EP2959058B1 - Papier de base pour matériaux de revêtement décoratifs - Google Patents
Papier de base pour matériaux de revêtement décoratifs Download PDFInfo
- Publication number
- EP2959058B1 EP2959058B1 EP14705096.7A EP14705096A EP2959058B1 EP 2959058 B1 EP2959058 B1 EP 2959058B1 EP 14705096 A EP14705096 A EP 14705096A EP 2959058 B1 EP2959058 B1 EP 2959058B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- base paper
- paper
- paper according
- alkaline earth
- decorative
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000011248 coating agent Substances 0.000 title claims description 27
- 238000000576 coating method Methods 0.000 title claims description 27
- 239000000463 material Substances 0.000 title claims description 14
- 239000000758 substrate Substances 0.000 title description 2
- 239000000123 paper Substances 0.000 claims description 109
- 238000000034 method Methods 0.000 claims description 23
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 238000007639 printing Methods 0.000 claims description 11
- 150000003839 salts Chemical class 0.000 claims description 11
- 239000001023 inorganic pigment Substances 0.000 claims description 9
- 229910021485 fumed silica Inorganic materials 0.000 claims description 7
- 239000011230 binding agent Substances 0.000 claims description 6
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical group [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims description 5
- 239000001110 calcium chloride Substances 0.000 claims description 5
- 229910001628 calcium chloride Inorganic materials 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 4
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 2
- 229910001593 boehmite Inorganic materials 0.000 claims description 2
- FAHBNUUHRFUEAI-UHFFFAOYSA-M hydroxidooxidoaluminium Chemical compound O[Al]=O FAHBNUUHRFUEAI-UHFFFAOYSA-M 0.000 claims description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical group [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims 3
- 229920005992 thermoplastic resin Polymers 0.000 claims 3
- ZCCIPPOKBCJFDN-UHFFFAOYSA-N calcium nitrate Chemical compound [Ca+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ZCCIPPOKBCJFDN-UHFFFAOYSA-N 0.000 claims 2
- 229910021502 aluminium hydroxide Inorganic materials 0.000 claims 1
- 159000000007 calcium salts Chemical class 0.000 claims 1
- 239000002648 laminated material Substances 0.000 claims 1
- 239000000203 mixture Substances 0.000 description 21
- 239000000976 ink Substances 0.000 description 20
- 229920005989 resin Polymers 0.000 description 19
- 239000011347 resin Substances 0.000 description 19
- 239000000049 pigment Substances 0.000 description 17
- 239000003795 chemical substances by application Substances 0.000 description 13
- 239000007788 liquid Substances 0.000 description 13
- 239000010410 layer Substances 0.000 description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 238000007641 inkjet printing Methods 0.000 description 9
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 8
- 239000000975 dye Substances 0.000 description 8
- 230000035515 penetration Effects 0.000 description 8
- 238000004513 sizing Methods 0.000 description 7
- 239000007787 solid Substances 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 239000000945 filler Substances 0.000 description 6
- 239000000725 suspension Substances 0.000 description 6
- 229910002018 Aerosil® 300 Inorganic materials 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 239000006185 dispersion Substances 0.000 description 5
- 239000003086 colorant Substances 0.000 description 4
- 238000004040 coloring Methods 0.000 description 4
- 238000005470 impregnation Methods 0.000 description 4
- YIXJRHPUWRPCBB-UHFFFAOYSA-N magnesium nitrate Chemical compound [Mg+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O YIXJRHPUWRPCBB-UHFFFAOYSA-N 0.000 description 4
- 230000014759 maintenance of location Effects 0.000 description 4
- 230000035699 permeability Effects 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 239000004408 titanium dioxide Substances 0.000 description 4
- 235000010215 titanium dioxide Nutrition 0.000 description 4
- 229920000877 Melamine resin Polymers 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 125000002091 cationic group Chemical group 0.000 description 3
- 239000011121 hardwood Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- 239000000454 talc Substances 0.000 description 3
- 229910052623 talc Inorganic materials 0.000 description 3
- 235000012222 talc Nutrition 0.000 description 3
- 229920001187 thermosetting polymer Polymers 0.000 description 3
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 2
- 244000166124 Eucalyptus globulus Species 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 2
- 239000012790 adhesive layer Substances 0.000 description 2
- -1 alkaline earth metal salts Chemical class 0.000 description 2
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 239000012876 carrier material Substances 0.000 description 2
- 239000013530 defoamer Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- 229920000371 poly(diallyldimethylammonium chloride) polymer Polymers 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000011122 softwood Substances 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 229910001964 alkaline earth metal nitrate Inorganic materials 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 229920006319 cationized starch Polymers 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 235000010980 cellulose Nutrition 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 239000011093 chipboard Substances 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical class [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 150000005125 dioxazines Chemical class 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000010410 dusting Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000834 fixative Substances 0.000 description 1
- IVJISJACKSSFGE-UHFFFAOYSA-N formaldehyde;1,3,5-triazine-2,4,6-triamine Chemical class O=C.NC1=NC(N)=NC(N)=N1 IVJISJACKSSFGE-UHFFFAOYSA-N 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000007646 gravure printing Methods 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000002346 layers by function Substances 0.000 description 1
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 229910052976 metal sulfide Inorganic materials 0.000 description 1
- 229940098779 methanesulfonic acid Drugs 0.000 description 1
- 125000001434 methanylylidene group Chemical group [H]C#[*] 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical class [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- HXHCOXPZCUFAJI-UHFFFAOYSA-N prop-2-enoic acid;styrene Chemical compound OC(=O)C=C.C=CC1=CC=CC=C1 HXHCOXPZCUFAJI-UHFFFAOYSA-N 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000002510 pyrogen Substances 0.000 description 1
- 150000004053 quinones Chemical class 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- FBWNMEQMRUMQSO-UHFFFAOYSA-N tergitol NP-9 Chemical compound CCCCCCCCCC1=CC=C(OCCOCCOCCOCCOCCOCCOCCOCCOCCO)C=C1 FBWNMEQMRUMQSO-UHFFFAOYSA-N 0.000 description 1
- ANRHNWWPFJCPAZ-UHFFFAOYSA-M thionine Chemical compound [Cl-].C1=CC(N)=CC2=[S+]C3=CC(N)=CC=C3N=C21 ANRHNWWPFJCPAZ-UHFFFAOYSA-M 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/50—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
- B41M5/52—Macromolecular coatings
- B41M5/5218—Macromolecular coatings characterised by inorganic additives, e.g. pigments, clays
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/63—Inorganic compounds
- D21H17/67—Water-insoluble compounds, e.g. fillers, pigments
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/63—Inorganic compounds
- D21H17/67—Water-insoluble compounds, e.g. fillers, pigments
- D21H17/675—Oxides, hydroxides or carbonates
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/63—Inorganic compounds
- D21H17/67—Water-insoluble compounds, e.g. fillers, pigments
- D21H17/69—Water-insoluble compounds, e.g. fillers, pigments modified, e.g. by association with other compositions prior to incorporation in the pulp or paper
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/38—Coatings with pigments characterised by the pigments
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/38—Coatings with pigments characterised by the pigments
- D21H19/385—Oxides, hydroxides or carbonates
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/38—Coatings with pigments characterised by the pigments
- D21H19/40—Coatings with pigments characterised by the pigments siliceous, e.g. clays
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/18—Paper- or board-based structures for surface covering
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/18—Paper- or board-based structures for surface covering
- D21H27/22—Structures being applied on the surface by special manufacturing processes, e.g. in presses
- D21H27/26—Structures being applied on the surface by special manufacturing processes, e.g. in presses characterised by the overlay sheet or the top layers of the structures
Definitions
- the invention relates to a base paper for decorative coating materials, which can be impregnated with a thermally curable impregnating resin and printed by ink jet method, the use of the base paper for the production of decorative coating materials and a method for producing coating materials using the base paper.
- Decorative papers are needed for the production of decorative laminates, which are used as building materials in furniture production and interior design.
- the decorative laminates are mainly high pressure laminates (HPL) and low pressure laminates (LPL).
- HPL high pressure laminates
- LPL low pressure laminates
- the decorative paper is impregnated in the unprinted or printed state with a resin and with one or more layers of kraft paper sheets, which were soaked in phenolic resin (core papers), in a laminating press at a temperature of about 110 to 170 ° C and a Pressed pressure of about 5.5 to 11 MPa.
- core papers phenolic resin
- the resulting laminate (HPL) is glued or glued with a carrier material such as HDF or chipboard.
- a low pressure laminate is prepared by exposing the unprinted or printed decorative paper impregnated with a resin at a temperature of about 160 to 200 ° C and a pressure of about 1.25 to 3.5 MPa is pressed directly to the carrier plate.
- the refinement of material surfaces may be of an optical nature (by appropriate coloring) and / or physical nature (by coating the plate surface with appropriate functionality and structure).
- Decorative papers can be processed with or without a printed pattern.
- the printed or unprinted decorative paper is usually soaked in one or more stages with synthetic resins, then dried, wherein the resin remains reactive, and then pressed in sheets or rolls with a carrier material irreversibly hot. When pressed, the resin hardens.
- Suitable synthetic resins are the impregnating resins commonly used in this technical field, in particular melamine-formaldehyde resin, urea-formaldehyde resin, phenol-formaldehyde resin, polyacrylates, acrylic ester-styrene copolymers.
- the impregnating resin may be used in an amount of 40 to 250%, preferably 80 to 125%, of the basis weight of the decorative base paper.
- the application of the printing pattern is usually done by gravure printing. Particularly in the production of commercially available printing patterns, this printing technique has the advantage of being able to print on large quantities of paper at high machine speed.
- the gravure process is not profitable for smaller amounts of decor paper and is insufficient in terms of print quality for complicated patterns. From the printing techniques that meet the requirements for flexibility and quality Withstand the ink-jet printing process (ink-jet printing) is therefore becoming increasingly important.
- decorative base papers printable by the ink-jet printing process, they are coated with one or more functional layers for receiving the ink and fixing the dyes.
- Such decorative base papers which can be printed by the ink-jet printing process are described, for example, in US Pat DE 199 16 546 A1 and the EP 1 044 822 A1 described.
- the ink receiving layers generally contain pigments, water-soluble or water-dispersible polymers as binders, dye-fixing substances and other auxiliaries commonly used in such layers.
- Decorative base papers differ in their properties, however, fundamentally different from normal commercial ink-jet papers. Decorative base papers should have an open surface, so that they can be impregnated quickly and evenly with an impregnating resin.
- a decorative base paper provided with one of the above-described ink-receiving layers has good ink-jet printability, it has a largely covered paper structure at least on one side of the paper. The intermediate spaces between the fibers are largely closed and are thus available only to a limited extent for the absorption of impregnating resins.
- the EP 1 749 626 A1 proposes, therefore, a method in which the base paper provided with an ink receiving layer is impregnated from the back side.
- the WO 2009/097986 A1 Proposes the dye-receiving composition, whose main components are barium sulfate, titanium dioxide and silicates, as a pigment coating such that no closed flat layer is formed and thus the fiber spaces remain largely open.
- the disadvantage of this procedure is that it is not possible to achieve a sufficiently good printing result.
- the EP 2 537 981 A1 describes a process for the surface treatment of an ink-jet paper with a surface treatment medium containing magnesium sulfate and polydiallyldimethylammonium chloride polymer.
- the ink jet paper contains between 0 and 50 wt .-%, in particular 10 and 30 wt .-% CaCO 3 as a filler.
- the pores are largely closed after its application. The inclusion of an impregnating resin would thus be limited.
- the papers would be the EP 2 537 981 after impregnation with an impregnating resin because of the calcium carbonate largely transparent.
- the DE 698 04 233 T2 describes a composition for surface treating a substrate for inkjet printing, the composition consisting essentially of an aqueous sizing medium containing starch, sizing agent and a divalent metal salt.
- the disadvantage is that the pores on the paper surface are largely closed by the application of the aqueous sizing medium and thus the impregnation of the paper is only possible to a limited extent.
- Coating materials comprising a raw paper unsealed in the composition, the base paper having a surface coating containing an alkaline earth salt and an inorganic pigment having a specific surface area, measured by BET. from 100 to 400 cm 2 / g, the surface coating containing no polymeric binder.
- the invention further relates to the use of the base paper according to the invention for the production of laminates and laminates of all kinds.
- the invention also provides a process for the production of a decorative coating material in which a base paper unsized in size is provided with a surface coating containing an alkaline earth salt, the paper printed by a digital printing process, impregnated with a thermosetting resin and dried , The impregnated and dried paper can be varnished.
- the surface application according to the invention even without a polymeric binder, provides good printability by digital printing processes, in particular the ink-jet printing process, and the problem of "dusting out” of pigments which can not be expected due to the absence of the binder does not occur.
- the paper surface is
- Another advantage of the omission of polymeric binders is a lower viscosity of the application liquid and thus a simplification of the application process and the cleaning of the application units.
- alkaline earth metal salts are alkaline earth halides and alkaline earth metal nitrates having a water solubility of at least 400 g / l (measured at 20 ° C). These can also be used in a mixture. Particularly preferred is the use of calcium chloride, magnesium nitrate or mixtures thereof.
- the surface application additionally contains an inorganic pigment having a specific surface area, measured by BET, of 100 to 400 cm 2 / g.
- an inorganic pigment having a specific surface area measured by BET, of 100 to 400 cm 2 / g.
- Particularly preferred are inorganic pigments having a specific surface area of 200 to 330 cm 2 / g.
- Such preferred inorganic pigments are, for example, aluminum oxide, aluminum hydroxide, boehmite and / or silica.
- silicas a cationized fumed silica is particularly preferred.
- the mass ratio alkaline earth salt / pigment in the surface application may be 70:30 to 30:70, preferably 60:40 to 40:60.
- the surface coating may also contain other auxiliaries, such as dispersing aids, dye-fixing agents, such as polyaluminum salts, Polyammonium salts, pH regulators and other auxiliaries customary in the paper industry.
- auxiliaries such as dispersing aids, dye-fixing agents, such as polyaluminum salts, Polyammonium salts, pH regulators and other auxiliaries customary in the paper industry.
- the surface application can be carried out with conventional application units used in the paper coating.
- "inline” can be applied in the paper machine with a size press.
- the application weight may preferably be 1 to 10 g / m 2 , in particular 2 to 8 g / m 2 , based on the mass of the dry substance.
- the surface of the base paper according to the invention may have a pH of 4.5 to 8, preferably 6 to 7.
- a sufficient impregnating ability of the base paper is obtained and the paper is given very good printability by the ink-jet printing process.
- the base papers produced according to the invention have an air permeability according to Gurley of less than 25 s / hml, in particular 10 to 22 s / hml.
- the base paper according to the invention can be rolled up or divided into sheets.
- the base paper can then be printed in high quality using a wide variety of inkjet processes.
- the printed paper can then preferably be impregnated with an impregnating resin, in particular with a melamine resin, and dried.
- the base paper can then be applied in a coating press hot pressed onto a wood-based panel or to a laminate.
- transparent, unprinted and resinated paper can be used as a further layer as a protective and / or adhesive layer. Alternatively, however, it is also possible to use a different adhesive layer.
- the printed product can also be sealed with a varnish.
- the decorative base papers which can be used according to the invention are those which have undergone neither sizing in the mass nor surface sizing. These consist essentially of celluloses, pigments and fillers and conventional additives. Common additives may be wet strength agents, retention aids and fixatives. Decorative base papers differ from conventional papers due to the much higher filler content or pigment content and the lack of standard paper sizing or surface sizing on paper.
- the decorative base papers which can be used according to the invention usually contain a wet strength agent.
- Softwood pulps, hardwood pulps or mixtures of both pulp types can be used to produce the decorative base papers. Preference is given to the use of 100% hardwood pulp. But mixtures of softwood / hardwood pulps in the ratio 5:95 to 50:50, in particular 10:90 to 30:70 can be used.
- the base papers can be produced on a Fourdrinier paper machine or a Yankee paper machine. For this purpose, the pulp mixture can be ground at a consistency of 2 to 5 wt .-% to a freeness of 10 to 45 ° SR.
- color pigments and / or dyes and wet strength agents such as polyamide / polyamine-epichlorohydrin resin, cationic polyacrylates, modified melamine-formaldehyde resin or cationized starches are added in customary amounts in the production of decorative papers and mixed well with the pulp mixture.
- the fillers and / or pigments can be added in an amount of up to 55% by weight, in particular 10 to 45% by weight, based on the weight of the pulp.
- Suitable pigments and fillers are, for example, titanium dioxide, talc, modified titanium dioxides and mixtures thereof.
- the thick stock produced in the mixing chest can be diluted to a consistency of about 1%. If necessary, other auxiliaries such as retention aids, defoamers, dyes and other auxiliaries mentioned above or mixtures thereof may be added.
- This thin material is fed to the wire section via the headbox of the paper machine. A non-woven fabric is formed and, after dewatering, the base paper is obtained, which is subsequently dried.
- the basis weights of the papers produced can be 30 to 200 g / m 2 .
- the decorative base paper according to the invention can be dyed.
- inorganic color pigments such as metal oxides, metal hydroxides and metal oxide hydrates, metal sulfides, metal sulfates, metal chromates and Metallmolybdate or mixtures thereof
- organic color pigments and / or dyes such as carbonyl colorants (quinones, quinacridones), cyanine colorants, azo colorants, azomethines and methines, phthalocyanines or dioxazines used become.
- Particular preference is given to mixtures of inorganic color pigments and organic color pigments or substances.
- the mass of the color pigment or color pigment mixture or dye or dye mixture may be from 0.0001 to 5 wt .-%, based on the mass of the pulp, depending on the type of dye.
- the coloring of the base paper according to the invention is constantly adjustable. This is more complicated and more expensive in the case of a decorative base paper coated with a separate ink receiving layer.
- the surface application liquid may contain coloring additives. These may be the same color pigments and / or dyes with which the raw paper is dyed.
- the invention relates to a method for producing a decorative coating material or decorative paper.
- we base paper according to the invention with a digital printing process, such as the ink-jet printing process printed.
- the printed base paper can then be impregnated with a thermosetting resin and dried.
- the drying can be carried out in such a way that the impregnating resin is completely cured or only partially cured.
- Partially cured means that the cure of the thermosetting resin is 70% and more, 80% and more, or 90 and more.
- the pulp suspension was added to a mixture of 40% by weight of titanium dioxide and 5% by weight of talc, 0.11% by weight of a retention aid and 0.03% by weight of a defoamer, and a decorative base paper having a basis weight of 90 g / m 2 and an ash content of about 32 wt .-% made The weights are based on the mass of the pulp.
- the decorative base paper treated with the application liquid described below in the size press and then dried. The coating weight was 2 g / m 2 (dry).
- the pH of the coating liquid had been adjusted to pH 5 with NaOH.
- a pulp suspension of 100% by weight eucalyptus pulp was milled at a stock consistency of 5% to a freeness of 33 ° SR. This was followed by the addition of 1.8 wt .-% epichlorohydrin resin as a wet strength agent. This pulp suspension was adjusted to a pH of 6.5 to 7 with aluminum sulfate.
- a mixture of 36 wt .-% titanium dioxide and 5 wt .-% talcum, 0.11 wt .-% of a retention aid and 0.03 wt .-% of a defoamer was added to the pulp suspension and from a decorative base paper with a basis weight of about Made 80 g / m 2 and an ash content of about 30 wt .-%. The weights are based on the mass of the pulp.
- the decorative base paper was treated with the following application liquid in the size press and then dried. The coating weight was 6 g / m 2 (dry).
- the pH of the coating liquid had previously been adjusted to 5 with NaOH.
- a decorative base paper prepared according to Example 1 was impregnated with the following application liquid in the size press and then dried.
- the coating weight was 8 g / m 2 (dry).
- Application liquid for surface application water 80% by weight Magnesium nitrate (solid) 10% by weight Cationized pyrogens Silica (as a solid) 10% by weight
- the pH of the coating liquid had previously been adjusted to pH 5 with NaOH.
- a decorative base paper produced according to Example 1 was used as base paper without further application of glue liquor.
- a decorative base paper prepared according to Example 1 was treated with the following application liquid in the size press and then dried.
- the coating weight was 8 g / m 2 (dry).
- the preparation of the cationized fumed silica starting from Aerosil® 300 (Evonik Industries AG) was carried out according to Example 3.
- a decorative base paper prepared according to Example 1 was prepared according to the examples of EP 1 044 822 B1 coated with an ink receiving layer.
- the application weight was 5 g / m 2 .
- the base papers prepared according to the Examples and Comparative Examples were printed in an ink jet printer (EPSON 4800 with pigmented inks).
- the impregnation ability was tested on the unprinted base papers.
- the printed base papers were evaluated for image quality and ink penetration on the back of the paper.
- the purpose of the test is the characterization of the porosity of the paper structure and thus for the impregnation ability. It measures the time taken for a given amount of air to flow through a paper surface at a constant pressure. The measurement is carried out on the basis of ISO 5636-5 with the help of the densometer 121D from Lorenzen & Wettre. The readings are given in Gurley seconds / 100 ml. Values less than 25 s / hml show papers with very good air permeability. Values higher than 60 s / hml indicate a compacted structure and thus poor permeability.
- the image quality is evaluated by measuring the color density for the primary colors cyan, magenta, yellow and black.
- the color densities are measured with the densitometer SpectroEye from x-rite.
- Penetration of the ink is a punctiform or even partial penetration of the ink towards the back of the paper.
- test results are summarized in the following table: color density Air resistance s / hml punch cyan magenta yellow black B1 0.40 0.55 0.63 0.99 18 ⁇ B2 0.41 0.57 0.64 1.02 22 + B3 0.41 0.57 0.62 1.00 22 + V1 0.38 0.34 0.50 0.52 14 - V2 0.40 0.58 0.63 1.07 28 + V3 0.40 0.71 0.68 1.30 50 +
Landscapes
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Paper (AREA)
- Ink Jet Recording Methods And Recording Media Thereof (AREA)
- Ink Jet (AREA)
- Laminated Bodies (AREA)
Claims (12)
- Papier de base pour matériaux de revêtement décoratifs, qui comprend un papier brut non collé dans la masse,
caractérisé en ce que le papier brut est doté d'un enduit superficiel, qui contient un sel alcalin terreux et un pigment anorganique ayant une surface spécifique de 100 à 400 cm2 / g selon BET, sachant que l'enduit superficiel ne contient aucun liant polymère. - Papier de base selon la revendication 1,
caractérisé en ce que le sel alcalin terreux est un sel de calcium soluble dans l'eau. - Papier de base selon la revendication 1,
caractérisé en ce que le sel alcalin terreux est un chlorure de calcium ou un nitrate de calcium. - Papier de base selon la revendication 3,
caractérisé en ce que la surface spécifique du pigment anorganique, mesurée selon BET, est de 200 à 330 cm2 / g. - Papier de base selon revendication 3 ou 4,
caractérisé en ce que le pigment anorganique est un oxyde d'aluminium, un hydroxyde d'aluminium, de la bochmite et / ou un acide silique. - Papier de base selon revendication 3 ou 4,
caractérisé en ce que le pigment anorganique est un acide silique pyrogène, cationisé. - Papier de base selon au moins l'une des revendications 3 à 6,
caractérisé en ce que le rapport quantitatif sel alcalin terreux / pigment organique est de 60 : 40 à 40 : 60 par rapport à la masse. - Papier de base selon au moins l'une des revendications 1 à 7,
caractérisé en ce que l'enduit superficiel est appliqué dans une en quantité de 1 à 10 g / m2 par rapport à la masse de la substance sèche. - Papier de base selon au moins l'une des revendications 1 à 8,
caractérisé en ce que la surface du papier de base présente une valeur pH de 4,5 à 8. - Utilisation du papier de base selon au moins l'une des revendications 1 à 9 pour la fabrication de stratifiés et de laminés de tous genres.
- Procédé de fabrication d'un matériau de revêtement décoratif,
caractérisé en ce que l'on imprime un papier de base non collé dans la masse et pourvu d'un enduit superficiel contenant un sel alcalin terreux selon la revendication 1 en recourant à un procédé d'impression numérique, l'imprègne avec une résine thermiquement durcissable et le sèche. - Procédé de fabrication d'un matériau de revêtement décoratif selon la revendication 11,
caractérisé en ce que l'on sèche un papier de base imprégné de résine thermiquement durcissable de manière à ce que le durcissement de la résine thermiquement durcissable ne soit que d'environ 80 %.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL14705096T PL2959058T3 (pl) | 2013-02-20 | 2014-02-12 | Papier podłożowy dla dekoracyjnych materiałów powłokowych |
EP14705096.7A EP2959058B1 (fr) | 2013-02-20 | 2014-02-12 | Papier de base pour matériaux de revêtement décoratifs |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP13155977.5A EP2770105A1 (fr) | 2013-02-20 | 2013-02-20 | Papier de base pour matériaux de revêtement décoratifs |
EP14705096.7A EP2959058B1 (fr) | 2013-02-20 | 2014-02-12 | Papier de base pour matériaux de revêtement décoratifs |
PCT/EP2014/052682 WO2014128030A1 (fr) | 2013-02-20 | 2014-02-12 | Papier de base pour matériaux de revêtement décoratifs |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2959058A1 EP2959058A1 (fr) | 2015-12-30 |
EP2959058B1 true EP2959058B1 (fr) | 2018-01-31 |
Family
ID=47747472
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13155977.5A Withdrawn EP2770105A1 (fr) | 2013-02-20 | 2013-02-20 | Papier de base pour matériaux de revêtement décoratifs |
EP14705096.7A Active EP2959058B1 (fr) | 2013-02-20 | 2014-02-12 | Papier de base pour matériaux de revêtement décoratifs |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13155977.5A Withdrawn EP2770105A1 (fr) | 2013-02-20 | 2013-02-20 | Papier de base pour matériaux de revêtement décoratifs |
Country Status (9)
Country | Link |
---|---|
US (1) | US20160009114A1 (fr) |
EP (2) | EP2770105A1 (fr) |
KR (1) | KR20150119196A (fr) |
CN (2) | CN105143553A (fr) |
BR (1) | BR112015019424B1 (fr) |
ES (1) | ES2660246T3 (fr) |
PL (1) | PL2959058T3 (fr) |
RU (1) | RU2623260C2 (fr) |
WO (1) | WO2014128030A1 (fr) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2643386T3 (es) * | 2013-01-09 | 2017-11-22 | The Chemours Company Tt, Llc | Papel decorativo con rendimiento óptico mejorado que comprende partículas inorgánicas tratadas |
US10094069B2 (en) | 2013-01-09 | 2018-10-09 | The Chemours Company Fc, Llc | Process for making a décor paper having improved optical performance |
PT3231596T (pt) * | 2016-04-12 | 2019-01-17 | SWISS KRONO Tec AG | Material de suporte com camada de resina modificada e preparação do mesmo |
CN109072563B (zh) * | 2016-07-21 | 2021-10-19 | 惠普发展公司,有限责任合伙企业 | 墨水固定剂溶液 |
FR3062660B1 (fr) * | 2017-02-03 | 2019-06-07 | Ahlstrom-Munksjö Oyj | Papier decor pour stratifies |
EP3754109B1 (fr) | 2019-06-18 | 2022-09-28 | Schoeller Technocell GmbH & Co. KG | Pré-imprégné ayant une planéité améliorée |
EP3896953B1 (fr) | 2020-04-17 | 2024-05-01 | Felix Schoeller GmbH & Co. KG | Procédé de commande d'un processus d'impression décorative |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
MY125712A (en) * | 1997-07-31 | 2006-08-30 | Hercules Inc | Composition and method for improved ink jet printing performance |
EP1016742B1 (fr) | 1998-12-29 | 2002-03-13 | N. SCHLUMBERGER & CIE | Dispositif de montage d'une brosse cylindrique de nettoyage du peigne cylindrique d'une peigneuse rectiligne à compensation automatique de l'usure de ladite brosse |
DE19916546C2 (de) * | 1999-04-13 | 2001-05-03 | Technocell Dekor Gmbh & Co Kg | Tintenstrahl-Aufnahmeschicht |
CN1454140A (zh) * | 2000-06-09 | 2003-11-05 | 3M创新有限公司 | 用于生产防水耐用的水性喷墨接受介质的材料和方法 |
DE10152745A1 (de) * | 2001-10-25 | 2003-05-15 | Degussa | Dispersion von Aluminiumoxid |
EP1522629A1 (fr) * | 2003-10-08 | 2005-04-13 | M-real Oyj | Papier couche d'imprimierie |
JP4357379B2 (ja) * | 2003-11-10 | 2009-11-04 | 三菱製紙株式会社 | インクジェット記録媒体の製造方法 |
GB0515884D0 (en) | 2005-08-02 | 2005-09-07 | Bosch Gmbh Robert | Improvements in or relating to chainsaws |
US20070085983A1 (en) * | 2005-10-17 | 2007-04-19 | Photo Man Image Corporation | Digital ink jet printing process |
DE102007029540A1 (de) * | 2007-06-25 | 2009-01-08 | Technocell Dekor Gmbh & Co. Kg | Durch Ink-Jet bedruckbares Dekorpapier |
JP5161319B2 (ja) * | 2007-12-17 | 2013-03-13 | テクノチェル デコール ゲー エム ベー ハー ウント コンパニー コマンディートゲゼルシャフト | インクジェット法により印刷可能なプレス加工性のある化粧紙含浸体 |
DE102008008292A1 (de) | 2008-02-07 | 2009-08-13 | hülsta-werke Hüls GmbH & Co KG | Papierschicht zum Herstellen eines flächigen, bedruckten oder bedruckbaren Bauteils |
AT511619B1 (de) * | 2011-06-22 | 2016-02-15 | Mondi Ag | Verfahren zur oberflächenbehandlung von papier sowie papier |
CN102828445A (zh) * | 2012-09-19 | 2012-12-19 | 天津市中源装饰材料有限公司 | 三聚氰胺浸渍纸的生产方法 |
-
2013
- 2013-02-20 EP EP13155977.5A patent/EP2770105A1/fr not_active Withdrawn
-
2014
- 2014-02-12 BR BR112015019424-9A patent/BR112015019424B1/pt active IP Right Grant
- 2014-02-12 ES ES14705096.7T patent/ES2660246T3/es active Active
- 2014-02-12 WO PCT/EP2014/052682 patent/WO2014128030A1/fr active Application Filing
- 2014-02-12 KR KR1020157024880A patent/KR20150119196A/ko not_active Application Discontinuation
- 2014-02-12 CN CN201480009679.9A patent/CN105143553A/zh active Pending
- 2014-02-12 PL PL14705096T patent/PL2959058T3/pl unknown
- 2014-02-12 US US14/768,568 patent/US20160009114A1/en not_active Abandoned
- 2014-02-12 CN CN202010042921.XA patent/CN111321627A/zh active Pending
- 2014-02-12 EP EP14705096.7A patent/EP2959058B1/fr active Active
- 2014-02-12 RU RU2015139812A patent/RU2623260C2/ru active
Also Published As
Publication number | Publication date |
---|---|
BR112015019424B1 (pt) | 2021-08-31 |
US20160009114A1 (en) | 2016-01-14 |
RU2623260C2 (ru) | 2017-06-23 |
CN111321627A (zh) | 2020-06-23 |
EP2959058A1 (fr) | 2015-12-30 |
EP2770105A1 (fr) | 2014-08-27 |
ES2660246T3 (es) | 2018-03-21 |
WO2014128030A1 (fr) | 2014-08-28 |
RU2015139812A (ru) | 2017-03-24 |
PL2959058T3 (pl) | 2018-05-30 |
KR20150119196A (ko) | 2015-10-23 |
CN105143553A (zh) | 2015-12-09 |
BR112015019424A2 (pt) | 2017-07-18 |
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