EP3014706A1 - Electrical connection arrangement - Google Patents

Electrical connection arrangement

Info

Publication number
EP3014706A1
EP3014706A1 EP14731609.5A EP14731609A EP3014706A1 EP 3014706 A1 EP3014706 A1 EP 3014706A1 EP 14731609 A EP14731609 A EP 14731609A EP 3014706 A1 EP3014706 A1 EP 3014706A1
Authority
EP
European Patent Office
Prior art keywords
electrical connection
adhesive film
electrical
connection arrangement
conductor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP14731609.5A
Other languages
German (de)
French (fr)
Other versions
EP3014706B1 (en
Inventor
Roy Gleisberg
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FEW Fahrzeugelektrikwerk GmbH and Co KG
Original Assignee
FEW Fahrzeugelektrikwerk GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by FEW Fahrzeugelektrikwerk GmbH and Co KG filed Critical FEW Fahrzeugelektrikwerk GmbH and Co KG
Publication of EP3014706A1 publication Critical patent/EP3014706A1/en
Application granted granted Critical
Publication of EP3014706B1 publication Critical patent/EP3014706B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50Fixed connections
    • H01R12/59Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/63Fixed connections for flexible printed circuits, flat or ribbon cables or like structures connecting to another shape cable
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02Soldered or welded connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02Soldered or welded connections
    • H01R4/021Soldered or welded connections between two or more cables or wires
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/70Insulation of connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/40Securing contact members in or to a base or case; Insulating of contact members
    • H01R13/405Securing in non-demountable manner, e.g. moulding, riveting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2201/00Connectors or connections adapted for particular applications
    • H01R2201/26Connectors or connections adapted for particular applications for vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/04Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation using electrically conductive adhesives

Definitions

  • the invention relates to an electrical connection arrangement between at least one flat conductor or conductor section and a cable, wherein the planar conductor or conductor section to a disc, in particular composite disc and located there electrical or electronic
  • Components leads and the cable is part of an external electrical connection, wherein further the planar conductor or conductor section on a
  • Carrier film in particular polyimide film, is formed, and with an encapsulation as a plastic extrusion at least in the field of
  • Line connections according to the features of the preamble of claim 1 belong to the prior art.
  • Such line connections include, for example, a transition from a ribbon conductor to an electrical cable.
  • Such line connections are used, for example, in composite panes, which are used in motor vehicles.
  • Composite disks consist of two rigid glass panes and an adhesive film or adhesive layer adhesively bonding them.
  • electrical components e.g. be introduced in the form of antenna conductors, heating conductors or the like. To connect this electrical
  • flat cables can be used, which consist of a carrier foil with a metallic coating.
  • Such a two-layered or multi-layered laminate is sufficiently thin to be able to be inserted into the composite interspace.
  • Such flat cables are usually connected to the external connection side with the actual electrical connection cable, in particular soldered.
  • the junction is now protected from moisture or other climatic influences, so that safe operation of the connected electrical components can be done.
  • EP 1 619 759 B1 discloses an electrical line connection with a cross-sectional transition and a method for producing such a connection.
  • EP 1 619 759 B1 shows the possibility of covering or enveloping only a small area in relation to the overall width of the flat conductor with a permanently elastic insulating compound.
  • the protective body in a second stage of the process by or by injection molding of the connection region and the previously
  • the applied insulating prepared with a suitable plastic compound is completely embedded in the final state within the protective body, so that the risk of leakage is minimized.
  • the outer contour of the insulating material thus forms a common body or interface with the overlying protective body.
  • the applied insulating and sealing compound with permanently elastic properties presents as a pre-potting, which is necessary to seal the joint solder joint.
  • This pre-potting forms with the film laminate arrangement better networking and can provide the desired protection of the solder joint even in climatic alternating loads. But since the pre-potting is not suitable for use at higher temperatures, it must still be encapsulated with a Endverguss, so that the actual protective body is formed.
  • connection arrangement is intended to withstand all thermal and mechanical stresses occurring during the following working and processing steps, and in later use, e.g. ensure a trouble-free contact connection in a motor vehicle, regardless of thermal and / or climatic influences
  • the cable is part of an external electrical connection and leads e.g. to a socket, a plug connection or other electrical or electronic components.
  • planar conductor or conductor section is according to the prior art on a carrier film, in particular a polyimide film, and may have a further, covering layer, which prior to establishing the electrical connection, e.g. by soldering, is exposed accordingly.
  • the electrical connection arrangement comprises a
  • Encapsulation formed as a plastic extrusion, at least in the region of the electrical contact point of cable and flat conductor or conductor section. It is within the meaning of the invention that the plastic extrusion can also have a greater spatial extent and moreover has means for fastening.
  • an adhesion-promoting, heat-activatable adhesive film is initially applied in the region of the carrier film in the area of the carrier film, leaving the space for the actual electrical contacting point, but surrounding or delimiting it, for the realization of the electrical connection arrangement.
  • the known per se preferably unique
  • the temperature and pressure effect necessary for the plastic extrusion simultaneously activates the adhesive film, resulting in a high-density and stable connection of the abovementioned components.
  • plastic encapsulation simplifies the technological sequence and it can be used with previously known, used for use equipment.
  • the adhesive film is formed as an adhesive film.
  • the adhesive or the adhesive film can be easily self-adhesive and hardens as mentioned above under heat and pressure.
  • the adhesive film can consist of a nonwoven material impregnated with adhesive and / or coated.
  • the adhesive film may be laminated on at least one side with a so-called liner, i. be provided a peelable cover.
  • This liner can serve as a quasi-solder mask at the same time, since the liner as well as the adhesive film according to the above explanations leaves the contact point itself free, but this laterally, i. surrounds laterally.
  • the heat activation and curing temperature of the adhesive film is adapted to the processing temperature of the plastic extrusion composition.
  • the pressure ratios set for the formation of the encapsulation correspond at least to the required contact pressure for the
  • the laminated planar conductor or conductor section 4 has an end 2 facing the disk (not shown) and also a contacting end 3 (FIG. 1).
  • the adhesive film 6 is applied in a surface area which essentially corresponds to the formation of the later plastic extrusion 7.
  • the electrical contacting point 4 is left free from the adhesive film 6, but laterally surrounds the contacting point 4.
  • the adhesive film 6 can also demarcate the contacting point 4 only to one side.
  • solder joint 8 is carried out in the region of the contacting point 4, so that the cable 5 is electrically connected to the corresponding section 4 (FIG. 3).
  • Plastic injection 7 made, wherein the pressure and temperature entry for the realization of the plastic extrusion at the same time
  • Adhesive film of the adhesive film activated, so that a high-density and durable connection is formed.
  • the plastic extrusion 7 may also have recesses 9 for fastening (FIG. 4).
  • the adhesive film used is, for example, a film with a double-sided adhesive, heat-activatable adhesive film, wherein the adhesive is already slightly self-adhesive and cures under heat and pressure.
  • a protective cover referred to above as a liner, may for example consist of a paper layer which is siliconized. Curing temperatures of such an adhesive film, such as the product 3M 582, are in the range of 230 ° C at a contact pressure of 34 N / cm 2 and a curing time of about 2 minutes. These values correspond to the processing temperature of the preferably used plastic injection molding compound.
  • acrylate adhesives can be used for the adhesive layer, but also special adhesion promoters with regard to crosslinking of polyimide film and encapsulation layer.

Abstract

The invention relates to an electrical connection arrangement between at least one flat conductor or conductor section and a cable, wherein the flat conductor or conductor section leads to a wafer, in particular a composite wafer and electrical or electronic components situated there, and the cable is part of an electrical external terminal, wherein furthermore the flat conductor or conductor section is formed on a carrier film, in particular polyimide film. Said electrical connection arrangement also has an encapsulation in the form of injection-moulded plastic, at least in the region of the electrical contact point between cable and flat conductor or conductor section. According to the invention, an adhesion-promoting, heat-activated adhesive film is applied in the region of the carrier film, leaving the space for the electrical contact point free but surrounding the latter, wherein the injection-moulded plastic encapsulation is realised after the electrical connection has been made at the contact point, and in the process the introduction of pressure and temperature activates the adhesive film such that a highly leakproof and durable connection is achieved.

Description

Elektrische Verbindungsanordnung  Electrical connection arrangement
Beschreibung description
Die Erfindung betrifft eine elektrische Verbindungsanordnung zwischen mindestens einem flächigen Leiter oder Leiterabschnitt und einem Kabel, wobei der flächige Leiter oder Leiterabschnitt zu einer Scheibe, insbesondere Verbundscheibe und dort befindlichen elektrischen oder elektronischen The invention relates to an electrical connection arrangement between at least one flat conductor or conductor section and a cable, wherein the planar conductor or conductor section to a disc, in particular composite disc and located there electrical or electronic
Bauteilen führt und das Kabel Bestandteil eines elektrischen Außenanschlusses ist, wobei weiterhin der flächige Leiter oder Leiterabschnitt auf einer Components leads and the cable is part of an external electrical connection, wherein further the planar conductor or conductor section on a
Trägerfolie, insbesondere Polyimidfolie, ausgebildet ist, sowie mit einer Verkapselung als Kunststoffumspritzung mindestens im Bereich der Carrier film, in particular polyimide film, is formed, and with an encapsulation as a plastic extrusion at least in the field of
elektrischen Kontaktierungsstelle von Kabel und flächigem Leiter oder electrical contact point of cable and flat conductor or
Leiterabschnitt, gemäß Oberbegriff des Anspruchs 1. Ladder section according to the preamble of claim 1.
Elektrische Leitungsverbindungen gemäß den Merkmalen des Oberbegriffs des Anspruchs 1 gehören zum Stand der Technik. Derartige Leitungsverbindungen umfassen beispielsweise einen Übergang von einem Flachbandleiter zu einem elektrischen Kabel. Solche Leitungsverbindungen kommen beispielsweise bei Verbundscheiben zum Einsatz, die in Kraftfahrzeugen genutzt werden. Electrical line connections according to the features of the preamble of claim 1 belong to the prior art. Such line connections include, for example, a transition from a ribbon conductor to an electrical cable. Such line connections are used, for example, in composite panes, which are used in motor vehicles.
Verbundscheiben bestehen aus zwei starren Glasscheiben und eine diese adhäsiv verbindende Klebefolie oder Kleberschicht. In solche Verbundscheiben können elektrische Bauelemente, z.B. in Form von Antennenleitern, Heizleitern oder dergleichen eingebracht sein. Zum Anschluss dieser elektrischen Composite disks consist of two rigid glass panes and an adhesive film or adhesive layer adhesively bonding them. In such composite disks, electrical components, e.g. be introduced in the form of antenna conductors, heating conductors or the like. To connect this electrical
Bauelemente sind die vorstehend erwähnten Leitungsverbindungen notwendig. Components are the above-mentioned line connections necessary.
Bezüglich der Verbindung des Innenraums des Scheibenverbunds mit dem Außenraum können Flachleitungen eingesetzt werden, die aus einer Trägerfolie mit metallischer Beschichtung bestehen. Ein solches zwei- oder mehrlagiges Laminat ist ausreichend dünn, um in den Verbundzwischenraum eingefügt werden zu können. With regard to the connection of the interior of the laminated pane to the outer space, flat cables can be used, which consist of a carrier foil with a metallic coating. Such a two-layered or multi-layered laminate is sufficiently thin to be able to be inserted into the composite interspace.
Derartige Flachleitungen werden üblicherweise außenanschlussseitig mit dem eigentlichen elektrischen Anschlusskabel verbunden, insbesondere verlötet. Die Verbindungsstelle gilt es nunmehr vor Feuchtigkeit oder sonstigen klimatischen Einflüssen zu schützen, so dass ein sicherer Betrieb der angeschlossenen elektrischen Bauelemente erfolgen kann. Such flat cables are usually connected to the external connection side with the actual electrical connection cable, in particular soldered. The junction is now protected from moisture or other climatic influences, so that safe operation of the connected electrical components can be done.
Diesbezüglich ist aus der EP 1 619759 Bl eine elektrische Leitungsverbindung mit Querschnittsübergang sowie ein Verfahren zur Herstellung einer solchen Verbindung vorbekannt. In this regard, EP 1 619 759 B1 discloses an electrical line connection with a cross-sectional transition and a method for producing such a connection.
Gemäß der Lehre nach EP 1 619759 Bl wurde festgestellt, dass übliche Kunststoff-Schutzkörper auch bei unterschiedlicher Ausbildung in Form und Material keine ausreichende Sicherung der Verbindungsstelle bei der Lötung ermöglichen. Aus diesem Grund wurde dazu übergegangen, die eigentliche elektrische Lötverbindung mit einer weicheren Isolier- und Dichtmasse zu umgeben. Auch dies führte zu Problemen, insbesondere bei höheren According to the teaching of EP 1 619 759 B1, it has been found that conventional plastic protective bodies do not allow sufficient securing of the connection point during soldering, even with different designs in shape and material. For this reason, it was decided to surround the actual electrical solder joint with a softer insulating and sealing compound. This also led to problems, especially at higher levels
Tem pe rat urbe lastun gen. Tem pe rat urbe lastun gen.
Weiterhin zeigt die Lehre nach EP 1 619759 Bl die Möglichkeit auf, nur einen im Verhältnis zur Gesamtbreite des Flachleiters kleinen Bereich mit einer dauerelastischen Isoliermasse abzudecken oder zu umhüllen. Nach dem Furthermore, the teaching of EP 1 619 759 B1 shows the possibility of covering or enveloping only a small area in relation to the overall width of the flat conductor with a permanently elastic insulating compound. After this
Aufbringen dieser vorzugsweise durchsichtigen Isoliermasse in einer ersten Verfahrensstufe soll eine ausreichende Abdichtung gegen das Eindringen von Flüssigkeit oder Nässe geschaffen sein, die das Auftreten von Kurzschlüssen und Korrosionsschäden ausschließt. Trotzdem war es erforderlich, aufgrund der mechanischen und thermischen Beanspruchungen während der weiteren Verarbeitung und auch bezüglich der Montage einer entsprechenden Scheibe mit Anschlusselementen in eine Fahrzeugkarosserie den Schutzkörper auszubilden, da die Isoliermasse allein nicht oder nur wenig mechanisch und thermisch belastbar ist. Applying this preferably transparent insulating in a first stage of the process should be created a sufficient seal against the ingress of liquid or moisture, which precludes the occurrence of short circuits and corrosion damage. Nevertheless, it was necessary to form the protective body due to the mechanical and thermal stresses during further processing and also with respect to the installation of a corresponding disc with connecting elements in a vehicle body, since the insulating material alone is not or only slightly mechanically and thermally stable.
Diesbezüglich wird der Schutzkörper in einer zweiten Stufe des Verfahrens durch An- oder Umspritzen des Verbindungsbereichs und der zuvor In this regard, the protective body in a second stage of the process by or by injection molding of the connection region and the previously
aufgebrachten Isoliermasse mit einer geeigneten Kunststoffmasse hergestellt. Damit ist die Isoliermasse im Endzustand innerhalb des Schutzkörpers vollständig eingebettet, so dass das Risiko einer Undichtigkeit minimiert ist. Die Außenkontur der Isoliermasse bildet somit eine gemeinsame Körper- oder Grenzfläche mit dem darüber befindlichen Schutzkörper. Mit anderen Worten stellt sich die aufzubringende Isolier- und Dichtmasse mit dauerelastischen Eigenschaften als ein Vorverguss dar, der notwendig ist, um die Verbindungs-Lötstelle abzudichten. Dieser Vorverguss bildet mit der Folien- Laminat-Anordnung eine bessere Vernetzung und kann auch bei klimatischen Wechselbelastungen für den gewünschten Schutz der Lötstelle sorgen. Da aber der Vorverguss nicht für den Einsatz bei höheren Temperaturen geeignet ist, muss dieser noch mit einem Endverguss umspritzt werden, so dass der eigentliche Schutzkörper entsteht. applied insulating prepared with a suitable plastic compound. Thus, the insulating material is completely embedded in the final state within the protective body, so that the risk of leakage is minimized. The outer contour of the insulating material thus forms a common body or interface with the overlying protective body. In other words, the applied insulating and sealing compound with permanently elastic properties presents as a pre-potting, which is necessary to seal the joint solder joint. This pre-potting forms with the film laminate arrangement better networking and can provide the desired protection of the solder joint even in climatic alternating loads. But since the pre-potting is not suitable for use at higher temperatures, it must still be encapsulated with a Endverguss, so that the actual protective body is formed.
Es ist für den Fachmann ohne weiteres ersichtlich, dass das Ausbilden eines Vorvergusses zur Ausbildung einer dauerelastischen Isolier- und Dichtschicht mit anschließendem zweiten Verguss zum Erhalt des Schutzkörpers sowohl von den Materialkosten als auch herstel lu ngsseitig höhere Aufwendungen nach sich zieht, die es nach Möglichkeit zu vermeiden gilt. It is readily apparent to those skilled in the art that the formation of a pre-potting to form a permanently elastic insulating and sealing layer followed by a second potting to obtain the protective body from both the cost of materials and manufel lu ngsseitig higher expenses entails, if possible to avoid applies.
Aus dem Vorgenannten ist es daher Aufgabe der Erfindung, eine weiterentwickelte elektrische Verbindungsanordnung und ein diesbezügliches From the foregoing, it is therefore an object of the invention, a further developed electrical connection assembly and a related
Herstellungsverfahren anzugeben, welche(s) geeignet ist, einen flächigen Leiter oder Leiterabschnitt und ein Kabel elektrisch zu kontaktieren, wobei der flächige Leiter oder Leiterabschnitt zu einer Scheibe, insbesondere Specify a manufacturing method, which (s) is suitable for electrically contacting a flat conductor or conductor section and a cable, wherein the planar conductor or conductor section to a disc, in particular
Verbundscheibe und dort befindlichen elektrischen oder elektronischen Composite disc and located there electrical or electronic
Bauteilen führt. Die geschaffene Verbindungsanordnung soll allen bei folgenden Be- und Verarbeitungsschritten auftretenden thermischen und mechanischen Belastungen standhalten und beim späteren Einsatz, z.B. in einem Kraftfahrzeug eine störungsfreie Kontaktverbindung gewährleisten, und zwar unabhängig von thermischen und/oder klimatischen Einflüssen Leads components. The created connection arrangement is intended to withstand all thermal and mechanical stresses occurring during the following working and processing steps, and in later use, e.g. ensure a trouble-free contact connection in a motor vehicle, regardless of thermal and / or climatic influences
entsprechend den jeweiligen Einsatzbedingungen des Kraftfahrzeugs. according to the respective conditions of use of the motor vehicle.
Die Lösung der Aufgabe der Erfindung erfolgt durch eine elektrische The solution of the object of the invention is achieved by an electrical
Verbindungsanordnung gemäß der Merkmalskombination nach Anspruch 1, wobei die Unteransprüche mindestens zweckmäßige Ausgestaltungen und Weiterbildungen darstellen. Erfindungsgemäß ist darüber hinaus eine sich aus Anspruch 1 ergebende Technologie zur Herstellung einer diesbezüglichen Verbindungsanordnung. Connecting arrangement according to the combination of features according to claim 1, wherein the dependent claims represent at least expedient refinements and developments. According to the invention, moreover, a resulting from claim 1 technology for producing a related connection arrangement.
Es wird demnach von einer elektrischen Verbindungsanordnung zwischen mindestens einem flächigen Leiter oder Leiterabschnitt und einem Kabel ausgegangen, wobei der flächige Leiter oder Leiterabschnitt zu einer Scheibe, insbesondere einer Verbundscheibe und dort befindlichen elektrischen oder elektronischen Bauteilen führt. It is therefore of an electrical connection arrangement between at least one planar conductor or conductor section and a cable assumed that the flat conductor or conductor section leads to a disc, in particular a composite disc and located there electrical or electronic components.
Das Kabel ist Bestandteil eines elektrischen Außenanschlusses und führt z.B. zu einer Steckbuchse, einem Steckanschluss oder sonstigen elektrischen oder elektronischen Baugruppen. The cable is part of an external electrical connection and leads e.g. to a socket, a plug connection or other electrical or electronic components.
Der flächige Leiter oder Leiterabschnitt befindet sich gemäß dem Stand der Technik auf einer Trägerfolie, insbesondere einer Polyimidfolie, und kann über eine weitere, abdeckende Schicht verfügen, die vor dem Herstellen der elektrischen Verbindung, z.B. durch Löten, entsprechend freigelegt wird. The planar conductor or conductor section is according to the prior art on a carrier film, in particular a polyimide film, and may have a further, covering layer, which prior to establishing the electrical connection, e.g. by soldering, is exposed accordingly.
Darüber hinaus umfasst die elektrische Verbindungsanordnung eine In addition, the electrical connection arrangement comprises a
Verkapselung, ausgebildet als Kunststoffumspritzung, und zwar mindestens im Bereich der elektrischen Kontaktierungsstelle von Kabel und flächigem Leiter oder Leiterabschnitt. Es liegt im Sinne der Erfindung, dass die Kunststoffumspritzung auch eine größere räumliche Ausdehnung aufweisen kann und darüber hinaus Mittel zum Befestigen besitzt. Encapsulation, formed as a plastic extrusion, at least in the region of the electrical contact point of cable and flat conductor or conductor section. It is within the meaning of the invention that the plastic extrusion can also have a greater spatial extent and moreover has means for fastening.
Erfindungsgemäß wird für die Realisierung der elektrischen Verbindungsanordnung zunächst im Bereich der Trägerfolie unter Freilassen des Raumes für die eigentliche elektrische Kontaktierungsstelle, diese jedoch umgebend oder flächig abgrenzend, ein haftvermittelnder, hitzeaktivierbarer Klebstofffilm aufgebracht. According to the invention, an adhesion-promoting, heat-activatable adhesive film is initially applied in the region of the carrier film in the area of the carrier film, leaving the space for the actual electrical contacting point, but surrounding or delimiting it, for the realization of the electrical connection arrangement.
Nach dem Ausführen der elektrischen Verbindung an der Kontaktierungsstelle, z.B. durch Lötung, wird die an sich bekannte, bevorzugt einmalige After performing the electrical connection at the contacting site, e.g. by soldering, the known per se, preferably unique
Kunststoffumspritzung zur Ausbildung eines Schutzkörpers realisiert. Plastic injection realized to form a protective body.
Erfindungsgemäß aktiviert die bei der Kunststoffumspritzung notwendige Temperatur- und Druckeinwirkung gleichzeitig den Klebstofffilm, so dass sich eine hochdichte und beständige Verbindung der vorerwähnten Komponenten ergibt. According to the invention, the temperature and pressure effect necessary for the plastic extrusion simultaneously activates the adhesive film, resulting in a high-density and stable connection of the abovementioned components.
Das Ausbilden eines die Kontaktierungsstelle umgebenden Vorvergusses im Sinne einer elastischen oder dauerelastischen Masse, die gleichzeitig The formation of a Vorvergusses surrounding the contact point in the sense of an elastic or permanently elastic mass, the same time
isolierende Eigenschaften aufweist, kann erfindungsgemäß entfallen. Durch die Abstimmung der Bedingungen bezüglich der Aushärtungstemperatur und der Druckverhältnisse hinsichtlich des Klebstofffilms auf die has insulating properties, can be omitted according to the invention. By matching the conditions of the curing temperature and the pressure ratios with respect to the adhesive film on the
entsprechenden Maßnahmen für die Kunststoffumspritzung vereinfacht sich die technologische Abfolge und es kann mit bisher bekannten, zum Einsatz kommenden Gerätschaften gearbeitet werden. appropriate measures for the plastic encapsulation simplifies the technological sequence and it can be used with previously known, used for use equipment.
Bei einer bevorzugten Ausführungsform ist der Klebstofffilm als Klebefolie ausbildet. Der Klebstoff bzw. die Klebstofffolie kann hier leicht selbstklebend sein und härtet wie vorerwähnt unter Hitze und Druck aus. In einer In a preferred embodiment, the adhesive film is formed as an adhesive film. The adhesive or the adhesive film can be easily self-adhesive and hardens as mentioned above under heat and pressure. In a
besonderen Ausführungsform kann die Klebstofffolie aus einem mit Klebstoff getränkten und/oder beschichteten Vliesmaterial bestehen. Darüber hinaus kann die Klebstofffolie mindestens einseitig mit einem sogenannten Liner, d.h. einer abziehbaren Abdeckung versehen sein. In particular embodiments, the adhesive film can consist of a nonwoven material impregnated with adhesive and / or coated. In addition, the adhesive film may be laminated on at least one side with a so-called liner, i. be provided a peelable cover.
Dieser Liner kann dann gleichzeitig quasi als Lötstoppmaske dienen, da der Liner wie auch der Klebstofffilm gemäß obiger Erläuterungen die Kontak- tierungsstelle selbst frei lässt, diese jedoch seitlich, d.h. lateral umgibt. This liner can serve as a quasi-solder mask at the same time, since the liner as well as the adhesive film according to the above explanations leaves the contact point itself free, but this laterally, i. surrounds laterally.
Erfindungsgemäß ist also die Hitzeaktivierung und Aushärtetemperatur des Klebstofffilms an die Verarbeitungstemperatur der Kunststoffumspritzungs- masse angepasst. According to the invention, therefore, the heat activation and curing temperature of the adhesive film is adapted to the processing temperature of the plastic extrusion composition.
Weiterhin entsprechen die für die Ausbildung der Umspritzung eingestellten Druckverhältnisse mindestens dem erforderlichen Anpressdruck für den Furthermore, the pressure ratios set for the formation of the encapsulation correspond at least to the required contact pressure for the
Klebstofffilm. Adhesive film.
Mittels des Einsatzes des Klebstofffilms stellt sich eine sichere Vernetzung zwischen der Trägerfolie und der Umspritzung ein, ohne dass eine By means of the use of the adhesive film, a reliable cross-linking between the carrier film and the encapsulation, without any
Vorvergussschicht oder eine dauerelastische Isolier- oder Dichtmasse Pre-potting layer or a permanently elastic insulating or sealing compound
erforderlich werden, was einen wesentlichen Vorteil im Vergleich zum Stand der Technik darstellt. become necessary, which is a significant advantage compared to the prior art.
Die Erfindung soll nachstehend anhand eines Ausführungsbeispiels sowie unter Zuhilfenahme der Fig. 1 bis 4 dargestellt werden, welche den prinzipiellen technologischen Prozess der Herstellung der elektrischen Verbindung und Ausbildung der erforderlichen Abdichtung illustrieren. Ausgehend von der Trägerfolie 1 weist der laminierte flächige Leiter oder Leiterabschnitt 4 ein zur Scheibe (nicht gezeigt) weisendes Ende 2 sowie ein Kontaktierungsende 3 auf (Fig. 1). The invention will be illustrated below with reference to an embodiment and with the aid of FIGS. 1 to 4, which illustrate the basic technological process of making the electrical connection and forming the required seal. Starting from the carrier film 1, the laminated planar conductor or conductor section 4 has an end 2 facing the disk (not shown) and also a contacting end 3 (FIG. 1).
Im Bereich des Kontaktierungsendes 3 ist ein Leiterabschnitt freigelegt, der die Kontaktstelle 4 zum Anschluss eines Kabels 5 bildet. In the region of the contacting end 3, a conductor section is exposed, which forms the contact point 4 for connecting a cable 5.
In der folgenden Darstellung nach Fig. 2, die dem nächsten technologischen Schritt entspricht, wird die Klebefolie 6 in einem Flächenbereich aufgebracht, der im Wesentlichen der Ausbildung der späteren Kunststoffumspritzung 7 entspricht. In the following illustration according to FIG. 2, which corresponds to the next technological step, the adhesive film 6 is applied in a surface area which essentially corresponds to the formation of the later plastic extrusion 7.
Es ist aus der Fig. 2 ersichtlich, dass die elektrische Kontaktierungsstelle 4 von der Klebefolie 6 frei gelassen ist, jedoch die Kontaktierungsstelle 4 lateral umgibt. Alternativ kann die Klebefolie 6 die Kontaktierungsstelle 4 auch lediglich zu einer Seite flächig abgrenzen. It can be seen from FIG. 2 that the electrical contacting point 4 is left free from the adhesive film 6, but laterally surrounds the contacting point 4. Alternatively, the adhesive film 6 can also demarcate the contacting point 4 only to one side.
Nachdem die Klebefolie aufgebracht wurde, wird eine Lötverbindung 8 im Bereich der Kontaktierungsstelle 4 ausgeführt, so dass das Kabel 5 mit dem entsprechenden Abschnitt 4 elektrisch verbunden ist (Fig. 3). After the adhesive film has been applied, a solder joint 8 is carried out in the region of the contacting point 4, so that the cable 5 is electrically connected to the corresponding section 4 (FIG. 3).
Nächstfolgend erfolgt ein Abziehen des Liners, der sich noch auf der Klebefolie 6 befindet. Next follows a peeling off of the liner, which is still on the adhesive film 6.
Im Anschluss wird ein Umspritzen der Verbindungsanordnung mittels Subsequently, an encapsulation of the connection arrangement by means of
Kunststoffumspritzung 7 vorgenommen, wobei der Druck- und Temperatureintrag für das Realisieren der Kunststoffumspritzung gleichzeitig den Plastic injection 7 made, wherein the pressure and temperature entry for the realization of the plastic extrusion at the same time
Klebstofffilm der Klebefolie aktiviert, so dass eine hochdichte und beständige Verbindung entsteht. Die Kunststoffumspritzung 7 kann noch Ausnehmungen 9 zum Befestigen aufweisen (Fig. 4). Adhesive film of the adhesive film activated, so that a high-density and durable connection is formed. The plastic extrusion 7 may also have recesses 9 for fastening (FIG. 4).
Bei der eingesetzten Klebefolie handelt es sich beispielsweise um eine Folie mit einem doppelseitig klebenden, hitzeaktivierbaren Klebstofffilm, wobei der Klebstoff bereits leicht selbstklebend ist und unter Hitze und Druck aushärtet. Eine Schutzabdeckung, vorstehend als Liner bezeichnet, kann z.B. aus einer Papierschicht, die silikonisiert ist, bestehen. Härtetemperaturen eines derartigen Klebstofffilm, z.B. des Produkts 3M 582, liegen im Bereich um 230° C bei einem Anpressdruck von 34 N/cm2 und einer Härtezeit von ca. 2 Minuten. Diese Werte entsprechen der Verarbeitungstemperatur der vorzugsweise einzusetzenden Kunststoffspritzmasse. Alternativ können Acrylatkleber für die Kleberschicht, aber auch spezielle Haftvermittler hinsichtlich Vernetzung Polimidfolie und Umspritzungsschicht zum Einsatz kommen. The adhesive film used is, for example, a film with a double-sided adhesive, heat-activatable adhesive film, wherein the adhesive is already slightly self-adhesive and cures under heat and pressure. A protective cover, referred to above as a liner, may for example consist of a paper layer which is siliconized. Curing temperatures of such an adhesive film, such as the product 3M 582, are in the range of 230 ° C at a contact pressure of 34 N / cm 2 and a curing time of about 2 minutes. These values correspond to the processing temperature of the preferably used plastic injection molding compound. Alternatively, acrylate adhesives can be used for the adhesive layer, but also special adhesion promoters with regard to crosslinking of polyimide film and encapsulation layer.

Claims

Ansprüche claims
1. Elektrische Verbindungsanordnung zwischen einem flächigen Leiter oder Leiterabschnitt und einem Kabel (5), wobei der flächige Leiter oder Leiterabschnitt zu einer Scheibe, insbesondere Verbundscheibe und dort befindlichen elektrischen oder elektronischen Bauteilen führt und das Kabel (5) Bestandteil eines elektrischen Außenanschlusses ist, wobei weiterhin der flächige Leiter oder Leiterabschnitt auf einer Trägerfolie (1), insbesondere Polyimidfolie, ausgebildet ist, sowie mit einer Verkapselung (7) als Kunststoffumspritzung, mindestens im Bereich der elektrischen Kontaktierungsstelle (4) von Kabel (5) und flächigem Leiter oder Leiterabschnitt, 1. Electrical connection arrangement between a flat conductor or conductor section and a cable (5), wherein the planar conductor or conductor section leads to a disc, in particular composite disc and there located electrical or electronic components and the cable (5) is part of an external electrical connection, wherein Furthermore, the planar conductor or conductor section on a carrier film (1), in particular polyimide film, is formed, and with an encapsulation (7) as a plastic encapsulation, at least in the region of the electrical contacting point (4) of cable (5) and planar conductor or conductor section,
dadurch gekennzeichnet, dass characterized in that
im Bereich der Trägerfolie (1) unter Freilassen des Raumes für die elektrische Kontaktierungsstelle (4), diese jedoch umgebend oder flächig abgrenzend, ein haftvermittelnder, hitzeaktivierbarer Klebstofffilm (6) aufgebracht ist, wobei nach Ausführen der elektrischen Verbindung an der Kontaktierungsstelle die Kunststoffumspritzung (7) realisiert ist und hierbei der Druck- und in the region of the carrier film (1), leaving the space for the electrical contacting point (4), but this surrounding or surface demarcating, a haftvermittelnder, heat-activatable adhesive film (6) is applied, wherein after performing the electrical connection at the contacting the Kunststoffumspritzung (7 ) Is realized and here the pressure and
Temperatureintrag gleichzeitig den Klebstofffilm (6) aktiviert, so dass eine hochdichte und beständige Verbindung erreicht ist. Temperature entry simultaneously activated the adhesive film (6), so that a high-density and durable connection is achieved.
2. Elektrische Verbindungsanordnung nach Anspruch 1, 2. Electrical connection arrangement according to claim 1,
dadurch gekennzeichnet, dass characterized in that
der Klebstofffilm als Klebstofffolie ausgebildet ist. the adhesive film is formed as an adhesive film.
3. Elektrische Verbindungsanordnung nach Anspruch 2, 3. Electrical connection arrangement according to claim 2,
dadurch gekennzeichnet, dass characterized in that
die Klebstofffolie selbstklebende Eigenschaften aufweist. the adhesive film has self-adhesive properties.
4. Elektrische Verbindungsanordnung nach Anspruch 2 oder 3, 4. Electrical connection arrangement according to claim 2 or 3,
dadurch gekennzeichnet, dass characterized in that
die Klebstofffolie aus einem mit Klebstoff getränkten und/oder beschichteten Vliesmaterial besteht. the adhesive film consists of an adhesive-impregnated and / or coated non-woven material.
5. Elektrische Verbindungsanordnung nach einem der vorangegangenen Ansprüche, 5. Electrical connection arrangement according to one of the preceding claims,
dadurch gekennzeichnet, dass die Hitzeaktivierungs- und Aushärtetemperatur des Klebstofffilms an die Verarbeitungstemperatur der Kunststoffumspritzungsmasse angepasst ist. characterized in that the heat activation and curing temperature of the adhesive film is adjusted to the processing temperature of the plastic injection molding compound.
6. Elektrische Verbindungsanordnung nach einem der vorangegangenen Ansprüche, 6. Electrical connection arrangement according to one of the preceding claims,
dadurch gekennzeichnet, dass characterized in that
die für die Ausbildung der Umspritzung eingestellten Druckverhältnisse mindestens dem erforderlichen Anpressdruck für den Klebstofffilm the pressure conditions set for the formation of the encapsulation at least the required contact pressure for the adhesive film
entsprechen. correspond.
7. Elektrische Verbindungsanordnung nach einem der vorangegangenen Ansprüche, 7. Electrical connection arrangement according to one of the preceding claims,
dadurch gekennzeichnet, dass characterized in that
sich mittels Einsatz des Klebstofffilms (6) eine sichere Vernetzung zwischen Trägerfolie (1) und Umspritzung (7) einstellt, ohne dass eine Vorverguss- schicht oder eine dauerelastische Isolier- und Dichtmasse erforderlich ist. By means of the use of the adhesive film (6), reliable cross-linking between carrier film (1) and encapsulation (7) is established without the need for a precoat layer or a permanently elastic insulating and sealing compound.
EP14731609.5A 2013-06-24 2014-06-17 Electrical connection arrangement Active EP3014706B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE202013005678 2013-06-24
DE202013008144U DE202013008144U1 (en) 2013-06-24 2013-09-13 Electrical connection arrangement
PCT/EP2014/062698 WO2014206813A1 (en) 2013-06-24 2014-06-17 Electrical connection arrangement

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EP3014706A1 true EP3014706A1 (en) 2016-05-04
EP3014706B1 EP3014706B1 (en) 2017-11-08

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CN (1) CN105409062B (en)
DE (1) DE202013008144U1 (en)
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GB2619024A (en) * 2022-05-23 2023-11-29 Strip Tinning Ltd Electrical connection

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US9531093B2 (en) 2016-12-27
CN105409062B (en) 2018-02-27
US20160141777A1 (en) 2016-05-19
DE202013008144U1 (en) 2013-09-26
CN105409062A (en) 2016-03-16
WO2014206813A1 (en) 2014-12-31
EP3014706B1 (en) 2017-11-08

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