EP2977116A1 - Installation de lavage destinée à nettoyer des pièces telles que des pièces de machine ou analogues - Google Patents
Installation de lavage destinée à nettoyer des pièces telles que des pièces de machine ou analogues Download PDFInfo
- Publication number
- EP2977116A1 EP2977116A1 EP15001713.5A EP15001713A EP2977116A1 EP 2977116 A1 EP2977116 A1 EP 2977116A1 EP 15001713 A EP15001713 A EP 15001713A EP 2977116 A1 EP2977116 A1 EP 2977116A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- washing
- tank
- cleaning
- cubicle
- basket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005406 washing Methods 0.000 title claims abstract description 73
- 238000004140 cleaning Methods 0.000 title claims abstract description 66
- 239000007788 liquid Substances 0.000 claims abstract description 50
- 230000005484 gravity Effects 0.000 claims description 10
- 239000002351 wastewater Substances 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims 8
- 239000008237 rinsing water Substances 0.000 claims 1
- 238000000034 method Methods 0.000 description 9
- 239000012530 fluid Substances 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 238000006073 displacement reaction Methods 0.000 description 3
- 230000009189 diving Effects 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000011109 contamination Methods 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 238000002604 ultrasonography Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 230000000875 corresponding effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 230000003797 telogen phase Effects 0.000 description 1
- 238000009210 therapy by ultrasound Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
Definitions
- the invention relates to a washing plant for cleaning parts such as machine parts or the like, which are e.g. may be oil contaminated or need to be freed of foreign particles, which may for example be in the nano range.
- the washing plant has a washing cubicle and at least one tank for cleaning liquid, wherein preferably two or more tanks with different cleaning liquids are provided, with each of which a specific cleaning program can be carried out.
- the washer has multiple tanks, it is important that the cleaning fluid being used does not mix with a residue of any other cleaning fluid from a previous cleaning program, as this could seriously affect the quality of cleaning.
- the present invention has for its object to provide a car wash, in which it is ensured that the mixing of different liquids, including one provided for cleaning the wash cabinet flushing liquid is avoided in the wash booth.
- each tank is connected via an associated suction line with the lowest point of the bottom portion of the washing cubicle and that a vacuum source, preferably the negative pressure side of a fan, or side channel compressor, with each tank is connectable to the cleaning liquid in the associated tank to suck.
- a vacuum source preferably the negative pressure side of a fan, or side channel compressor
- the cleaning liquid can be completely sucked out of the washing cubicle with the aid of the vacuum source.
- the bottom of the washing cubicle is provided for example with a trough or sloping bottom wall, so that accumulates during suction, the decreasing residual liquid at the lowest point of the bottom region, where the outlet opening is formed for the suction line.
- the tanks are of course sealed airtight, so that it can form the negative pressure or the vacuum, which sucks the cleaning liquid.
- the suction lines open into the respective tanks at the top.
- Each tank is preferably arranged at such a height that the cleaning liquids can flow by gravity into the washing cubicle.
- the outlet opening, from which the associated line leads to the washing cubicle, is preferably located in the middle of the floor.
- the supply line, through which the cleaning liquid flows by gravity into the washing cubicle, preferably flows approximately halfway into the washing cubicle, namely through a side wall.
- each tank may also be connected by a conduit with washing nozzles in the upper part of the washing cubicle, in which duct a pump may be inserted which produces the necessary pressure with which the liquid from the nozzles is sprayed onto the parts.
- This line can branch off from the gravity line, for which purpose an electric or pneumatic multi-way valve can be inserted in the gravity line. From this valve, according to a further proposal of the invention, a bypass line is also provided, through which the cleaning liquid in the associated tank is circulated by means of a bypass pump through a bypass filter and then back into the tank in order to free the cleaning fluid from foreign matter.
- bypass line From the bypass filter unit leads the bypass line through a side wall of the tank, which has the shape of a circular cylinder, to a circularly extending in the tank tube from which the returned cleaning liquid emerges in the tangential direction, so that the cleaning liquid is placed in the tank in a circular motion.
- the particles of dirt migrate toward the center of the tank, where they accumulate above the central outlet at the bottom. In this way, the cleaning liquid of each tank is effectively cleaned and it is largely prevented that settle dirt particles on the circular cylindrical inner walls of the tanks.
- the dirty water tank is located at a lower level than the cleaning tanks, so that the used cleaning liquids can drain by gravity into the dirty water tank.
- a preferably manually operated valve is opened under the bottom of the respective tank.
- a basket accommodating the parts to be cleaned is arranged in the washing cubicle, which can be positioned either in an upper area of the washing cubicle, in the washing nozzles on the basket, or in a lower area, depending on the cleaning program the basket is immersed in cleaning fluids.
- the basket is mounted in a Rhönrad which is rotatable about an axis of an electric motor by a horizontal axis.
- the parts basket is thereby inserted into a receptacle of the Rhönrads and secured therein.
- the Rhönrad can rotate in end positions at any angle, i. pan or rotate. By turning / swiveling, parts or workpieces can be emptied.
- the upper part of the washing cubicle is the already mentioned above nozzle system for cleaning and another nozzle system for blowing or drying of the parts, which will be described in more detail below.
- the lower area of the washing cubicle can be flooded, so that the wheel with the parts basket is immersed in the cleaning liquid.
- the Rhönrad is here Preferably connected to a piston / cylinder unit that can move the Rhönrad with the wash basket vertically in the washing cubicle, both between the two cleaning positions and in the immersed state, wherein also under the wheel a Verdrängerplatte is attached, which together with the Rhönrad and the parts basket in the cleaning bath can be moved up and down.
- an ultrasound treatment can additionally take place, for which purpose an ultrasound unit is provided laterally at the lower area of the washing cabin.
- the cleaning liquid is conveyed in the manner described above through the suction line into the associated tank.
- the cleaned parts can be dried quickly by supplying compressed air to an air nozzle system, wherein the air nozzle system is connected by a line to the pressure side of a fan. At the same time, air can be sucked out of the upper area of the washing cabin through a line which is connected to the negative pressure side of the same fan or to another fan. In this way, the cleaned parts can be dried very quickly.
- the washing cabin is expediently cleaned after each cleaning program for the parts themselves with a rinsing liquid.
- a rinsing tank is arranged, from which a rinsing pump supplies rinsing liquid to a nozzle system for internal cleaning of the washing cabin.
- the rinsing liquid is then sucked back through a suction line, starting from the lowest point of the bottom of the washing cubicle, in a dirty rinse tank, the upper portion is connected by a line to the negative pressure side of a fan.
- the dirty rinse tank is hermetically sealed.
- the contents of the Schmutz Hughestanks can drain after completion of the extraction process by another line in the deeper level recovery tank, which is ventilated.
- the cleaning liquid of each tank can flow by gravity into the lower-level washing cubicle alone. If this process is to be accelerated, compressed air generated by a fan can be introduced at the top of the tank, whereby the flow of the cleaning liquid is accelerated into the washing cabin.
- the washing system With the washing system according to the invention different types of cleaning can be carried out with a freely selectable number of tanks, in which the cleaning fluids used can not mix.
- the wash booth offers the respective type of contamination and the respective degree of contamination corresponding effects of the cleaning liquid used in each case on the parts to be cleaned, so that the washer can be referred to as a universal device whose individual cleaning operations can run automatically.
- FIG. 1 shows schematically the essential components of an embodiment of the washer with the associated lines and valves.
- the washer includes a wash booth 35 which is connected to three tanks or tank systems 9, 12 and 14. The tanks are at a higher level than the washing cubicle, so that the cleaning liquids therein can flow by gravity into the washing cubicle 35.
- the washer further includes two fans 2 and 3, wherein the fan 2 may be omitted in a simpler embodiment.
- the washer contains a rinsing tank 4 for cleaning the washing booth 35, a dirty rinse tank 20, in which the rinsing liquid is sucked in after the rinsing process, as further below will be described, and a dirty water tank 19 for spent cleaning liquid and rinsing liquid.
- the tanks 9, 12 and 14 contain different cleaning fluids for different cleaning programs. All tanks preferably have the shape of a circular cylinder and are hermetically sealed. In the middle of the bottom of each tank is an outlet opening, from which a line 50 leads to a line 51, which opens laterally into the washing booth 35. In the line 50, a manually operated valve 52 and an electrically or pneumatically actuated valve 53 is turned on in each case. For example, the cleaning liquid provided for a cleaning operation flows from the tank 9 through the opened valves 52 and 53 into the washing booth 35 to flood the lower portion thereof. In addition, from each valve 53, a conduit 54, into which a washing pump 8 and a pneumatic ball valve 7 are inserted, leads to a nozzle system 23 for cleaning the parts or goods in the washing cabin. For the sake of clarity, only one such line 54 in FIG. 1 shown.
- Each manually operated valve 52 is also connected via a line 55 to the waste water tank 19, wherein the waste water tank 19 is located below the tanks, so that the spent cleaning liquid can drain by gravity into the waste water tank 19.
- a Rhönrad 16 is arranged, in which a gutkorb 17 can be used with the parts to be cleaned.
- the Rhönrad 16 with the basket 17 is rotatable in both directions about a horizontal axis, such as arrows in FIG. 2 suggest.
- the ratchet wheel 16 is fixed together with a displacer 15 on the piston of a pneumatic piston / cylinder unit, the wheel 16 with the Gutkorb 17 and the displacement plate 15 either in the upper cleaning position in which the material is exposed to jets, or in a lower diving position can proceed. In this lower diving position the wheel is also rotatable and can be moved upwards and downwards in the vertical direction, wherein the good is pressurized by the displacement plate.
- the cleaning liquid is conveyed back into its associated tank. This is done via a suction line, which at the deepest Place the bottom of the washing is attached, to which the washing cabin is provided with one or two inclined bottom walls 57, the FIG. 2 shows.
- the negative pressure side of the fan 3 is connected via a line 58 to the upper portion of each tank to a negative pressure or a vacuum in the tank after opening of the associated valve 59 to create.
- the cleaning liquid is removed without residue through the line 56, which opens up into the associated tank.
- the extracted air flows out of an open downstream ball valve 1.
- the cleaning liquid sucked back into the tank is largely freed from the entrained dirt particles.
- branches from the valve 53 of each tank from a recirculation line 60, in which a bypass filter pump 11 is inserted, which promotes the liquid through a bypass filter unit 10 and from there back into the respective tank.
- the recirculation line 6 opens through the side wall of the tank into a circularly extending tube 61, from which the liquid supplied exits tangentially to the circular inner wall of the tank, so that the entire cleaning liquid is placed in a circular motion.
- the dirt particles accumulate in the center of the rotating liquid and are sucked at the middle of the soil for filtering, so that deposit virtually no dirt particles on the inner wall of the tank.
- the pressure side of the fan 2 or 3 may be connected via a conduit 61 to the upper portion of each tank to accelerate the outflowing liquid by introducing compressed air.
- a nozzle system 21 for drying the material after the cleaning process is also arranged.
- This nozzle system 21 is connected via a line 62 to the pressure side of one of the fans 2 or 3 in connection.
- FIG. 1 are the respective valves provided either by a square provided with a cross in the case of a pneumatic or electric valve or in the form of a cross-shaped circle for a hand-operated valve, these valves need not always be mentioned in the description.
- the drying process can be intensified by the fact that a line 63 leads out of the upper region of the washing booth 35, which is connected to the negative pressure side of the fan 3.
- the interior of the washing cubicle is preferably cleaned after each cleaning process of the goods.
- the rinsing tank 4 is connected via a line 64, in which a rinsing pump 5 is inserted, to a nozzle system 22, which is arranged close to the side walls of the washing cabin.
- the rinsing liquid collected at the bottom is sucked through a conduit 65 into a dirty rinse tank 20 whose airtight closed upper side communicates via a conduit 66 with the negative pressure side of the fan 3 to produce the required vacuum in the dirty rinse tank.
- the dirty rinse water can be discharged by gravity through a conduit 67 into the recovery tank after completion of the suction process.
- the lower portion of the washing cubicle 35 is also provided with an optional ultrasound unit 18 to enhance the cleaning effect when needed.
- FIGS. 3 and 4 in particular show the drive device for the Rhönrad and the displacement plate 15, which is moved by the pneumatic piston / cylinder unit 6 up and down.
- An electric motor 25 is provided for rotating the Rhönrads, which is fixed to the carriage 36 which is displaceable on a guide rail 37.
- a link chain 30 extends over sprockets 29 and 34 at the top and bottom dead center and is tensioned by a sprocket 31.
- Reference numeral 28 denotes clutch top dead center, while reference numeral 33 clutch bottom dead center.
- FIG. 3 In addition, a pneumatic cylinder 24 for lifting the wash cabinet door 27 is shown.
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014008968.1A DE102014008968A1 (de) | 2014-06-23 | 2014-06-23 | Waschanlage zum Reinigen von Teilen wie Maschinenteilen oder dergleichen |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2977116A1 true EP2977116A1 (fr) | 2016-01-27 |
EP2977116B1 EP2977116B1 (fr) | 2016-10-12 |
Family
ID=53396128
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15001713.5A Not-in-force EP2977116B1 (fr) | 2014-06-23 | 2015-06-10 | Installation de lavage destinée à nettoyer des pièces telles que des pièces de machine ou analogues |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2977116B1 (fr) |
DE (1) | DE102014008968A1 (fr) |
PL (1) | PL2977116T3 (fr) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112371673A (zh) * | 2020-11-30 | 2021-02-19 | 东莞市伟基再生资源集中处理中心有限公司 | 一种油墨桶自动化清洗装置 |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4208665A1 (de) * | 1992-03-18 | 1993-09-23 | Maerkische Oberflaechenanlagen | Verfahren zum trocknen von gegenstaenden sowie anlage zur durchfuehrung des verfahrens |
EP1481740A2 (fr) * | 2003-05-27 | 2004-12-01 | DR.O.K. WACK CHEMIE GmbH | Procédé et dispositif pour nettoyer des objets par voie humide |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3731410A1 (de) * | 1987-09-18 | 1989-04-06 | Duerr Gmbh & Co | Verfahren und anlage zum flutwaschen |
US5190065A (en) * | 1991-11-29 | 1993-03-02 | International Business Machines Corporation | Self-contained washing unit for printed circuit boards |
AT108U1 (de) * | 1994-04-19 | 1995-02-27 | Duerr Gmbh Duerr Gmbh | Anlage zur reinigung von werkstuecken mittels einer organischen reinigungsfluessigkeit |
DE19741242C1 (de) * | 1997-09-18 | 1999-07-08 | Diversey Lever Gmbh | Anlage zum Reinigen einer Abfüllanlage |
ITMI20031998A1 (it) * | 2003-10-16 | 2005-04-17 | Rosauto Srl | Vasca di lavaggio in particolare per freni di veicoli industriali e simili |
DE102012017377B4 (de) * | 2012-09-01 | 2016-08-04 | Sporer Pcs Gmbh Parts Cleaning Solutions | Waschgerät zum Reinigen von Teilen wie Maschinenteilen oder dergleichen |
-
2014
- 2014-06-23 DE DE102014008968.1A patent/DE102014008968A1/de not_active Withdrawn
-
2015
- 2015-06-10 EP EP15001713.5A patent/EP2977116B1/fr not_active Not-in-force
- 2015-06-10 PL PL15001713T patent/PL2977116T3/pl unknown
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4208665A1 (de) * | 1992-03-18 | 1993-09-23 | Maerkische Oberflaechenanlagen | Verfahren zum trocknen von gegenstaenden sowie anlage zur durchfuehrung des verfahrens |
EP1481740A2 (fr) * | 2003-05-27 | 2004-12-01 | DR.O.K. WACK CHEMIE GmbH | Procédé et dispositif pour nettoyer des objets par voie humide |
Also Published As
Publication number | Publication date |
---|---|
PL2977116T3 (pl) | 2017-03-31 |
DE102014008968A1 (de) | 2015-12-24 |
EP2977116B1 (fr) | 2016-10-12 |
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