EP2963344B1 - Refractory lining and a fastening device for same - Google Patents

Refractory lining and a fastening device for same Download PDF

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Publication number
EP2963344B1
EP2963344B1 EP15173838.2A EP15173838A EP2963344B1 EP 2963344 B1 EP2963344 B1 EP 2963344B1 EP 15173838 A EP15173838 A EP 15173838A EP 2963344 B1 EP2963344 B1 EP 2963344B1
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EP
European Patent Office
Prior art keywords
eye
anchor
refractory lining
fastening
anchor element
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EP15173838.2A
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German (de)
French (fr)
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EP2963344A1 (en
Inventor
Thomas Klaas
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Vhi Vertriebsgesellschaft fur Hochtemperaturwerkstoffe und Industriebedarf Mbh
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Vhi Vertriebsgesellschaft fur Hochtemperaturwerkstoffe und Industriebedarf Mbh
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23MCASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
    • F23M5/00Casings; Linings; Walls
    • F23M5/04Supports for linings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/14Supports for linings
    • F27D1/141Anchors therefor

Definitions

  • the present invention relates to a fixing element for holding an anchor element in an eye of a fastening element of a fastening device for a refractory lining according to the preamble of claim 1.
  • a fixing element is made DE 203 03 935 U1 known.
  • the present invention provides a refractory lining with such a fixing element.
  • a refractory lining is from the EP 2 525 006 A1 known.
  • metallic vessels are usually provided with a refractory lining.
  • This refractory lining is provided on the inside of the metallic wall.
  • the refractory lining usually has a wear layer which is immediately exposed to the high temperature and regularly comes in contact with the melt.
  • an insulating layer is further provided, which is also referred to as permanent insulation, and which has a relation to the wear layer higher life.
  • renewing the refractory lining the wear layer is renewed several times, before finally having to be replaced with a renewal of the wear layer and the insulating layer.
  • the various layers of the refractory lining are usually held by a fastening device on the metallic wall.
  • the fastening device has an anchor element and a fastening element, which is designed as a bolt and connected to the wall, regularly by welding or soldering.
  • the fastening element forms an eye, which is penetrated by the anchor element.
  • each substantially circumferentially closed opening is to be understood, which is suitable to encompass the anchor element in the attachment area, so that the anchor element at least in the radial direction, based on the longitudinal extent of the eye can not be removed from the eye .
  • the fastening element is usually first connected to the wall. Thereafter, the anchoring element, which is usually formed from an elongated, regularly multi-arched cylinder rod, unilaterally inserted into the eye until its mounting portion is received in the eye.
  • the anchor element can then normally still be pivoted in the eye. However, what is desired is usually an orientation in which the anchor element protrudes maximally from the wall. To secure this position, the anchor element can be fixed by welding or soldering relative to the fastener in the region of the eye. It is also known to apply a cap after assembly of the anchor element which engages over the anchor element and the fastening element in each case in a form-fitting manner in order to fix the desired orientation of the anchor element relative to the fastening element. Thereafter, the refractory material forming the wear layer and / or the insulating layer is applied internally to the wall, which is fixed after curing or setting by the fastening device relative to the metallic wall.
  • the aforesaid cap may be formed of a material which melts at temperatures prevailing inside the refractory lining under operating conditions thereof. This should allow a certain mobility between the elements of the fastening device in order to reduce thermal stresses as well as possible during heating and cooling of the insulating layers of the refractory lining, without resulting in excessive stress on the fastening device and / or the insulating layers. Between the metallic wall of the plant part and the refractory lining always corresponding relative movements arise during heating and cooling in the process, since the heating and cooling of the various layers of insulation takes place offset in time. The measures described above can not completely eliminate unwanted stresses that lead to premature cracking in the insulating layer, i. h. regularly lead the refractory concrete and possibly to damage the anchorage but in any case to a reduced service life of the plant provided with the refractory lining in total.
  • the fastening device for the refractory layers must therefore be particularly durable. Basically, high bending radii of more be avoided as 90 °, which can weaken the bent round rod. Also required is a certain mobility of the fastening device as a whole.
  • the present invention is based on the problem to provide a refractory lining for a metallic wall, which meets the aforementioned requirements in an improved manner.
  • the refractory lining according to the invention should enable a long service life by optimally reducing internal stresses within the refractory coating of the refractory lining.
  • the present invention is intended to specify a fixing element for holding an anchor element in an eye of a fastening element of a fastening device for a refractory lining.
  • the fixing element essentially corresponds to the cap previously described as known from the prior art.
  • the fastening device usually has an anchor element, which can be passed through the eye in a conventional manner.
  • the inner diameter of the eye may be at least a factor of 1.5 larger than the outer diameter of the anchor element, so that a considerable mobility between the anchor element and the fastening element is provided in the attachment region of the anchor element.
  • This attachment region of the anchor element is usually formed by a U-shaped arched mounting foot, which surrounds the eye, d. h., Enclosed in the axial direction of the eye surrounding the eye material fastener on both sides.
  • the U-shaped mounting foot is usually designed so that the fastening anchor within the eye can be freely moved radially until the anchor member abuts against an inner periphery of the eye defining edge surface of the fastener.
  • eyes with a circular basic shape, heart-shaped, oval or polygonal eyes are suitable. Any configuration of the eye is basically conceivable. Since the fastening element is usually formed bolt-shaped and is provided at its opposite end of the wall with the eye, this extension direction corresponds to the longitudinal direction of a bolt portion of the fastener.
  • anchor elements are usually bent from a cylinder rod, usually a round rod. However, it is possible to form the anchor elements from a rod with an oval, or elliptical or polygonal cross-section.
  • the outer diameter of the anchor element can also be determined by a circular and applied to the outer circumference of the anchor element envelope surface.
  • anchor elements are bent as a cylinder from a cylindrical semi-finished product.
  • Previously known fixing elements are generally formed from a material which melts at temperatures acting in the region of the fixing element under operating conditions. Although these temperatures are reduced compared to the furnace temperature due to the refractory insulating layer. They are regularly above 300 ° C.
  • the previously known fixing element is intended to melt at such temperatures. Accordingly, the previously known fixing element merely serves to fix the anchor element relative to the fastening element in the construction of the refractory lining d. h., the so-called delivery. After the insulating layer has cured or set, the previously known fixing is no longer needed to effect this alignment. After delivery of the refractory lining, the anchor element is fixed relative to the fastener by the insulating layer material in a predetermined orientation.
  • the previously known fixing element is designed so that it allows an eccentric mounting of the anchor element within the eye.
  • the previously known fixing element accordingly has functional surfaces which, on the one hand, interact with the anchor element in order to hold it in the radial direction with respect to the eye.
  • the previously known fixing element has functional surfaces which cooperate with the fastening element in order to allow a form-liquid contact between the fixing element and the fastening element in this respect.
  • These functional surfaces are formed relative to each other so that after the mounting of the fixing element to the fastening element and the anchor element, the anchor element is fixed eccentrically in the eye of the fastening element.
  • the eccentricity is preferably at least 4 mm.
  • the relevant reference point is the center of the eye.
  • the previously known fixing element surrounds the outside of the eye.
  • the fixing element covers the outer circumferential surface of the eye at least partially.
  • the insulating layer surrounding the corresponding area it is possible for the insulating layer surrounding the corresponding area to compensate for strains without the layer striking the fastening element directly in the area of the eye.
  • the previously known fixing element when delivering the insulating layer creates a certain radial distance between the outer peripheral surface of a ring portion surrounding the eye and the insulating layer, which can compensate for thermal stress by movement in an improved manner.
  • the present invention provides a fixing element with which the anchoring element can be held in an eye of a fastening element of a fastening device for a refractory lining.
  • the fixing element is formed from a material which melts at temperatures which act in the region of the fixing element under operating conditions when the fixing element is enclosed in the insulating layer during the delivery.
  • the fixing element is adapted for eccentric mounting of the anchor element within the eye. The eccentric mounting is carried out as possible that the aforementioned radial mobility in the longitudinal direction of the bolt portion of the fastener in the direction of the wall is possible.
  • the fixing element according to the present invention has a shell element and a shell counter element, which can be fixed relative to one another. This definition is usually done by a locking connection.
  • the shell elements form in mutually fixed state an annular channel which is formed adapted to receive a surrounding the eye ring portion of the fastener. This ring portion is usually formed by bending a cross-sectionally round semifinished product.
  • a ring section in the sense of the present invention is in this case any material of the fastening section which essentially completely surrounds the eye and defines it accordingly.
  • the eye is encompassed on the outside, in order to bring about the aforementioned radial gap between the ring portion surrounding the eye and the insulating layers, which allows a reduction of thermal expansion, without the insulating layer against the fastener abuts.
  • the shell element and the shell counter element each form the anchor element fastening side comprehensive outlet channels.
  • These outlet channels usually extend at right angles to the annular channel.
  • the outlet channels comprise the anchoring element, ie envelop the anchoring element circumferentially in its fastening region, so that even after the melting or pyrolyzing of the fixing element forming material, a gap remains between the anchoring element and the insulating layers of the refractory lining at least in the fastening region of the anchoring element, which serves to reduce thermal expansion without obstruction by the anchor material.
  • a cladding which melts or pyrolises under the operating conditions is created by the fixing element according to the invention, which has an essentially all-round, circumferential distance between the fastening element and the anchor element in the region of Eye causes. Accordingly, thermal expansions can be degraded better without there being any significant formation of cracks within the insulating layers during the heating or cooling of the layers.
  • the outlet channels pass through the annular channel of the associated shell element or shell counter-element approximately in the center.
  • a uniform envelope of the eye is created by the fixing on both sides of the projecting from this anchor element.
  • the fixing for eccentric mounting of the anchor element relative to the fastening element has the fixing according to a preferred embodiment of the present invention adapted to the inner contour of the eye positive locking projection.
  • the fixing element can accordingly be inserted into the eye and fixed therein via the form-fitting projection so that the eccentric orientation of the anchoring element relative to the eye in the radial direction thereof can be secured by positive locking.
  • the present invention provides a refractory lining for a metallic wall with a fixing element according to the invention, a wear layer and an insulating layer provided between the wear layer and the metallic wall.
  • the refractory lining has at least one fastening device of the aforementioned type with an anchor element and a fastening element, which is connected to the wall and at the opposite end of the wall usually forms an eye, which is penetrated by the anchor element.
  • the eye is located in the region of a phase boundary between the insulating layer and the wear layer and penetrates the phase boundary, ie is located partly in the insulating layer and partly in the wearing layer.
  • the eye or a ring portion bounding the eye of the fastener comes directly into contact with the respective material of the insulating layer or the wear layer. Rather, it penetrates Ring section the phase boundary, ie, separation plane between the insulating layer and the wear layer, which can be considered in a first approximation as at least parallel to the metallic wall extending.
  • the fastening device is free in the insulating layer or the wear layer forming ramming masses.
  • the fastening device is regularly not completely or partially incorporated in a separate refractory stone, which is completely or partially surrounded by the insulating layer and / or the wear layer.
  • the insulating layer may have a recess in which the eye, usually the eye is exposed with the ring portion surrounding the eye and which is formed offset in the direction of the wall.
  • the material forming the insulating layer jumps back accordingly in the region of the recess of the phase boundary in the direction of the wall.
  • the recess is usually filled in the context of the delivery with insulating wool before the wear layer is applied against the insulating layer surface.
  • the aforementioned fixing element is preferably designed such that it surrounds the ring section as well as the U-shaped fastening section of the anchor element substantially peripherally, so that the wear layer is applied around the eye at a circumferential distance predetermined by the fixing element.
  • the fastener can be embedded in the permanent insulating layer, while the wear layer is possible to compensate for relative movements relative to the fastening device, without this compensating movement is hindered by a dense sealing of the anchor element in the wear layer in the mounting region of the anchor element.
  • the eccentric orientation of the anchor element in the eye is preferably designed so that the anchor element is located exclusively in the wear layer. Any significant thermal stresses of this wear layer can compensate for the anchor element in particular by radial migration within the eye and in the direction of the metallic wall, thereby ensuring that excessive mechanical stresses in the wear layer during the heating or cooling of the layers do not occur.
  • the Fig. 1 shows a perspective side view of a fastener 2 in the form of an anchor loop.
  • the fastening element 2 has a rod-shaped bolt portion 4 and an adjoining ring portion 6.
  • the fastening element 2 is formed from a round rod by bending and the ring portion 6 surrounds an eye 8.
  • the eye 8 can be circumferentially closed thereby, including the umbogende rod material welded at the ends.
  • the anchor loop formed by the ring section 6 can remain open at the ends.
  • the fastener 2 may be connected by hand welding or stud welding to a metallic wall of a refractory vessel or enclosure.
  • the stud welding is usually carried out with the aid of known per se aids, which may also belong to the fastener of the present invention.
  • This in Fig. 1 shown fastening element can be made of a wire with a diameter of 8, 10 or 12 mm.
  • FIGS. 2a-c show an anchor element 10.
  • This anchor element 10 has two multi-arched legs 12, 14, which extend in parallel planes, but are provided offset from one another.
  • the legs 12, 14 extend in a plane which is oriented at right angles to a plane which is defined by a U-shaped arched mounting foot 16.
  • the anchor member 10 is formed so that the legs 12, 14 with increasing distance from the mounting leg 16 have an increasing distance relative to each other.
  • Fig. 2b clarifies, define the two legs 12, 14 is substantially a V-shaped configuration.
  • the alignment of the legs 12, 14 in parallel planes results in particular Fig. 2a ,
  • the Fig. 3a-c show another anchor element 20, the legs 22, 24 are also provided V-shaped relative to each other. The largest transverse spacing of the legs 22, 24 is provided at the free end of the legs 22, 24. The legs 22, 24 and a U-shaped mounting foot 26 are located in a single plane, which by Fig. 3b is clarified.
  • anchor elements 10, 20 are made of a wire with a diameter of 6, 8 or 10 mm.
  • the inner radius of the respective mounting feet 16, 26 is usually 10 mm. So is the respective mounting foot 16, 26 of the anchor elements in each case designed so that it engages around the wire element of the ring portion 6 with play.
  • the 4 and 5 show exemplary embodiments of the shell element 30 and the shell counter-element 32.
  • These elements 30, 32 are substantially complementary and differ essentially only in that the shell member 30 has a latching projection 34 with a latching nose 36, which in a corresponding thereto on the shell counter-element 32nd molded latching opening 38 can be brought detent engaged.
  • the latching lug 36 and the latching projection 34 protrude from a form-fitting projection 40 whose outer circumference is substantially adapted to the inner contour of the eye 8 in order to position the elements 30, 32 in a positive fit by fitting the positive-locking projection 40 into the eye 8.
  • Radially outside the positive-fit projection 40 is an annular channel segment 42.
  • the annular channel segment 42 has a width that is dimensioned adapted to accommodate this annular portion 6, taking into account manufacturing tolerances in bending the ring portion 6 of the fastener 2.
  • the fastening element 2 is formed from a wire with a diameter of 10 mm.
  • the annular channel segment has an inner radius of about 10.4 and an outer radius of about 20.5.
  • the width of the annular channel segment 42 accordingly allows the reception of the 10 mm thick wire material of the attachment portion 2 substantially without play.
  • the annular channel segment 42 is surmounted on the outside by an annular segment wall 44 which is pierced centrally by a channel-shaped outlet channel 46 whose height corresponds to the height of the positive locking projection 40 and approximately half the diameter of the wire material fastening element 2.
  • the ring segment wall 44 is formed with a wrap angle of about 240 ° and is penetrated centrally through the outlet channel 46 and interrupted.
  • the outlet channel 46 has a clear width, which is adapted to circumferentially grasp the material of the anchor element with little play. In this case, the outlet channel 46 surrounds the U-shaped mounting foot 16 or 26 of the respective anchor element 10, 20. As can be seen, the outlet channel 46 ends at the edge of the positive locking projection 40.
  • the radial center of the positive locking projection 40 is at the level of a web 48th separating the outlet channel 46 from the detent opening 38 of the shell counter element 32 and the detent projection 34 of the shell element 30. So flows the exhaust passage 46 is eccentric to this center of the respective members 30, 32 with respect to this center.
  • the center is the starting point of radii, which define the course of the outer peripheral surface of the positive locking projection 40 and the surrounding ring segment wall 44.
  • the center is located in the web 48, more precisely on that edge of the web 48, which limits the latching opening 38.
  • the center of the channel-shaped outlet channel 46 is spaced apart by about 5 to 9 mm.
  • the form-fitting projection 40 runs pointed from the underside in order to best correspond to the contour of the ring section 6 formed by bending and to be adapted thereto.
  • the tip of this region coincides approximately with an annular flange 49, which is provided concentrically to the center of the positive locking projection 40 and at least partially also forms the bottom of the annular channel segment 42 namely its radial inner region.
  • annular channel 50 is formed, which is adapted to receive the annular portion 6 of the fastener 2 adapted.
  • annular channel 50 of the ring portion 6 is held substantially free of play and positive fit.
  • the surrounding the annular channel 50 material of the elements 30, 32, which form a fixing 52 in the context of the present invention, at least partially encases the ring portion 6.
  • the peripheral portion of the ring portion 6 is wrapped, which projects beyond the pin portion 4 of the fastener 2.
  • the fixing element 52 covers over a relatively large circumferential area of 240 ° the furthest projecting portion of the ring portion. 6
  • FIG. 6 illustrates the fixing element 52 before the juxtaposition of the elements 30, 32.
  • the facts are clarified in particular by the 4 and 5 in conjunction with the FIGS. 7 and 8 , These also show that the anchor element 10 or 20 in the region of the mounting foot 16 or 26 by the outlet channel 46 bounding material of the two elements 30, 32 is circumferentially encompassed outside.
  • the ring segment wall 44 or the walls of the fixing element 52 delimiting the outlet channel 46 have a thickness of approximately 2 to 3 mm. This thickness gives the distance between the metallic elements 2, 10 and 20 of the fastening device formed by this and one against the Fastening device molded insulating a refractory lining insulation ago.
  • the Fig. 9a-f illustrate the steps in the manufacture of an embodiment of a refractory lining, which in Fig. 10 generally designated by reference numeral 60.
  • the refractory lining 60 essentially has two functional insulating layers, namely, on the one hand, an insulating layer 64 provided near a metallic wall 62, which may also be referred to as a permanent insulating layer, and one of these upstream wearing layers 66.
  • an insulating layer 64 provided near a metallic wall 62, which may also be referred to as a permanent insulating layer, and one of these upstream wearing layers 66.
  • Like the sectional view according to FIG Fig. 11 illustrates the anchor element 10 and 20 exclusively in the wear layer 66.
  • the eye 8 and the eye 8 surrounding this annular portion 6 is located partially in the wear layer 66 and partially in a region opposite to a phase boundary 68 in the direction of metallic wall 66 is provided offset and the insulating layer 64 is assigned. As far as the ring section 6 and the eye 8 are provided within the wear layer 66, these areas are substantially enclosed by the fixing element 62, so that at the level of the phase boundary 68, a circumferential distance between the fastening element 2 and the anchor element 10, 20 in the region Mounting foot 16 and 26 is set.
  • the insulating material forming the wear layer 66 can at most reach between the segments forming the U-shaped fastening foot 16 or 26, ie, penetrate into the closed fixing element 32 from above and in extension of the bolt section 6.
  • the ability of the solution shown is not significantly impaired to dissipate different thermal expansion by compensating movements, without this compensating movement is substantially impaired by the fastener 2 and the anchor member 10 and 20, at least as far as this compensating movement by a movement of the wear layer 66 relative to the insulating layer 64 takes place.
  • Fig. 9a the metallic wall 62 is shown with a fastening element 2 applied by means of stud welding.
  • the bolt portion 4 protrudes at right angles from the metallic wall 62.
  • At the fastening-side end of the bolt portion 4 opposite end of the ring portion 4 is provided with the eye 8.
  • a single or multi-layer insulation is applied to produce the permanent insulation 64.
  • This material is recessed around the ring portion 6 around, whereby a recess 70 is formed, which is formed offset in the direction of the metallic wall 62 and against a the phase boundary 68 defining insulating layer surface 72 springs back.
  • FIG. 9c shows the situation after this process step.
  • the anchor element 10 is suspended in the gravity field of the earth down, wherein the mounting foot 16 is provided in the eye 8 and the ring portion 6 engages.
  • Fig. 10 illustrates the specific embodiment of the embodiment with multiple rows I, II of fasteners 2, which are attached to the metallic wall 62. All rows I, II have aligned in the same direction eyes 8. In the present case, the ring portions 6 in the horizontal direction, ie, with the longitudinal axes of all eyes 8 extend in the vertical direction. But that does not matter. Essential for the appropriate use of the two different anchor elements 10, 20 is merely the fact that all eyes are aligned as possible in the same direction.
  • Each first eye 8 of the first row I is provided with an anchor element 10, the legs 12, 14 of which extend essentially in the extension direction of the respective row I, whereas each second eye 8 holds an anchor element whose legs 22, 24 are perpendicular to the extension direction
  • the series I extend.
  • the underlying row II is equipped in an identical manner with anchor elements 10, 20, wherein the assembly in the row II offset in each case to the assembly in the row I takes place, so that the best possible coverage of the base of the metallic wall 62 by the respective legs 12, 14, 22, 24 results.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)
  • Building Environments (AREA)

Description

Die vorliegende Erfindung betrifft ein Fixierelement zur Halterung eines Ankerelementes in einem Auge eines Befestigungselements einer Befestigungsvorrichtung für eine Feuerfestauskleidung gemäß dem Oberbegriff von Anspruch 1. Ein solches Fixierelement ist aus DE 203 03 935 U1 bekannt. Des Weiteren gibt die vorliegende Erfindung eine Feuerfestauskleidung mit einem solchen Fixierelement an. Eine Feuerfestauskleidung ist aus der EP 2 525 006 A1 bekannt.The present invention relates to a fixing element for holding an anchor element in an eye of a fastening element of a fastening device for a refractory lining according to the preamble of claim 1. Such a fixing element is made DE 203 03 935 U1 known. Furthermore, the present invention provides a refractory lining with such a fixing element. A refractory lining is from the EP 2 525 006 A1 known.

In Hochtemperaturanwendungen werden metallische Gefäße üblicherweise mit einer Feuerfestauskleidung versehen. Diese Feuerfestauskleidung ist auf der Innenseite der metallischen Wandung vorgesehen. Die Feuerfestauskleidung hat üblicherweise eine Verschleißschicht, die unmittelbar der hohen Temperatur ausgesetzt ist und regelmäßig mit der Schmelze in Kontakt kommt. Zwischen dieser sich verschleißenden Isolierung mit der metallischen Wandung ist ferner eine Isolierschicht vorgesehen, die auch als Dauerisolierung bezeichnet wird, und welche eine gegenüber der Verschleißschicht höhere Standzeit hat. Bei der Erneuerung der Feuerfestauskleidung wird mehrfach die Verschleißschicht erneuert, bevor schließlich mit einer Erneuerung der Verschleißschicht auch die Isolierschicht ausgetauscht werden muss. Die verschiedenen Schichten der Feuerfestauskleidung werden üblicherweise über eine Befestigungsvorrichtung an der metallischen Wandung gehalten. Eine solche Befestigungsvorrichtung offenbart beispielsweise die US 3,657,851 . Die Befestigungsvorrichtung hat ein Ankerelement und ein Befestigungselement, welches als Bolzen ausgebildet und mit der Wandung verbunden ist, regelmäßig durch Schweißen oder Löten. Das Befestigungselement bildet ein Auge aus, welches von dem Ankerelement durchgriffen ist. Als Auge im Sinne der vorliegenden Erfindung soll jede im Wesentlichen umfänglich geschlossene Öffnung verstanden werden, welche geeignet ist, das Ankerelement im Befestigungsbereich zu umgreifen, so dass das Ankerelement jedenfalls in Radialrichtung, bezogen auf die Längserstreckung des Auges, nicht aus dem Auge entfernt werden kann. Zur Montage der Befestigungsvorrichtung wird üblicherweise zunächst das Befestigungselement mit der Wandung verbunden. Danach wird das Ankerelement, welches üblicherweise aus einem länglichen, regelmäßig mehrfach umbogenen Zylinderstab gebildet ist, einseitig in das Auge eingeführt, bis dessen Befestigungsbereich in dem Auge aufgenommen ist.In high temperature applications, metallic vessels are usually provided with a refractory lining. This refractory lining is provided on the inside of the metallic wall. The refractory lining usually has a wear layer which is immediately exposed to the high temperature and regularly comes in contact with the melt. Between this wear-resistant insulation with the metallic wall, an insulating layer is further provided, which is also referred to as permanent insulation, and which has a relation to the wear layer higher life. When renewing the refractory lining, the wear layer is renewed several times, before finally having to be replaced with a renewal of the wear layer and the insulating layer. The various layers of the refractory lining are usually held by a fastening device on the metallic wall. Such a fastening device discloses, for example, the US 3,657,851 , The fastening device has an anchor element and a fastening element, which is designed as a bolt and connected to the wall, regularly by welding or soldering. The fastening element forms an eye, which is penetrated by the anchor element. As an eye in the context of the present invention, each substantially circumferentially closed opening is to be understood, which is suitable to encompass the anchor element in the attachment area, so that the anchor element at least in the radial direction, based on the longitudinal extent of the eye can not be removed from the eye , For mounting the fastening device, the fastening element is usually first connected to the wall. Thereafter, the anchoring element, which is usually formed from an elongated, regularly multi-arched cylinder rod, unilaterally inserted into the eye until its mounting portion is received in the eye.

Das Ankerelement kann danach normalerweise noch in dem Auge verschwenkt werden. Gewünscht ist aber üblicherweise eine Ausrichtung, bei welcher das Ankerelement maximal von der Wandung abragt. Um diese Stellung zu sichern, kann das Ankerelement durch Schweißen oder Löten relativ zu dem Befestigungselement im Bereich des Auges fixiert werden. Es ist auch bekannt, nach der Montage des Ankerelements eine Kappe aufzubringen, welche das Ankerelement und das Befestigungselement jeweils formschlüssig übergreift, um die gewünschte Ausrichtung des Ankerelements relativ zu dem Befestigungselement zu fixieren. Danach wird das die Verschleißschicht und/oder die Isolierschicht ausbildende Feuerfestmaterial innen auf die Wandung aufgetragen, welches nach Aushärten bzw. Abbinden durch die Befestigungsvorrichtung gegenüber der metallischen Wandung fixiert ist.The anchor element can then normally still be pivoted in the eye. However, what is desired is usually an orientation in which the anchor element protrudes maximally from the wall. To secure this position, the anchor element can be fixed by welding or soldering relative to the fastener in the region of the eye. It is also known to apply a cap after assembly of the anchor element which engages over the anchor element and the fastening element in each case in a form-fitting manner in order to fix the desired orientation of the anchor element relative to the fastening element. Thereafter, the refractory material forming the wear layer and / or the insulating layer is applied internally to the wall, which is fixed after curing or setting by the fastening device relative to the metallic wall.

Die zuvor erwähnte Kappe kann aus einem Material gebildet sein, welches bei Temperaturen schmilzt, die im Innern der Feuerfestauskleidung unter Betriebsbedingungen derselben vorherrschen. Damit soll eine gewisse Beweglichkeit zwischen den Elementen der Befestigungsvorrichtung ermöglicht werden, um beim Aufheizen und Abkühlen der isolierenden Schichten der Feuerfestauskleidung thermische Spannungen möglichst gut abbauen zu können, ohne dass es zu einer übermäßigen Beanspruchung der Befestigungsvorrichtung und/oder der isolierenden Schichten kommt. Zwischen der metallischen Wandung des Anlagenteils und der feuerfesten Auskleidung entstehen immer entsprechende Relativbewegungen beim Aufheizen und Abkühlen im Prozess, da das Durchwärmen und Abkühlen der verschiedenen Schichten der Isolierung zeitlich versetzt erfolgt. Die zuvor beschriebenen Maßnahmen können unerwünschte Spannungen nicht vollständig eliminieren, die zu einer frühzeitigen Rissbildung in der Isolierschicht, d. h., regelmäßig dem Feuerbeton und gegebenenfalls zu einer Beschädigung der Verankerung jedenfalls aber zu einer reduzierten Nutzungsdauer der mit der feuerfesten Auskleidung versehenen Anlage insgesamt führen.The aforesaid cap may be formed of a material which melts at temperatures prevailing inside the refractory lining under operating conditions thereof. This should allow a certain mobility between the elements of the fastening device in order to reduce thermal stresses as well as possible during heating and cooling of the insulating layers of the refractory lining, without resulting in excessive stress on the fastening device and / or the insulating layers. Between the metallic wall of the plant part and the refractory lining always corresponding relative movements arise during heating and cooling in the process, since the heating and cooling of the various layers of insulation takes place offset in time. The measures described above can not completely eliminate unwanted stresses that lead to premature cracking in the insulating layer, i. h. regularly lead the refractory concrete and possibly to damage the anchorage but in any case to a reduced service life of the plant provided with the refractory lining in total.

Dabei ist zu beachten, dass sich insbesondere im Bereich zwischen Verschleißschicht und Isolierschicht sowohl durch einen starken Temperaturwechsel als auch durch das unterschiedliche Wärmeausdehnungsverhalten der feuerfesten Schichten Spannungen von der Verankerung, d. h., dem zuvor erwähnten Befestigungselement, aufgefangen werden müssen. Die Befestigungsvorrichtung für die Feuerfestschichten müssen dem entsprechend besonders haltbar sein. Grundsätzlich sollten hohe Biegeradien von mehr als 90° vermieden werden, die den umbogenden Rundstab schwächen können. Gefordert wird ferner eine gewisse Beweglichkeit der Befestigungsvorrichtung insgesamt.It should be noted that in particular in the area between the wear layer and insulating layer, both by a strong temperature change and by the different thermal expansion behavior of the refractory layers stresses from the anchor, ie, the aforementioned fastener must be collected. The fastening device for the refractory layers must therefore be particularly durable. Basically, high bending radii of more be avoided as 90 °, which can weaken the bent round rod. Also required is a certain mobility of the fastening device as a whole.

Der vorliegenden Erfindung liegt das Problem zugrunde, eine Feuerfestauskleidung für eine metallische Wandung vorzusehen, die in verbesserter Weise den zuvor erwähnten Anforderungen gerecht wird. Dabei soll die erfindungsgemäße Feuerfestauskleidung eine hohe Standzeit ermöglichen, indem innere Spannungen innerhalb der feuerfesten Beschichtung der Feuerfestauskleidung bestmöglich abgebaut werden. Zur Lösung dieser Problemstellung will die vorliegende Erfindung ein Fixierelement zur Halterung eines Ankerelements in einem Auge eines Befestigungselements einer Befestigungsvorrichtung für eine Feuerfestauskleidung angeben. Das Fixierelement entspricht dabei im Wesentlichen der zuvor als aus dem Stand der Technik beschriebenen Kappe.The present invention is based on the problem to provide a refractory lining for a metallic wall, which meets the aforementioned requirements in an improved manner. In this case, the refractory lining according to the invention should enable a long service life by optimally reducing internal stresses within the refractory coating of the refractory lining. To solve this problem, the present invention is intended to specify a fixing element for holding an anchor element in an eye of a fastening element of a fastening device for a refractory lining. The fixing element essentially corresponds to the cap previously described as known from the prior art.

Die Befestigungsvorrichtung hat in der Regel ein Ankerelement, das in an sich bekannter Weise durch das Auge hindurchführbar ist. Der Innendurchmesser des Auges kann zumindest um den Faktor 1,5 größer als der Außendurchmesser des Ankerelements sein, sodass eine erhebliche Beweglichkeit zwischen dem Ankerelement und dem Befestigungselement im Befestigungsbereich des Ankerelements geschaffen ist. Dieser Befestigungsbereich des Ankerelements wird üblicherweise durch einen U-förmig umbogenen Befestigungsfuß gebildet, der das Auge umgreift, d. h., in axialer Richtung des Auges das das Auge umgebende Material-Befestigungselements beidseitig einschließt. Der U-förmige Befestigungsfuß ist üblicherweise so ausgebildet, dass der Befestigungsanker innerhalb des Auges frei radial bewegt werden kann, bis das Ankerelement gegen eine den Innenumfang des Auges begrenzende Randfläche des Befestigungselements stößt.The fastening device usually has an anchor element, which can be passed through the eye in a conventional manner. The inner diameter of the eye may be at least a factor of 1.5 larger than the outer diameter of the anchor element, so that a considerable mobility between the anchor element and the fastening element is provided in the attachment region of the anchor element. This attachment region of the anchor element is usually formed by a U-shaped arched mounting foot, which surrounds the eye, d. h., Enclosed in the axial direction of the eye surrounding the eye material fastener on both sides. The U-shaped mounting foot is usually designed so that the fastening anchor within the eye can be freely moved radially until the anchor member abuts against an inner periphery of the eye defining edge surface of the fastener.

Zur Verwirklichung der vorliegenden Erfindung eignen sich Augen mit einer kreisrunden Grundform, herzförmige, ovale oder polygonale Augen. Jede Ausgestaltung des Auges ist im Grunde denkbar. Da das Befestigungselement üblicherweise bolzenförmig ausgebildet und an seinem der Wandung gegenüberliegenden Ende mit dem Auge versehen ist, entspricht diese Erstreckungsrichtung der Längserstreckungsrichtung eines Bolzenabschnitts des Befestigungselements.For the realization of the present invention, eyes with a circular basic shape, heart-shaped, oval or polygonal eyes are suitable. Any configuration of the eye is basically conceivable. Since the fastening element is usually formed bolt-shaped and is provided at its opposite end of the wall with the eye, this extension direction corresponds to the longitudinal direction of a bolt portion of the fastener.

Gleiches gilt für die Grundform des Ankerelements, wobei darauf hinzuweisen ist, dass Ankerelemente üblicherweise aus einem Zylinderstab, regelmäßig einem Rundstab, gebogen werden. Es ist aber möglich, die Ankerelemente auch aus einem Stab mit ovalem, oder elliptischem oder polygonalem Querschnitt auszuformen. Der Außendurchmesser des Ankerelements kann dabei auch durch eine kreisrunde und an dem Außenumfang des Ankerelements angelegte Hüllfläche bestimmt werden. Üblicherweise sind Ankerelemente als Zylinder aus einem zylindrischen Halbzeug gebogen.The same applies to the basic shape of the anchor element, wherein it should be noted that anchor elements are usually bent from a cylinder rod, usually a round rod. However, it is possible to form the anchor elements from a rod with an oval, or elliptical or polygonal cross-section. The outer diameter of the anchor element can also be determined by a circular and applied to the outer circumference of the anchor element envelope surface. Usually anchor elements are bent as a cylinder from a cylindrical semi-finished product.

Vorbekannte Fixierelemente sind in der Regel aus einem Material gebildet , das bei im Bereich des Fixierelements unter Betriebsbedingungen wirkenden Temperaturen schmilzt. Diese Temperaturen sind zwar gegenüber der Ofentemperatur aufgrund der feuerfesten Isolierschicht reduziert. Sie liegen aber regelmäßig über 300 °C. Das vorbekannte Fixierelement soll bei solchen Temperaturen schmelzen. Das vorbekannte Fixierelement dient dementsprechend lediglich der Festlegung des Ankerelements relativ zu dem Befestigungselement bei dem Aufbau der Feuerfestauskleidung d. h., der so genannten Zustellung. Nachdem die Isolierschicht ausgehärtet bzw. abgebunden ist, wird das vorbekannte Fixierelement nicht mehr benötigt, um diese Ausrichtung zu bewirken. Nach erfolgter Zustellung der feuerfesten Auskleidung wird das Ankerelement relativ zu dem Befestigungselement durch das Isolierschichtmaterial in einer vorgegebenen Ausrichtung fixiert.Previously known fixing elements are generally formed from a material which melts at temperatures acting in the region of the fixing element under operating conditions. Although these temperatures are reduced compared to the furnace temperature due to the refractory insulating layer. They are regularly above 300 ° C. The previously known fixing element is intended to melt at such temperatures. Accordingly, the previously known fixing element merely serves to fix the anchor element relative to the fastening element in the construction of the refractory lining d. h., the so-called delivery. After the insulating layer has cured or set, the previously known fixing is no longer needed to effect this alignment. After delivery of the refractory lining, the anchor element is fixed relative to the fastener by the insulating layer material in a predetermined orientation.

Das vorbekannte Fixierelement ist so ausgebildet, dass es eine exzentrische Halterung des Ankerelements innerhalb des Auges erlaubt. Das vorbekannte Fixierelement weist dementsprechend Funktionsflächen auf, die einerseits mit dem Ankerelement zusammenwirken, um dieses in radialer Richtung in Bezug auf das Auge zu halten. Desweiteren hat das vorbekannte Fixierelement Funktionsflächen, die mit dem Befestigungselement zusammenwirken, um auch insofern eine formflüssige Anlage zwischen dem Fixierelement und dem Befestigungselement zu ermöglichen. Diese Funktionsflächen sind relativ zueinander so ausgebildet, dass nach der Montage des Fixierelements an dem Befestigungselement und dem Ankerelement das Ankerelement exzentrisch in dem Auge des Befestigungselements fixiert ist. Die Exzentrizität beträgt dabei vorzugsweise zumindest 4 mm. Maßgeblicher Bezugspunkt ist der Mittelpunkt des Auges.The previously known fixing element is designed so that it allows an eccentric mounting of the anchor element within the eye. The previously known fixing element accordingly has functional surfaces which, on the one hand, interact with the anchor element in order to hold it in the radial direction with respect to the eye. Furthermore, the previously known fixing element has functional surfaces which cooperate with the fastening element in order to allow a form-liquid contact between the fixing element and the fastening element in this respect. These functional surfaces are formed relative to each other so that after the mounting of the fixing element to the fastening element and the anchor element, the anchor element is fixed eccentrically in the eye of the fastening element. The eccentricity is preferably at least 4 mm. The relevant reference point is the center of the eye.

Das vorbekannte Fixierelement umgibt das Auge außenumfänglich. Hierzu deckt das Fixierelement die Außenumfangsfläche des Auges zumindest teilumfänglich ab. In diesem teilumfänglich abgedeckten Bereich des Auges besteht für die den entsprechenden Bereich umgebende isolierende Schicht die Möglichkeit, Dehnungen auszugleichen, ohne dass die Schicht unmittelbar im Bereich des Auges gegen das Befestigungselement stößt. So schafft das vorbekannte Fixierelement beim Zustellen der Isolierschicht einen gewissen radialen Abstand zwischen der Außenumfangsfläche eines das Auge umgebenden Ringabschnitts und der isolierenden Schicht, die in verbesserter Weise thermische Spannungen durch Bewegung ausgleichen kann.The previously known fixing element surrounds the outside of the eye. For this purpose, the fixing element covers the outer circumferential surface of the eye at least partially. In this partially covered area of the eye, it is possible for the insulating layer surrounding the corresponding area to compensate for strains without the layer striking the fastening element directly in the area of the eye. Thus, the previously known fixing element when delivering the insulating layer creates a certain radial distance between the outer peripheral surface of a ring portion surrounding the eye and the insulating layer, which can compensate for thermal stress by movement in an improved manner.

Gemäß ihrem ersten Aspekt gibt die vorliegende Erfindung ein Fixierelement an, mit welchem das Ankerelement in einem Auge eines Befestigungselements einer Befestigungsvorrichtung für eine Feuerfestauskleidung gehalten werden kann. Wie zuvor erwähnt, ist das Fixierelement aus einem Material gebildet, das bei im Bereich des Fixierelements unter Betriebsbedingungen wirkenden Temperaturen schmilzt, wenn das Fixierelement bei der Zustellung in die isolierende Schicht mit eingeschlossen ist. Das Fixierelement ist zur exzentrischen Halterung des Ankerelements innerhalb des Auges angepasst ausgebildet. Die exzentrische Halterung erfolgt dabei möglichst so, dass die zuvor erwähnte radiale Beweglichkeit in Längserstreckungsrichtung des Bolzenabschnitts des Befestigungselements in Richtung auf die Wand möglich ist.According to its first aspect, the present invention provides a fixing element with which the anchoring element can be held in an eye of a fastening element of a fastening device for a refractory lining. As previously mentioned, the fixing element is formed from a material which melts at temperatures which act in the region of the fixing element under operating conditions when the fixing element is enclosed in the insulating layer during the delivery. The fixing element is adapted for eccentric mounting of the anchor element within the eye. The eccentric mounting is carried out as possible that the aforementioned radial mobility in the longitudinal direction of the bolt portion of the fastener in the direction of the wall is possible.

Das Fixierelement hat gemäß der vorliegenden Erfindung ein Schalenelement und ein Schalengegenelement, die gegeneinander festlegbar sind. Diese Festlegung erfolgt üblicherweise durch eine Rastverbindung. Die Schalenelemente bilden im gegeneinander festgelegten Zustand einen Ringkanal aus, der zur Aufnahme eines das Auge umgebenden Ringabschnittes des Befestigungselements angepasst ausgebildet ist. Dieser Ringabschnitt ist üblicherweise durch Biegen eines im Querschnitt runden Halbzeugs gebildet. Ein Ringabschnitt im Sinne der vorliegenden Erfindung ist dabei jedes Material des Befestigungsabschnitts, welches das Auge im Wesentlichen vollumfänglich umgibt und dieses dementsprechend definiert. Durch die Ausgestaltung der Schalenelemente derart, dass diese einen Ringkanal ausbilden, wird das Auge außenumfänglich umgriffen, um den zuvor erwähnten Radialspalt zwischen dem das Auge umgebenden Ringabschnitt und den isolierenden Schichten zu bewirken, der einen Abbau von Wärmedehnungen ermöglicht, ohne dass die isolierende Schicht gegen das Befestigungselement stößt.The fixing element according to the present invention has a shell element and a shell counter element, which can be fixed relative to one another. This definition is usually done by a locking connection. The shell elements form in mutually fixed state an annular channel which is formed adapted to receive a surrounding the eye ring portion of the fastener. This ring portion is usually formed by bending a cross-sectionally round semifinished product. A ring section in the sense of the present invention is in this case any material of the fastening section which essentially completely surrounds the eye and defines it accordingly. Due to the design of the shell elements such that they form an annular channel, the eye is encompassed on the outside, in order to bring about the aforementioned radial gap between the ring portion surrounding the eye and the insulating layers, which allows a reduction of thermal expansion, without the insulating layer against the fastener abuts.

Vorzugsweise bilden das Schalenelement und das Schalengegenelement jeweils das Ankerelement befestigungsseitig umfassende Auslasskanäle aus. Diese Auslasskanäle erstrecken sich üblicherweise rechtwinklig zu dem Ringkanal. Die Auslasskanäle umfassen das Ankerelement, d. h., hüllen das Ankerelements in seinem Befestigungsbereich umfänglich ein, so dass auch insofern nach dem Schmelzen bzw. pyrolisieren des das Fixierelement bildenden Materials ein Spalt zwischen dem Ankerelement und der isolierenden Schichten der Feuerfestauskleidung zumindest im Befestigungsbereich des Ankerelements verbleibt, der dem Abbau von Wärmedehnungen ohne Behinderung durch das Ankermaterial dient.Preferably, the shell element and the shell counter element each form the anchor element fastening side comprehensive outlet channels. These outlet channels usually extend at right angles to the annular channel. The outlet channels comprise the anchoring element, ie envelop the anchoring element circumferentially in its fastening region, so that even after the melting or pyrolyzing of the fixing element forming material, a gap remains between the anchoring element and the insulating layers of the refractory lining at least in the fastening region of the anchoring element, which serves to reduce thermal expansion without obstruction by the anchor material.

Durch das erfindungsgemäße Fixierelement werden dementsprechend zwischen dem Ankerelement und dem Befestigungselement im Bereich der Befestigung der beiden Elemente relativ zueinander eine unter den Betriebsbedingungen aufschmelzende bzw. sich pyrolisierende Umhüllung geschaffen, die einen im Wesentlichen allseitigen, umfänglichen Abstand zwischen dem Befestigungselement und dem Ankerelement im Bereich des Auges bewirkt. Wärmedehnungen können dementsprechend besser abgebaut werden, ohne dass es zu einer erheblichen Rissbildung innerhalb der isolierenden Schichten beim Durchwärmen bzw. Abkühlen der Schichten kommt.Accordingly, between the anchor element and the fastening element in the region of attachment of the two elements relative to one another, a cladding which melts or pyrolises under the operating conditions is created by the fixing element according to the invention, which has an essentially all-round, circumferential distance between the fastening element and the anchor element in the region of Eye causes. Accordingly, thermal expansions can be degraded better without there being any significant formation of cracks within the insulating layers during the heating or cooling of the layers.

Gemäß einer bevorzugten Weiterbildung der vorliegenden Erfindung durchsetzen die Auslasskanäle den Ringkanal des zugeordneten Schalenelements bzw. Schalengegenelements in etwa mittig. So wird eine gleichmäßige Umhüllung des Auges durch das Fixierelement beidseitig des von diesem abragenden Ankerelements geschaffen.According to a preferred development of the present invention, the outlet channels pass through the annular channel of the associated shell element or shell counter-element approximately in the center. Thus, a uniform envelope of the eye is created by the fixing on both sides of the projecting from this anchor element.

Zur exzentrischen Halterung des Ankerelements relativ zu dem Befestigungselement hat das Fixierelement gemäß einer bevorzugten Weiterbildung der vorliegenden Erfindung einen an die Innenkontur des Auges angepassten Formschluss-Vorsprung. Das Fixierelement kann dementsprechend in das Auge eingesetzt und hierin über den Formschluss-Vorsprung so fixiert werden, dass die exzentrische Ausrichtung des Ankerelements relativ zu dem Auge in radialer Richtung desselben durch Formschluss gesichert werden kann.For eccentric mounting of the anchor element relative to the fastening element has the fixing according to a preferred embodiment of the present invention adapted to the inner contour of the eye positive locking projection. The fixing element can accordingly be inserted into the eye and fixed therein via the form-fitting projection so that the eccentric orientation of the anchoring element relative to the eye in the radial direction thereof can be secured by positive locking.

Gemäß ihrem zweiten Aspekt gibt die vorliegende Erfindung eine Feuerfestauskleidung für eine metallische Wandung mit einem erfindungsgemäßen Fixierelement, einer Verschleißschicht und einer zwischen der Verschleißschicht und der metallischen Wandung vorgesehene Isolierschicht an. Die Feuerfestauskleidung hat zumindest eine Befestigungsvorrichtung der eingangs genannten Art mit einem Ankerelement und einem Befestigungselement, welches mit der Wandung verbunden ist und an dem üblicherweise der Wandung gegenüberliegenden Ende ein Auge ausbildet, welches von dem Ankerelement durchgriffen ist. Dabei befindet sich das Auge erfindungsgemäß im Bereich einer Phasengrenze zwischen der Isolierschicht und der Verschleißschicht und durchsetzt die Phasengrenze, d. h. befindet sich teilweise in der Isolierschicht und teilweise in der Verschleißschicht. Dies bedeutet nicht notwendigerweise, dass das Auge bzw. ein das Auge begrenzender Ringabschnitt des Befestigungselements unmittelbar mit dem jeweiligen Material der Isolierschicht bzw. der Verschleißschicht in Berührung kommt. Vielmehr durchragt der
Ringabschnitt die Phasengrenze, d. h., Trennebene zwischen der Isolierschicht und der Verschleißschicht, die in erster Näherung als jedenfalls parallel zu der metallischen Wandung verlaufend angesehen werden kann. Regelmäßig
liegt die Befestigungsvorrichtung in die Isolierschicht bzw. die Verschleißschicht bildenden Stampfmassen frei. Die Befestigungsvorrichtung ist regelmäßig nicht in einem gesonderten feuerfesten Stein ganz oder teilweise eingebracht, der von der Isolierschicht und/oder der Verschleißschicht ganz oder teilweise umgeben wird.
According to its second aspect, the present invention provides a refractory lining for a metallic wall with a fixing element according to the invention, a wear layer and an insulating layer provided between the wear layer and the metallic wall. The refractory lining has at least one fastening device of the aforementioned type with an anchor element and a fastening element, which is connected to the wall and at the opposite end of the wall usually forms an eye, which is penetrated by the anchor element. According to the invention, the eye is located in the region of a phase boundary between the insulating layer and the wear layer and penetrates the phase boundary, ie is located partly in the insulating layer and partly in the wearing layer. This does not necessarily mean that the eye or a ring portion bounding the eye of the fastener comes directly into contact with the respective material of the insulating layer or the wear layer. Rather, it penetrates
Ring section the phase boundary, ie, separation plane between the insulating layer and the wear layer, which can be considered in a first approximation as at least parallel to the metallic wall extending. Regularly
If the fastening device is free in the insulating layer or the wear layer forming ramming masses. The fastening device is regularly not completely or partially incorporated in a separate refractory stone, which is completely or partially surrounded by the insulating layer and / or the wear layer.

Dabei kann die Isolierschicht eine Aussparung aufweisen, in welcher das Auge, üblicherweise das Auge mit dem das Auge umgebenden Ringabschnitt freiliegt und welche in Richtung auf die Wandung versetzt ausgebildet ist. Bei einer im Grunde gradlinig verlaufende Phasengrenze zwischen der Isolierschicht und der Verschleißschicht springt das die Isolierschicht ausbildende Material dementsprechend im Bereich der Ausnehmung von der Phasengrenze in Richtung auf die Wandung zurück. Diese Ausgestaltung erlaubt das einfache Einfädeln des Ankerelements in das Auge. Die Ausnehmung wird üblicherweise im Rahmen der Zustellung mit Isolierwolle verfüllt, bevor die Verschleißschicht gegen die Isolierschichtoberfläche aufgebracht wird. Das zuvor erwähnte Fixierelement ist bevorzugt so ausgebildet, dass dieses den Ringabschnitt wie auch den U-förmigen Befestigungsabschnitt des Ankerelements jenseits der Phasengrenze im Wesentlichen umfänglich umgibt, so dass die Verschleißschicht mit einem durch das Fixierelement vorgegebenen umfänglichen Abstand um das Auge herum aufgetragen wird. So kann das Befestigungselement in der dauerhaften Isolierschicht eingebettet werden, während es der Verschleißschicht möglich ist, Relativbewegungen gegenüber der Befestigungsvorrichtung auszugleichen, ohne dass diese Ausgleichsbewegung durch eine dichte Einsiegelung des Ankerelements in der Verschleißschicht im Befestigungsbereich des Ankerelements behindert wird. Dabei ist die exzentrische Ausrichtung des Ankerelements in dem Auge vorzugsweise so gestaltet, dass das Ankerelement ausschließlich in der Verschleißschicht befindlich ist. Etwaige erhebliche Wärmespannungen dieser Verschleißschicht kann das Ankerelement insbesondere durch radiales Wandern innerhalb des Auges und in Richtung auf die metallische Wandung ausgleichen, wodurch gewährleistet wird, dass übermäßige mechanische Spannungen in der Verschleißschicht beim Durchwärmen bzw. Abkühlen der Schichten nicht auftreten.In this case, the insulating layer may have a recess in which the eye, usually the eye is exposed with the ring portion surrounding the eye and which is formed offset in the direction of the wall. In a basically straight-line phase boundary between the insulating layer and the wear layer, the material forming the insulating layer jumps back accordingly in the region of the recess of the phase boundary in the direction of the wall. This embodiment allows easy threading of the anchor element in the eye. The recess is usually filled in the context of the delivery with insulating wool before the wear layer is applied against the insulating layer surface. The aforementioned fixing element is preferably designed such that it surrounds the ring section as well as the U-shaped fastening section of the anchor element substantially peripherally, so that the wear layer is applied around the eye at a circumferential distance predetermined by the fixing element. Thus, the fastener can be embedded in the permanent insulating layer, while the wear layer is possible to compensate for relative movements relative to the fastening device, without this compensating movement is hindered by a dense sealing of the anchor element in the wear layer in the mounting region of the anchor element. In this case, the eccentric orientation of the anchor element in the eye is preferably designed so that the anchor element is located exclusively in the wear layer. Any significant thermal stresses of this wear layer can compensate for the anchor element in particular by radial migration within the eye and in the direction of the metallic wall, thereby ensuring that excessive mechanical stresses in the wear layer during the heating or cooling of the layers do not occur.

Weitere Einzelheiten und Vorteile der vorliegenden Erfindung ergeben sich aus der nachfolgenden Beschreibung eines Ausführungsbeispiels in Verbindung mit der Zeichnung. In dieser zeigen:

Fig. 1
eine perspektivische Seitenansicht eines Befestigungselements in Form einer Ankerschlaufe;
Fig. 2a-c
verschiedene Ansichten eines Ankerelements in Form eines Schlaufenankers;
Fig. 3a-c
verschiedene Ansichten eines anderen Ankerelements in Form eines Schlaufenankers;
Fig. 4
eine perspektivische Draufsicht auf ein Schalenelement eines Ausführungsbeispiels eines Fixierelements;
Fig. 5
eine perspektivische Draufsicht auf ein Schalengegenelement eines Ausführungsbeispiels eines Fixierelements;
Fig. 6
eine perspektivische Draufsicht auf den Bereich des Auges einer Befestigungsvorrichtung mit dem in Fig. 1 gezeigten Befestigungselement und in den Fig. 3a-c gezeigten Ankerelement vor dem Fügen der Schalenelemente gemäß den Fig. 4 und 5;
Fig. 7
eine Schnittansicht entlang einer Teilungsebene der gefügten Schalenelemente;
Fig. 8a
eine Schnittansicht rechtwinklig zu der Ansicht nach Fig. 7 der gefügten Schalenelemente;
Fig. 8b
eine perspektivische Darstellung der Schnittansicht gemäß Fig. 8a mit teilweise weggenommenen Wänden des Ringkanals;
Fig. 9a-f
Phasen eines Verfahrens zur Herstellung der Feuerfestauskleidung unter Verwendung der zuvor vorgestellen Ausführungsbeispiele;
Fig. 10
eine perspektivische Längsschnittansicht verschiedener Elemente der Feuerfestauskleidung und
Fig. 11
eine Querschnittsdarstellung des in Fig. 10 verdeutlichten Ausführungsbeispiels entlang der Linie XI-XI gemäß der Darstellung in Fig. 10.
Further details and advantages of the present invention will become apparent from the following description of an embodiment in conjunction with the drawings. In this show:
Fig. 1
a side perspective view of a fastener in the form of an anchor loop;
Fig. 2a-c
various views of an anchor element in the form of a loop anchor;
Fig. 3a-c
different views of another anchor element in the form of a loop anchor;
Fig. 4
a top perspective view of a shell element of an embodiment of a fixing element;
Fig. 5
a top perspective view of a shell counter element of an embodiment of a fixing element;
Fig. 6
a top perspective view of the area of the eye of a fastening device with the in Fig. 1 shown fastener and in the Fig. 3a-c shown anchor element before joining the shell elements according to the 4 and 5 ;
Fig. 7
a sectional view along a dividing plane of the joined shell elements;
Fig. 8a
a sectional view perpendicular to the view Fig. 7 the joined shell elements;
Fig. 8b
a perspective view of the sectional view according to Fig. 8a with partially taken away walls of the annular channel;
Fig. 9a-f
Phases of a method for producing the refractory lining using the previously vorgestellen embodiments;
Fig. 10
a perspective longitudinal sectional view of various elements of the refractory lining and
Fig. 11
a cross-sectional view of the in Fig. 10 illustrated embodiment along the line XI-XI as shown in FIG Fig. 10 ,

Die Fig. 1 zeigt eine perspektivische Seitenansicht eines Befestigungselements 2 in Form einer Ankerschlaufe. Das Befestigungselement 2 hat einen stabförmigen Bolzenabschnitt 4 und einen sich daran anschließenden Ringabschnitt 6. Vorliegend ist das Befestigungselement 2 aus einem Rundstab durch Biegen gebildet und der Ringabschnitt 6 umgibt dabei ein Auge 8. Das Auge 8 kann umfänglich dadurch geschlossen sein, wozu das umbogende Stabmaterial endseitig verschweißt ist. Ebensogut kann die durch den Ringabschnitt 6 gebildete Ankerschlaufe auch endseitig offen bleiben.The Fig. 1 shows a perspective side view of a fastener 2 in the form of an anchor loop. The fastening element 2 has a rod-shaped bolt portion 4 and an adjoining ring portion 6. In the present case, the fastening element 2 is formed from a round rod by bending and the ring portion 6 surrounds an eye 8. The eye 8 can be circumferentially closed thereby, including the umbogende rod material welded at the ends. Just as well, the anchor loop formed by the ring section 6 can remain open at the ends.

Das Befestigungselement 2 kann durch Handschweißen oder Bolzenschweißen mit einer metallischen Wandung eines feuerfesten Gefäßes oder Einhausung verbunden sein. Das Bolzenschweißen erfolgt üblicherweise unter Zuhilfenahme der an sich bekannten Hilfsmittel, die ebenfalls zum Befestigungsmittel der vorliegenden Erfindung gehören können. Das in Fig. 1 gezeigte Befestigungelement kann aus einem Draht mit einem Durchmesser von 8, 10 oder 12 mm gefertigt sein.The fastener 2 may be connected by hand welding or stud welding to a metallic wall of a refractory vessel or enclosure. The stud welding is usually carried out with the aid of known per se aids, which may also belong to the fastener of the present invention. This in Fig. 1 shown fastening element can be made of a wire with a diameter of 8, 10 or 12 mm.

Die Figuren 2a-c zeigen ein Ankerelement 10. Dieses Ankerelement 10 hat zwei mehrfach umbogene Schenkel 12, 14, die sich in parallelen Ebenen erstrecken, jedoch versetzt zueinander vorgesehen sind. Die Schenkel 12, 14 erstrecken sich in einer Ebene, die rechtwinklig zu einer Ebene ausgerichtet ist, die durch einen U-förmig umbogenen Befestigungsfuß 16 definiert ist. Durch mehrfaches Umbiegen ist das Ankerelement 10 so ausgebildet, dass die Schenkel 12, 14 mit zunehmendem Abstand von dem Befestigungsfuß 16 einen zunehmenden Abstand relativ zueinander haben. Wie die Seitenansicht gemäß Fig. 2b verdeutlicht, definieren die beiden Schenkel 12, 14 im Wesentlichen eine V-förmige Ausgestaltung. Die Ausrichtung der Schenkel 12, 14 in parallelen Ebenen ergibt sich insbesondere aus Fig. 2a.The Figures 2a-c show an anchor element 10. This anchor element 10 has two multi-arched legs 12, 14, which extend in parallel planes, but are provided offset from one another. The legs 12, 14 extend in a plane which is oriented at right angles to a plane which is defined by a U-shaped arched mounting foot 16. By multiple bending the anchor member 10 is formed so that the legs 12, 14 with increasing distance from the mounting leg 16 have an increasing distance relative to each other. Like the side view according to Fig. 2b clarifies, define the two legs 12, 14 is substantially a V-shaped configuration. The alignment of the legs 12, 14 in parallel planes results in particular Fig. 2a ,

Die Fig. 3a-c zeigen ein anderes Ankerelement 20, dessen Schenkel 22, 24 ebenfalls V-förmig relativ zueinander vorgesehen sind. Der größte Querabstand der Schenkel 22, 24 ist am freien Ende der Schenkel 22, 24 vorgesehen. Die Schenkel 22, 24 sowie ein U-förmiger Befestigungsfuß 26 befinden sich in einer einzigen Ebene, was durch Fig. 3b verdeutlicht wird.The Fig. 3a-c show another anchor element 20, the legs 22, 24 are also provided V-shaped relative to each other. The largest transverse spacing of the legs 22, 24 is provided at the free end of the legs 22, 24. The legs 22, 24 and a U-shaped mounting foot 26 are located in a single plane, which by Fig. 3b is clarified.

Die in den Fig. 2 und 3 gezeigten Ankerelemente 10, 20 sind aus einem Draht mit einem Durchmesser von 6, 8 oder 10 mm gefertigt. Der innere Radius der jeweiligen Befestigungsfüße 16, 26 beträgt üblicherweise 10 mm. So ist der jeweilige Befestigungsfuß 16, 26 der Ankerelemente in jedem Fall so ausgebildet, dass dieser das Drahtelement des Ringabschnitts 6 mit Spiel umgreift.The in the FIGS. 2 and 3 shown anchor elements 10, 20 are made of a wire with a diameter of 6, 8 or 10 mm. The inner radius of the respective mounting feet 16, 26 is usually 10 mm. So is the respective mounting foot 16, 26 of the anchor elements in each case designed so that it engages around the wire element of the ring portion 6 with play.

Die Fig. 4 und 5 zeigen Ausführungsbeispiele des Schalenelements 30 und des Schalengegenelements 32. Diese Elemente 30, 32 sind im Wesentlichen komplementär ausgebildet und unterscheiden sich im Wesentlichen lediglich dadurch, dass das Schalenelement 30 einen Rastvorsprung 34 mit einer Rastnase 36 aufweist, welcher in einer korrespondierend hierzu an dem Schalengegenelement 32 ausgeformten Rastöffnung 38 rastend in Eingriff gebracht werden kann. Die Rastnase 36 und der Rastvorsprung 34 ragen ab von einem Formschluss-Vorsprung 40, dessen Außenumfang im Wesentlichen an die Innenkontur des Auges 8 angepasst ist, um die Elemente 30, 32 formschlüssig durch Einpassen des Formschluss-Vorsprungs 40 in das Auge 8 zu positionieren. Radial außerhalb des Formschluss-Vorsprungs 40 befindet sich ein Ringkanalsegment 42. Das Ringkanalsegment 42 hat eine Breite, die unter Berücksichtigung von Fertigungstoleranzen beim Umbiegen des Ringabschnitts 6 des Befestigungselements 2 zur Aufnahme dieses Ringabschnitts 6 angepasst dimensioniert ist. Bei dem gezeigten Ausführungsbeispiel ist das Befestigungselement 2 aus einem Draht mit einem Durchmesser von 10 mm ausgeformt. Das Ringkanalsegment hat einen Innenradius von etwa 10,4 und einen Außenradius von etwa 20,5. Die Breite des Ringkanalsegments 42 erlaubt dementsprechend die Aufnahme des 10 mm starken Drahtmaterials des Befestigungsabschnitts 2 im Wesentlichen ohne Spiel.The 4 and 5 show exemplary embodiments of the shell element 30 and the shell counter-element 32. These elements 30, 32 are substantially complementary and differ essentially only in that the shell member 30 has a latching projection 34 with a latching nose 36, which in a corresponding thereto on the shell counter-element 32nd molded latching opening 38 can be brought detent engaged. The latching lug 36 and the latching projection 34 protrude from a form-fitting projection 40 whose outer circumference is substantially adapted to the inner contour of the eye 8 in order to position the elements 30, 32 in a positive fit by fitting the positive-locking projection 40 into the eye 8. Radially outside the positive-fit projection 40 is an annular channel segment 42. The annular channel segment 42 has a width that is dimensioned adapted to accommodate this annular portion 6, taking into account manufacturing tolerances in bending the ring portion 6 of the fastener 2. In the embodiment shown, the fastening element 2 is formed from a wire with a diameter of 10 mm. The annular channel segment has an inner radius of about 10.4 and an outer radius of about 20.5. The width of the annular channel segment 42 accordingly allows the reception of the 10 mm thick wire material of the attachment portion 2 substantially without play.

Das Ringkanalsegment 42 wird außenseitig überragt von einer Ringsegmentwand 44, die mittig durchbrochen wird von einem rinnenförmigen Auslasskanal 46, dessen Höhe der Höhe des Formschluss-Vorsprungs 40 und in etwa dem halben Durchmesser des Drahtmaterialbefestigungselements 2 entspricht. Die Ringsegmentwand 44 ist mit einem Umschlingungswinkel von etwa 240° ausgebildet und wird mittig durch den Auslasskanal 46 durchsetzt und unterbrochen. Der Auslasskanal 46 hat eine lichte Weite, die geeignet ist, das Material des Ankerelements mit geringem Spiel umfänglich zu fassen. Dabei umgibt der Auslasskanal 46 den U-förmigen Befestigungsfuß 16 bzw. 26 des jeweiligen Ankerelements 10, 20. Wie ersichtlich, endet der Auslasskanal 46 randseitig an dem Formschluss-Vorsprung 40. Der radiale Mittelpunkt des Formschluss-Vorsprungs 40 liegt auf Höhe eines Steges 48, der den Auslasskanal 46 von der Rastöffnung 38 des Schalengegenelements 32 bzw. den Rastvorsprung 34 des Schalenelements 30 trennt. So mündet der Auslasskanal 46 exzentrisch zu diesem Mittelpunkt der jeweiligen Elemente 30, 32 in Bezug auf diesen Mittelpunkt. Der Mittelpunkt ist dabei der Ausgangspunkt von Radien, die den Verlauf der Außenumfangsfläche des Formschluss-Vorsprungs 40 und die diesen umgebenden Ringsegmentwand 44 definieren. Der Mittelpunkt liegt in dem Steg 48, genauer gesagt an derjenigen Kante des Stegs 48, der die Rastöffnung 38 begrenzt. Der Mittelpunkt des rinnenförmigen Auslasskanals 46 ist dazu um etwa 5 bis 9 mm beabstandet. Der Formschluss-Vorsprung 40 läuft unterseitig spitz aus, um der durch Biegen gebildeten Kontur des Ringabschnitts 6 bestmöglich zu entsprechen und daran angepasst zu sein. Die Spitze dieses Bereiches fällt in etwa mit einem ringförmigen Flansch 49 zusammen, der konzentrisch zu dem Mittelpunkt des Formschluss-Vorsprungs 40 vorgesehen ist und jedenfalls teilweise auch den Boden des Ringkanalsegments 42 ausbildet nämlich dessen radialen inneren Bereich.The annular channel segment 42 is surmounted on the outside by an annular segment wall 44 which is pierced centrally by a channel-shaped outlet channel 46 whose height corresponds to the height of the positive locking projection 40 and approximately half the diameter of the wire material fastening element 2. The ring segment wall 44 is formed with a wrap angle of about 240 ° and is penetrated centrally through the outlet channel 46 and interrupted. The outlet channel 46 has a clear width, which is adapted to circumferentially grasp the material of the anchor element with little play. In this case, the outlet channel 46 surrounds the U-shaped mounting foot 16 or 26 of the respective anchor element 10, 20. As can be seen, the outlet channel 46 ends at the edge of the positive locking projection 40. The radial center of the positive locking projection 40 is at the level of a web 48th separating the outlet channel 46 from the detent opening 38 of the shell counter element 32 and the detent projection 34 of the shell element 30. So flows the exhaust passage 46 is eccentric to this center of the respective members 30, 32 with respect to this center. The center is the starting point of radii, which define the course of the outer peripheral surface of the positive locking projection 40 and the surrounding ring segment wall 44. The center is located in the web 48, more precisely on that edge of the web 48, which limits the latching opening 38. The center of the channel-shaped outlet channel 46 is spaced apart by about 5 to 9 mm. The form-fitting projection 40 runs pointed from the underside in order to best correspond to the contour of the ring section 6 formed by bending and to be adapted thereto. The tip of this region coincides approximately with an annular flange 49, which is provided concentrically to the center of the positive locking projection 40 and at least partially also forms the bottom of the annular channel segment 42 namely its radial inner region.

Es ergibt sich, dass nach dem Aneinanderlegen der beiden Elemente 30, 32 durch die Ringkanalsegmente 42 ein Ringkanal 50 ausgebildet wird, der zur Aufnahme des Ringabschnitts 6 des Befestigungselements 2 angepasst ausgebildet ist. In diesem Ringkanal 50 ist der Ringabschnitt 6 im Wesentlichen spielfrei und formschlüssig gehalten. Das den Ringkanal 50 umgebende Material der Elemente 30, 32, die ein Fixierelement 52 im Sinne der vorliegenden Erfindung ausbilden, umhüllt jedenfalls teilumfänglich den Ringabschnitt 6. Dabei ist insbesondere der Umfangsbereich des Ringabschnitts 6 umhüllt, der den Bolzenabschnitt 4 des Befestigungselements 2 überragt. Mit anderen Worten überdeckt das Fixierelement 52 über einen relativ großen Umfangsbereich von 240 ° den am weitesten vorspringenden Bereich des Ringabschnitts 6.It follows that after the juxtaposition of the two elements 30, 32 through the annular channel segments 42, an annular channel 50 is formed, which is adapted to receive the annular portion 6 of the fastener 2 adapted. In this annular channel 50 of the ring portion 6 is held substantially free of play and positive fit. The surrounding the annular channel 50 material of the elements 30, 32, which form a fixing 52 in the context of the present invention, at least partially encases the ring portion 6. In particular, the peripheral portion of the ring portion 6 is wrapped, which projects beyond the pin portion 4 of the fastener 2. In other words, the fixing element 52 covers over a relatively large circumferential area of 240 ° the furthest projecting portion of the ring portion. 6

Dieser Zusammenhang ergibt sich bereits aus Fig. 6, welche das Fixierelement 52 vor dem Gegeneinanderlegen der Elemente 30, 32 verdeutlicht. Der Sachverhalt ist dabei insbesondere verdeutlicht durch die Fig. 4 und 5 in Verbindung mit den Fig. 7 und 8. Diese zeigen ferner, dass auch das Ankerelement 10 bzw. 20 im Bereich des Befestigungsfußes 16 bzw. 26 durch das den Auslasskanal 46 begrenzende Material der beiden Elemente 30, 32 außenumfänglich umfasst ist. Die Ringsegmentwand 44 bzw. die den Auslasskanal 46 begrenzenden Wandungen des Fixierelements 52 haben eine Stärke von etwa 2 bis 3 mm. Diese Stärke gibt den Abstand zwischen den metallischen Elementen 2, 10 bzw. 20 der durch diese gebildeten Befestigungsvorrichtung und einer gegen die Befestigungsvorrichtung angeformten Isoliermasse einer feuerfesten Auskleidungsisolierung vor.This relationship already arises Fig. 6 , which illustrates the fixing element 52 before the juxtaposition of the elements 30, 32. The facts are clarified in particular by the 4 and 5 in conjunction with the FIGS. 7 and 8 , These also show that the anchor element 10 or 20 in the region of the mounting foot 16 or 26 by the outlet channel 46 bounding material of the two elements 30, 32 is circumferentially encompassed outside. The ring segment wall 44 or the walls of the fixing element 52 delimiting the outlet channel 46 have a thickness of approximately 2 to 3 mm. This thickness gives the distance between the metallic elements 2, 10 and 20 of the fastening device formed by this and one against the Fastening device molded insulating a refractory lining insulation ago.

Die Fig. 9a-f verdeutlichen die Schritte bei der Herstellung eines Ausführungsbeispiels einer Feuerfestauskleidung, die in Fig. 10 insgesamt mit Bezugszeichen 60 gekennzeichnet ist. Die Feuerfestauskleidung 60 hat im Wesentlichen zwei funktionale isolierende Schichten, nämlich zum einen eine äußere nahe einer metallischen Wandung 62 vorgesehene Isolierschicht 64, die auch als Dauerisolierschicht bezeichnet werden kann, und eine dieser vorgelagerte Verschleißschicht 66. Wie die Schnittdarstellung gemäß Fig. 11 verdeutlicht, befinden sich das Ankerelement 10 bzw. 20 ausschließlich in der Verschleißschicht 66. Das Auge 8 bzw. der dieses Auge 8 umgebende Ringabschnitt 6 befindet sich teilweise in der Verschleißschicht 66 und teilweise in einem Bereich, der gegenüber einer Phasengrenze 68 in Richtung auf die metallische Wandung 66 versetzt vorgesehen ist und der Isolierschicht 64 zuzuordnen ist. Soweit der Ringabschnitt 6 und das Auge 8 innerhalb der Verschleißschicht 66 vorgesehen sind, werden diese Bereiche durch das Fixierelement 62 im Wesentlichen eingehaust, so dass auf Höhe der Phasengrenze 68 ein umfänglicher Abstand zwischen dem Befestigungselement 2 bzw. dem Ankerelement 10, 20 im Bereich des Befestigungsfußes 16 bzw. 26 eingestellt wird. Das die Verschleißschicht 66 ausbildende Isoliermaterial kann allerhöchstens zwischen die den U-förmigen Befestigungsfuß 16 bzw. 26 ausbildenden Segmente gelangen, d.h., von oben und in Verlängerung des Bolzenabschnitts 6 in das geschlossene Fixierelement 32 eindringen. Hierdurch wird aber die Fähigkeit der gezeigten Lösung nicht wesentlich beeinträchtigt, unterschiedliche Wärmedehnungen durch Ausgleichsbewegungen abzubauen, ohne dass diese Ausgleichsbewegung durch das Befestigungselement 2 bzw. das Ankerelement 10 bzw. 20 substaniell beeinträchtigt wird, jedenfalls soweit diese Ausgleichsbewegung durch eine Bewegung der Verschleißschicht 66 relativ zu der Isolierschicht 64 erfolgt.The Fig. 9a-f illustrate the steps in the manufacture of an embodiment of a refractory lining, which in Fig. 10 generally designated by reference numeral 60. The refractory lining 60 essentially has two functional insulating layers, namely, on the one hand, an insulating layer 64 provided near a metallic wall 62, which may also be referred to as a permanent insulating layer, and one of these upstream wearing layers 66. Like the sectional view according to FIG Fig. 11 illustrates the anchor element 10 and 20 exclusively in the wear layer 66. The eye 8 and the eye 8 surrounding this annular portion 6 is located partially in the wear layer 66 and partially in a region opposite to a phase boundary 68 in the direction of metallic wall 66 is provided offset and the insulating layer 64 is assigned. As far as the ring section 6 and the eye 8 are provided within the wear layer 66, these areas are substantially enclosed by the fixing element 62, so that at the level of the phase boundary 68, a circumferential distance between the fastening element 2 and the anchor element 10, 20 in the region Mounting foot 16 and 26 is set. The insulating material forming the wear layer 66 can at most reach between the segments forming the U-shaped fastening foot 16 or 26, ie, penetrate into the closed fixing element 32 from above and in extension of the bolt section 6. As a result, however, the ability of the solution shown is not significantly impaired to dissipate different thermal expansion by compensating movements, without this compensating movement is substantially impaired by the fastener 2 and the anchor member 10 and 20, at least as far as this compensating movement by a movement of the wear layer 66 relative to the insulating layer 64 takes place.

In Fig. 9a ist die metallische Wandung 62 mit einem mittels Bolzenschweißen aufgebrachten Befestigungselement 2 gezeigt. Der Bolzenabschnitt 4 ragt rechtwinklig von der metallischen Wandung 62 ab. An dem dem befestigungsseitigen Ende des Bolzenabschnitts 4 gegenüberliegenden Ende ist der Ringabschnitt 4 mit dem Auge 8 vorgesehen.In Fig. 9a the metallic wall 62 is shown with a fastening element 2 applied by means of stud welding. The bolt portion 4 protrudes at right angles from the metallic wall 62. At the fastening-side end of the bolt portion 4 opposite end of the ring portion 4 is provided with the eye 8.

Nach dem Aufschweißen des Bolzenabschnitts 4 gegen die metallische Wandung 62 wird eine ein- oder mehrschichtige Isolierung aufgebracht, um die Dauerisolierung 64 herzustellen. Dieses Material wird um den Ringabschnitt 6 herum ausgespart, wodurch eine Ausnehmung 70 gebildet ist, die in Richtung auf die metallische Wandung 62 versetzt ausgebildet ist und gegenüber einer die Phasengrenze 68 definierenden Isolierschichtoberfläche 72 zurück springt.After welding the bolt portion 4 against the metallic wall 62, a single or multi-layer insulation is applied to produce the permanent insulation 64. This material is recessed around the ring portion 6 around, whereby a recess 70 is formed, which is formed offset in the direction of the metallic wall 62 and against a the phase boundary 68 defining insulating layer surface 72 springs back.

Über diese Ausnehmung 70 kann auf einfache Weise das Ankerelement 10 bzw. 20 eingefädelt werden. Fig. 9c zeigt die Situation nach diesem Verfahrensschritt. Das Ankerelement 10 hängt im Schwerefeld der Erde nach unten, wobei der Befestigungsfuß 16 in dem Auge 8 vorgesehen ist und den Ringabschnitt 6 umgreift.About this recess 70 can be easily threaded anchor member 10 and 20 respectively. Fig. 9c shows the situation after this process step. The anchor element 10 is suspended in the gravity field of the earth down, wherein the mounting foot 16 is provided in the eye 8 and the ring portion 6 engages.

Danach wird - wie die Figuren 9d und 9e verdeutlichen - das Fixierelement 52 montiert. Üblicherweise wird eines der Elemente 30 bzw. 32 von unten gegen den Ringabschnitt 6 angelegt, um hierbei auch das Ankerelement 10 mitzunehmen und in der in den Fig. 9c - 9d gezeigten Weise auszurichten, so dass eine gedachte Mittellängsachse des Ankerelements 10, 20 sich im Wesentlichen in Verlängerung der Längsachse des Bolzenabschnitts 4 erstreckt. Nachdem die beiden Elemente 30, 32 gegeneinander verrastet sind, wird die Ausnehmung 70 durch Isolierwolle ausgefüllt. Danach wird die Verschleißschicht 66 unter Einschluß des Ankerelements 10 bzw. 20 aufgetragen.After that - like the Figures 9d and 9e clarify - the fixing 52 mounted. Usually, one of the elements 30 and 32 is applied from below against the ring portion 6, to take in this case also the anchor member 10 and in the in the Fig. 9c - 9d aligned manner, so that an imaginary central longitudinal axis of the anchor member 10, 20 extends substantially in extension of the longitudinal axis of the bolt portion 4. After the two elements 30, 32 are locked against each other, the recess 70 is filled with insulating wool. Thereafter, the wear layer 66 is applied including the anchor member 10 and 20, respectively.

Danach ist das in den Fig. 10 und 11 gezeigte Ausführungsbeispiel der Feuerfestauskleidung 60 verwirklicht.After that, that's in the 10 and 11 shown embodiment of the refractory lining 60 realized.

Fig. 10 verdeutlicht die konkrete Ausgestaltung des Ausführungsbeispiels mit mehreren Reihen I, II von Befestigungselementen 2, die an der metallischen Wandung 62 befestigt sind. Sämtliche Reihen I, II haben jeweils in gleicher Richtung ausgerichtete Augen 8. Vorliegend liegend die Ringabschnitte 6 in der horizontalen Richtung, d. h., die mit Längsachsen sämtlicher Augen 8 erstrecken sich in Vertikalrichtung. Hierauf kommt es allerdings nicht an. Wesentlich für die angemessene Verwendung der beiden unterschiedlichen Ankerelemente 10, 20 ist lediglich die Tatsache, dass sämtliche Augen möglichst in gleicher Richtung ausgerichtet sind. Fig. 10 illustrates the specific embodiment of the embodiment with multiple rows I, II of fasteners 2, which are attached to the metallic wall 62. All rows I, II have aligned in the same direction eyes 8. In the present case, the ring portions 6 in the horizontal direction, ie, with the longitudinal axes of all eyes 8 extend in the vertical direction. But that does not matter. Essential for the appropriate use of the two different anchor elements 10, 20 is merely the fact that all eyes are aligned as possible in the same direction.

Jedes erste Auge 8 der ersten Reihe I ist mit einem Ankerelement 10 versehen, dessen Schenkel 12, 14 sich im Wesentlichen in Erstreckungsrichtung der jeweiligen Reihe I erstrecken, wohingegen jedes zweite Auge 8 ein Ankerelement hält, dessen Schenkel 22, 24 sich rechtwinklig zu der Erstreckungsrichtung der Reihe I erstrecken. Die darunterliegende Reihe II ist in identischer Weise mit Ankerelementen 10, 20 bestückt, wobei die Bestückung in der Reihe II jeweils versetzt zu der Bestückung in der Reihe I erfolgt, so dass sich eine bestmögliche Überdeckung der Grundfläche der metallischen Wandung 62 durch die jeweiligen Schenkel 12, 14, 22, 24 ergibt.Each first eye 8 of the first row I is provided with an anchor element 10, the legs 12, 14 of which extend essentially in the extension direction of the respective row I, whereas each second eye 8 holds an anchor element whose legs 22, 24 are perpendicular to the extension direction The series I extend. The underlying row II is equipped in an identical manner with anchor elements 10, 20, wherein the assembly in the row II offset in each case to the assembly in the row I takes place, so that the best possible coverage of the base of the metallic wall 62 by the respective legs 12, 14, 22, 24 results.

BEZUGSZEICHENLISTELIST OF REFERENCE NUMBERS

22
Befestigungselementfastener
44
Bolzenabschnittbolt section
66
Ringabschnittring section
88th
Augeeye
1010
Ankerelementanchor member
1212
Schenkelleg
1414
Schenkelleg
1616
U-förmiger BefestigungsfußU-shaped mounting foot
2020
Ankerelementanchor element
2222
Schenkelleg
2424
Schenkelleg
2626
U-förmiger BefestigungsfußU-shaped mounting foot
3030
Schalenelementshell element
3232
SchalengegenelementShell counter element
3434
Rastvorsprungcatch projection
3636
Rastnaselocking lug
3838
Rastöffnunglatching opening
4040
Formschluss-VorsprungPositive locking projection
4242
RingkanalsegmentRing channel segment
4444
RingsegmentwandRing segment wall
4646
Auslasskanalexhaust port
4848
Stegweb
4949
Flanschflange
5050
Ringkanalannular channel
5252
Fixierelementfixing
6060
FeuerfestauskleidungRefractory lining
6262
metallische Wandungmetallic wall
6464
Isolierschichtinsulating
6666
Verschleißschichtwearing course
6868
Phasengrenzephase boundary
7070
Ausnehmungrecess
7272
Isolierschichtoberfläche I-ReiheInsulating layer surface I series
7474
Isolierschichtoberfläche II-ReiheInsulating layer surface II series

Claims (8)

  1. Fixing element for mounting an anchor element (10; 20) in an eye (8) of a fastening element (2) of a fastening device for a refractory lining made of a material which melts at the temperatures that prevail in the region of the fixing element (52) under operating conditions, wherein the fixing element (52) is designed for the eccentric mounting of the anchor element (10; 20) within the eye (8), characterised in that the fixing element (52) comprises a shell element (30) and a shell counter element (32), which can be attached to one another to form an annular channel (50) that is adapted to receive a ring section (6) of the fastening element (2) which delimits the eye (8).
  2. Fixing element according to Claim 1, characterised in that the shell element (30) and the shell counter element (32) form the respective outlet channels (46) that surround the anchor element (10; 20) on the side of the fastenening.
  3. Fixing element according to Claim 2, characterised in that the outlet channels (46) pass through the annular channel (50) approximately in the centre.
  4. Fixing element according to Claim 1, characterised in that the fixing element (52) comprises a form fit projection (40) which is designed to match to the inner contour of the eye (8) .
  5. Refractory lining for a metallic wall (62) having a fixing element according to any one of the preceding Claims, characterised by a wear layer (60) and an insulating layer (64) arranged between the wear layer (60) and the metallic wall (62) and at least one fastening device (2; 10) having an anchor element (10; 20) and a fastening element (2), and that is connected to the wall (62) and forms an eye (8) through which the anchor element (10; 20) passes, wherein the eye (8) is located in the region of a phase interface (68) between the insulating layer (64) and the wear layer (66) and passes through the phase boundary (68).
  6. Refractory lining according to Claim 5, characterised in that the eye (8) is exposed in a recess (70) which is recessed in the insulating layer (64) and is offset in the direction of the wall (62) opposite an insulating layer surface (72).
  7. Refractory lining according to Claim 5 or 6, characterised in that the anchor element (10; 20) is provided only in the wear layer (66).
  8. Refractory lining according to any one of Claims 5 to 7, characterised by a plurality of rows (I; II) of fastening elements (21) having eyes (8) aligned in the same direction, wherein an anchor element (20) passes through each first eye (8) of a row (I; II) and the arms (22; 24) of which extend only in a plane defined by a U-shaped mounting base (26) of the corresponding anchor element (20) that passes through the eye (8), and wherein an anchor element (10) passes through each second eye (8) and the arms (12; 14) of which extend only in a plane that is perpendicular to that defined by the U-shaped mounting base (16) of the corresponding anchor element (10) passing through the eye.
EP15173838.2A 2014-07-03 2015-06-25 Refractory lining and a fastening device for same Active EP2963344B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE202014005475.4U DE202014005475U1 (en) 2014-07-03 2014-07-03 Refractory lining and a fastening device therefor

Publications (2)

Publication Number Publication Date
EP2963344A1 EP2963344A1 (en) 2016-01-06
EP2963344B1 true EP2963344B1 (en) 2019-10-16

Family

ID=53510632

Family Applications (1)

Application Number Title Priority Date Filing Date
EP15173838.2A Active EP2963344B1 (en) 2014-07-03 2015-06-25 Refractory lining and a fastening device for same

Country Status (3)

Country Link
EP (1) EP2963344B1 (en)
DE (1) DE202014005475U1 (en)
ES (1) ES2755375T3 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102018007849A1 (en) * 2018-10-04 2020-04-09 Beroa Deutschland Gmbh Fixing a reinforcement anchor of a refractory lining
DE102020100748A1 (en) * 2020-01-14 2021-07-15 Loi Thermprocess Gmbh Device for supporting at least two radiant heating tubes in an oven room and an industrial oven

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1019198A (en) * 1963-03-22 1966-02-02 Morgan Refractories Ltd Improvements in and relating to furnaces and furnace linings
US3657851A (en) 1970-06-24 1972-04-25 Trw Inc Two-piece refractory anchor for heavy duty construction
DE20303935U1 (en) * 2003-03-12 2003-05-22 Refratechnik Holding GmbH, 85737 Ismaning Multicomponent anchoring device, used for a monolithic refractory lining e.g. of an industrial oven or a burner lance, comprises a fixing part made from metal (alloy) fixed to one wall and a metal anchor part interacting with it
FR2894654B1 (en) * 2005-12-08 2010-04-09 Prevel INDUSTRIAL OVEN WALL WITH HIGH TEMPERATURE
DE102008014984B3 (en) * 2008-03-19 2009-08-27 Jünger & Gräter GmbH Feuerfestbau One-piece steel anchor for anchoring unshaped refractory materials
NL2006790C2 (en) * 2011-05-16 2012-11-19 Wouter Garot ANCHORING COMPOSITION AND CONFIRMATION BODY FOR SUCH ANCHORING COMPOSITION.

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None *

Also Published As

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ES2755375T3 (en) 2020-04-22
DE202014005475U1 (en) 2015-10-06
EP2963344A1 (en) 2016-01-06

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