarn joining by the yarn joining section 6, in order to allow the winding section 5 to continue the winding of the spun yarn Y while the yarn joining section 6 carries out the yarn joining.
  • FIG. 1 shows a frame 8 that supports the above-described components of the winding unit 2.
  • This frame 8 contains a controller 9 (see also FIG. 3 ) for controlling the components.
  • the yarn supplying portion 3 above includes: a peg 10 which receives a yarn supplying bobbin B from an unillustrated magazine (yarn supplying bobbin holder) and supports the yarn supplying bobbin B to keep a suitable posture; a yarn unwinding assisting device 11 which assists the unwinding of the spun yarn Y from the yarn supplying bobbin B; and a yarn detector 12 which detects whether the spun yarn Y exists between the yarn unwinding assisting device 11 and the yarn joining section 6.
  • This yarn detector 12 is electrically connected to the controller 9 above, and sends an empty bobbin signal to the controller 9 when not detecting the spun yarn Y.
  • the yarn clearer 4 above is able to detect defects such as slubs and foreign matters on the spun yarn Y.
  • the yarn clearer 4 is either an electrostatic capacity type that detects a yarn defect by comparing the quantity of the spun yarn Y with a reference value or a photoelectric type that detects a yarn defect by comparing the diameter of the spun yarn Y with a reference value.
  • Such a yarn clearer 4 includes a yarn defect calculator 4b which calculates the length and width of a yarn defect on the spun yarn Y based on the detection result (e.g., output voltage value) of the electrostatic-capacity type or the photoelectric type.
  • the yarn clearer 4 is further provided with a cutter 4a (cutting member) for cutting the spun yarn Y.
  • the cutter 4a cuts the spun yarn Y immediately after receiving a yarn cutting signal from the yarn clearer 4. Based on the arrangement above, when the yarn clearer 4 detects a yarn defect of the spun yarn Y, the yarn defect calculator 4b starts to calculate the length of this yarn defect and obtains the width of the yarn defect by calculation. The yarn clearer 4 comprehensively evaluates the calculation result (length and width of the yarn defect) of the yarn defect calculator 4b from various aspects. When it is determined that the calculation result does not fall within an evaluation reference range set by an operator, the yarn clearer 4 sends a yarn cutting signal to the cutter 4a so as to cut the spun yarn Y and sends a yarn defect detection signal to the controller 9.
  • This yarn defect detection signal includes information of the length of the yarn defect calculated by the yarn defect calculator 4b and the information of a type of the yarn defect, which is determined based on the information of the width of the yarn defect calculated by the yarn defect calculator 4b.
  • the controller 9 stores, in a RAM, the information of the length and type of the yarn defect obtained from the yarn clearer 4.
  • the yarn clearer 4 above is arranged to be able to detect a yarn breakage of the spun yarn Y based on the information of the width of the yarn defect calculated by the yarn defect calculator 4b, and the yarn clearer 4 sends a yarn breakage signal to the controller 9 upon detecting a yarn breakage of the spun yarn Y.
  • the winding section 5 above includes a cradle 13 holding a winding bobbin Bf and a traversing drum 14 for traversing the spun yarn Y.
  • the cradle 13 above is arranged to be able to swing between a contact state where the package P contacts the traversing drum 14 and a non-contact state. As the cradle 13 rotates in accordance with the increase in the diameter of the package P, the contact state between the package P and the traversing drum 14 is suitably adjusted.
  • the cradle 13 above is provided with a package brake 15 (see FIG. 3 ) for braking the rotation of the winding bobbin Bf, whereas the traversing drum 14 is connected to a traversing drum motor 16 (see FIG. 3 ) for powering the rotation of the traversing drum 14.
  • the package brake 15 and the traversing drum motor 16 are, as shown in FIG. 3 , electrically connected to the controller 9, allowing the controller 9 to flexibly control the winding speed Va at which the winding section 5 winds the spun yarn Y
  • the winding unit 2 is further provided with a yarn end drawing mechanism W.
  • This yarn end drawing mechanism W draws out the yarn end of the spun yarn Y, which has already been wound onto the accumulator 7, to the yarn joining section 6 side, at the time of bobbin change of the yarn supplying bobbin B, yarn cutting carried out when the yarn clearer 4 detects a yarn defect, or yarn breakage, i.e., when yarn joining by the yarn joining section 6 is needed. Details of this will be given later.
  • the yarn joining section 6 above includes: a splicer 17 for joining the spun yarn Y on the yarn supplying portion 3 side with the spun yarn Y on the winding section 5 side; an upper relay pipe 18 (upper yarn end guide) that receives the spun yarn Y on the winding section 5 side from the yarn end drawing mechanism W and places the yarn Y on the splicer 17; and a lower relay pipe 19 (lower yarn end guide) which places the spun yarn Y on the yarn supplying portion 3 side on the splicer 17.
  • the upper relay pipe 18 above is supported to be rotatable about an axis 18a, receives a negative pressure from a negative pressure source 20 shown in FIG.
  • FIG. 2 has a leading end where a suction port 18b for sucking the spun yarn Y is formed. Furthermore, this suction port 18b is provided with an unillustrated clamping section 18c which is able to clamp the spun yarn Y sucked into the suction port 18b by closing the suction port 18b.
  • An upper pipe motor 21 (see FIG. 3 ) for powering the rotation of the upper relay pipe 18 is electrically connected to the controller 9, thereby allowing the controller 9 to flexibly control the rotation of the upper relay pipe 18.
  • the lower relay pipe 19 above is supported to be rotatable about an axis 19a, receives a negative pressure from the negative pressure source 20 shown in FIG.
  • a lower pipe motor 22 for powering the rotation of the lower relay pipe 19 is electrically connected to the controller 9, thereby allowing the controller 9 to flexibly control the rotation of the lower relay pipe 19.
  • the splicer 17 is provided with a splicer motor 23 which is a power source for yarn joining. This splicer motor 23 (see FIG. 3 ) is also electrically connected to the controller 9, thereby allowing the controller 9 to determine when the splicer 17 starts the yarn joining.
  • a gate-type tensor 24 for providing a desired tension to the spun yarn Y.
  • a gate-type tensor 25 for providing a desired tension to the spun yarn Y and a waxing device 26 for waxing the spun yarn Y.
  • the gate-type tensor 25 is on the upstream of the spun yarn Y whereas the waxing device 26 is on the downstream of the spun yarn Y.
  • the spun yarn Y unwound from the yarn supplying bobbin B passes through the yarn unwinding assisting device 11, the yarn detector 12, the gate-type tensor 24, and the yarn clearer 4 in this order and is eventually stored in the accumulator 7.
  • the spun yarn Y stored in the accumulator 7 passes through the gate-type tensor 25 and the waxing device 26 in this order, and is wound by the winding section 5 to form a package P while being traversed by the traversing drum 14.
  • the accumulator 7 includes: a cylindrical yarn accumulator 27 on the outer circumference of which the spun yarn Y is wound; a winding arm 29 (yarn guide unit) which has therein a yarn passage 28 where the spun yarn Y is able to run, is rotatable about the axis C of the yarn accumulator 27, and is arranged to guide a part of the spun yarn Y on the yarn supplying portion 3 side to the outer circumference of the yarn accumulator 27; and a winding arm motor 30 (driving unit) for causing the winding arm 29 to rotate about the axis C of the yarn accumulator 27.
  • the yarn accumulator 27 above has a first end 31 on the yarn supplying portion 3 side and a second end 32 on the winding section 5 side, and is a pipe narrowed from the first end 31 toward the second end 32 in its outer circumference.
  • grooves 33 are formed at equal intervals in the circumferential directions to extend in the directions in parallel to the axis C. More specifically, as shown in FIG. 4(a) , on the outer circumference of the yarn accumulator 27, the inclination a of the lower end portion 34 on the first end 31 side is arranged to be larger than the inclination ⁇ of the upper end portion 35 on the second end 32 side.
  • the inclination ⁇ of the lower end portion 34 gently changes from 2 degrees to 60 degrees with respect to the axis C.
  • the inclination ⁇ of the upper end portion 35 is arranged to be 2 degrees with respect to the axis C.
  • the lower end portion 34 is smoothly connected with the upper end portion 35. As shown in FIG.
  • the yarn accumulator 27 above is supported at a leading end (upper end) of the output shaft 36 of the winding arm motor 30 via an unillustrated bearing, and the rotation of the yarn accumulator 27 with respect to the winding arm motor 30 is regulated by a magnetic coupling force between a magnet 38 adhered to a first magnet supporter 37 fixed to the first end 31 side of the yarn accumulator 27 and a magnet 40 adhered to a second magnet supporter 39 of the winding arm motor 30.
  • the winding arm 29 above is connected to the outer circumference of the output shaft 36 and composed of a linear portion 41 extending radially outward from the outer circumference of the output shaft 36 and a curved portion 42 which circumvents the first magnet supporter 37 and reaches the vicinity of the lower end portion 34 of the yarn accumulator 27. At the leading end of the curved portion 42 is formed an opening 43 that opposes the lower end portion 34. With this arrangement, the winding arm 29 is rotatable about the axis C of the yarn accumulator 27, between the first magnet supporter 37 and the magnet supporter 39 above.
  • a part of the spun yarn Y on the yarn supplying portion 3 side which has been introduced into the yarn passage 28 of the winding arm 29, is wound onto the outer circumference of the yarn accumulator 27. More specifically, because the opening 43 of the winding arm 29 is arranged to oppose the lower end portion 34 of the yarn accumulator 27 on the first end 31 side, a part of the spun yarn Y on the yarn supplying portion 3 side is guided by the winding arm 29 to the lower end portion 34 on the first end 31 side on the outer circumference of the yarn accumulator 27, and is wound onto this outer circumference.
  • the yarn passage 28 of the winding arm 29 is connected to a path 44 formed in the output shaft 36.
  • a balancer 45 is provided to be integrated with the output shaft 36.
  • the winding arm motor 30 is a DC brushless motor in the present embodiment and is electrically connected to the controller 9, thereby allowing the controller 9 to flexibly control the rotation speed of the winding arm 29, i.e., to flexibly control the winding speed Vb which is the speed of the spun yarn Y wound onto the yarn accumulator 27.
  • blowdown nozzle 48 On the yarn clearer 4 side of the winding arm motor 30 is provided a blowdown nozzle 48.
  • This blowdown nozzle 48 includes a yarn path 46 connected to the path 44 of the output shaft 36 and a blowdown path 47 which is connected to the yarn path 46 and is inclined from the winding arm 29 side to the upper relay pipe 18 side.
  • a compressed air source 51 To the blowdown path 47 is connected a compressed air source 51 via a connection pipe 49 and a connection pipe 50.
  • a solenoid valve 52 Between the connection pipe 49 and the connection pipe 50 is provided a solenoid valve 52 which is electrically connected to the controller 9.
  • an airflow generator X gas flow generator
  • an airflow generator X gas flow generator for generating an airflow (gas flow) from the yarn accumulator 27 side to the yarn joining section 6 side in the yarn passage 28 of the winding arm 29 includes at least the blowdown nozzle 48 and the compressed air source 51.
  • the yarn end drawing mechanism W above includes the winding arm 29 above and the airflow generator X. That is to say, the yarn end drawing mechanism W sucks the yarn end of the spun yarn Y stored in the accumulator 7 by using the airflow generated in the winding arm 29 by the airflow generator X and draws out the spun yarn Y to the yarn joining section 6 side (i.e., the yarn supplying portion 3 side). More specifically, the yarn end drawing mechanism W sucks the yarn end of the spun yarn Y stored in the accumulator 7 by using the airflow generated in the winding arm 29 by the airflow generator X, and rotates the winding arm 29 in the direction opposite to the rotational direction at the time of storing the yarn, while keeping the yarn to be sucked. As such, the yarn end drawing mechanism W draws out the spun yarn Y on the outer circumference of the yarn accumulator 27 to the yarn joining section 6 side via the yarn passage 28 of the winding arm 29.
  • the yarn end is drawn out by using an airflow, it is possible to draw out the yarn end without causing any damage on the yarn Y. Furthermore, because in the present embodiment the winding of the yarn Y and the drawing out of the yarn end are carried out at the same position in the axial directions of the yarn accumulator 27, the yarn end is certainly drawn out as the cut yarn end exists at the wound position.
  • the winding arm motor 30 has a rotary encoder 53 (rotation angle detection unit) capable of detecting the rotation angle of the winding arm 29.
  • This rotary encoder 53 is electrically connected to the controller 9.
  • the rotary encoder 53 transmits, to the controller 9, an angle signal corresponding to the rotation angle of the winding arm 29.
  • a drawing sensor 54 drawing detection unit capable of detecting whether the yarn end of the spun yarn Y wound by the accumulator 7 has actually been drawn to the yarn joining section 6 side by the yarn end drawing mechanism W.
  • This drawing sensor 54 is electrically connected to the controller 9, and transmits a drawing detection signal to the controller 9 upon detecting that the yarn end of the spun yarn Y has been drawn to the yarn joining section 6 side. From the perspective of the entire winding unit 2, the drawing sensor 54 of the present embodiment is provided in the accumulator 7 because the sensor is attached to the winding arm motor 30 of the accumulator 7 via the blowdown nozzle 48.
  • the accumulator 7 is further provided with a storage upper limit sensor 55, a storage lower limit sensor 56, and a storage lowest limit sensor 57 for detecting the storage amount of the spun yarn Y.
  • These sensors 55 to 57 are supported by an accumulator attaching frame 58 which is provided for fixing the accumulator 7 to the frame 8, and are electrically connected to the controller 9 as shown in FIG. 3 .
  • the storage upper limit sensor 55 is positioned to oppose the upper end of the spun yarn Y wound on the outer circumference of the yarn accumulator 27 when the storage amount of the yarn Y in the accumulator 7 reaches 300m.
  • the storage lower limit sensor 56 is positioned to oppose the upper end of the spun yarn Y when the storage amount of the yarn Y in the accumulator 7 reaches 200m. Furthermore, the storage lowest limit sensor 57 is positioned to oppose the upper end of the spun yarn Y when the storage amount of the yarn Y in the accumulator 7 reaches 40m.
  • the storage upper limit sensor 55 sends a storage amount upper limit signal to the controller 9 while detecting the existence of the spun yarn Y at the opposing position.
  • the storage lower limit sensor 56 sends a storage amount lower limit signal to the controller 9 while detecting the existence of the spun yarn Y at the opposing position.
  • a storage amount detector for detecting the storage amount of the spun yarn Y in the accumulator 7 includes the storage upper limit sensor 55, the storage lower limit sensor 56, and the storage lowest limit sensor 57.
  • This length, 300m indicates the length longer than the length of the spun yarn Y wound by the winding section 6 while later-described yarn joining is repeated for, for example, three times (at least once). With this, as described later, a shortage of spun yarn Y is less likely to occur in the accumulator 7 even if the winding of the spun yarn Y by the winding section 6 is continued while the yarn joining is carried out.
  • the controller 9 shown in FIG. 3 includes a CPU (Central Processing Unit) which is a processor, a ROM (Read Only Memory) which stores a control program executed by the CPU and data used by the control program, and a RAM (Random Access Memory) which temporarily stores data at the time of the execution of a program.
  • a CPU Central Processing Unit
  • ROM Read Only Memory
  • RAM Random Access Memory
  • the traversing drum motor controller 60 reduces the winding speed Va at which the winding section 5 winds the spun yarn Y, when the storage amount detected by the storage amount detector falls below a predetermined value. More specifically, when the storage amount lower limit signal is no longer transmitted from the storage lower limit sensor 56, the traversing drum motor controller 60 gently reduces the winding speed Va to the extent that yarn layers of the package P are not disturbed. Furthermore, when the storage amount lowest limit signal is no longer transmitted from the storage lowest limit sensor 57, the traversing drum motor controller 60 quickly reduces the winding speed Va and eventually stops the winding by the winding section 5.
  • the traversing drum motor controller 60 reduces the winding speed Va when the storage amount of the spun yarn Y in the accumulator 7 becomes low, and stops the winding by the winding section 5 when the storage amount of the spun yarn Y of the accumulator 7 becomes extremely low. A shortage of the spun yarn Y in the accumulator 7 is therefore prevented.
  • the winding arm motor controller 61 controls the winding arm motor 30 so that the winding arm 29 rotates in the direction opposite to the direction of the rotation at the time of storing the yarn, when the yarn end drawing mechanism W draws out the yarn end of the spun yarn Y on the outer circumference of the yarn accumulator 27 to the yarn joining section 6 side.
  • the drawn yarn length calculation unit 63 calculates the drawn yarn length which indicates the length of the spun yarn Y drawn out from the accumulator 7 to the yarn joining section 6 side by the yarn end drawing mechanism W, based on the rotation angle of the winding arm 29 detected by the rotary encoder 53 since the drawing sensor 54 detects the yarn Y. That is to say, the drawn yarn length calculation unit 63 calculates the drawn yarn length based on the diameter Phi of the yarn accumulator 27 stored in a ROM in advance and the rotation angle of the rotation of the winding arm 29 after the drawing sensor 54 detects the spun yarn Y, and stores the drawn yarn length which is the calculation result in a RAM.
  • the upper pipe controller 64 compares the yarn defect length obtained from a yarn defect detection signal with the drawn yarn length calculated by the drawn yarn length calculation unit 63, and rotates the upper relay pipe 18 while keeping the cramping state so as to guide the spun yarn Y which is on the winding section 5 side to the splicer 17 and places the spun yarn Y, when it is determined that the drawn yarn length reaches the yarn defect length.
  • An operator of the automatic winder 1 shown in FIG. 1 unwinds the spun yarn Y from the yarn supplying bobbin B, places the spun yarn Y onto the yarn unwinding assisting device 11, the yarn detector 12, the yarn clearer 4, the accumulator 7, the gate-type tensor 25, and the waxing device 26, and fixes the spun yarn 7 to the winding bobbin Bf.
  • the yarn path of the spun yarn Y in the accumulator 7 is arranged as shown in FIG. 2 . That is to say, the operator causes the spun yarn Y to pass through the drawing sensor 54, the yarn path 46 of the blowdown nozzle 48, the path 44 of the output shaft 36, and the yarn passage 28 of the winding arm 29 in this order.
  • the operator draws out the spun yarn Y on the opening 43 side of the winding arm 29 and winds the yarn Y onto the yarn accumulator 27 for, for example, about five to twenty times, and then places the spun yarn Y to the waxing device 26.
  • the spun yarn shown in FIG. 2 is thick for convenience of explanation, The yarn accumulator 27 in reality always store the bundle of yarn Y wound for about 600 times.
  • the controller 9 starts the rotation of the traversing drum 14 so that the winding speed Va of the spun yarn Y wound by the winding section 5 is 1200m/min and starts the driving of the winding arm 29 so that the winding speed Vb of the spun yarn Y wound onto the accumulator 61 is 1500m/min (S310).
  • the bundle of the spun yarn Y wound onto the outer circumference of the yarn accumulator 27 is unwound by the winding section 5 from the upper end, and the spun yarn Y is wound to form a package P while being traversed by the traversing drum 14.
  • the spun yarn Y on the yarn supplying portion 3 side is, as shown in FIG. 2 , guided to the lower end portion 34 of the yarn accumulator 27 by the winding arm 29, and the winding arm 29 rotates about the axis C of the yarn accumulator 27 clockwise in plan view, so that the spun yarn Y is wound onto the lower end portion of the yarn accumulator 27 on the first end 31 side.
  • the guide position A of the spun yarn part Y1 guided by the winding arm 29 is arranged to oppose the lower end portion 34.
  • the spun yarn part Y1 guided to this guide position A and wound onto the lower end portion 34 receives a winding force F which is exerted in the direction toward the axis C of the yarn accumulator 27.
  • This winding force F and the steep inclination ⁇ of the lower end portion 34 produce a running-up force f1 which is a component of force, and the spun yarn part Y1 receiving the running-up force f1 actively moves from the first end 31 side to the second end 32 on the outer circumference of the yarn accumulator 27, as indicated by the thick arrows in FIG. 4(b) . Therefore, as shown in FIG.
  • the spun yarn part Y1 moves from the first end 31 side to the second end 32 side each time the spun yarn part Y1 is guided to the guide position A, with the result that the spun yarn parts Y1 and Y0 do not overlap each other at the guide position A and hence a spun yarn part Y3 is smoothly unwound on the yarn accumulator 27.
  • the inclination ⁇ of the lower end portion 34 on the first end 31 side is arranged to be larger than the inclination ⁇ of the upper end portion 35 on the second end 32 side.
  • the spun yarn part Y1 wound onto the guide position A opposing the lower end portion 34 on the first end 31 side on the outer circumference of the yarn accumulator 27 starts to move to the second end 32 immediately after being wound, and the movement slows down as the inclination becomes gentle at the upper end portion 35.
  • the spun yarn part Y2 wound on the outer circumference of the yarn accumulator 27 stays at the boundary between the lower end portion 34 and the upper end portion 35. Therefore the spun yarn part Y1 receiving a faint running-up force f1 contacts this spun yarn part Y2, and pushes up the spun yarn part Y2 and the spun yarn part Y3 to the second end 32 side as shown in FIG. 4(c) .
  • the spun yarn parts Y1 to Y3 are densely provided on the outer circumference of the yarn accumulator 27, and this makes it possible to achieve smooth unwinding of the spun yarn Y on the yarn accumulator 27 and a large storage amount of the yarn at the same time.
  • the controller 9 checks, as shown in FIG. 8 , whether a yarn breakage signal has been supplied (S320), whether a yarn defect detection signal has been supplied (S330), whether an empty bobbin signal has been supplied (S340), and whether a storage amount upper limit signal has been supplied (S350).
  • S320 a yarn breakage signal has been supplied
  • S330 a yarn defect detection signal has been supplied
  • S340 whether an empty bobbin signal has been supplied
  • S350 storage amount upper limit signal has been supplied
  • the controller 9 executes the control flow shown in FIG. 9 (S325), and then the process returns to the control flow shown in FIG. 8 .
  • the controller 9 executes the control flow shown in FIG. 11 (S335) and then the process returns to the control flow of FIG. 8
  • the controller 9 executes the control flow shown in FIG. 12 (S345) and then the process returns to the control flow of FIG. 8 .
  • the storage upper limit sensor 55 sends a storage amount upper limit signal to the controller 9.
  • the controller 9 receives the storage amount upper limit signal from the storage upper limit sensor 55 as shown in FIG. 8 (S350: YES)
  • the controller 9 changes the winding speed Vb from 1500m/min to 1200m/min (S360).
  • the winding speed Va becomes identical with the winding speed Vb as a result, and the storage amount of the accumulator 7 is kept constant.
  • the controller 9 first of all stops rotation of the winding arm 29 (S410) while simultaneously executing a control flow for preventing yarn accumulator (detailed later) shown in FIG. 10 by means of a known multitask technology (S400). Subsequently, the controller 9 opens the solenoid valve 52 shown in FIG. 5 to generate an airflow from the yarn accumulator 27 side to the upper relay pipe 18 side in the yarn passage 28 of the winding arm 29 or the like, as indicated by thick arrows a and b (S420). At the same time, the controller 9 slightly rotates the upper relay pipe 18 shown in FIG. 5 to operate the clamping section 18c, with the result that the suction port 18b is changed from the closed state to the open state.
  • the yarn end of the spun yarn Y on the lower end portion 34 is sucked into the opening 43 of the winding arm 29, and reaches the suction port 18b of the upper relay pipe 18 via the yarn passage 28 of the winding arm 29 or the like as shown in FIG. 6 .
  • the drawing sensor 54 sends a drawing detection signal to the controller 9.
  • the controller 9 slightly rotates the upper relay pipe 18 while continuing the low-speed rotation of the winding arm 29 so as to operate the clamping section 18c, with the result that the suction port 18b is changed from the open state to the closed state.
  • the controller 9 clamps the spun yarn Y by the clamping section 18c and rotates the upper relay pipe 18 downward, so as to guide the spun yarn Y drawn out from the accumulator 7 to the splicer 17 of the yarn joining section 6 which is on the yarn supplying portion 3 side as compared to the accumulator 7 (S450).
  • the length of a newly drawn part of the yarn Y drawn out from the accumulator 7 by the rotation of the upper relay pipe 18 is about 60cm.
  • the controller 9 synchronizes the rotation of the upper relay pipe 18 with the rotation of the winding arm 29.
  • the controller 9 After the completion of the guide of the spun yarn Y to the splicer 17 by the upper relay pipe 18 (S450), the controller 9 stops the rotation of the winding arm 29 (S460). In the meanwhile, the lower relay pipe 19 sucks and captures the yarn end of the spun yarn Y around the yarn detector 12 and guides this spun yarn Y to the splicer 17, in the same manner as the upper relay pipe 18.
  • the controller 9 drives the splicer motor 23 shown in FIG. 3 to execute the yarn joining by the splicer 17 (S470). Thereafter, the controller 9 starts, as shown in FIG.
  • the controller 9 executes the control flow shown in FIG. 11 (S335). That is to say, the controller 9 stops the rotation of the winding arm 29 (S530) while at the same time executing a control flow for preventing yarn shortage shown in FIG. 10 by means of a known multitask technology (S500), so as to form, in the same manner as in the case of the yarn breakage, airflows in the yarn passage 28 or the like as indicated by, for example, thick arrows a, b, c, and d in FIG. 5 by controlling the solenoid valve 52 and the upper pipe motor 21 (S540).
  • S500 multitask technology
  • the winding arm motor controller 61 controls the winding arm motor 30 so that the winding arm 29 rotates at a low speed in the direction opposite to the direction at the time of storing the yarn, i.e., anticlockwise in plan view in FIG. 5 (S550), and then a drawing detection signal from the drawing sensor 54 is waited for (S560: NO).
  • S550 anticlockwise in plan view in FIG. 5
  • S560: NO a drawing detection signal from the drawing sensor 54 is waited for
  • the yarn end of the spun yarn Y on the lower end portion 34 is sucked into the opening 43 of the winding arm 29, and reaches the suction port 18b of the upper relay pipe 18 via the yarn passage 28 of the winding arm 29 or the like, as shown in FIG. 6 .
  • the drawing sensor 54 sends a drawing detection signal to the controller 9.
  • the drawn yarn length calculation unit 63 obtains the rotation angle of the winding arm 29 detected by the rotary encoder 53, which indicates how many angles the winding arm 29 rotates after the detection of the spun yarn Y by the drawing sensor 54 (S570), and the drawn yarn length is calculated based on this rotation angle (S580).
  • the upper pipe controller 64 compares the length of the yarn defect obtained from the yarn defect detection signal with the drawn yarn length calculated by the drawn yarn length calculation unit 63 (S590).
  • the upper pipe controller 64 is on standby until the drawn yarn length reaches the yarn defect length (S590: NO).
  • the controller 9 slightly rotates the upper relay pipe 18 while continuing the low-speed rotation of the winding arm 29 so as to operate the clamping section 18c, with the result that the suction port 18b is changed from the open state to the closed state.
  • the controller 9 clamps the spun yarn Y by the clamping section 18c and rotates the upper relay pipe 18 downward, so as to guide the spun yarn Y drawn out from the accumulator 7 to the splicer 17 of the yarn joining section 6 (S600).
  • the controller 9 synchronizes the rotation of the upper relay pipe 18 with the rotation of the winding arm 29. After the completion of the guide of the spun yarn Y to the splicer 17 by the upper relay pipe 18 (S600), the controller 9 stops the rotation of the winding arm 29 (S610).
  • the controller 9 drives the splicer motor 23 shown in FIG. 3 to conduct the yarn joining by the splicer 17 (S620). Thereafter, the controller 9 starts, as shown in FIG. 2 , to rotate the winding arm 29 clockwise in plan view (S630), and hence the normal winding state is resumed from the yarn breakage state shown in FIG. 5 (S640).
  • the number of rotations of the winding arm 29 at this time is arranged so that the winding speed Vb is 1500m/min (S630).
  • the yarn detector 12 sends an empty bobbin signal to the signal controller 9.
  • the controller 9 executes the control flow show in FIG. 12 (S345).
  • the controller 9 exhausts the currently-attached yarn supplying bobbin B and attaches a new yarn supplying bobbin B to the peg 10 while executing the control flow for preventing yarn shortage shown in FIG. 10 by means of a known multitask technology (S700), guides the spun yarn Y of the yarn supplying bobbin B to allow the lower relay pipe 19 to be able to capture and suck the spun yarn Y (S710), and almost at the same time stops the rotation of the winding arm 29 (S720).
  • S700 multitask technology
  • the controller 9 controls the solenoid valve 52 and the upper pipe motor 21 to form an airflow in the yarn passage 28 or the like, as indicated by thick arrows a, b, c, and d in FIG. 5 (S730).
  • the winding arm motor controller 61 controls the winding arm motor 30 to drive the winding arm 29 at a slow speed in the direction opposite to the direction of winding the yarn, i.e., anticlockwise in plan view (S740), and a drawing detection signal from the drawing sensor 54 is waited for (S750: NO).
  • the yarn end of the spun yarn Y on the lower end portion 34 is sucked into the opening 43 of the winding arm 29, and reaches the suction port 18b of the upper relay pipe 18 via the yarn passage 28 of the winding arm 29 or the like, as shown in FIG. 6 .
  • the drawing sensor 54 sends a drawing detection signal to the controller 9.
  • the controller 9 slightly rotates the upper relay pipe 18 while continuing the low-speed rotation of the winding arm 29 so as to operate the clamping section 18c, with the result that the suction port 18b is changed from the open state to the closed state.
  • the controller 9 clamps the spun yarn Y by the clamping section 18c and rotates the upper relay pipe 18 downward, so as to guide the spun yarn Y drawn out from the accumulator 7 to the splicer 17 of the yarn joining section 6 (S760).
  • the length of a newly drawn part of the spun yarn Y drawn out from the accumulator 7 by the rotation of the upper relay pipe 18 is about 60cm.
  • the controller 9 synchronizes the rotation of the upper relay pipe 18 with the rotation of the winding arm 29.
  • the controller 9 After the completion of the guide of the spun yarn Y to the splicer 17 by the upper relay pipe 18 (S760), the controller 9 stops the rotation of the winding arm 29 (S770). In the meanwhile, the lower relay pipe 19 sucks and captures the yarn end of the spun yarn Y around the yarn detector 12 and guides this spun yarn Y to the splicer 17, in the same manner as the upper relay pipe 18.
  • the controller 9 drives the splicer motor 23 shown in FIG. 3 to conduct the yarn joining by the splicer 17 (S780). Thereafter, the controller 9 starts, as shown in FIG.
  • the control flow for preventing yarn shortage will be described.
  • the winding speed Va is reduced until the winding speed Va becomes lower than the 500m/min (S910: YES) so gradually that the yarn layers of the package P are not disrupted, e.g., by 100m/min in each 0.5 second (S920).
  • the traversing drum motor controller 60 reduces the winding speed Va when the amount of the spun yarn Y stored in the accumulator 7 becomes small, and this prevents the yarn shortage of the spun yarn Y in the accumulator 7.
  • the controller 9 increases the winding speed Va until the winding speed Va reaches 1200m/min (S970: NO), so gradually that the yarn layers of the package P are not disrupted, e.g., by 100m/min in each 0.5 second (S980).
  • the controller 9 completes the control flow for preventing yarn shortage shown in FIG. 13 (S990).
  • the winding unit 2 is arranged as below as shown in, for example, FIG. 1 . That is to say, the winding unit 2 includes: a yarn supplying portion 3 for unwinding a spun yarn Y from a yarn supplying bobbin B and supplying the same; a yarn clearer 4 arranged to be detactable a yarn defect of the spun yarn Y supplied from the yarn supplying portion 3; a winding section 5 for winding the spun yarn Y to form a package P; and a yarn joining section 6 which is provided between the yarn supplying portion 3 and the winding section 5 to joint a part of the spun yarn Y on the yarn supplying portion 3 side with a part of the spun yarn Y on the winding section 5 side.
  • the winding unit 2 further includes: an accumulator 7 which is provided between the yarn joining section 6 and the winding section 5 to be able to store the spun yarn Y for an amount equal to or larger than an amount of the yarn wound by the winding section 5 during the yarn joining by the yarn joining section 6; and a yarn end drawing mechanism W which draws out the yarn end of the spun yarn Y wound into the accumulator 7 to the yarn joining section 6 side (yarn supplying portion 3 side) at the time of the yarn joining by the yarn joining section 6.
  • the accumulator 7 capable of storing the spun yarn Y for an amount sufficient to continue the winding of the spun yarn Y by the winding section 5 during the yarn joining by the yarn joining section 6 is provided between the yarn joining section 6 and the winding section 5, it is possible to continue the winding of the spun yarn Y by the winding section 5 during the yarn joining at the time of bobbin change of the yarn supplying bobbin, yarn cutting, or yarn breakage.
  • the spun yarn Y is continuously supplied from the accumulator 7 to the winding section 5 at the time of yarn joining, and "the spun yarn Y on the winding section 5 side" described above is drawn out from the accumulator 7 by the yarn end drawing mechanism W instead of from the package P, as shown in FIG. 5 and FIG.
  • the following effect is also exerted. That is to say, as the frequency of repeating the forward rotation, rotation stop, and backward rotation of the package P is decreased, the reduction in the power consumption is excellently achieved and it becomes possible to use a simple braking mechanism generating a relatively low braking force.
  • the winding unit 2 is further arranged as below. That is to say, the yarn end drawing mechanism W draws out the yarn end of the yarn Y wound onto the yarn accumulator 27 to the yarn supplying portion 3 side by means of an airflow. According to this arrangement, since the yarn end is drawn out by the airflow, the yarn end is drawn out without causing damages to the other parts of the yarn.
  • the winding unit 2 is further arranged as below. That is to say, the yarn end drawing mechanism W includes therein a yarn passage where the yarn Y is able to run, and further includes a yarn guide unit for guiding a part of the yarn Y on the yarn supplying portion 3 side to a predetermined winding position of the yarn accumulator 27. According to the arrangement above, because the yarn end drawing mechanism W has the yarn guide unit in an integrated manner, the yarn guiding at the time of the yarn winding and the yarn drawing at the time of the yarn joining operation are carried out at optimal positions.
  • the winding unit 2 is further arranged as below. That is to say, the accumulator 7 includes: a yarn accumulator 27 on the outer circumference of which the spun yarn Y is wound; a winding arm 29 which includes therein a yarn passage 28 where the spun yarn Y is able to run, is rotatable about the axis C of the yarn accumulator 27, and guides the spun yarn Y on the yarn supplying portion 3 to the outer circumference of the yarn accumulator 27; and an airflow generator X for generating an airflow flowing from the yarn accumulator 27 side to the yarn joining section 6 side in the winding arm 29.
  • the yarn end drawing mechanism W is arranged to include the winding arm 29 and the airflow generator X.
  • the yarn end of the spun yarn Y on the outer circumference of the yarn accumulator 27 is sucked into the yarn passage 28 of the winding arm 29 by the airflow, and drawn out to the yarn joining section 6 side.
  • the winding arm 29 has the function of guiding the spun yarn Y on the yarn supplying portion 3 side to the outer circumference of the yarn accumulator 27 and the function of acting as a part of the yarn end drawing mechanism W, it is possible to realize the winding unit 2 with a simple structure.
  • the spun yarn Y since the yarn path for storing the yarn is identical with the yarn path for the yarn joining, the spun yarn Y has already been set in the yarn path for storing the yarn when the yarn joining is completed. It is therefore possible to promptly resume the storing of the yarn after the yarn joining.
  • the winding unit 2 is further arranged as below. That is to say, the accumulator 7 is further provided with a winding arm motor 30 which rotates the winding arm 29 about the axis C of the yarn accumulator 27.
  • a winding arm motor controller 61 is further provided for controlling the winding arm motor 30 to cause the winding arm 29 to rotate in a direction opposite to the rotational direction at the time of storing the yarn, when the yarn end drawing mechanism W draws out the yarn end of the spun yarn Y on the outer circumference of the yarn accumulator 27 to the yarn joining section 6. This arrangement facilitates the yarn end of the spun yarn Y on the outer circumference of the yarn accumulator 27 to be sucked into the yarn passage 28 of the winding arm 29.
  • the winding unit 2 is further arranged as below. That is to say, the accumulator 7 is arranged to be able to store the yarn for an amount equal to or larger than an amount of the yarn wound at the normal winding speed Va by the winding section 5 during a period from the start of the bobbin change of the yarn supplying bobbin B to the completion of the yarn joining by the yarn joining section 6. According to this arrangement, it is possible to continue the winding at the normal winding speed Va by the winding section 5 during a period from the start of the bobbin change of the yarn supplying bobbin B to the completion of the yarn joining by the yarn joining section 6. The winding unit 2 therefore achieves high productivity.
  • the accumulator 7 is capable of storing 300 meters of yarn.
  • the winding unit 2 is further arranged as below. That is to say, the accumulator 7 is capable of storing the yarn for an amount equal to or larger than an amount of the yarn wound at the normal winding speed Va by the winding section 5 during a period from the yarn cutting performed when a yarn defect is detected by the yarn clearer 4 to the completion of the yarn joining by the yarn joining section 6.
  • This arrangement makes it possible to continue the winding at the normal winding speed Va by the winding section 5 during a period from the yarn cutting performed when a yarn defect is detected by the yarn clearer 4 to the completion of the yarn joining by the yarn joining section 6.
  • the winding unit 2 therefore achieves high productivity.
  • the accumulator 7 which is for the spun yarn of the cotton yarn number 30, is capable of storing 300 meters of yarn.
  • the winding unit 2 is further arranged as below. That is to say, the accumulator 7 is capable of storing the yarn for an amount equal to or larger than an amount of the yarn wound at the normal winding speed Va by the winding section 5 during a period from the occurrence of yarn breakage to the completion of the yarn joining by the yarn joining section 6.
  • This arrangement makes it possible to continue the winding at the normal winding speed Va by the winding section 5 during a period from the occurrence of yarn breakage to the completion of the yarn joining by the yarn joining section 6.
  • the winding unit 2 therefore achieves high productivity.
  • the accumulator 7 is capable of storing 300 meters of yarn.
  • the winding unit 2 is further arranged as below. That is to say, for example, as indicated by the step S310 in FIG. 8 , the accumulator 7 is capable of storing the spun yarn Y at a speed (winding speed Vb) faster than the normal winding speed Va at which the winding section 5 winds the spun yarn Y. That is to say, when the yarn joining section 6 performs yarn joining, the storing of the spun yarn Y by the accumulator 7 is interrupted and the spun yarn Y stored in the accumulator 7 is wound by the winding section 5, with the result that the storage amount M of the spun yarn Y in the accumulator 7 is temporarily reduced.
  • the arrangement above makes it possible to recover the storage amount M to the level before the interruption, after the storing of the spun yarn Y by the accumulator 7 is resumed. It is therefore possible to restrain the storage amount M of the spun yarn Y in the accumulator 7 to be minimal (e.g., amount required for performing the yarn joining three times), thereby the downsizing of the accumulator 7 is achieved.
  • the winding unit 2 is further arranged as below. That is to say, as shown in figures such as FIG. 2 and FIG. 3 , the accumulator 7 is provided with a storage amount detector (storage upper limit sensor 55, storage lower limit sensor 56, storage lowest limit sensor 57) for detecting the storage amount M of the spun yarn Y. As shown in, for example, FIG. 10 , a traversing drum motor controller 60 is further provided to reduce the winding speed Va at which the winding section 5 winds the spun yarn Y, when the storage amount M detected by the storage amount detector becomes lower than a predetermined amount.
  • the arrangement above makes it possible to prevent the storage amount M of the spun yarn Y in the accumulator 7 from running out, by means of simple control.
  • the winding unit 2 is further arranged as below. That is to say, the traversing drum motor controller 60 gently reduces, as shown in FIG. 10 for example, the winding speed Va to the extent that the yarn layers of the package P are not disrupted. That is to say, as the winding speed Va is reduced, the yarn layers of the package P may be disrupted depending on how the speed is reduced. In this regard, the disruption of the yarn layers of the package P is restrained when the traversing drum motor controller 60 is arranged as above.
  • the winding unit 2 is further arranged as below. That is to say, as shown in FIG. 2 for example, the yarn accumulator 27 has a first end 31 on the yarn supplying portion 3 side and a second end 32 on the winding section 5 side and is narrowed from the first end 31 to the second end 32 in its outer circumference.
  • the winding arm 29 guides the part of the spun yarn Y on the yarn supplying portion 3 side to the first end 31 side on the outer circumference of the yarn accumulator 27.
  • the part of the spun yarn Y on the yarn supplying portion 3 is wound onto the first end 31 side of the outer circumference of the yarn accumulator 27, and this wound part of the spun yarn Y actively moves, as shown in FIG.
  • the winding unit 2 is further arranged as below. That is to say, as shown in FIG. 4 for example, the inclination ⁇ on the first end 31 side of the outer circumference of the yarn accumulator 27 is arranged to be larger than the inclination ⁇ on the second end 32 side. With this shape, the part of the spun yarn Y wound on the first end 31 side of the outer circumference of the yarn accumulator 27 starts to move toward the second end 32 immediately after being wound, and this movement slows down when the inclination becomes gentle.
  • the winding unit 2 of the embodiment above is further arranged as below. That is to say, a accumulator 7 capable of storing the spun yarn Y is provided between the yarn joining section 6 and the winding section 5.
  • a yarn end drawing mechanism W is provided to draw out the yarn end of the spun yarn Y wound into the accumulator 7 to the yarn joining section 6 side when the yarn joining section 6 performs yarn joining.
  • a drawing sensor 54 capable of detecting that the yarn end of the spun yarn Y wound into the accumulator 7 has actually been drawn to the yarn joining section 6 by the yarn end drawing mechanism W is further provided.
  • the arrangement also brings about the following effect. That is to say, when the time required for drawing out is shortened, the time for interrupting the storing of the spun yarn Y in the accumulator 7 is also shortened, with the result that the consumption of the storage amount M of the spun yarn Y in the accumulator 7 in one yarn joining is restrained. This facilitates the prevention of the shortage of the spun yarn Y in the accumulator 7 at the time of yarn joining.
  • the accumulator 7 may be a small accumulator capable of storing only a small amount of spun yarn Y, and this significantly contributes to the downsizing of the winding unit 2.
  • the winding unit 2 is further arranged as below. That is to say, as shown in FIG. 2 for example, the drawing sensor 54 is provided in the accumulator 7. Because the drawing sensor 54 above is provided in the accumulator 7 in this way, it is possible to promptly detect that the yarn end of the spun yarn Y stored in the accumulator 7 has been drawn out to the yarn joining section 6 side by the yarn end drawing mechanism W, before the yarn end is actually passed to the yarn joining section 6.
  • the winding unit 2 is further arranged as below. That is to say, the accumulator 7 includes: a yarn accumulator 27 on the outer circumference of which the spun yarn Y is wound; a winding arm 29 which includes therein a yarn passage 28 where the spun yarn Y is able to run, is rotatable about the axis C of the yarn accumulator 27, and guides the spun yarn Y on the yarn supplying portion 3 to the outer circumference of the yarn accumulator 27; and a winding arm motor 30 for rotating the winding arm 29 about the axis C of the yarn accumulator 27.
  • the yarn end drawing mechanism W draws out the spun yarn Y on the outer circumference of the yarn accumulator 27 to the yarn joining section 6 side via the yarn passage 28 of the winding arm 29, while rotating the winding arm 29 in the direction opposite to the rotational direction at the time of storing the yarn.
  • a rotary encoder 53 capable of detecting the rotation angle of the winding arm 29 is further provided.
  • a drawn yarn length calculation unit 63 is further provided to calculate the drawn yarn length which indicates the length of the spun yarn Y drawn out from the accumulator 7 to the yarn joining section 6 side by the yarn end drawing mechanism W, based on the rotation angle of the winding arm 29 detected by the rotary encoder 53 since the drawing sensor 54 detects the yarn Y.
  • the drawn yarn length calculation unit 63 is provided in this way, the spun yarn Y on the outer circumference of the yarn accumulator 27 is drawn out for a sufficient length. For this reason, as shown in FIG. 11 for example, it is possible to draw out the yarn from the yarn accumulator 27 for a length equivalent to the yarn defect length detected by the yarn clearer 4.
  • the yarn winding unit 2 having the above-described structure, because the transmission of the tension of the yarn Y is blocked by providing the accumulator 7 between the yarn supplying bobbin B and the winding section 5, it is possible to prevent a tension change due to the traversal of the winding section 5 from being transferred to the part of the yarn unwound from the yarn supplying bobbin B. Furthermore, since the yarn unwinding from the yarn supplying bobbin is stably performed because the unwinding assist unit 11 is attached to the yarn supplying bobbin B, it is possible to prevent yarn breakage and to increase the speed of unwinding from the yarn supplying bobbin. The efficiency in the unwinding from the yarn supplying bobbin is therefore improved.
  • the yarn winder above is further arranged as below. That is to say, the yarn supplying portion 3 is provided with a yarn unwinding assisting device 11 for lowering a regulator covering the core of the yarn supplying bobbin B, in sync with unwinding of the yarn from the yarn supplying bobbin B to assist the unwinding of the yarn from the yarn supplying bobbin B.
  • the yarn supplying portion 3 is provided with a yarn unwinding assisting device 11 for lowering a regulator covering the core of the yarn supplying bobbin B, in sync with unwinding of the yarn from the yarn supplying bobbin B to assist the unwinding of the yarn from the yarn supplying bobbin B.
  • the yarn unwinding from the yarn supplying bobbin B is stably performed because the unwinding assist unit 11 is attached to the yarn supplying bobbin B, it is possible to prevent yarn breakage and to increase the speed of unwinding from the yarn supplying bobbin. The efficiency in the unwinding from the yarn supplying bobbin is therefore improved.
  • Second Embodiment of the present invention will be described with reference to FIG. 13 .
  • the description below predominantly deals with differences between the present embodiment and First Embodiment above to avoid redundancy.
  • the drawing sensor 54 is provided in the accumulator 7.
  • the present embodiment is arranged so that, as shown in FIG. 13 , the drawing sensor 54 is provided in the yarn joining section 6. More specifically, the drawing sensor 54 is provided at the upper relay pipe 18 of the yarn joining section 6.
  • the winding unit 2 is arranged as below. That is to say, the drawing sensor 54 is provided in the yarn joining section 6. According to this arrangement, the drawing sensor 54 is able to detect not only that the yarn end of the spun yarn Y stored in the accumulator 7 has been drawn to the yarn joining section 6 side by the yarn end drawing mechanism W but also that the spun yarn Y has been correctly passed from the yarn end drawing mechanism W to the yarn joining section 6.
  • the yarn joining section 6 includes: a splicer 17 for joining a part of the spun yarn Y on the yarn supplying portion 3 side with a part of the spun yarn Y on the winding section 5 side; and an upper relay pipe 18 for receiving the part of the spun yarn Y on the winding section 5 side from the yarn end drawing mechanism W and placing the same on the splicer 17.
  • the drawing sensor 54 is provided in the upper relay pipe 18. As such, it is rational to provide the drawing sensor 54 in a component that receives the spun yarn Y first, among the components constituting the yarn joining section 6.
  • the drawing sensor 54 is provided in the accumulator 7.
  • the present embodiment is arranged so that the yarn clearer 4 is used as the drawing sensor 54. More specifically, the existence of the part of the spun yarn Y on the winding section 5 side is detectable by the yarn clearer 4, when the upper relay pipe 18 receives the yarn end of the spun yarn Y from the yarn end drawing mechanism W as shown in FIG. 6 , the upper relay pipe 18 rotates upward as shown in FIG. 14 , and the part of the spun yarn Y on the accumulator 7 side is placed onto the splicer 17 of the yarn joining section 6 and the yarn joining section 6 performs yarn joining.
  • the yarn path of the spun yarn Y between the splicer 17 and the accumulator 7 at the time of normal winding and the yarn path of the spun yarn Y between the splicer 17 and the accumulator 7 at the time of yarn joining are overlapped.
  • the winding unit 2 is arranged as below. That is to say, when the yarn joining section 6 performs yarn joining, the existence of the part of the spun yarn Y on the winding section 5 side is detectable by the yarn clearer 4. This yarn clearer 4 is utilized as the drawing sensor 54 above.
  • the upper end portion on the second end side of the yarn accumulator has the inclination ⁇ .
  • the upper end portion on the second end side of the yarn accumulator is not inclined in the present embodiment.
  • the yarn accumulator of the present embodiment includes a plurality of beam members provided on a circle at predetermined intervals and a swing member which is provided between a pair of neighboring beam members to be movable in the radial directions of the yarn accumulator.
  • the swing member has a swing mechanism composed of, for example, an eccentric cam and a cam motor. As the swing mechanism drives, the bundle Y of the spun yarn Y on the upper end portion is conveyed toward the second end while keeping distances among the parts of the spun yarn Y constant, irrespective of whether neighboring parts of the spun yarn Y contact each other.
  • a conveyor for forcibly conveying the spun yarn Y wound onto the outer circumference of the yarn accumulator from the first end toward the second end is constituted by a plurality of beam members provided on a circle at predetermined intervals, a swing member which is provided between a pair of neighboring beam members to be movable in the radial directions of the yarn accumulator, and a swing mechanism which switches the swing member between the operating state above and a non-operating state.
  • the winding unit of the present embodiment is arranged as below. That is to say, the yarn accumulator has a first end on the yarn supplying portion side and a second end on the winding section side.
  • the accumulator is further provided with a conveyor that forcibly conveys the spun yarn Y wound onto the outer circumference of the yarn accumulator from the first end toward the second end.
  • the winding arm guides the part of the spun yarn Y on the yarn supplying portion side to the first end side on the outer circumference of the yarn accumulator.
  • the spun yarn Y is wound onto the first end side on the outer circumference of the yarn accumulator, and the wound spun yarn Y is forcibly moved from the first end toward the second end on the outer circumference of the yarn accumulator. For this reason, the parts of the spun yarn Y guided by the winding arm do not overlap each other at the guide position hence the spun yarn Y is smoothly unwound on the yarn accumulator.
  • the storage amount M of the spun yarn Y in the accumulator is detected more accurately.
  • the present embodiment is identical with First Embodiment except that an accumulator 161 is provided in place of the accumulator 7.
  • the accumulator 161 includes components such as six rollers 171 as a yarn accumulator, a base 172, a rotation plate 173, three winding assist members 174, and the winding arm 29 and the winding arm motor 30 identical with those of the accumulator 7.
  • the base 172 is a substantially circular plate that is supported via an unillustrated bearing at the leading end (upper end) of the output shaft 36 of the winding arm motor 30 and is provided on the upper surface of the first magnet supporter 37.
  • the six rollers 171 are provided on the upper surface of the base 172 along a circle (i.e., along the circumference of a virtual circle; hereinafter, virtual circumferential direction), and the lower end portions thereof are pivoted on the upper surface of the base 172 whereas the upper end portions thereof are supported by the rotation plate 173.
  • the rotation plate 173 is arranged to be rotatable about the rotation axis D of the winding arm motor 30.
  • the upper end portions of the rollers 171 supported by the rotation plate 73 move, in a virtual circumferential direction, for a distance equivalent to the same central angle.
  • the rollers 171 are inclined in a virtual circumferential direction.
  • the rotation plate 173 is surrounded by a rubber ring 181 at the outer circumference.
  • the yarn Y wound onto the rollers 171 is conveyed toward the winding section 5 through a gap between the rotation plate 173 and the rubber ring 181.
  • pulleys 182 are connected to: the speed reducer 177 that reduces the rotation speed of the winding arm motor 30 at a predetermined reduction ratio and transmits the rotation; the pulley 178a connected to the speed reducer 177; the pulley 178b connected to the pulley 178a; the pulley 178c connected to the pulley 182; and the output shaft 36 of the winding arm motor 30 via the shaft 179 connecting the pulley 178b with the pulley 178c.
  • the winding arm motor 30 functions also as a roller drive motor for rotating the rollers 171.
  • all of the rollers 171 may be drive rollers rotated by the winding arm motor 30, or only some of the rollers 171 are drive rollers whereas the remaining rollers may be driven rollers.
  • the three winding assist members 174 are attached to the base 172 to surround the lower end portions of the rollers 171 and to be away from one another at about angles of 120 degrees.
  • the winding assist member 174 has, at a part between neighboring rollers 171, a winding assist surface 174a for smoothly connecting the outer circumferences of the rollers 171 with each other.
  • the lower end portions of the rollers 171 and the winding assist surface 174a form a surface that substantially continuously extends in the circumferential directions.
  • the winding assist surface 174a is inclined inward from bottom to top, with respect to the circumferential directions.
  • the yarn Y is guided to the lower end portions of the rollers 171 by the winding arm 29 and wound onto the lower end portions of the rollers 171.
  • the winding assist member 174 is provided to surround the lower end portions of the rollers 171 as described above, and the lower end portions of the rollers 171 and the winding assist surface 174a form a surface extending substantially continuously along the virtual circumferential directions.
  • the yarn Y is therefore wound across the rollers 171 and the winding assist surface 174a. For this reason, it is possible to smoothly wind the yarn Y onto the rollers 171.
  • the rollers 171 rotate at this time, and hence the yarn Y wound onto the rollers 171 by the winding arm 29 is conveyed by the rollers 171.
  • the rollers 171 are inclined in the virtual circumferential directions as described above, the yarn Y conveyed by the rollers 171 moves upward (in the transportation direction).
  • the load (friction force) on the yarn Y is small when moving upward.
  • the broken filaments of the yarn Y are laid down.
  • the yarn Y wound across the lower end portions of the rollers 171 and the winding assist member 174 moves upward not only by the rotation of the drive rollers 171 but also by the inclination of the winding assist surface 174a of the winding assist member 174.
  • the winding unit 2 of the present embodiment is arranged as below. That is to say, the accumulator 161 includes a plurality of rollers 171, a yarn winding mechanism for winding the yarn Y onto the rollers 171, and a winding arm motor 30 functioning as a roller drive motor which drives at least one of the rollers 171 as a drive roller, the rollers 171 being rotatably disposed so that rotation axes of the respective rollers 171 are on a virtual circle and the rotation axes of the respective rollers 171 are inclined with respect to directions along the virtual circle.
  • the rollers 171 on which the spun yarn is wound are inclined, the parts of the spun yarn wound on the rollers 171 by the yarn winding mechanism are serially conveyed and move in the transportation direction, as the rollers 171 are rotated. According to this arrangement, since the yarn is conveyed by the rollers 171, the load (friction force) on the yarn is small and hence the deterioration of the quality of the yarn is avoided.
  • FIG. 16 Sixth Embodiment of the present invention will be described. The description below predominantly deals with differences between the present embodiment and First Embodiment above to avoid redundancy.
  • the present embodiment is identical with First Embodiment except that an accumulator 261 is provided in place of the accumulator 7.
  • the accumulator 261 includes components such as a rotational storage drum 271, a rotational storage drum motor 272, a yarn guiding member 273, a blowdown nozzle 274, and a yarn passage forming member 275.
  • the rotational storage drum 271 is a drum rotated about the axis E by the rotational storage drum motor 272.
  • the respective end portions of the drum 271 are tapered portions 271a and 271b each of which is narrowed toward the other end portion, and a part of the drum 271 between the tapered portion 271a and the tapered portion 271b is a linear portion 271c having a substantially constant diameter.
  • the yarn guiding member 273 is a linear pipe and is disposed so that the upper left end portion shown in FIG. 16 opposes the tapered portion 271a. With this, the yarn Y having reached the yarn guiding member 273 from the yarn supplying portion 3 side is guided to the tapered portion 271a by the yarn guiding member 273.
  • the blowdown nozzle 274 is attached to the right edge of the yarn guiding member 273.
  • the blowdown nozzle 274 has the same structure as the blowdown nozzle 48 (see FIG. 2 ), and includes a yarn path 246 similar to the yarn path 46 (see FIG. 2 ) and a blowdown path 247 which is connected to a compressed air source 51 via connection pipes 49 and 50 in the same manner as the blowdown path 47 (see FIG. 2 ).
  • the upper left end portion of the yarn path 246 in the figure is connected to the internal space of the yarn guiding member 273.
  • the yarn passage forming member 275 forms a yarn passage 228 and is provided between the suction port 18b of the upper yarn guide pipe 18 and the blowdown nozzle 274.
  • the yarn passage 228 extends substantially vertically upward from its lower end which is immediately above the suction port 18b of the upper yarn guide pipe 18.
  • the yarn passage 228 bends toward the upper left of FIG. 16 at its upper end portion, so that the upper end of the yarn passage 228 opposes the lower right end portion of the yarn path 246.
  • a yarn drawing sensor 54 is provided at the lower end of the yarn passage forming member 275.
  • the yarn Y is wound onto the tapered portion 271a by the rotation of the rotational storage drum 271 and moves rightward and upward along the slope of the tapered portion 271a, with the result that the yarn Y is stored in the rotational storage drum 271.
  • the yarn guiding member 273 is only required to guide the yarn Y to that point of the tapered portion 271a. It is therefore possible to relatively easily dispose the yarn guiding member 273 irrespective of the position and orientation of the rotational storage drum 271. For this reason, the rotational storage drum 271 can be disposed with relatively high design freedom in consideration of an unused space in the winding unit 2.
  • the solenoid valve 52 is switched to the open state so that an airflow flowing from the rotational storage drum 271 side to the upper yarn guide pipe 18 side is generated in the internal space of the yarn guiding member 273, the yarn passage 228, or the like, and the rotational storage drum 271 is rotated in the direction opposite to the direction at the time of winding the yarn Y so that the yarn end of the yarn Y on the rotational storage drum 271 is sucked into the opening of the yarn guiding member 273 and drawn out to the suction port 18b of the upper yarn guide pipe 18 via the yarn passage 228 or the like.
  • the yarn guiding member 273 guides the yarn Y to the tapered portion 271a
  • the yarn Y guided from the yarn guiding member 273 to the rotational storage drum 271 moves from the upper right end side toward the lower left end side with respect to the axial directions of the rotational storage drum 271.
  • This arrangement prevents the yarn Y guided to the tapered portion 271a from moving to the upper right end side of the rotational storage drum 271 due to the inertia generated by the movement from the yarn guiding member 273 to the rotational storage drum 271.
  • the yarn end of the yarn Y is certainly placed at around the tapered portion 271a of the rotational storage drum 271, strictly speaking, above the lower left end portion of the linear portion 271c, and hence the yarn Y is certainly sucked into the opening of the yarn guiding member 273.
  • the winding unit 2 of the present embodiment is arranged as below. That is to say, the accumulator 261 includes a rotational storage drum 271 which rotates so that the yarn Y is wound thereon, a motor 272 for rotating the rotational storage drum 271 in both directions, and a yarn guiding member 273 for guiding the yarn Y from the yarn supplying portion 3 side to the rotational storage drum 271.
  • the yarn Y wound on the rotational storage drum 271 is drawn out to the yarn supplying portion 3 side as the rotational storage drum 271 is rotated in the direction opposite to the direction at the time of winding the yarn Y.
  • a conveyor is constituted by a plurality of beam members provided on a circle at predetermined intervals, a swing member which is provided between a pair of neighboring beam members to be movable in the radial directions of the yarn accumulator, and a swing mechanism which switches the swing member between the operating state above and a non-operating state.
  • the conveyor may be provided between two neighboring beam members and have a belt member running in the longitudinal directions of the beam members.
  • the drawing sensor 54 is provided at the upper relay pipe 18.
  • the drawing sensor 54 may be provided between the accumulator 7 and the yarn joining section 6.
  • the part of the spun yarn Y on the downstream side is fully wound onto the yarn accumulator 27 when yarn breakage occurs, when a yarn defect is detected, or when bobbin change is conducted.
  • yarn breakage occurs, when a yarn defect is detected, or when bobbin change is conducted, the occurrence of such an incident is detected in advance and the driving of the winding arm 29 is stopped before the spun yarn Y on the downstream side is fully wound onto the yarn accumulator 27.
  • a cutter 4a cuts the spun yarn Y and at the same time the driving of the winding arm 29 is stopped.
  • a sensor for detecting the remaining yarn amount on the yarn supplying bobbin B is attached to the yarn unwinding assisting device 11 to monitor the remaining yarn amount on the yarn supplying bobbin B. With this, the occurrence of the empty state of the yarn supplying bobbin B is detected in advance and the driving of the winding arm 29 is stopped before the spun yarn Y on the downstream side is fully wound onto the yarn accumulator 27.
  • the yarn end drawing mechanism W sucks the yarn end of the spun yarn Y stored in the accumulator 7 by an airflow generated in the winding arm 29 by the airflow generator X so as to draw out the yarn end to the yarn joining section 6 side (yarn supplying portion 3 side).
  • the yarn end drawing mechanism W may be arranged differently, e.g., the yarn end of the spun yarn Y stored in the accumulator 7 may be grabbed out by an operable arm component such as a robot arm.
EP16151967.3A 2009-09-30 2010-09-30 Enrouleur de fils Active EP3028977B1 (fr)

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JP2009228941 2009-09-30
EP10820659.0A EP2484619B1 (fr) 2009-09-30 2010-09-30 Bobinoir de fil
PCT/JP2010/067115 WO2011040544A1 (fr) 2009-09-30 2010-09-30 Bobinoir de fil

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EP10820659.0A Division-Into EP2484619B1 (fr) 2009-09-30 2010-09-30 Bobinoir de fil

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DE102013014195A1 (de) * 2012-11-10 2014-05-15 Saurer Germany Gmbh & Co. Kg Behebung einer Fadenunterbrechung beim Wickeln eines Fadens auf eine Kreuzspule
EP2774883B1 (fr) * 2013-03-08 2016-06-08 Gebrüder Loepfe AG Procédé de rinçage et de nettoyage d'un fil
JP2016016969A (ja) * 2014-07-10 2016-02-01 村田機械株式会社 糸貯留装置、糸巻取ユニット及び糸巻取機
JP2016050059A (ja) * 2014-08-29 2016-04-11 村田機械株式会社 糸巻取装置、糸継方法及び糸継ユニット
JP2016078995A (ja) * 2014-10-17 2016-05-16 村田機械株式会社 糸巻取装置及びパッケージ減速方法
CN108760571B (zh) * 2018-07-25 2023-11-21 盐城工业职业技术学院 一种纱线定量及定量不匀率检测仪器

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DE1535142A1 (de) * 1963-08-14 1969-11-20 Elitex Sdruzeni Podniku Textin Garnspulverfahren,bei dem der Fadenbruch ohne Unterbrechung des Spulvorganges beseitigt wird,und Einrichtung zum Durchfuehren dieses Verfahrens
DE2553892A1 (de) * 1975-11-29 1977-06-02 Skf Kugellagerfabriken Gmbh Offen-end-spinnmaschine
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US4766937A (en) * 1984-09-05 1988-08-30 Nissan Motor Co., Ltd. Weft storage device
JPH0820455B2 (ja) 1988-12-29 1996-03-04 株式会社島津製作所 生化学自動分析装置
EP0388351A1 (fr) * 1989-03-17 1990-09-19 GebràœDer Sulzer Aktiengesellschaft Dispositif enfiler un fil dans le dispositif accumulateur de trame d'un métier à tisser
JPH0578037A (ja) * 1991-09-19 1993-03-30 Murata Mach Ltd 自動ワインダの解舒補助装置及び該装置の糸端受け渡し方法
EP1764333A2 (fr) * 2005-09-14 2007-03-21 Sergio Zamattio Procédé et dispostif pour l'enroulement d'un fil textil et paquet de fil textil ainsi obtenu
EP2107025A2 (fr) * 2008-03-31 2009-10-07 Murata Machinery, Ltd. Dispositif de bobinage de fil et enrouleur automatique comportant un dispositif de bobinage de fil

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Publication number Publication date
EP2484619A1 (fr) 2012-08-08
CN102548884A (zh) 2012-07-04
EP2484619A4 (fr) 2013-06-26
JPWO2011040544A1 (ja) 2013-02-28
EP3028977B1 (fr) 2019-03-06
EP2484619B1 (fr) 2016-08-10
JP5375967B2 (ja) 2013-12-25
CN102548884B (zh) 2016-03-16
WO2011040544A1 (fr) 2011-04-07

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