EP2980812A1 - Magnetisches Modul und modulare Spule daraus - Google Patents

Magnetisches Modul und modulare Spule daraus Download PDF

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Publication number
EP2980812A1
EP2980812A1 EP14193421.6A EP14193421A EP2980812A1 EP 2980812 A1 EP2980812 A1 EP 2980812A1 EP 14193421 A EP14193421 A EP 14193421A EP 2980812 A1 EP2980812 A1 EP 2980812A1
Authority
EP
European Patent Office
Prior art keywords
bobbin
shaft
pivoting portion
snapping
flapper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP14193421.6A
Other languages
English (en)
French (fr)
Other versions
EP2980812B1 (de
Inventor
Yi-Lin Chen
Kun-Te Chen
Fan-Lin Liu
Yu-Liang Hung
Han-Hsing Lin
Chien-Hung Liu
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Delta Electronics Inc
Original Assignee
Delta Electronics Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Delta Electronics Inc filed Critical Delta Electronics Inc
Publication of EP2980812A1 publication Critical patent/EP2980812A1/de
Application granted granted Critical
Publication of EP2980812B1 publication Critical patent/EP2980812B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F5/00—Coils
    • H01F5/02—Coils wound on non-magnetic supports, e.g. formers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/04—Kinds or types
    • B65H75/08—Kinds or types of circular or polygonal cross-section

Definitions

  • the present disclosure relates to a bobbin of a magnetic module, and more particularly to a modular bobbin that can be detachably and pivotally connected.
  • the structure of a multiple winding transformer includes a plurality of bobbins connected with each other, and the bobbins are connected by male and female buckles, and thus the assembling process takes more time, and the male and female buckles may be broken easily when removing the buckles.
  • the bobbins of the conventional multiple winding transformer are fixed after they are assembled, so that a wire cannot be wound from one bobbin to the other, or a core cannot be installed between the bobbins.
  • most conventional multiple winding transformers require a plurality of conductive wires wound around the bobbins respectively, and then the core is installed between the bobbins, and the conductive wires are soldered and electrically conducted with one another.
  • the present disclosure provides a magnetic module comprising a modular bobbin, a core module and a conductive wire.
  • the modular bobbin comprises a first bobbin and a second bobbin
  • the first bobbin includes a first shaft, and a first pivoting portion and a first snapping portion disposed at an end of the first shaft and arranged on two opposite sides of the end of the first shaft respectively
  • the second bobbin includes a second shaft coaxially installed with the first shaft, and a second pivoting portion and a second snapping portion disposed at an end of the second shaft and arranged at two opposite sides of the end of the second shaft respectively
  • the second pivoting portion is pivotally coupled to the first pivoting portion, and/or the second snapping portion is detachably latched to the first snapping portion, so that the first bobbin and the second bobbin may be pivoted and rotated by the first pivoting portion and the second pivoting portion to separate the second snapping portion from the first snapping portion, and/or
  • the first shaft has a first flapper, and the first pivoting portion is disposed at the first flapper, and the second shaft has a second flapper, and the second pivoting portion is disposed at the second flapper, and the inner core is installed between the first flapper and the second flapper.
  • a first wire crossing slot is formed at an end of the first flapper, and a second wire crossing slot is formed at an edge of the second flapper.
  • the conductive wire includes a wire crossing section, and a first winding section and a second winding section are extended from both ends of the wire crossing section and wound around the first shaft and the second shaft respectively, and the wire crossing section is disposed between the first flapper and the second flapper, and both ends of the wire crossing section are contained into the first wire crossing slot and the second wire crossing slot respectively.
  • the first wire crossing slot and the first pivoting portion are disposed adjacent to each other, and the first wire crossing slot is formed at a position corresponsive to the position of the second wire crossing slot, and the second wire crossing slot and the second pivoting portion are arranged adjacent to each other.
  • the first bobbin is connected to a second bobbin in different ways.
  • the first pivoting portion is a hook and the second pivoting portion is a cam pivotally coupled to the hook, or the first pivoting portion is a cam and the second pivoting portion is a hook pivotally latched to the cam.
  • the first pivoting portion and the second pivoting portion are a pair of hooks latched with each other, or the first snapping portion and the second snapping portion are a pair of hooks latched with each other.
  • the first snapping portion is a hook and the second snapping portion is a cam latched to the hook, or the first snapping portion is a cam and the second snapping portion is a hook latched to the cam.
  • the first pivoting portion is pivotally coupled to the second pivoting portion, so that the first bobbin and the second bobbin can be pivoted with respect to each other, and a single conductive wire may be wound around the first shaft and the second shaft and then the first bobbin and the second bobbin are pivotally rotated and separated from each other to facilitate manufacturers to install the inner core between the first bobbin and the second bobbin.
  • the present disclosure is able to complete the process of winding two connected bobbins by a single conductive wire, and the modular bobbin of the present disclosure can be applied in the process of winding two or more bobbins.
  • the magnetic module comprises a modular bobbin 10, a conductive wire 300, and a core module 400.
  • the modular bobbin 10 includes a first bobbin 100 and a second bobbin 200.
  • the first bobbin 100 includes a first shaft 110 and a first flapper 120.
  • the first shaft 110 is a hollow plastic column, and the first flapper 120 is radially extended from an end 111 of the first shaft 110.
  • the first flapper 120 has a first pivoting portion 130 and a first snapping portion 140 disposed on two opposite sides of the end 111 of the first shaft 110 respectively.
  • the first pivoting portion 130 is a hook
  • the first snapping portion 140 is a cam, but the present disclosure is not limited to such arrangements only.
  • a first wire crossing slot 121 is formed at an edge of the first flapper 120 and disposed adjacent to the first pivoting portion 130.
  • the second bobbin 200 includes a second shaft 210 and a second flapper 220.
  • the second shaft 210 is a plastic hollow column, and the second shaft 210 and the first shaft 110 are coaxially installed, and the second flapper 220 is radially extended from an end 211 of the second shaft 210.
  • a second pivoting portion 230 and a second snapping portion 240 are disposed at the second flapper 220 and arranged on two opposite sides of the end 211 of the second shaft 210 respectively.
  • the second pivoting portion 230 is a cam pivotally coupled to the first pivoting portion 130
  • the second snapping portion 240 is a hook latched to the first snapping portion 140, but the present disclosure is not limited to such arrangements only.
  • An edge of the second flapper 220 has a second wire crossing slot 221 disposed adjacent to the second pivoting portion 230, and the first wire crossing slot 121 is formed at a position corresponsive to the position of the second wire crossing slot 221.
  • the conductive wire 300 includes at least one wire crossing section 301, a first winding section 310 and a second winding section 320 extended from both ends of the wire crossing section 301 respectively and wound around the first shaft 110 and the second shaft 210 respectively, and the wire crossing section 301 is disposed between the first flapper 120 and the second flapper 220, and both ends of the wire crossing section 301 are contained in the first wire crossing slot 121 and the second wire crossing slot 221 respectively, and the wire crossing section 301 is disposed adjacent to the first pivoting portion 130 and the second pivoting portion 230.
  • This preferred embodiment comprises a plurality of wire crossing sections 301, a first winding section 310 and a second winding section 320, and the first winding section 310 and the second winding section 320 are arranged alternately with each other and each wire crossing section 301 is coupled between the adjacent first winding section 310 and second winding section 320, so that the conductive wire 300 can be wound around the first winding section 310 and the second winding section 320 in a multi-layer manner.
  • the core module 400 includes an inner core 401 and two outer cores 410/420.
  • the inner core 401 is an iron member clamped between the first bobbin 100 and the second bobbin 200 and preferably clamped between the first flapper 120 and the second flapper 220.
  • the inner core 401 preferably includes a protruding core rod 402, and the core rod 402 is passed into the first shaft 110 (In other preferred embodiments, the core rod 402 is passed into the second shaft 210).
  • Each outer core 410/420 is an iron member, and two outer cores 410/420 are installed at the other end of the first shaft 110 and the other end of the second shaft 210 respectively.
  • Each outer core 410/420 includes a protruding core rod 411/421, and the two core rods 411/421 are passed into the first shaft 110 and the second shaft 210 respectively.
  • the first pivoting portion 130 is pivotally coupled to the second pivoting portion 230, so that the first bobbin 100 and the second bobbin 200 can be pivoted with respect to each other, and a single conductive wire 300 can be wound around the first shaft 110 and the second shaft 210, and then the first bobbin 100 and the second bobbin 200 can be rotated and separated to facilitate manufacturers to install the inner core 401 between the first bobbin 100 and the second bobbin 200.
  • the second pivoting portion 230 is detachably and pivotally coupled to the first pivoting portion 130, and/or the second snapping portion 240 is detachably latched to the first snapping portion 140, so that the first bobbin 100 and the second bobbin 200 can be pivoted and rotated by the first pivoting portion 130 and the second pivoting portion 230 to separate the second snapping portion 240 from the first snapping portion 140, and/or the first bobbin 100 and the second bobbin 200 can be pivoted and rotated by the first snapping portion 140 and the second snapping portion 240 to separate the second pivoting portion 230 from the first pivoting portion 130.
  • the present disclosure can complete the process of winding two connected bobbins by a single conductive wire 300, and the modular bobbin 10 of the present disclosure may be applied in a single-wire winding process of two or more connected bobbins.
  • the modular bobbin 10 is applied in the magnetic module of the first preferred embodiment and its structure is substantially the same as that of the first preferred embodiment.
  • the difference between the modular bobbin 10 of this preferred embodiment and the modular bobbin 10 of the first preferred embodiment resides on that the first snapping portion 140 is a hook, and the second snapping portion 240 is a cam snapped to the first snapping portion 140.
  • the first pivoting portion 130 is a shaft hole, and the second pivoting portion 230 is a cam pivotally coupled to the first pivoting portion 130.
  • the modular bobbin 10 is applied in the magnetic module of the first preferred embodiment and its structure is substantially the same as that of the first preferred embodiment.
  • the difference between the modular bobbin 10 of this preferred embodiment and the modular bobbin 10 of the first preferred embodiment resides on that the first pivoting portion 130 is a cam, and the second pivoting portion 230 is a hook pivotally coupled to the first pivoting portion 130, and the first snapping portion 140 is a hook, and the second snapping portion 240 is a cam snapped to the first snapping portion 140.
  • the modular bobbin 10 is applied in the magnetic module of the first preferred embodiment and its structure is substantially the same as that of the first preferred embodiment.
  • the difference between the modular bobbin 10 of this preferred embodiment and the modular bobbin 10 of the first preferred embodiment resides on that the first snapping portion 140 is a hook, and the second snapping portion 240 is a cam snapped to the first snapping portion 140.
  • the modular bobbin 10 is applied in the magnetic module of the first preferred embodiment and its structure is substantially the same as that of the first preferred embodiment.
  • the difference between the modular bobbin 10 of this preferred embodiment and the modular bobbin 10 of the first preferred embodiment resides on that the first snapping portion 140 and the second snapping portion 240 are a pair of hooks latched to one another.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Electromagnets (AREA)
  • Insulating Of Coils (AREA)
  • Coils Or Transformers For Communication (AREA)
EP14193421.6A 2014-07-30 2014-11-17 Magnetisches Modul und modulare Spule daraus Active EP2980812B1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW103126107A TWI505302B (zh) 2014-07-30 2014-07-30 磁性組件及其組合式繞線架

Publications (2)

Publication Number Publication Date
EP2980812A1 true EP2980812A1 (de) 2016-02-03
EP2980812B1 EP2980812B1 (de) 2017-06-28

Family

ID=51900301

Family Applications (1)

Application Number Title Priority Date Filing Date
EP14193421.6A Active EP2980812B1 (de) 2014-07-30 2014-11-17 Magnetisches Modul und modulare Spule daraus

Country Status (3)

Country Link
US (1) US20160031673A1 (de)
EP (1) EP2980812B1 (de)
TW (1) TWI505302B (de)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016193958A1 (de) * 2015-06-04 2016-12-08 Manfred Schmelzer Gmbh Geräuscharmer spezialtransformator

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11721476B1 (en) * 2015-11-05 2023-08-08 St Jude Medical International Holding S.À R.L. Sensor coil assembly
DE102016221866B4 (de) 2016-11-08 2024-05-16 Würth Elektronik eiSos Gmbh & Co. KG Induktives Bauteil und Verfahren zur automatisierten Herstellung des induktiven Bauteils
TWI640020B (zh) * 2017-07-28 2018-11-01 群光電能科技股份有限公司 適配器、變壓器、繞線架及變壓器的組裝方法
US11562854B1 (en) * 2019-07-12 2023-01-24 Bel Power Solutions Inc. Dual slotted bobbin magnetic component with two-legged core
CN111559673B (zh) * 2020-05-12 2021-02-19 上海布鲁可积木科技有限公司 适用于拼接积木的收拉线装置及拼接积木

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3843946A (en) * 1973-10-05 1974-10-22 Original Equipment Motors Inc Dual bobbin assembly for coils
US4103268A (en) * 1977-06-29 1978-07-25 Gte Automatic Electric Laboratories Incorporated Dual coil hinged bobbin assembly
US20110025304A1 (en) * 2009-07-31 2011-02-03 James Douglas Lint Current sensing devices and methods

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US3510858A (en) * 1967-09-08 1970-05-05 Foxboro Co Force-balance instrument with electrical detector arrangement
JPS55145306A (en) * 1979-04-28 1980-11-12 Matsushita Electric Works Ltd Connecting structure of coil bobbin
US4462016A (en) * 1982-12-03 1984-07-24 At&T Technologies, Inc. Inductor coils with mechanically coupleable bobbins
JPS60113913A (ja) * 1983-11-25 1985-06-20 Matsushita Electric Ind Co Ltd コイルボビン
JP2566052Y2 (ja) * 1992-01-27 1998-03-25 株式会社トーキン トランス
JP3104548B2 (ja) * 1994-10-05 2000-10-30 東芝ライテック株式会社 電磁機器
TW200845058A (en) * 2007-05-11 2008-11-16 Delta Electronics Inc Combined transformer
US7859380B2 (en) * 2008-02-07 2010-12-28 Tyco Electronics Corporation Bobbin assembly
TWI404082B (zh) * 2008-04-25 2013-08-01 Delta Electronics Inc 分歧器
JP2010212380A (ja) * 2009-03-09 2010-09-24 Tdk Corp 巻線枠および巻線部品
US9823274B2 (en) * 2009-07-31 2017-11-21 Pulse Electronics, Inc. Current sensing inductive devices
US9151782B2 (en) * 2009-07-31 2015-10-06 Pulse Electronics, Inc. Current sensing devices and methods
TWI379326B (en) * 2009-11-19 2012-12-11 Delta Electronics Inc Transformer with modular winding bobbin devices
TWI449068B (zh) * 2012-03-21 2014-08-11 Delta Electronics Inc 磁性元件及其繞線架
US9236179B1 (en) * 2013-11-26 2016-01-12 Universal Lighting Technologies, Inc. Magnetic component apparatus with interconnectable bobbins

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Publication number Priority date Publication date Assignee Title
US3843946A (en) * 1973-10-05 1974-10-22 Original Equipment Motors Inc Dual bobbin assembly for coils
US4103268A (en) * 1977-06-29 1978-07-25 Gte Automatic Electric Laboratories Incorporated Dual coil hinged bobbin assembly
US20110025304A1 (en) * 2009-07-31 2011-02-03 James Douglas Lint Current sensing devices and methods

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016193958A1 (de) * 2015-06-04 2016-12-08 Manfred Schmelzer Gmbh Geräuscharmer spezialtransformator

Also Published As

Publication number Publication date
EP2980812B1 (de) 2017-06-28
TWI505302B (zh) 2015-10-21
TW201604906A (zh) 2016-02-01
US20160031673A1 (en) 2016-02-04

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