EP3009576B1 - Wet room module - Google Patents
Wet room module Download PDFInfo
- Publication number
- EP3009576B1 EP3009576B1 EP15187870.9A EP15187870A EP3009576B1 EP 3009576 B1 EP3009576 B1 EP 3009576B1 EP 15187870 A EP15187870 A EP 15187870A EP 3009576 B1 EP3009576 B1 EP 3009576B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- module
- accordance
- wall
- floor
- frame structure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000003365 glass fiber Substances 0.000 claims description 39
- 238000000034 method Methods 0.000 claims description 20
- 238000004519 manufacturing process Methods 0.000 claims description 13
- 239000004793 Polystyrene Substances 0.000 claims description 9
- 229920002223 polystyrene Polymers 0.000 claims description 9
- 239000011347 resin Substances 0.000 claims description 7
- 229920005989 resin Polymers 0.000 claims description 7
- 239000000853 adhesive Substances 0.000 claims description 5
- 230000001070 adhesive effect Effects 0.000 claims description 5
- 238000000465 moulding Methods 0.000 claims description 5
- 230000004888 barrier function Effects 0.000 claims description 4
- 238000004026 adhesive bonding Methods 0.000 claims description 3
- 239000011159 matrix material Substances 0.000 claims description 3
- 238000004873 anchoring Methods 0.000 claims description 2
- 238000009432 framing Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims description 2
- 238000005304 joining Methods 0.000 claims description 2
- 230000003319 supportive effect Effects 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 21
- 239000012528 membrane Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 239000011152 fibreglass Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000009417 prefabrication Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- 229920006328 Styrofoam Polymers 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000003562 lightweight material Substances 0.000 description 1
- 239000008261 styrofoam Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002982 water resistant material Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
- E04B1/34869—Elements for special technical purposes, e.g. with a sanitary equipment
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
- E04H1/12—Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
Definitions
- the invention concerns a module comprising a floor and at least one wall arranged to provide the module with a wet area interior, as well as a method for manufacturing a module provided with a wet area interior.
- wet room modules have the obvious advantages of cost saving by producing a large number of modules in a batch and reducing the construction period on the building site.
- By producing a series of wet room modules there is the additional advantage of developing improved manufacturing procedures which ensures wet room spaces with a fairly uniform standard.
- wet room modules may prompt the provision of improved technical solutions which may prove more efficient than the traditional building of a wet rom on site.
- the improved technical solutions may prove more reliable in fulfilling the various requirements for a wet room.
- the object of the current invention is to provide a module with a wet area interior which is easy to manufacture and assemble. It is further an object to produce the parts making up the modules in a simplified production process and to assure a certain level of quality in all the parts that make up the module.
- a module in accordance with the invention comprises a floor and at least one wall arranged to provide the module with a wet area interior, wherein the at least one wall comprises a prefabricated one-piece wall element which constitutes the planned outlay and size of the wall.
- the wall element is constituted by a glass fiber reinforced board with an integrated layer of tiles positioned so that the layer of tiles faces the wet area interior.
- the floor comprises a prefabricated one-piece floor element which constitutes the planned outlay and size of the floor.
- the floor element is constituted by a plate structure and a glass fiber reinforced board with an integrated layer of tiles, and the plate structure is made of polystyrene and is configured with an inclined surface sloping towards a drain, wherein the inclined surface faces the wet area interior and the glass fiber reinforced board with the integrated layer of tiles is positioned on plate structure with the layer of tiles facing the wet area interior.
- the prefabricated glass fibre reinforced board may have a matrix of resin.
- the layer of tiles may be integrated in the glass fiber reinforced board by moulding.
- the module in accordance with the invention includes the provision of wall element(s) and floor element(s), each made up by a prefabricated glass fiber reinforced board constituted by reinforced layers of glass fibers for instance in a matrix of resin.
- a layer of tiles is integrated in the glass fiber reinforced boards by a moulding process or any other manufacture process which ensures an easy and satisfactory prefabrication process.
- Each wall element and floor element comprises the glass fiber reinforced board with the integrated layer of tiles which is measured so that each of the boards has the size and outlay fitted to the planned size of the floor or a wall of the module.
- the module may comprise four wall elements, each making up one of four walls, and one floor member making up the floor.
- the module may also include a frame structure to support the glass fiber reinforced boards making up the walls and a bottom frame for supporting the glass fiber reinforced board making up the floor.
- the frame structure may be arranged exterior from or outside the at least one wall element, that is on the other side of the wall element away from the wet area interior.
- the frame structure may comprise at least one support stud and at least one corner support stud.
- the frame structure may comprise four corner support studs and at least one support stud arranged intermediate the four corner support studs.
- the floor element may be arranged with a surrounding side wall projecting essentially vertical from the floor element.
- the floor element may be positioned on a bottom structure and in this embodiment the surrounding side wall is arranged raising from the bottom structure.
- An upper end portion of the side wall is arranged for the connection of the frame structure to the side walls.
- the upper end portion of the side wall may comprise a top surface to support the frame structure and a side surface vertically oriented on the top surface for positioning and anchorage of the frame structure to the side walls.
- the module may be made up by positioning an end portion of the at least one wall element on the floor element in contact with the side wall and attaching the at least one wall element to the framing structure.
- the at least one wall element may be attached to the frame structure by the use of an adhesive.
- a floor tray may be provided as an additional barrier to the module.
- the floor tray may be provided comprising walls and a bottom part.
- the walls of the floor tray may be positioned between the side walls and the wall element of the module and the bottom part may be arranged in between the plate structure and the glass fiber reinforced board (having an integrated layer of tiles).
- the installment process is rapid and is carried out with little interruptions, as there is no need for trimming the boards before attaching them to make up the module.
- To fulfill the requirements for making a wet room it is usually necessary to apply a membrane beneath the tiles to ensure that the moist does not enter the building structure.
- glass fiber reinforced boards this step is made redundant, as the material quality of glass fiber reinforced boards prevent the water from entering the boards and has the function of a membrane.
- the joints in the corners of walls and floor need to be sealed, but other than that there is no need for finishing after the at least one wall element and a floor element have been installed.
- the prefabrication of integrating or modeling the tiles in the glass fiber reinforced boards saves the step of filling the gaps between the tiles with grout, thereby saving time when building the module.
- it is essential to develop an expedient procedure for manufacture in order to save time and produce uniform products.
- Another important aspect is the weight of the module, and the use of glass fiber reinforced boards which contributes to a reduced weight of the module, compared to the use of traditional materials.
- the glass fiber reinforced boards have low weight and a satisfactory solidity which makes it an advantageous structure in this field of use.
- the floor in accordance with the invention also include the plate structure which is made of polystyrene or alternatively another light weight and water resistant material.
- the plate structure is configured with an inclined surface providing a slope towards a drain, and is positioned underneath the glass fiber reinforced board with the integrated layer of tiles to make up the floor.
- the inclusion of the plate structure of polystyrene in the floor is favourable in several aspects.
- the polystyrene is suitable for shaping into an inclined structure which fits with the drain.
- the production of the plate structure in polystyrene does not require the use of a form or mould and the subsequent shaping of the plate structure in order to obtain the requested inclination towards the drain is also avoided.
- the plate structure may be carried out by extrusion or any other suitable production method.
- the plate structure in polystyrene has superior isolation characteristics compared to the traditional concrete elements. Also the total weight of the module benefits from the provision of the plate structure in polystyrene.
- the frame structure for supporting the wall elements of glass fiber reinforced board with the layer of tiles may include at least one support stud and at least one corner support stud.
- the profile of the corner support stud may comprise two intersectional C-shaped box sections configured so that and inner side of the profile provides an essentially right angled corner for the joining of two wall elements and an outer side of the profile is arranged for supportive contact with structure elements at installation on site.
- the two box shaped C- sections which may be connected forming an inner corner surface for the support of two meeting wall elements each made of glass fiber reinforced boards with a tiled layer.
- the profile of the corner support stud is also configured with outer surfaces that are arranged parallel to the inner corner surface. These outer surfaces will face the compartment in which the module will be installed on site.
- the described configuration of this corner stud makes a solid corner stud capable of providing strength to the glass fiber reinforced board with the layer of tiles.
- the configuration of the profile of the corner stud may be provided by the bending of steel plates to obtain the necessary solidity of the profile.
- the invention also includes a method for manufacturing a module provided with a wet area interior, wherein the method comprises the following steps:
- the inventive method further comprises attaching the at least one wall element to the frame structure using an adhesive method such as gluing.
- step of connecting a frame structure on to an upper end portion of the side walls may comprise the following steps:
- a moulding process for providing the glass fibre reinforced board with an integrated layer of tiles comprises the following steps;
- a floor tray 30 with watertight characteristics provides an additional barrier to the module 1.
- the floor tray 30 has walls 31 positioned in between the side walls 7 and the wall element 11 and a bottom part 32 is arranged in between the plate structure 3 and the tiled glass fiber reinforced board 6.
- the arrangement of the floor tray provides an additional barrier in the case leakage should occur through the joint of the wall element 11 and the floor element.
- Fig 3 shows a planar cross section of module 1 illustrating the arrangement of the frame structure seen in a top view.
- the frame structure comprises a number of corner support studs 40 (in fig 3 only one corner stud is illustrated) and a number of support studs 50 arranged in between the corner studs.
- the corner support 40 is made up by bent plate structures providing a solid and rigid structure.
- the profile of the corner support as shown in the fig 3 has an inner corner surface 41 for supporting the wall elements in a corner joint and outer surfaces 42 arranged in contact with walls 60 of the compartment where the module 1 is to be installed.
- Figure 4 illustrates the frame structure 10 showing the detailed configuration of the corner support stud 40 and the support stud 50.
- Figure 4 also show the wall element 11 attached to the corner support stud 40 and the support stud 50 by an adhesive layer 60.
- the adhesive may be glue or other suitable material capable of attaching the wall element to the corner support stud 40 and the support stud 50.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Electromagnetism (AREA)
- Physics & Mathematics (AREA)
- Public Health (AREA)
- Epidemiology (AREA)
- Health & Medical Sciences (AREA)
- Floor Finish (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
- Laminated Bodies (AREA)
- Finishing Walls (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NO20141240A NO343145B1 (no) | 2014-10-17 | 2014-10-17 | Modul omfattende et gulv og minst en vegg, samt fremgangsmåte for fremstilling av en modul |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3009576A1 EP3009576A1 (en) | 2016-04-20 |
EP3009576B1 true EP3009576B1 (en) | 2020-12-23 |
Family
ID=54256578
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15187870.9A Active EP3009576B1 (en) | 2014-10-17 | 2015-10-01 | Wet room module |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3009576B1 (da) |
DK (1) | DK3009576T3 (da) |
NO (1) | NO343145B1 (da) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11155992B2 (en) | 2018-05-11 | 2021-10-26 | Christopher J. Claudy | Tile setting structure and method of setting tile |
NO345137B1 (en) * | 2018-07-13 | 2020-10-12 | Arild Hardeng | Wet room element, wet room with said element for use in the floor, wall and roof, and method for manufacturing said wet room elements. |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB974059A (en) * | 1962-12-07 | 1964-11-04 | Turner & Brown Ltd | Improvements in fabricated articles and in the production thereof |
KR0147238B1 (ko) * | 1994-12-03 | 1998-09-15 | 정순착 | 방수판을 이용한 욕실 조립구조 및 그 시공방법 |
JPH10339045A (ja) * | 1997-06-09 | 1998-12-22 | Daikyo Inc | 浴槽ユニットの天井パネル取付構造及び取付方法 |
DE29806138U1 (de) * | 1998-04-03 | 1999-08-05 | Staudenmyer Winfried | In Teilelementen vorgefertigte Raumzelle |
ITPS20000004A1 (it) * | 2000-01-28 | 2000-04-28 | Paolo Bacchielli | Montante per pareti in cartongesso |
US20090100769A1 (en) * | 2006-06-22 | 2009-04-23 | Eggrock, Llc | Prefabricated bathroom assembly and methods of its manufacture and installation |
DE102007050150B3 (de) * | 2007-10-19 | 2009-05-07 | Swisspal Ag | Trägerkörper für sanitäres Oberflächenmaterial, Verfahren zum Anpassen eines derartigen Trägerkörpers an Bodenmaß einer sanitären Duschstelle, sowie Verwendung des Trägerkörpers |
US20130086849A1 (en) * | 2011-05-16 | 2013-04-11 | XSite Modular | Bent Metal Panel Prefabricated Bathroom |
-
2014
- 2014-10-17 NO NO20141240A patent/NO343145B1/no unknown
-
2015
- 2015-10-01 DK DK15187870.9T patent/DK3009576T3/da active
- 2015-10-01 EP EP15187870.9A patent/EP3009576B1/en active Active
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
---|---|
NO343145B1 (no) | 2018-11-19 |
DK3009576T3 (da) | 2021-02-08 |
NO20141240A1 (no) | 2016-04-18 |
EP3009576A1 (en) | 2016-04-20 |
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