EP2977158A1 - Traitement d'une surface de piece a usiner - Google Patents
Traitement d'une surface de piece a usiner Download PDFInfo
- Publication number
- EP2977158A1 EP2977158A1 EP15174245.9A EP15174245A EP2977158A1 EP 2977158 A1 EP2977158 A1 EP 2977158A1 EP 15174245 A EP15174245 A EP 15174245A EP 2977158 A1 EP2977158 A1 EP 2977158A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- workpiece
- wood
- mixture
- processing
- curing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004381 surface treatment Methods 0.000 title 1
- 239000000463 material Substances 0.000 claims abstract description 66
- 239000000203 mixture Substances 0.000 claims abstract description 40
- 239000002023 wood Substances 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 27
- 238000012545 processing Methods 0.000 claims abstract description 25
- 239000011265 semifinished product Substances 0.000 claims abstract description 15
- 239000011230 binding agent Substances 0.000 claims abstract description 10
- 238000002156 mixing Methods 0.000 claims abstract description 7
- 239000000428 dust Substances 0.000 claims abstract description 5
- 238000005496 tempering Methods 0.000 claims abstract description 4
- 239000011093 chipboard Substances 0.000 claims description 30
- 239000000853 adhesive Substances 0.000 claims description 11
- 230000001070 adhesive effect Effects 0.000 claims description 11
- 239000004831 Hot glue Substances 0.000 claims description 10
- 238000003754 machining Methods 0.000 claims description 8
- 229920003023 plastic Polymers 0.000 claims description 6
- 239000004033 plastic Substances 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 6
- 229920002689 polyvinyl acetate Polymers 0.000 claims description 5
- 239000002966 varnish Substances 0.000 claims description 5
- 238000000227 grinding Methods 0.000 claims description 4
- 238000012805 post-processing Methods 0.000 claims description 4
- 230000005855 radiation Effects 0.000 claims description 4
- 239000000654 additive Substances 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- 239000004922 lacquer Substances 0.000 claims description 3
- 238000003801 milling Methods 0.000 claims description 3
- 238000007873 sieving Methods 0.000 claims description 3
- 230000005670 electromagnetic radiation Effects 0.000 claims description 2
- 239000003973 paint Substances 0.000 claims description 2
- 239000011120 plywood Substances 0.000 claims description 2
- 238000010030 laminating Methods 0.000 claims 2
- 239000000123 paper Substances 0.000 claims 2
- 230000000996 additive effect Effects 0.000 claims 1
- 229920001222 biopolymer Polymers 0.000 claims 1
- 239000002985 plastic film Substances 0.000 claims 1
- 229920006255 plastic film Polymers 0.000 claims 1
- 239000011148 porous material Substances 0.000 description 14
- 239000011248 coating agent Substances 0.000 description 9
- 238000000576 coating method Methods 0.000 description 9
- 238000001723 curing Methods 0.000 description 8
- 235000013339 cereals Nutrition 0.000 description 7
- 239000012792 core layer Substances 0.000 description 5
- 239000000945 filler Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 235000013312 flour Nutrition 0.000 description 3
- 238000009499 grossing Methods 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000012756 surface treatment agent Substances 0.000 description 2
- 238000003848 UV Light-Curing Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- IHQKEDIOMGYHEB-UHFFFAOYSA-M sodium dimethylarsinate Chemical class [Na+].C[As](C)([O-])=O IHQKEDIOMGYHEB-UHFFFAOYSA-M 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N7/00—After-treatment, e.g. reducing swelling or shrinkage, surfacing; Protecting the edges of boards against access of humidity
- B27N7/005—Coating boards, e.g. with a finishing or decorating layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
- B27N1/02—Mixing the material with binding agent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/002—Manufacture of substantially flat articles, e.g. boards, from particles or fibres characterised by the type of binder
Definitions
- the present invention relates to a method for tempering a surface of a workpiece, as well as a corresponding device. Such a method and device are used in the field of component and furniture industry.
- Chipboard In the field of component and furniture industry chipboard is increasingly being used to achieve further cost reduction in production. Chipboard are usually produced in presses. For the further processing of chipboard, which are delivered as semi-finished products in defined sizes, these are divided to a certain extent. Before the actual surface finishing, in particular the application of a coating / edge material in narrow surface areas, they are then again dimensionally processed.
- the hotmelt adhesive may have the disadvantage that, unless the hotmelt adhesive is removed, it forms an elastic body between the core layer and the coating material.
- UV varnish An alternative method is therefore the use of UV varnish.
- the thus annealed surface can be machined after curing of the UV varnish.
- the UV varnish is relatively expensive, so that its use is rather uneconomical, especially when chipboard are used as a comparatively inexpensive material.
- UV hot melt adhesive Another way to close the pores of the core layer of a chipboard or the like is the use of a UV hot melt adhesive, which can also be machined as the UV coating after application and curing. But even the raw material of the UV hot melt adhesive is very expensive and causes the UV hot melt adhesive reached no economic breakthrough.
- a surface treatment agent comprising a film-forming plastic composition and filler elements.
- a surface treatment agent in liquid form which contains wood flour in addition to a film-forming plastic composition as a filler.
- the Wood flour is provided in a range of 40-80% by volume.
- UV curing, heat curing or acid curing is preferred.
- the plastic composition to be formed is a non-liquid but highly viscous liquid.
- the present invention aims to provide a method and a device, with which a piece-wise pores having workpiece, such as a chipboard, before the further processing, in particular the application of a coating material, can be tempered.
- the method and the device should be inexpensive to implement and enable improved environmental performance.
- the subject-matter of claim 1 provides a corresponding method. Further preferred embodiments are listed in the dependent claims. Furthermore, the present invention aims with a device according to claim 10 to a solution.
- the field of application of the present invention is in particular in the range of workpieces which have sections of workpiece surfaces having pores, as is the case with chipboard in the region of the core layer exposed on the narrow sides.
- the invention is not limited to use in such workpieces. Also, other sections than the narrow sides may possibly have pores and should still be provided in high quality with a coating material, so that the Compensation according to the invention can also be used in these areas.
- a material "produced during processing of a semifinished product” is mixed with a binder to form a curable composition.
- the use of a material produced during the processing of a semifinished product realizes effective recycling, in particular if the "accumulating material” is “produced” in the area where its further use takes place (mixing with binder and tempering of a workpiece surface). In the latter case, therefore, not only a recycling takes place, but it can also short ways are guaranteed, especially if the processing of the semi-finished product and the compensation of a workpiece surface in the immediate vicinity, possibly in the same or an adjacent production line - or the same machine , respectively.
- a semifinished product in the furniture and component sector is preferably a chipboard, an HDF board, an MDF board, a composite board, a lightweight building board with honeycomb structure, a plywood element or a laminate workpiece.
- it may be a door element with a composite structure.
- the "accumulating material” includes wood chips or grains, as they occur during a milling or grinding process of a chipboard.
- a chipboard contains not only wood-based components but also other additives, which can also be included in the "accumulating material”.
- the material produced during processing of a semifinished product preferably wood chips or dust
- the resulting material can be prepared for use as a filler, so that the surface to be coated reaches excellent surface properties.
- the surface is post-processed after curing of the mixture, in particular machined by machining. This can be done with a milling cutter or a grinder. In this way, the surface of the surface provided with the curable mixture is further improved.
- the method is characterized in that a machinable lacquer is applied to the surface, wherein the application preferably takes place after curing of the mixture.
- the curable composition applied to the surface may be shaped with a former prior to curing. In this way, the curable mixture is possibly further pressed into pores of the surface of the workpiece, or it is achieved an additional smoothing.
- the workpiece with the surface to be coated can be a chipboard.
- the recycling of materials allows (accumulating material), which may otherwise be disposed of, especially in the same or similar types of work that already used to recover the resulting material.
- the binder is an adhesive, in particular a wood glue.
- the adhesive is PVAc (polyvinyl acetate), a two-part adhesive, or a bio-polymer based adhesive.
- PVAc polyvinyl acetate
- a two-part adhesive or a bio-polymer based adhesive.
- a binder extrudable wood material for example using PP or PE.
- the mixture is cured by means of electromagnetic radiation, in particular by means of microwave, laser radiation, IR radiation, plasma or hot air. In this way, a rapid further processing of the surface provided with the curable mixture is possible.
- the present invention relates to a device for the compensation of a surface of a workpiece, in particular for carrying out the method according to one of the aforementioned aspects, which device comprises the features of claim 10.
- the device is equipped with a processing device for processing the material produced during the processing of a semifinished product, in particular for adjusting the chip or grain size of the resulting material by grinding, crushing and / or sieving.
- the apparatus is further provided with a post-processing device for post-processing, in particular post-machining, the surface in order to further compensate for the surface provided with the curable mixture.
- the device may be provided with a shaping device for shaping the applied mixture.
- the curable mixture may still be further pressed into pores of the surface of the workpiece or it is achieved an additional smoothing of the created surface.
- the shaping device is a sliding shoe.
- a device for applying a machinable paint to the surface is a further optional component within the scope of the invention, wherein the device may be provided separately from the application device.
- Chipboard is usually produced in relatively large formats of, for example, 5 x 2.5 m in presses. Such particleboard represent semi-finished products, which are divided for further processing. Before the actual surface finishing, for example, the application of a coating material, the plate blanks are again processed dimensionally stable. This dimensional editing is also referred to as formatting (see step S1 in FIG Fig. 1 ).
- step S2 The resulting in the processing of the chipboard material, especially chips and other contained in particle board Materials (hereinafter also referred to as "accumulating material") are processed in the present embodiment (step S2), in particular brought to a defined maximum grain size / crushed, for example, ground, separated or chopped, and / or sieved.
- a defined maximum grain size / crushed for example, ground, separated or chopped, and / or sieved.
- ingredients can be filtered out in the process step of the preparation, since in the case of chipboard and in the use of the costs incurred in dividing the chipboard material higher wood proportions may be desired.
- the material is ground and fed to a water bath so that the wood grains float on the water surface while heavier materials sink in the water.
- the processing may include the admixing of additives, for example in order to make the accumulated (wood) material more flexible.
- the obtained in the manner described above and possibly processed, accumulating material can be mixed in a further embodiment with other wood material, such as wood flour or other wood chips.
- a wood-based material possibly with further portions, is thus provided, which can thus be provided or kept in a memory.
- This material is mixed with an adhesive or adhesives, in particular PVAC, (step S2) in such a way that the wood-based material occupies 50% by volume, in particular 70% by volume, particularly preferably 80% by volume or more as base material ,
- the material mixed with the adhesive is hereinafter also referred to as a "curable mixture”.
- the curable mixture is pressed by means of pumps, for example by means of screw pumps, through a nozzle and applied to the narrow surface of a chipboard (step S4). Possibly. is the thus pressed-on mixture, which at least partially penetrates into the pores of the chipboard, brought into shape by means of a shoe or a doctor blade.
- the curable mixture is dried or cured (step S5).
- PVAC glue is used as an adhesive for the curable mixture, it can be cured relatively quickly by means of a microwave energy source. Air drying is also possible after activation of the hardenable mixture.
- step S6 After curing, the treated with the curable mixture surface of the chipboard, in particular the narrow side, again machined and brought into a defined dimensionally stable shape (step S6).
- a coating material is then applied to the coated surface (step S7).
- the present invention thus has the advantage that a comparatively inexpensive filler (curable mixture) is provided for the particleboard which is increasingly being used, in some cases with relatively large pores. This leads to possible cost savings in improving the surface quality of a narrow surface of the particularly porous plates.
- the ecological use should also be pointed out, since on the one hand wood material is used as a filler and, in the above-described direction, is set especially on recycled material.
- the present invention is not limited to use in the field of chipboard, but can be used in workpieces that due to their production or processing - have comparatively large pores, defects or the like on a surface with a finishing layer, such as a coating material how to provide an edge band.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Paints Or Removers (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014214686.0A DE102014214686A1 (de) | 2014-07-25 | 2014-07-25 | Vergüten einer Werkstückfläche |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2977158A1 true EP2977158A1 (fr) | 2016-01-27 |
EP2977158B1 EP2977158B1 (fr) | 2021-04-21 |
Family
ID=53524584
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15174245.9A Active EP2977158B1 (fr) | 2014-07-25 | 2015-06-29 | Traitement d'une surface d'un panneau de particules |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2977158B1 (fr) |
DE (1) | DE102014214686A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE1028906B1 (nl) * | 2020-12-15 | 2022-07-19 | Dovy Keukens Nv | Werkwijze voor het met lak afwerken van een substraat en substraat hierdoor verkregen |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1295180B (de) * | 1962-06-21 | 1969-05-14 | Annand David Logan | Verfahren zur Herstellung von Spanplatten mit mindestens einer Feinstdeckschicht |
WO1980000256A1 (fr) * | 1977-06-24 | 1980-02-21 | C Livingstone | Composition amelioree et sa methode d'utilisation |
WO2001047683A1 (fr) | 1999-12-29 | 2001-07-05 | Security Plastics, Inc. | Serrure a cle pour systemes de moulage par injection |
EP1068026B1 (fr) * | 1998-04-07 | 2003-03-12 | Ulmadan APS | Procede et systeme d'application de vernis, et utilisation de ce procede ou de ce systeme |
EP0956196B1 (fr) * | 1997-01-27 | 2004-01-02 | Therma-tru Corporation | Materiaux de construction resistant aux intemperies |
DE102007062941A1 (de) * | 2007-12-21 | 2009-06-25 | Akzenta Paneele + Profile Gmbh | Verfahren zur Herstellung eines Laminats |
DE102008039720A1 (de) * | 2008-08-26 | 2010-03-04 | Siempelkamp Maschinen- Und Anlagenbau Gmbh & Co. Kg | Verfahren zur Herstellung von Holzfaser-Dämmplatten |
EP2213431A2 (fr) * | 2009-01-29 | 2010-08-04 | Dieffenbacher GmbH + Co. KG | Procédé de fonctionnement d'une installation de fabrication de plaques en fibres, en MDF, en HDF, en matériau dérivé du bois ou en plastique à partir de fibres ou de matériau semblable à la fibre |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2630395A (en) * | 1947-06-06 | 1953-03-03 | Union Carbide & Carbon Corp | Thermosetting wood filler composition |
US2746873A (en) * | 1949-07-21 | 1956-05-22 | Chadeloid Corp | Stain filler combination for wood |
US4294874A (en) * | 1979-07-23 | 1981-10-13 | Ppg Industries, Inc. | Silicate-containing latex coating compositions |
-
2014
- 2014-07-25 DE DE102014214686.0A patent/DE102014214686A1/de not_active Withdrawn
-
2015
- 2015-06-29 EP EP15174245.9A patent/EP2977158B1/fr active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1295180B (de) * | 1962-06-21 | 1969-05-14 | Annand David Logan | Verfahren zur Herstellung von Spanplatten mit mindestens einer Feinstdeckschicht |
WO1980000256A1 (fr) * | 1977-06-24 | 1980-02-21 | C Livingstone | Composition amelioree et sa methode d'utilisation |
EP0956196B1 (fr) * | 1997-01-27 | 2004-01-02 | Therma-tru Corporation | Materiaux de construction resistant aux intemperies |
EP1068026B1 (fr) * | 1998-04-07 | 2003-03-12 | Ulmadan APS | Procede et systeme d'application de vernis, et utilisation de ce procede ou de ce systeme |
WO2001047683A1 (fr) | 1999-12-29 | 2001-07-05 | Security Plastics, Inc. | Serrure a cle pour systemes de moulage par injection |
DE102007062941A1 (de) * | 2007-12-21 | 2009-06-25 | Akzenta Paneele + Profile Gmbh | Verfahren zur Herstellung eines Laminats |
DE102008039720A1 (de) * | 2008-08-26 | 2010-03-04 | Siempelkamp Maschinen- Und Anlagenbau Gmbh & Co. Kg | Verfahren zur Herstellung von Holzfaser-Dämmplatten |
EP2213431A2 (fr) * | 2009-01-29 | 2010-08-04 | Dieffenbacher GmbH + Co. KG | Procédé de fonctionnement d'une installation de fabrication de plaques en fibres, en MDF, en HDF, en matériau dérivé du bois ou en plastique à partir de fibres ou de matériau semblable à la fibre |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE1028906B1 (nl) * | 2020-12-15 | 2022-07-19 | Dovy Keukens Nv | Werkwijze voor het met lak afwerken van een substraat en substraat hierdoor verkregen |
Also Published As
Publication number | Publication date |
---|---|
DE102014214686A1 (de) | 2016-01-28 |
EP2977158B1 (fr) | 2021-04-21 |
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