EP3017872B1 - Dispositif de jet d'eau haute pression, dispositif de nettoyage de canal et procédé de jet d'eau haute pression - Google Patents
Dispositif de jet d'eau haute pression, dispositif de nettoyage de canal et procédé de jet d'eau haute pression Download PDFInfo
- Publication number
- EP3017872B1 EP3017872B1 EP14198541.6A EP14198541A EP3017872B1 EP 3017872 B1 EP3017872 B1 EP 3017872B1 EP 14198541 A EP14198541 A EP 14198541A EP 3017872 B1 EP3017872 B1 EP 3017872B1
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- EP
- European Patent Office
- Prior art keywords
- jet
- pressure water
- deflection
- nozzle
- ultra
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 238000000034 method Methods 0.000 title claims description 24
- 238000004140 cleaning Methods 0.000 title claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title description 54
- 239000007788 liquid Substances 0.000 claims description 13
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- 238000012545 processing Methods 0.000 description 18
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- 239000000463 material Substances 0.000 description 5
- 238000003754 machining Methods 0.000 description 4
- 229910000639 Spring steel Inorganic materials 0.000 description 3
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- 239000007787 solid Substances 0.000 description 2
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- 238000012544 monitoring process Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
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- 230000002085 persistent effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 239000002990 reinforced plastic Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910052594 sapphire Inorganic materials 0.000 description 1
- 239000010980 sapphire Substances 0.000 description 1
- 238000005480 shot peening Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/049—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled
- B08B9/051—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled the cleaning devices having internal motors, e.g. turbines for powering cleaning tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/26—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means with means for mechanically breaking-up or deflecting the jet after discharge, e.g. with fixed deflectors; Breaking-up the discharged liquid or other fluent material by impinging jets
- B05B1/262—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means with means for mechanically breaking-up or deflecting the jet after discharge, e.g. with fixed deflectors; Breaking-up the discharged liquid or other fluent material by impinging jets with fixed deflectors
- B05B1/267—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means with means for mechanically breaking-up or deflecting the jet after discharge, e.g. with fixed deflectors; Breaking-up the discharged liquid or other fluent material by impinging jets with fixed deflectors the liquid or other fluent material being deflected in determined directions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/043—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
- B08B9/0433—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes provided exclusively with fluid jets as cleaning tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/049—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03F—SEWERS; CESSPOOLS
- E03F9/00—Arrangements or fixed installations methods or devices for cleaning or clearing sewer pipes, e.g. by flushing
Definitions
- the invention relates to a high-pressure water jet device for processing a surface.
- Such water jet devices are used, for example, for cleaning surfaces having adhesion.
- the high-pressure water jet device comprises a nozzle with at least one opening for generating a beam following a directional beam path of a liquid medium under maximum pressure.
- the invention also relates to a sewer cleaning device for cleaning channels, such as open channels or closed channels.
- a sewer cleaning device for cleaning channels, such as open channels or closed channels. This includes not accessible to persons channels, wherein by means of the channel cleaning device on the surfaces of the channels different processing steps, such as cleaning are executable.
- the invention further relates to a high-pressure water jet method for processing a surface, comprising generating a beam of a liquid, ultra-high-pressure medium following a directed beam path by means of a nozzle and then directing the beam onto the surface to be processed.
- a surface to be treated refers to surfaces which have coatings or adhesions or other constituents to be removed on the surface which are to be removed with the device.
- water jet devices for a variety of different applications, such as the cutting of materials, the removal of on bodies deposited coatings, such as paints, or for the removal of unwanted deposits / deposits, impurities or contaminants, here generally referred to as adhesions, known on surfaces, especially on surfaces in channels.
- adhesions known on surfaces, especially on surfaces in channels.
- a nozzle for so-called shot peening described in which solid particles are blasted by means of a pressurized fluid on a surface to be machined to densify the surface.
- a spray head for horticultural applications is known in which the spread of the spray jet in a spray area is limited by means of a deflector.
- the medium used to remove adhesions may have solid components to enhance the abrasive action.
- various pressure ranges are contemplated in which the water jet devices are operated.
- the maximum pressure should here be the pressures of the medium, often water, in the range of greater than 500 bar to about 3000 bar.
- pumps are known with which pressures of the medium of up to 6000 bar can be achieved, but at these extreme pressures of up to 6000 bar the restriction that the medium by means of inflexible media guides, such as rigid pipes, passed to the nozzle or nozzles becomes.
- inflexible media guides such as rigid pipes
- Such extreme pressures are used, for example, in stationary water jet devices used to cut or cut hard materials.
- flexible media guides such as reinforced plastic hoses
- the upper limit of the maximum through this flexible media guide conductive medium is currently limited to about 3000 bar. With their further development higher pressures are possible and usable with the invention described below.
- the amount of liquid per unit of time is of interest, which is provided by one, optionally also more than one pump of the device.
- liquid quantities of 8 to 40 l / min are usual, although different configurations of pump parameters exist for the different volume ranges.
- the limits and the available pumps may also vary with respect to the amount of liquid usable for the method and apparatus.
- a medium by means of a working machine on a certain pressure and directed by means of hoses or other media guides, such as pipes or flexible hoses to a nozzle.
- the pressurized medium then exits a directional jet path as a free jet from an opening of the nozzle.
- this free jet can be directed to the surface to be machined, where the beam in turn causes a locally limited abrasive effect on impact.
- the beam may be bundled or fan-shaped.
- a collimated beam has a substantially circular cross-sectional shape
- a fan-shaped beam is characterized in that the medium is spread in the form of a fan when exiting the opening, so that it impinges linearly on the surface to be processed.
- nozzles in which the jet emerges in the form of the lateral surface of a cone.
- nozzles with multiple openings are known.
- a disadvantage of the known devices and methods is that the pressure of the medium on the one hand must be so high that buildup on the surfaces to be processed can be reliably removed at such pressures but also damage to the surfaces to be processed may occur when the adhesions removed and the beam hits the already processed surface.
- a high-pressure water jet device for processing a surface comprising a nozzle with at least one opening to Generation of a beam following a directed beam path of a liquid medium under maximum pressure in the range of greater than 500 bar to approx. 3000 bar.
- the invention is characterized in that a beam deflection means can be positioned in the beam path by means of a beam deflection means positioning device and the beam deflection means has a beam deflection surface positioned in the beam path towards the at least one nozzle opening.
- the beam can be characterized by a plurality of beam paths, which describe the propagation of the medium in space meaningful and understandable. For example, they may lie in a plane when a peak pressure jet at an acute angle hits a surface or on a cone shroud at a corresponding nozzle.
- each beam is always spread after a certain distance from its source. Due to the high directional momentum for media under extreme pressure, it can be assumed that this proportion is negligible. If the high-pressure water jet device is temporarily operated at a pressure at which no damage to the surface to be processed is to be expected, the beam deflecting means can also move outside by means of the beam deflection means positioning device be positioned of the beam path so that the beam hits directly on the surface to be machined.
- the surface to be processed can be processed so that d. H. for example, adhesions are just as reliably removable, as is known in a directly directed to the surface to be processed beam.
- this processing effect of the jet on the surface to be processed can even be increased.
- the relevant impact angle is the angle between the already processed, d. H. under the adhered surface and the deflected beam, thus the complementary angle of a surface normal of the already machined surface and the deflected beam.
- the deflection of the beam according to the invention by means of the beam deflection means also includes the alternative that the deflected beam does not strike the surface to be machined, in which case no angle of incidence can be measured. Instead, the jet is deflected by the beam deflection surface in such a way that the deflected beam essentially, ie with minimal possible deviations, runs parallel to the already processed surface. In this way, damage to the already machined surface can be completely avoided by hitting the deflected under high pressure jet.
- the Strahlumlenk Structure is arranged in close proximity to the already processed surface, so that the deflected beam directly over the already processed surface is directed to the adhesions.
- the angle of incidence is preferably in a range greater than 0 ° to less than or equal to 60 °, more preferably in a range greater than 0 ° to less than or equal to 30 °.
- the pointed angle of incidence or the beam deflected parallel to the surface already machined can be used to cut adhesions from the surface to be machined, minimizing or even avoiding the momentum of the deflected beam on the already machined surface, thus avoiding their damage ,
- the angle of incidence is to be distinguished from that angle with which the jet emerging from the nozzle and impinging on the beam path strikes the beam deflection surface.
- This angle between the beam path and a surface normal of the Strahlumlenk the Strahlumlenk the is preferably in a range greater than 0 ° to less than or equal to 30 °, more preferably in a range greater than 0 ° to less than or equal to 60 °.
- the beam deflection surface can be designed differently in order to achieve the technical effect.
- the beam deflecting surface is designed as a plane or, in contrast to the below described channel, as a slightly curved surface, ie with a cross section whose radius or radii are substantially larger than the diameter of the jet emerging from the nozzle. This ensures that the beam is distributed in a fan shape upon impact with the Strahlumlenk materials according to its momentum and the shape of the Strahlumlenk materials.
- the jet does not impinge punctiformly but linearly on the surface to be processed, whereby the pulse provided by the beam is still available, but is comparable to a scraper linear, whereby the Potentially damaging punctiform machining can be avoided and a larger section can be machined during the same exposure time of the deflected jet to the surface to be machined.
- the beam deflecting means may be designed in the manner of an arcuately shaped channel. Accordingly, the beam deflecting surface is formed to have a semi-circular cross-section having a diameter slightly larger than that of the collimated beam, which in turn is extruded on a sheet.
- the beam after exiting the nozzle initially as bundled beam follows the beam path, hits the channel and is deflected by this and leaves the channel again as a focused beam, but in a different direction than the beam path, the beam after the exit from the opening of the nozzle follows. As a result, the beam continues to strike the surface to be processed over a small area.
- Another advantage of the invention is that known, existing high-pressure water jet devices can be converted.
- a Strahlumschposition ists in each case a Strahlumschposition ists noticed is mounted with a beam deflection arranged thereon.
- the Strahlumlenkstoffposition réelles can be attached, for example by means of a lockable sleeve to a holder of the nozzle. By rotating the sleeve on the holder, the beam deflection means can be positioned both in the beam path and outside the beam path.
- the beam deflecting means is designed as a hollow body whose inner circumferential surface is at least partially the Strahlumsch materials.
- the hollow body may for this purpose have an arbitrarily shaped cross-section, which is extruded along a path.
- the hollow body has a circular or elliptical cross section, which is extruded along a straight line.
- the wall thickness of the hollow body is chosen inter alia as a function of the pressure range in which the high-pressure water jet device operates.
- the hollow body is open at its ends lying in the direction of extrusion.
- the jet emerging from the nozzle is deflected through the one opening, the inlet opening, into the interior of the hollow body, at the beam deflection surface, thus a section of the inner lateral surface of the hollow body, and then from the other opening, the outlet opening, emerges from the hollow body.
- the nozzle is arranged in the interior of the hollow body.
- An advantage of this configuration is that in contrast to the use of a Strahlumsch Touch is formed as a plane or slightly curved surface, and the part of the medium for processing the surface to be processed is used, which is otherwise deflected in a direction away from the surface to be machined, since it is deflected from the inner circumferential surface towards the outlet opening.
- it is advantageous for processing the wall surfaces of channels since a full beam deflecting surface and thus complete protection of the surface to be processed can be available and, moreover, their pivoting with the beam is not required.
- jet deflecting surface prefferably arranged on the beam deflecting means.
- the detachable arrangement of the Strahlumlenk materials can be achieved that it can be replaced without replacing the entire Strahlumlenkstoff. This is advantageous because wear of the Strahlumlenk nature can occur due to the medium under maximum pressure.
- the Strahlumlenk nature can be detachably connected for example by a screw and / or clamp connection with the Strahlumlenkstoff.
- Suitable materials for the Strahlumlenk configuration are in particular stainless steel, sapphire or hard metal, with a combination of these materials and other suitable materials is possible.
- the Strahlumlenk is brought by means of the Strahlumlenkstoffpositionierungs worn in contact with the surface to be machined. Due to the elastic material property of the Strahlumlenk Design, ie return to its original shape after deformation, the Strahlumlenk textures the contour of the surface to be machined can be adjusted.
- the effect of the deflected beam on the surface to be machined for example on the adhesions, can be improved, since the angle between the deflected beam and the already machined surface can be minimized in this way or the parallel course the beam is achieved.
- the deflected jet has a fan-shaped shape that corresponds to the contour of the already processed surface, so that an optimal linear machining of the surface to be processed is possible.
- the elastic deformability can be achieved for example by the fact that the Strahlumsch Assembly is made of spring steel or at least partially has spring steel, the spring steel may also be cured.
- the beam deflecting surface adapts to the contour of the surface to be processed as soon as the beam deflecting surface is brought into contact with the surface to be processed, it can be provided in one embodiment that the beam deflecting surface has a plurality of laminations elastically mounted on the beam deflecting means. By bringing into contact with the surface to be machined, the relative position of adjacent lamellae is changed. In this case, the lamellae themselves can be designed to be elastic. After releasing the contact of the Strahlumschsch St and the surface to be processed, the slats return to their original shape and / or position as before the contact back.
- the beam deflection means positioning device has a linear actuator for positioning the Strahlumlenkffens relative to the surface to be machined with a direction of action to be machined surface, so that the required position and the required angle of Strahlumlenk Structure precise and reproducible and automatable Adjusted, removed again and can be maintained under the action of the beam.
- a linear actuator for positioning the Strahlumlenkffens relative to the surface to be machined with a direction of action to be machined surface, so that the required position and the required angle of Strahlumlenk Structure precise and reproducible and automatable Adjusted, removed again and can be maintained under the action of the beam.
- Known and suitable are various pneumatic, hydraulic, mechanical or electrical actuators, such as rail systems with suitable drive for running on it carriages or brackets, air or hydraulic cylinders or a spindle drive.
- the nozzle is designed to be movable relative to the beam deflection means by means of a nozzle positioning device.
- the nozzle positioning device is arranged on the high-pressure water jet device, so that the nozzle is movable relative to the Strahlumlenkstoff. Since the beam deflection means is self-positionable by means of the beam deflection means positioning means, both the nozzle and the beam deflection means are positionable relative to the surface to be processed. This makes it possible to block the relative movement between the nozzle and Strahlumlenkstoff so that the Strahlumlenkstoff always follows the movement of the nozzle.
- the high-pressure water jet device comprises a motorized carriage, on which a nozzle positioning device with the nozzle and the Strahlumlenkstoffstoffposition ists worn are arranged with the Strahlumlenkstoff.
- the carriage may for example have an electric drive, by means of which the carriage is movable relative to the surface to be machined.
- the trolley may stand on wheels or chains on the surface.
- the high-pressure water jet device can be remotely controlled from a greater distance to the surface to be processed by, for example, a partially bidirectional media supply is provided by means of which the high-pressure water jet device with the carriage with the required media, such as electrical energy, control signals, the medium for the beam and data is supplied.
- the nozzle by means of Nozzle positioning device is formed pivotable about an axis parallel to the travel of the trolley. Furthermore, it is provided in a further embodiment that the Strahlumlenkstoffakus issued is pivotable about an axis parallel to the track of the trolley, whereby they are equipped for different requirements with regard to the positioning of the nozzle and Strahlumlenkstoff, in particular for the channel cleaning.
- the nozzle positioning device and the beam deflection center positioning device each have an electric rotary drive whose axes of rotation are arranged parallel to the travel path of the trolley.
- the independently operated rotary actuators pivot preferably at an angle greater than 360 °, further preferably at an angle of greater than 400 ° about an axis parallel to the travel path of the trolley.
- the beam deflecting device can also be fixedly connected to the nozzle holder, so that both can always be pivoted together and excluded, that the jet laterally hits the beam deflecting surface on the already processed surface.
- the high-pressure water jet device according to the invention which operates in the range from greater than 500 bar to about 3000 bar, is advantageously suitable for the cleaning of open and closed channels.
- a closed channel is characterized in that it is fully closed, but at least it has an opening to get into the channel.
- the sewer cleaning device especially for closed channels, even those that do not allow access for an operator of the sewer cleaning device.
- the sewer cleaning device on a carriage which can enter the channel.
- the high-pressure water jet device comprises a support device which can be pressed against the duct wall.
- the jet deflection surface on the currently machined side of the channel and the support device on the opposite side can thus be pressed against the channel wall, so that the device is braced in the channel.
- the support device also interact with the carriage associated with fixation in the channel.
- a high-pressure water jet method for processing a surface comprising generating a jet beam following a directed beam path of a liquid medium under maximum pressure in the range of greater than 500 bar to about 3000 bar by means of a nozzle and the directing of the beam the surface to be processed.
- the high-pressure water jet method is characterized in that the jet deflected after exiting the nozzle and before hitting the surface to be machined becomes.
- the deflection is carried out according to the invention such that the beam in a compared to the beam without Strahlumlenksch, more acute impact on the surface to be machined or alternatively runs in a parallel direction, as described above, the directional relationships between the beam and surface always on the already processed surface is related, as this is not or at least not clearly possible by the adhesions for the surface still to be processed.
- the deflection of the beam has been described in detail above for the device which is suitable for carrying out the method, so that reference is also made to the statements therein.
- this processing effect of the jet on the surface to be processed can even be increased.
- the beam is deflected in a direction parallel to the already processed surface.
- the deflected beam is substantially, i. With minimal possible deviations, running parallel to the already processed surface, it is achieved that the deflected beam does not hit the already processed surface to a damaging extent. In this way, damage to the already processed surface by direct impact of the deflected, under maximum pressure medium of the beam can be completely avoided.
- the jet is deflected after emerging from the nozzle and before hitting the surface to be processed to form a flat or curved fan beam.
- the jet does not impinge punctiformly but linearly on the surface to be processed, as a result of which a larger portion of the surface can be processed in comparison with punctiform machining during an identical reaction time of the deflected jet.
- the deflection of the beam takes place by means of a beam deflecting surface, wherein the beam is always deflected by the beam deflecting surface relative to the surface to be processed during a movement of the beam deflecting surface.
- the jet emerging from the nozzle can initially be aligned arbitrarily relative to the surface to be processed.
- This embodiment of the method includes that the movement of the beam deflection surface is synchronized with the alignment of the jet emerging from the nozzle relative to the already processed surface, and thereby Beam is deflected by the Strahlumsch
- the deflection of the beam takes place by means of a beam deflecting surface which is brought into contact with the already processed surface during processing.
- the beam deflecting surface is deformed while being brought into contact with the already machined surface.
- the Strahlumsch configuration By deforming the Strahlumlenk characteristics by bringing the Strahlumlenk characteristics in contact with the already machined surface, the Strahlumlenk characteristics can create the contour of the already machined surface and adapt to this contour.
- the effect of the deflected beam on the surface to be machined, for example on the adhesions can be improved, since the angle between the deflected beam and the already machined surface can thus be minimized.
- the deflected jet has a fan-shaped shape that corresponds to the contour of the already processed surface, so that an optimal linear machining of the surface to be processed is possible.
- Fig. 1a and 1b show one and the same high pressure water jet device in working position.
- the high-pressure water jet device is suitable for cleaning an inner surface 11 of a closed channel 1.
- a closed channel 1 is characterized in that it is fully closed, but at least one opening, so that the high-pressure water jet device in the Channel 1 can be spent.
- the high-pressure water jet device which operate in the range of greater than 500 bar to about 3000 bar, persistent buildup 8 on the surface 11 of the channel 1 can be reliably removed without damaging the surface 11 itself.
- the high-pressure water jet device is arranged on a carriage 7 and forms an inventive embodiment of a sewer cleaning device.
- the carriage 7 has a drive, not shown, by means of which the carriage 7 is movable within the channel 1 along a guideway 75.
- the carriage 7 In the working position, ie during the processing of the adhesions 8 of the surface 11 by means of the medium under extreme pressure, the carriage 7 is, however, at rest.
- the in Fig. 1b shown arrow to the right here is the forward direction of the High pressure water jet device represent, while the left arrow represents the rearward travel path 75.
- the carriage 7 by means of four driven by the drive wheels 73 in the channel 1 is movable.
- the wheels 73 are arranged interchangeably on the carriage 7 in order to use the high-pressure water jet device in channels 1 with other cross sections, including smaller or larger wheels 73 would be advantageous.
- the carriage 7 moves by means of chains in the channel 1.
- a camera 72 for monitoring the interior of the channel 1 in the direction of the travel path 75 is likewise arranged on the carriage 7. For clarity, the camera is 72 in Fig. 1a Not shown. It is also possible to provide a plurality of cameras 72 for the forward and backward observation of the channel 1.
- the carriage 7 is connected by means of a media supply 71 with a media supply device, not shown. Via the media supply 71 all the media required by the high-pressure water jet device and the carriage 7 are transmitted. By means of the media supply 71 of the carriage 7 can be supplied with electrical energy as well as with control signals, for example, for the control of the drive, not shown. Furthermore, via the media supply 71, the data of the camera 72 can be transmitted to an evaluation unit, not shown. By means of the media supply 71 is also the high-pressure water jet device with a liquid, extremely high pressure medium, such as water, which may be additionally provided with a Abrassivstoff supplied.
- the supply of the liquid medium takes place directly to the nozzle positioning device 8, while all the media required for the carriage 7 via a separate line be led directly to this.
- Other embodiments of the media supply are possible, for example, a leading only to the carriage 7 media supply, in which the liquid medium is passed through the car.
- the pump, not shown, for generating the maximum pressure of the medium can be arranged for this purpose in the media supply device, also not shown, or separately from this.
- the high-pressure water jet device further comprises a nozzle 2 arranged in the working direction with an opening 21.
- the medium produced by means of the pump (not shown) is guided by means of the media supply 71 to the opening 21 of the nozzle 2.
- the nozzle 2 has a plurality of openings 21. It may also be provided to arrange a plurality of nozzles 2 on the high-pressure water jet device.
- a nozzle positioning device 6 is provided, by means of which the nozzle 2 is designed to be pivotable about an axis parallel to the travel path 75.
- the high-pressure water jet device further comprises a beam deflection means 4 arranged in the working direction.
- the beam deflection means 4 is arranged in this exemplary embodiment on a beam deflection means positioning device 5 which is designed with a holder (not illustrated) for the beam deflection means 4.
- the holder is in the embodiment by means of air motor (not shown) on a linear rail system 51 movable. Due to the design of the linear rail system 51, the holder has a direction of action 511 directed toward the surface 11 with a double arrow. By means of the rail system 51, a beam deflection surface 41 arranged on the beam deflection means 4 can thus be moved toward the surface 11 and also away from the surface 11.
- the beam deflection means positioning means 5 is formed so that the beam deflection 4 and thus the Beam deflection 41 is pivotable about an axis parallel to the track 75. In the working position the Strahlumsch materials 41 with the inner surface 11 of the channel 1 can be brought into contact.
- a movable in the direction of the surface 11 pressure plate 74 is also arranged, by means of which the carriage 7 in the working position in the channel 1 against unintentional rolling away, for example by the reaction force exiting from the nozzle 2, under maximum pressure medium secured can be by pressing the pressure plate 74 against the surface 11 of the channel 1 and held.
- a support means 76 is disposed on the Strahlumschposition réelles Rhein.
- the support means 76 includes a non-illustrated drive, so that the support means 76 can be brought into contact with the inner surface 11 of the channel 1 when the high-pressure water jet device is in the working position.
- Beam deflection surface 41 and support 76 act in opposite directions on the surface 11 of the channel 1, whereby the beam deflection surface 41 and likewise the trolley 7 are held particularly secure in the working position. If the high-pressure water jet device is moved by means of the trolley 7, ie if the high-pressure water jet device is not in the working position, there is no contact between the surface 11 and the pressure plate 74 and between the surface 11 and the support device 76.
- the support 74 can be like in Fig. 1a also have shown several supports, which are each separately brought into contact with the surface 11 in contact.
- a fixing pad for holding the trolley 75 in the channel first is provided.
- a fixing pad is for example of DE 20 2014 000 026 U1 , which is hereby incorporated by reference.
- the Fixierpolster can be filled with a medium, so that it squeezes in the channel 1 without the channel 1 but to block.
- a high-pressure water jet method for processing an adhering surface 8 having 11 can be performed.
- the medium produced by means of the pump, not shown, under the highest pressure in the range from greater than 500 bar to about 3000 bar, is directed by means of the media supply 71 to the opening 21 of the nozzle 2.
- a directed beam path following, bundled beam 3 of the liquid, under maximum pressure medium is generated.
- the beam deflection surface 41 of the beam deflection means 4 can be positioned by means of the beam deflection means positioning device 5 towards the at least one opening 21 in the beam path.
- the Strahlumschsch Materials 41 is formed in this embodiment as an elastic spring plate.
- the jet 3 is deflected after exiting the nozzle 2 and before striking the adherences 8 of the surface 11.
- the beam 3 changes by deflecting at least its direction, in this embodiment also its shape. The change in the direction of the beam 3 takes place in a direction whose angle to the surface 11 is more acute than the angle of the beam path of the emerging from the nozzle 2 under maximum pressure medium. By At this more acute angle it can be achieved that adhesions 8, similar to a scraper, can be cut from the surface 11, minimizing the momentum of the deflected beam 3 on the surface 11 and thus avoiding damage to the surface 11.
- the Strahlumsch materials 41 is in this embodiment in the unformed state, not shown, a plane.
- the beam path and the normal of this plane include an angle of preferably greater than or equal to 60 °.
- the beam deflection surface 41 is in accordance with Fig. 1a and 1b in the working position in contact with the surface 11, whereby the Strahlumsch materials 41 deformed and takes the contour of the surface 11.
- the collimated beam 3 strikes the beam deflection surface 41, the collimated beam 3 is distributed in a fan shape. Since the beam path shows at least partially in the working direction, the fan-shaped distribution is also carried out by the conservation of momentum substantially in the working direction. The fan-shaped distribution takes place in a plane congruent with the beam deflection surface 41. Furthermore, due to the fan-shaped distribution, there is a transition from a punctiform processing to a line-like processing.
- the shape of the beam deflection surface 41 it can be provided in another embodiment that, in the undeformed state, it is not formed as a plane but as a surface that is curved once or several times.
- the Strahlumsch Stavage Surface 41 is the inner circumferential surface of a hollow body, wherein the hollow body has an inlet opening and an outlet opening.
- the hollow body can be designed so that it is only slightly smaller than the cross section of the channel. 1
- the shape of the beam deflection surface 41 can be influenced in different ways, which can also overlap one another.
- the beam deflection surface 41 can already be deformed by the impulse of the beam 3, so that, for example, a concave beam deflection surface 41 is set.
- the Strahlumsch materials 41, as described above and in Fig. 1a and 1b are also changed in shape by being brought into contact with the surface 11 by means of the beam deflection means positioning means 5.
- the shape of the beam deflection surface 41 is actively changed to the beam deflection surface 41 even without the action of the beam 3.
- the advantage of this is that the beam deflection surface 41 can rest against the surface 11, so that the shape of the beam deflection surface is congruent with the shape of the surface 11.
- the nozzle positioning device 6 and the Strahlumlenkstoffpositionierungs shark 5 By means of the nozzle positioning device 6 and the Strahlumlenkstoffpositionierungs shark 5, the nozzle 2 and the Strahlumlenk materials 41 are independently movable and positionable, but their movement is also synchronized, so that the beam 3 is completely deflected by the Strahlumlenk materials 41 at any time. This is advantageous, for example, when the high-pressure water jet device is in the working position, but the beam deflection surface 41 is not in contact with the surface 11.
- the beam deflection surface 41 is used to remove attachments 8 mechanically from the surface 11 of the channel, ie without the jet 3 emerging from the nozzle 2.
- adhesions 8 can also be separated directly from the surface 11, for example by means of the beam deflection surface 41.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Public Health (AREA)
- Water Supply & Treatment (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Claims (15)
- Dispositif de jet d'eau à très haute pression destiné à éliminer des revêtements, des adhérences ou des constituants d'une surface, appelée surface à traiter, comprenant une buse (2) avec au moins une ouverture (21) pour générer un jet (3), suivant une trajectoire de jet orientée, d'un milieu fluide à très haute pression dans une plage de plus de 500 bars à 3000 bars, caractérisé en ce qu'un moyen de déviation de jet (4) qui présente une surface de déviation de jet (41) pouvant être positionnée dans la trajectoire de jet vers l'au moins une ouverture (21), peut être positionné dans la trajectoire de jet au moyen d'un dispositif de positionnement de moyen de déviation de jet (5) de telle sorte que le jet (3), après sa sortie de la buse (2) et avant son incidence sur une surface à traiter, puisse être dévié au moyen de la surface de déviation de jet (41) du moyen de déviation de jet (4) positionnée dans la trajectoire de jet, de telle sorte que le jet (3) parvienne sur la surface suivant un angle d'incidence plus aigu que dans le cas de la trajectoire de jet sans moyen de déviation de jet (4), ou s'étende dans une direction parallèle à la surface.
- Dispositif de jet d'eau à très haute pression selon la revendication 1, caractérisé en ce que le moyen de déviation de jet (4) est réalisé sous forme de corps creux dont la surface d'enveloppe interne est au moins en partie la surface de déviation de jet (41).
- Dispositif de jet d'eau à très haute pression selon l'une quelconque des revendications précédentes, caractérisé en ce qu'au moins la surface de déviation de jet (41) peut être déformée élastiquement.
- Dispositif de jet d'eau à très haute pression selon l'une quelconque des revendications précédentes, caractérisé en ce que le dispositif de positionnement de moyen de déviation de jet (5) présente un actionneur linéaire pour positionner le moyen de déviation de jet (4) avec une direction d'action (511) vers la surface.
- Dispositif de jet d'eau à très haute pression selon l'une quelconque des revendications précédentes, caractérisé en ce que le dispositif de jet d'eau à très haute pression comprend un chariot motorisé (7) au niveau duquel sont disposés un dispositif de positionnement de buse (6) avec la buse (2) et le dispositif de positionnement de moyen de déviation de jet (5) avec le moyen de déviation de jet (4).
- Dispositif de jet d'eau à très haute pression selon la revendication 5, caractérisé en ce que la buse (2) est réalisée au moyen du dispositif de positionnement de buse (6) et/ou le moyen de déviation de jet (4) est réalisé au moyen du dispositif de positionnement de moyen de déviation de jet (5) de manière à pouvoir pivoter autour d'un axe parallèle à la trajectoire de déplacement (75) du chariot (7).
- Dispositif de jet d'eau à très haute pression selon l'une quelconque des revendications précédentes, caractérisé en ce que l'angle d'incidence et/ou l'angle avec lequel le jet sortant de la buse, suivant la trajectoire de jet, tombe sur la surface de déviation de jet et qui est compris entre la trajectoire de jet et une normale à la surface de la surface de déviation de jet, est compris dans une plage de plus de 0° à 30° ou moins, ou dans une plage de plus de 0° à 60° ou moins.
- Dispositif de nettoyage de canal pour nettoyer un canal,
caractérisé en ce que le dispositif de nettoyage de canal comprend un dispositif de jet d'eau à très haute pression selon l'une quelconque des revendications 1 à 7. - Dispositif de nettoyage de canal selon la revendication 8, caractérisé en ce que le dispositif de jet d'eau à très haute pression comprend un dispositif de support (76) qui peut être pressé contre la paroi du canal.
- Procédé de jet d'eau à très haute pression destiné à éliminer des revêtements, des adhérences ou des constituants d'une surface, appelée surface à traiter, comprenant- la génération d'un jet (3), suivant une trajectoire de jet orientée, d'un milieu fluide à très haute pression dans une plage de plus de 500 bars à 3000 bars au moyen d'une buse (2),- l'orientation du jet vers la surface à traiter,caractérisé en ce que le jet (3), après sa sortie de la buse (2) et avant son incidence sur la surface à traiter, est dévié au moyen d'un moyen de déviation de jet (4) positionné dans la trajectoire de jet, de telle sorte que le jet (3) parvienne sur la surface suivant un angle d'incidence plus aigu que dans le cas de la trajectoire de jet sans moyen de déviation de jet (4), ou s'étende dans une direction parallèle à la surface.
- Procédé de jet d'eau à très haute pression selon la revendication 10, caractérisé en ce que le jet (3), après sa sortie de la buse (2) et avant son incidence sur la surface à traiter, est dévié en formant un jet en éventail plan ou courbé.
- Procédé de jet d'eau à très haute pression selon l'une quelconque des revendications 10 ou 11, caractérisé en ce que la déviation du jet (3) s'effectue au moyen d'une surface de déviation de jet (41), le jet (3) étant toujours dévié par la surface de déviation de jet (41) pendant un déplacement de la surface de déviation de jet (41) par rapport à la surface à traiter.
- Procédé de jet d'eau à très haute pression selon l'une quelconque des revendications 10 à 12, caractérisé en ce que la déviation du jet (3) s'effectue au moyen d'une surface de déviation de jet (41) qui est amenée en contact avec la surface pendant le traitement de la surface.
- Procédé de jet d'eau à très haute pression selon la revendication 13, caractérisé en ce que la surface de déviation de jet (41) est déformée suite au contact avec la surface.
- Procédé de jet d'eau à très haute pression selon l'une quelconque des revendications 10 à 14, caractérisé en ce que l'angle d'incidence et/ou l'angle avec lequel le jet sortant de la buse, suivant la trajectoire de jet, tombe sur la surface de déviation de jet et qui est compris entre la trajectoire de jet et une normale à la surface de la surface de déviation de jet, est compris dans une plage de plus de 0° à 30° ou moins, ou dans une plage de plus de 0° à 60° ou moins.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014115755 | 2014-10-29 |
Publications (2)
Publication Number | Publication Date |
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EP3017872A1 EP3017872A1 (fr) | 2016-05-11 |
EP3017872B1 true EP3017872B1 (fr) | 2019-02-20 |
Family
ID=52344941
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14198541.6A Not-in-force EP3017872B1 (fr) | 2014-10-29 | 2014-12-17 | Dispositif de jet d'eau haute pression, dispositif de nettoyage de canal et procédé de jet d'eau haute pression |
Country Status (2)
Country | Link |
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EP (1) | EP3017872B1 (fr) |
DE (1) | DE202014106113U1 (fr) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109719093A (zh) * | 2018-12-14 | 2019-05-07 | 东莞理工学院 | 一种地下管道自动清洗装置 |
CN111533343B (zh) * | 2020-05-12 | 2021-01-01 | 上海市政工程设计研究总院(集团)有限公司 | 一种伸缩臂式净水清淤装置 |
CN111974767A (zh) * | 2020-08-18 | 2020-11-24 | 昆山三一环保科技有限公司 | 一种应用于换热器列管清洗的机器人系统及清洗方法 |
CN113275334A (zh) * | 2021-04-13 | 2021-08-20 | 鹏旺科技开发(苏州)有限公司 | 基于高压水射流结构的防堵自动清垢系统 |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1510175A (en) * | 1923-06-11 | 1924-09-30 | Frank C Kinnear | Spraying device |
US2439032A (en) * | 1945-11-01 | 1948-04-06 | Gen Motors Corp | Shot blasting nozzle |
US2884745A (en) * | 1955-12-19 | 1959-05-05 | J C Fennelly Company | Sandblasting tool and method |
DE2250290A1 (de) * | 1972-10-13 | 1974-04-25 | Etscheid | Vorrichtung zum reinigen von kesseln |
DE10010157A1 (de) * | 2000-03-03 | 2001-09-06 | Grob Gmbh & Co Kg | Vorrichtung zum Entfernen von Spänen bei Werkzeugmaschinen |
DE102010006608A1 (de) | 2010-02-01 | 2011-08-04 | Galinsky, Volker, Dipl.-Ing., 01640 | Vorrichtung zum Hochdruck-Wasserstrahlschneiden in geschlossenen Kanälen |
DE202014000026U1 (de) | 2014-01-07 | 2014-03-10 | Mauerspecht GmbH | Vorrichtung zum Bearbeiten von Kanalwandungen mittels Hochdruck-Flüssigkeitsstrahlen |
-
2014
- 2014-12-17 EP EP14198541.6A patent/EP3017872B1/fr not_active Not-in-force
- 2014-12-17 DE DE201420106113 patent/DE202014106113U1/de not_active Expired - Lifetime
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Title |
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DE202014106113U1 (de) | 2015-01-15 |
EP3017872A1 (fr) | 2016-05-11 |
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