EP2926907B1 - Rotor - Google Patents
Rotor Download PDFInfo
- Publication number
- EP2926907B1 EP2926907B1 EP14192208.8A EP14192208A EP2926907B1 EP 2926907 B1 EP2926907 B1 EP 2926907B1 EP 14192208 A EP14192208 A EP 14192208A EP 2926907 B1 EP2926907 B1 EP 2926907B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rotor
- blow
- protective cap
- shell
- elements
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 230000001681 protective effect Effects 0.000 claims description 126
- 239000000463 material Substances 0.000 claims description 35
- 229910000831 Steel Inorganic materials 0.000 claims description 13
- 239000010959 steel Substances 0.000 claims description 13
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 7
- 238000010276 construction Methods 0.000 claims description 4
- 239000000919 ceramic Substances 0.000 claims description 2
- 238000010009 beating Methods 0.000 description 7
- 230000003014 reinforcing effect Effects 0.000 description 6
- 238000005452 bending Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 230000002028 premature Effects 0.000 description 3
- 238000005204 segregation Methods 0.000 description 3
- 229910000746 Structural steel Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 230000000284 resting effect Effects 0.000 description 2
- 238000005496 tempering Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 229910000760 Hardened steel Inorganic materials 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000013502 plastic waste Substances 0.000 description 1
- 239000003223 protective agent Substances 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 239000002916 wood waste Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/28—Shape or construction of beater elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/02—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft
- B02C13/04—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft with beaters hinged to the rotor; Hammer mills
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/28—Shape or construction of beater elements
- B02C2013/2808—Shape or construction of beater elements the beater elements are attached to disks mounted on a shaft
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2210/00—Codes relating to different types of disintegrating devices
- B02C2210/02—Features for generally used wear parts on beaters, knives, rollers, anvils, linings and the like
Definitions
- the invention relates to a rotor for a shredding machine, the rotor being formed from a rotor shaft with support disks arranged at a distance in the axial direction of the rotor shaft, impact tools mounted so as to be rotatable between support disks of the rotor, and protective caps, with the protective caps being fastened on or between support disks, with a a plurality of protective caps arranged radially or between the support disks, a cylindrical casing of the rotor is formed with openings for the striking tools, the casing forming striking edges, the protective cap having a striking edge, the striking edge being formed by at least one striking bar, the protective cap having a striking bar receptacle forms, wherein the blow bar is attached to the blow bar receptacle in a form-fitting and interchangeable manner.
- Shredding machines are known from the prior art which, among other things, have a rotor consisting of discs. Such crushing machines are also referred to as so-called hammer crushers, since between the disks or support disks are rotatable Impact tools or hammers are stored, by means of which a crushing of, for example, metal scrap, plastic waste, wood waste or similar fractions can be done. Since the outer surfaces of the discs can suffer considerable damage or wear as a result of the impact of material during comminution, it is known to provide the discs with a protective agent. The protective means can extend over a length of the rotor and thus form a wear-resistant, cylindrical shell for the disks of the rotor.
- the protective means are regularly designed as so-called protective caps and, like the hammers of the rotor, are subject to wear, although they are not actively involved in the comminution process.
- the protective caps are therefore also referred to as inactive wearing parts.
- the protective caps are fastened together with the hammers, which are also referred to as active wearing parts, on an axis which is guided through the disks or support disks, so that the hammers can swing freely and the protective caps essentially completely cover the spaces between the hammers fill out.
- the protective caps and the hammers can be exchanged or exchanged in the event of advanced wear.
- the basic structure of such a rotor of a crushing machine is, for example, from DE 2 605 751 A1 known.
- Protective caps which are not designed in one piece as cast protective caps, but in several parts.
- a partial lateral surface of these protective caps is formed from a bent and hardened steel sheet, to which a connecting plate made of construction steel is welded on the inside and in which a hub for attachment to an axle is formed.
- a comparatively hard surface of the protective cap that is protected against wear and a comparatively tough and soft suspension of the same can also be formed.
- a disadvantage of such protective caps is that the sheet steel used can exhibit segregation caused by a manufacturing process of the sheet steel. Bending the steel sheet results in tensile and compressive stresses within the steel sheet, which can cause flexural cracks. As has also been shown in practice, cracks on the protective caps also tend to occur in the area of segregation of the steel sheet, in particular under the influence of tensile and compressive stresses during bending. These cracks then cause premature failure or wear of the protective caps.
- a rotor of a comminution machine which has support disks with hammers mounted so as to be rotatable between the support disks. Furthermore, protective caps are arranged on the support disks, which form a jacket of the rotor and also have impact edges. In particular, the beating edges serve to convey feed material away from the shell of the rotor in the direction of the hammers.
- the FR 2 635 022 A1 describes a rotor formed from a rotor shaft with support disks and between the support disks rotatably mounted hammers or striking tools.
- a casing of the rotor is formed from protective caps, the protective caps being fastened via screws to a spacer element arranged between the support disks.
- a blow bar is arranged on a front edge of the protective caps in the direction of rotation of the rotor and protrudes a little beyond the casing of the rotor in the radial direction. This blow bar is attached to the protective cap with two screws and nuts.
- the present invention is therefore based on the object of proposing a rotor for a comminution machine which has a long service life.
- the rotor for a crusher according to the invention, consists of a rotor shaft with the rotor shaft in the axial direction spaced-apart support disks, between the support disks of the rotor rotatably mounted striking tools and protective caps, with the protective caps being fastened on or between the supporting disks, with a plurality of protective caps arranged radially on or between the supporting disks forming a cylindrical shell of the rotor with openings for the striking tools is, the casing forming impact edges, the casing forming impact edges, the protective cap having an impact edge, the impact edge being formed by at least one blow bar, the protective cap forming a blow bar receptacle, the blow bar being fastened to the blow bar receptacle in a form-fitting and interchangeable manner, the blow bar receptacle being formed from two profile elements which are arranged between wear elements, the profile elements forming a receiving groove for the blow bar.
- the feed material can firstly be coarsely crushed by means of the impact tools or hammers of the rotor, with the coarsely crushed feed material being able to be crushed more finely at the same time by means of the beating edges.
- the finer comminution results on the one hand from a beating effect of the beating edges on the feed material and on the other hand from an impact effect of the beating edges.
- the feed material is thus conveyed away from the shell of the rotor into a crushing chamber. In contrast to an exclusively circular shell, the feed material cannot slide along the shell and cause abrasive wear when the rotor rotates. A concentration of feed material directly on the shell is therefore prevented.
- a rotor of this type can be used more universally, since coarse-sized feed material that has not been pre-comminuted can also be comparatively finely comminuted with the rotor.
- the impact edge is formed by at least one impact bar.
- the blow bar can then be a strip-shaped component or element. It is basically irrelevant whether the blow bar runs as one element over the entire casing of the rotor or just over a protective cap.
- a plurality of protective caps can each have blow bars. A blow bar can protrude beyond the casing or a protective cap in a comminution space, so that the blow bar can come into direct contact with the feed material when the rotor rotates.
- the protective cap forms a blow bar receptacle, the blow bar being fastened to the blow bar receptacle in a form-fitting and exchangeable manner. Since the blow bar is exposed to particularly high stress due to its exposed position on the shell, the blow bar can then also be easily replaced in accordance with wear and tear of the blow bar. Depending on the design of the form-fitting attachment of the blow bar to the protective cap, it may not even be necessary to disassemble the protective cap from the rotor, but the respective worn blow bars can be dismantled from the rotor on their own.
- the blow bar receptacle is formed from two profile elements, with the profile elements being arranged between or on the wear elements, with the profile elements forming a receiving groove for the blow bar.
- the design of the receiving groove is particularly advantageous since the blow bar can then be at least partially inserted into the receiving groove and fastened in it.
- the receiving groove is easy to produce, for example, by arranging the profile elements parallel to one another at a distance from one another. If the profile elements are arranged between the wear elements, the profile elements can also form a surface section of the jacket. Furthermore, a particularly stable fastening of the profile elements can result from the arrangement between the wear elements result. For example, the profile elements can be welded to the wear elements.
- blow bars can be distributed over the jacket at regular, radial intervals. This ensures that the rotor runs evenly.
- the blow bars can be designed to run over the casing in the axial direction.
- the blow bars can run continuously over the jacket axis-parallel to an axis of rotation of the rotor or can also be interrupted in sections by impact tools.
- the blow bars can be arranged offset relative to one another in the radial and axial direction on the jacket or can also run helically over the jacket.
- the blow bars can advantageously form a V-shaped pattern on the shell, so that the feed material can be concentrated in a central area of the shell.
- the blow bars can be designed in such a way that an averaged outer diameter of the casing can project radially beyond the blow bars.
- the protective caps forming the jacket consequently protrude beyond the average outer diameter of the jacket with their impact strips. In this way it can be ensured that no feed material can concentrate directly on the shell during operation of a rotor, since the feed material constantly bounces off the blow bars and is conveyed in the direction of, for example, hammers.
- the blow bar can consist of a cast material, fine-grain construction steel or a ceramic insert, with the blow bar having a hardness of 350 to 550 Brinell (HB).
- the impact bar can also have a hardness of 430 to 550 Brinell.
- the hardness of the blow bar or the material can be selected so that the blow bar is adapted to the respective feed material.
- the protective cap can be formed from a plurality of elements joined together.
- the elements can preferably be joined by welding, although other suitable joining techniques can also be provided. It is then also possible to form the elements from materials that are most suitable for determining the elements.
- the protective caps can form an essentially closed jacket, which is broken through by the openings for the impact tools or hammers.
- the protective caps can be distributed over the jacket in the axial and also in the radial direction in relation to the rotor and can form this by means of partial jacket surfaces in the form of segments.
- the segment-shaped partial lateral surfaces can be of different size or shape.
- Impact tools also do not necessarily have to be arranged between all the support disks of the rotor. It is essential, however, that the partial lateral surface of the protective cap or the respective protective caps of the rotor can be formed from at least two flat surface sections.
- the protective cap can then also be produced in a particularly cost-effective manner, since the time-consuming bending of a comparatively thick steel sheet, which involves the use of a machine, can be completely dispensed with. In this way it is also possible to achieve considerable cost savings in the production of the protective cap and to extend the service life of the protective cap.
- the protective cap can also form more than two flat surface sections. It is essential that the entire lateral surface area of the protective cap can be composed almost completely or predominantly of flat surface sections.
- the surface sections are each formed from a plate-shaped or straight-shaped wearing element.
- the plate-shaped wearing element can be produced particularly easily from a steel sheet by cutting.
- the plate-shaped wearing element can also be subjected to a temperature treatment, such as annealing, hardening and/or tempering. A possible deformation of the plate-shaped wearing elements as a result of the temperature treatment is not important here, in contrast to curved wearing elements.
- the surface sections can preferably be arranged in such a way that surface normals of the surface sections run at an angle ⁇ relative to one another.
- the angle ⁇ can be an acute angle deviating from 0°. It is then also possible to form a rotor from a plurality of protective caps, which rotor forms a comparatively round cross section.
- the angle ⁇ can be defined or determined by 360° divided by the number of surface sections based on a circumference of the jacket.
- the angle ⁇ can then consequently be the same for all protective caps forming the jacket.
- the surface sections can then also each have the same radial length in relation to the circumference of the jacket. As a result, the flat surface sections can be produced even more easily.
- the protective cap can be designed in such a way that surface normals of the surface sections can intersect in an axis of rotation of the rotor. In this way, a possible imbalance of the rotor can be prevented, with the casing of the rotor being able to be brought even closer to a circular shape.
- a longitudinal groove can be formed in the blow bar, into which a projection engages within the receiving groove. Accordingly, a form-fitting reception or attachment of the blow bar can be particularly simple can be realized in the receiving groove.
- the blow bar can then also be easily pushed into the longitudinal groove.
- the projection within the receiving groove then reliably prevents the blow bar from falling out of the receiving groove in the radial direction.
- the projection can be designed, for example, in the manner of a lug, in which case the lug can then engage in the longitudinal groove, which has a matching shape.
- a build-up coating can be formed on the profile elements and at least partially on the surface sections of the wear elements adjoining the profile elements.
- Such an application coating can consist of a wear-reducing, suitable coating material.
- the application coating can also be formed by welding material onto the profile elements and the adjoining surface sections.
- the protective cap can preferably form a fastening web with a hub for fastening the protective cap to or between support disks.
- the fastening web can then be arranged in the radial direction relative to a surface section at right angles to this. If the rotor has axles that are pushed through openings in the support discs or if the support discs themselves form axles or projections, the protective cap can be easily placed with the hub on an axle and thus securely fastened.
- wear elements are directly welded to one another.
- a completely closed partial lateral surface can thus be formed for a protective cap. If the protective cap is made up of several elements, all of the elements can be welded to one another.
- the impact edge can be formed particularly easily by a weld seam of the wear elements.
- the weld can be opposite the material of the surface sections have a comparatively high hardness. Since the impact edge is expected to be more heavily stressed than the surface sections, premature wear of the impact edge can be avoided.
- the wear elements can further have a hardness of 350 to 550 Brinell (HB).
- HB Brinell
- the hardness can be 430 to 550 Brinell. It can thus be ensured that the wear elements or the surface sections of the protective cap formed by the wear elements are sufficiently resistant to damage and wear.
- the wear elements can be made particularly wear-resistant and yet inexpensive if they are made of fine-grain structural steel. Fine-grain structural steel is also particularly well suited to heat treatment to achieve a desired hardness.
- the protective cap can have support elements, wherein the support elements can be arranged on a support side of the wear elements facing away from the partial lateral surface, such that the protective cap can be adapted to a shape of the support disks.
- the support discs have a round or circular outer contour
- the protective caps can then be adapted to the respective outer contour of the support discs by means of the support elements in such a way that the protective caps rest at least at two points on the support discs or their outer contour.
- the protective caps can then be supported on the support disks by means of the support elements, and tilting of the protective caps or an undesired movement relative to the support disks can also be easily avoided. Provision can preferably be made to use three support elements for mounting a protective cap on an outer contour of a support disk. However, the protective cap can also rest against the support disks at other points of the protective cap where no support elements are arranged.
- a fastening web of the protective cap can be formed from a connecting plate for the wear elements, with the connecting plate also being able to be reinforced with reinforcing plates. Consequently, the wearing elements can be connected to one another via the fastening bar, whereby the wearing elements can be welded to the fastening bar or the connecting plate.
- the reinforcing plates can be arranged on both sides of the connecting plate and also connected or joined to both wearing elements. In this way it is also possible to realize a particularly good attachment of the protective cap to, for example, an axle of a rotor, since the axle can be passed through a through-opening in the connecting plate and the reinforcement plates.
- the shell of the rotor can be polygonal in the radial direction, based on a cross section of the rotor.
- the polygonal shape of the mantle can be further approximated to a circular shape.
- the polygonal shape of the shell is selected depending on the type of feed material.
- the jacket can have at least six protective caps in the radial direction, based on a cross section of the rotor.
- the shell can be formed in the cross section of twelve straight surface sections.
- the comminution machine according to the invention comprises a rotor according to the invention.
- Advantageous embodiments of a comminution machine result from the dependent claims referring back to the device claim 1 .
- the 1 shows a rotor 10 in a cross-sectional view.
- the rotor 10 is arranged in a crushing machine, not shown here, and is formed from a rotor shaft 11, support disks 12 and impact tools 14 designed as a hammer 13.
- the rotor 10 also includes protective caps 15 which form a cylindrical casing 16 of the rotor 10, with openings 17 for the hammers 13 being provided in the casing 16.
- the protective caps 15 and the hammers 13 are fastened to axles 18 which are inserted into through-holes 19 in the support discs 12 and connect the further support discs, not shown here, to one another. Consequently, the protective caps 15 and the hammers 13 are fixed to the axles 18 between the supporting discs 12 .
- the protective caps 15 lie on the support disks 12, the hammers 13 being mounted so that they can rotate freely and can swing through.
- the rotor 10 can be rotated in a direction of rotation indicated by an arrow 20 .
- feed material 22 to be crushed which can ricochet off a lateral surface 23 of the jacket 16 and reach an effective range of the hammers 13.
- the protective caps 15 form a partial lateral surface 24 of the lateral surface 23 with two flat surface sections 25 .
- the surface sections 25 are each formed from a plate-shaped wear element 26, the wear elements 26 being directly connected by means of a weld seam 27 are joined together.
- the weld seam 27 here forms an impact edge 28 of the protective cap 15 or of the rotor 10 .
- the 2 shows a protective cap 29 for a rotor with polygonal support disks, not shown in detail here, the protective cap 29 being formed from two plate-shaped wear elements 30 , a connecting plate 31 and reinforcing elements 32 .
- the connecting plate 31 and the reinforcing plates 32 form a fastening web 33 with a through-opening 34 for an axle 35, shown here in outline, for fastening the protective cap 29 to the rotor.
- the connecting plate 31, the reinforcement plates 32 and the wear elements 30 are connected to one another completely by means of welded joints, with the wear elements 30 in particular being connected directly to one another with a weld seam 36.
- a wear material 37 is additionally applied to the weld seam 36 and forms an impact edge 38 .
- the wearing elements 30 are connected to one another via the connecting plate 31 and the reinforcing plates 32 .
- the connecting plate 31 and the reinforcing plates 32 or the fastening web 33 can be inserted in a gap (not shown) between two support disks of a rotor, with the wear elements 30 then resting with a contact side 39 on the respective support disks.
- FIG. 1 shows a protective cap 40 which has wear elements 41 and a fastening web 42 for fastening to an axle 43.
- the wear elements 41 are also connected directly via a weld seam 44 to an application of wear material 45 .
- the protective cap 40 further comprises support elements 47 and 48 arranged on a support side 46 of the wear elements 41.
- the support elements 47 are each arranged on radial ends 49 of the protective cap 40, the support elements 48 being arranged in the region of the weld seam 44.
- the support elements 47 and 48 form concave support surfaces 50 or 51 for resting the protective cap 40 on a circular support disk, not shown here.
- the 4 shows a detailed view of the rotor 10 from 1 here the protective cap 15 with the wear elements 26 are also supported on the support disk 12 via support elements 52 and 53 .
- a surface normal 54 of the wear element 26 runs at an angle ⁇ /2 relative to a plane of symmetry 55 of the protective cap 15 .
- the protective cap 15 rests on an outer circumference 58 of the support disk 12 via bearing surfaces 56 and 57 of the bearing elements 52 and 53 .
- direct support points 59 are formed by contact of a support side 60 of the wear elements 26 with the outer circumference 58.
- the protective cap 15 is spaced apart from the adjacent protective cap 15 by a gap 61 .
- the figure 5 shows a basic sketch of a rotor 62 with a protective cap 63 and a support disk 64.
- the dimension of a distance X results from a radius r of the support disk 64 divided by cos ⁇ - r.
- the angle ⁇ is defined by a surface normal 65 of a surface section 66 of the protective cap 63 and a tangent 67 of the protective cap 63 , the tangent 67 and the surface normal 65 intersecting in an axis of rotation 68 of the rotor 62 .
- the 6 shows a rotor 69 which, in contrast to the rotor 1 Has protective caps 70 with a blow bar 71.
- the impact bars 71 protrude into a crushing chamber 72, so that the feed material 73 can bounce off the impact bar 71, as is indicated here, and can be crushed by impact.
- the 7 shows a rotor 74 with protective caps 75, shown schematically here, and in particular support disks 76, which are polygonal in shape.
- An outer contour 77 of the support disks 76 is adapted to a support side 78 of the protective cap 75 in such a way that the support side 78 rests completely against the outer contour 77 without any support elements would be required.
- a casing 79 of the rotor 74 is formed by six protective caps 75 in relation to the cross section shown here.
- the 8 shows a protective cap 80 which has two wear elements 81 and a fastening web 82 connecting the wear elements 81 .
- the wear elements 81 are each spaced far enough from one another that profile elements 83 and 84 are arranged between the wear elements 81 and form a blow bar receptacle 85 in the form of a longitudinal groove 86 for a blow bar 87 .
- the profile element 84 has a nose 88 which runs along the profile element 84 and which engages in a correspondingly designed groove 89 in the blow bar 87 .
- An application coating 90 is also provided, which completely covers the profile elements 83 and 84 and at least partially covers the wear elements 81 .
- the 9 shows a protective cap 91 which, like that in 8 described protective cap is designed, but like that in 3 protective cap described has support elements 92 and 93 .
- the Figures 10 and 11 show a blow bar 94 and profile elements 95 and 96, each in enlarged side views.
- the impact bar 94 has a groove 97 into which a nose 98 of the profile element 96 can engage.
- the blow bar 94 is essentially rectangular and consists of fine-grain construction steel with a hardness of up to 550 Brinell.
- the profile elements 95 and 96 are each directly welded to a support element 99 and wear elements 100 .
- the profile elements 95 and 96 are spaced apart from one another to such an extent that a blow bar receptacle 101 is formed between the profile elements 95 and 96, into which the blow bar 94 can be pushed laterally.
- the blow bar 94 is fixed in a form-fitting manner by the groove 97 and the lug 98 in the blow bar receptacle 101.
- An applied coating 102 is also formed.
- the 12 Figure 12 shows an enlarged view of the rotor 6 , where it can be seen that a surface normal 103 of wear elements 104 forms an angle ⁇ /2 to a plane of symmetry 105 of the protective cap 70 .
- the surface normal 103 and the plane of symmetry 105 intersect with a rotation axis 106 of the rotor 69.
- the angle ⁇ is chosen so that the impact bar 71 protrudes far into the crushing space 72, which can also be seen from the different heights of support elements 107 and 108 of the protective cap .
- outer ends 109 of the protective cap 70 are designed to be less exposed and flattened with respect to the feed material 73 .
- the 13 shows a basic representation of a rotor 110 with a protective cap 111 analogous to the representation of the rotor in FIG figure 5 .
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Pulverization Processes (AREA)
Description
Die Erfindung betrifft eine Rotor für eine Zerkleinerungsmaschine, wobei der Rotor aus einer Rotorwelle mit in axialer Richtung der Rotorwelle beabstandet angeordneten Tragscheiben, zwischen Tragscheiben des Rotors drehbeweglich gelagerten Schlagwerkzeugen und Schutzkappen gebildet ist, wobei die Schutzkappen an oder zwischen Tragscheiben befestigt sind, wobei aus einer Mehrzahl von radial oder zwischen den Tragscheiben angeordneten Schutzkappen ein walzenförmiger Mantel des Rotors mit Öffnungen für die Schlagwerkzeuge ausgebildet ist, wobei der Mantel Schlagkanten ausbildet, wobei die Schutzkappe eine Schlagkante aufweist, wobei die Schlagkante von zumindest einer Schlagleiste ausgebildet ist, wobei die Schutzkappe eine Schlagleistenaufnahme ausbildet, wobei die Schlagleiste an der Schlagleistenaufnahme formschlüssig und auswechselbar befestigt ist.The invention relates to a rotor for a shredding machine, the rotor being formed from a rotor shaft with support disks arranged at a distance in the axial direction of the rotor shaft, impact tools mounted so as to be rotatable between support disks of the rotor, and protective caps, with the protective caps being fastened on or between support disks, with a a plurality of protective caps arranged radially or between the support disks, a cylindrical casing of the rotor is formed with openings for the striking tools, the casing forming striking edges, the protective cap having a striking edge, the striking edge being formed by at least one striking bar, the protective cap having a striking bar receptacle forms, wherein the blow bar is attached to the blow bar receptacle in a form-fitting and interchangeable manner.
Aus dem Stand der Technik sind Zerkleinerungsmaschinen bekannt, die unter anderem einen aus Scheiben bestehenden Rotor aufweisen. Derartige Zerkleinerungsmaschinen werden auch als sogenannte Hammerbrecher bezeichnet, da zwischen den Scheiben bzw. Tragscheiben drehbare Schlagwerkzeuge oder Hämmer gelagert sind, mittels derer eine Zerkleinerung von beispielsweise Metallschrott, Kunststoffabfällen, Holzabfällen oder ähnlichen Fraktionen erfolgen kann. Da Außenflächen der Scheiben durch einen Aufprall von Material beim Zerkleinern erhebliche Schäden erleiden bzw. verschleißen können, ist es bekannt, die Scheiben mit einem Schutzmittel zu versehen. Die Schutzmittel können sich über eine Länge des Rotors erstrecken und so einen verschleißfesten, walzenförmigen Mantel für die Scheiben des Rotors ausbilden.Shredding machines are known from the prior art which, among other things, have a rotor consisting of discs. Such crushing machines are also referred to as so-called hammer crushers, since between the disks or support disks are rotatable Impact tools or hammers are stored, by means of which a crushing of, for example, metal scrap, plastic waste, wood waste or similar fractions can be done. Since the outer surfaces of the discs can suffer considerable damage or wear as a result of the impact of material during comminution, it is known to provide the discs with a protective agent. The protective means can extend over a length of the rotor and thus form a wear-resistant, cylindrical shell for the disks of the rotor.
Die Schutzmittel sind regelmäßig als sogenannte Schutzkappen ausgebildet und unterliegen wie die Hämmer des Rotors einem Verschleiß, obwohl sie nicht aktiv am Zerkleinerungsvorgang beteiligt sind. Die Schutzkappen werden daher unter anderem auch als inaktive Schleißteile bezeichnet. Die Schutzkappen sind zusammen mit den Hämmern, welche auch als aktive Schleißteile bezeichnet werden, auf einer Achse, welche durch die Scheiben bzw. Tragscheiben hindurchgeführt ist, befestigt, so dass die Hämmer frei schwingen können und die Schutzkappen die Zwischenräume zwischen den Hämmern im Wesentlichen vollständig ausfüllen. Durch ein Entfernen bzw. Herausziehen der Achse aus den Tragscheiben können die Schutzkappen und die Hämmer bei einem fortgeschrittenen Verschleiß ausgetauscht bzw. ausgewechselt werden. Der prinzipielle Aufbau eines derartigen Rotors einer Zerkleinerungsmaschine ist beispielsweise aus der
So ist es auch bekannt, Schutzkappen durch Gießen herzustellen, wobei eine einem Verschleiß ausgesetzte Oberfläche der Schutzkappe, welche eine Teilmantelfläche einer Mantelfläche des walzenförmigen Mantels ausbildet, durch Vergüten der Oberfläche geschützt werden kann. So können die nicht dem unmittelbar einem Verschleiß ausgesetzten Abschnitte der Schutzkappe, beispielsweise eine Nabe zur Befestigung an einer Achse, vergleichsweise zäh ausgebildet werden, um einen eventuellen Bruch der Schutzkappe an dieser Stelle zur vermeiden.It is also known to produce protective caps by casting, in which case a surface of the protective cap that is exposed to wear and forms a partial lateral surface of a lateral surface of the cylindrical casing can be protected by tempering the surface. Thus, the sections of the protective cap that are not directly exposed to wear, for example a hub for attachment to an axle, can be made comparatively tough in order to avoid a possible breakage of the protective cap at this point.
Aus der
Bei den aus dem Stand der Technik bekannten Zerkleinerungsmaschinen kann weiter zwischen Zerkleinerungsmaschinen mit drehbeweglichen Hämmern an einem Rotor und Zerkleinerungsmaschinen ohne drehbewegliche Hämmer unterschieden werden. Letztere weisen Schneiden oder Kanten auf, die ebenfalls eine Zerkleinerung eines der Zerkleinerungsmaschine zugeführten Aufgabeguts bewirken. Die Rotoren mit Hämmern dienen dabei einer vergleichsweise groben Zerkleinerung des zugeführten Aufgabeguts, wobei die Rotoren mit Schneiden oder Kanten einer vergleichsweise feinen Zerkleinerung des zugeführten Aufgabeguts dienen. Dies kann dazu führen, dass eine Zerkleinerung von Aufgabegut unter Umständen einen Einsatz zweier unterschiedlicher Zerkleinerungsmaschinen erfordert. Eine erste Zerkleinerungsmaschine zur Zerkleinerung großer Stücke eines Aufgabeguts bzw. Zerkleinerungsguts und eine nachgeschaltete, zweite Zerkleinerungsmaschine zur beispielsweisen Granulierung des Zerkleinerungsguts. Eine Zerkleinerung von Aufgabestücken, erfolgt dabei im Wesentlichen mittels der Hämmer durch Schlag, wobei mittels der Kanten bzw. Schlagkanten des Rotors eine Zerkleinerung durch Prall der Aufgabestücke erfolgt.In the case of the comminution machines known from the prior art, a further distinction can be made between comminution machines with rotatable hammers on a rotor and comminution machines without rotatable hammers. The latter have cutting edges or edges, which also bring about a comminution of a feed material fed to the comminution machine. The rotors with hammers are used for a comparatively coarse comminution of the feed material supplied, with the rotors with cutting edges or edges being used for a comparatively fine comminution of the feed material supplied. This can result in the comminution of feed material sometimes requiring the use of two different comminution machines. A first crusher for crushing large pieces of feed material or crushed material and a downstream, second crusher for example Granulation of the crushed material. Crushing of feed pieces takes place essentially by means of the hammers by impact, crushing by impact of the feed pieces taking place by means of the edges or impact edges of the rotor.
Aus der
Die
Der vorliegenden Erfindung liegt daher die Aufgabe zugrunde, einen Rotor für eine Zerkleinerungsmaschine vorzuschlagen, der eine hohe Standzeit aufweist.The present invention is therefore based on the object of proposing a rotor for a comminution machine which has a long service life.
Diese Aufgabe wir durch einen Rotor mit den Merkmalen des Anspruchs 1 und einer Zerkleinerungsmaschine mit den Merkmalen des Anspruchs 13 gelöst.This problem is solved by a rotor with the features of
Bei dem erfindungsgemäßen Rotor für eine Zerkleinerungsmaschine ist der Rotor aus einer Rotorwelle mit in axialer Richtung der Rotorwelle beabstandet angeordneten Tragscheiben, zwischen den Tragscheiben des Rotors drehbeweglich gelagerten Schlagwerkzeugen und Schutzkappen gebildet, wobei die Schutzkappen an oder zwischen Tragscheiben befestigt sind, wobei aus einer Mehrzahl von radial an oder zwischen den Tragscheiben angeordneten Schutzkappen ein walzenförmiger Mantel des Rotors mit Öffnungen für die Schlagwerkzeuge ausgebildet ist, wobei der Mantel Schlagkanten ausbildet, wobei der Mantel Schlagkanten ausbildet, wobei die Schutzkappe eine Schlagkante aufweist, wobei die Schlagkante von zumindest einer Schlagleiste ausgebildet ist, wobei die Schutzkappe eine Schlagleistenaufnahme ausbildet, wobei die Schlagleiste an der Schlagleistenaufnahme formschlüssig und auswechselbar befestigt ist, wobei die Schlagleistenaufnahme aus zwei Profilelementen gebildet ist, die zwischen Schleißelementen angeordnet sind, wobei die Profilelemente eine Aufnahmenut für die Schlagleiste ausbilden.In the rotor for a crusher according to the invention, the rotor consists of a rotor shaft with the rotor shaft in the axial direction spaced-apart support disks, between the support disks of the rotor rotatably mounted striking tools and protective caps, with the protective caps being fastened on or between the supporting disks, with a plurality of protective caps arranged radially on or between the supporting disks forming a cylindrical shell of the rotor with openings for the striking tools is, the casing forming impact edges, the casing forming impact edges, the protective cap having an impact edge, the impact edge being formed by at least one blow bar, the protective cap forming a blow bar receptacle, the blow bar being fastened to the blow bar receptacle in a form-fitting and interchangeable manner, the blow bar receptacle being formed from two profile elements which are arranged between wear elements, the profile elements forming a receiving groove for the blow bar.
Dadurch, dass der Mantel Schlagkanten ausbildet, kann Aufgabegut einerseits mittels der Schlagwerkzeuge bzw. Hämmer des Rotors zunächst grob zerkleinert werden, wobei mittels der Schlagkanten gleichzeitig eine feinere Zerkleinerung des grob zerkleinerten Aufgabegutes erfolgen kann. Die feinere Zerkleinerung ergibt sich einerseits durch eine schlagende Wirkung der Schlagkanten auf das Aufgabegut und andererseits durch eine Prallwirkung der Schlagkanten. Das Aufgabegut wird so von dem Mantel des Rotors weg, in einen Zerkleinerungsraum gefördert. Anders als bei einem ausschließlich kreisrunden Mantel kann das Aufgabegut nicht bei einer Rotation des Rotors an dem Mantel entlang gleiten und abrasiven Verschleiß verursachen. Eine Konzentration von Aufgabegut unmittelbar an dem Mantel wird demnach verhindert. Die Schlagkanten führen folglich zu einer gleichmäßigeren Verteilung des Aufgabeguts im Zerkleinerungsraum, wodurch wiederum verbesserte Zerkleinerungsergebnisse erzielt werden können. Insgesamt ist ein derartiger Rotor universeller einsetzbar, da auch nicht vorzerkleinertes, grobstückiges Aufgabegut mit dem Rotor vergleichsweise fein zerkleinert werden kann.Due to the fact that the casing forms beating edges, the feed material can firstly be coarsely crushed by means of the impact tools or hammers of the rotor, with the coarsely crushed feed material being able to be crushed more finely at the same time by means of the beating edges. The finer comminution results on the one hand from a beating effect of the beating edges on the feed material and on the other hand from an impact effect of the beating edges. The feed material is thus conveyed away from the shell of the rotor into a crushing chamber. In contrast to an exclusively circular shell, the feed material cannot slide along the shell and cause abrasive wear when the rotor rotates. A concentration of feed material directly on the shell is therefore prevented. The beating edges consequently lead to a more even distribution of the feed material in the comminution space, which in turn means that improved comminution results can be achieved. Overall, a rotor of this type can be used more universally, since coarse-sized feed material that has not been pre-comminuted can also be comparatively finely comminuted with the rotor.
Erfindungsgemäß ist die Schlagkante von zumindest einer Schlagleiste ausgebildet. Die Schlagleiste kann dann ein leistenförmiges Bauteil bzw. Element sein. Dabei ist es grundsätzlich unerheblich ob die Schlagleiste als ein Element über den gesamten Mantel des Rotors verläuft oder lediglich über eine Schutzkappe. In diesem Fall kann dann eine Mehrzahl von Schutzkappen jeweils Schlagleisten aufweisen. Eine Schlagleiste kann den Mantel bzw. eine Schutzkappe in einem Zerkleinerungsraum hinein überragen, so dass die Schlagleiste bei einer Rotation des Rotors unmittelbar mit Aufgabegut in Kontakt gelangen kann.According to the invention, the impact edge is formed by at least one impact bar. The blow bar can then be a strip-shaped component or element. It is basically irrelevant whether the blow bar runs as one element over the entire casing of the rotor or just over a protective cap. In this case, a plurality of protective caps can each have blow bars. A blow bar can protrude beyond the casing or a protective cap in a comminution space, so that the blow bar can come into direct contact with the feed material when the rotor rotates.
Erfindungsgemäß bildet die Schutzkappe eine Schlagleistenaufnahme aus, wobei die Schlagleiste an der Schlagleistenaufnahme formschlüssig und auswechselbar befestigt ist. Da die Schlagleiste aufgrund ihrer exponierten Lage auf dem Mantel einer besonders hohen Beanspruchung ausgesetzt ist, kann die Schlagleiste dann entsprechend einem Verschleiß der Schlagleiste auch leicht ausgewechselt werden. Je nach der Gestaltung der formschlüssigen Befestigung der Schlagleiste an der Schutzkappe kann es noch nicht einmal erforderlich werden, die Schutzkappe vom Rotor zu demontieren, sondern die jeweiligen verschlissenen Schlagleisten können für die sich alleine vom Rotor demontiert werden.According to the invention, the protective cap forms a blow bar receptacle, the blow bar being fastened to the blow bar receptacle in a form-fitting and exchangeable manner. Since the blow bar is exposed to particularly high stress due to its exposed position on the shell, the blow bar can then also be easily replaced in accordance with wear and tear of the blow bar. Depending on the design of the form-fitting attachment of the blow bar to the protective cap, it may not even be necessary to disassemble the protective cap from the rotor, but the respective worn blow bars can be dismantled from the rotor on their own.
Erfindungsgemäß ist die Schlagleistenaufnahme aus zwei Profilelementen gebildet, wobei die Profilelemente zwischen oder auch auf den Schleißelementen angeordnet sind, wobei die Profilelemente eine Aufnahmenut für die Schlagleiste ausbilden. Die Ausbildung der Aufnahmenut ist besonders vorteilhaft, da die Schlagleiste dann zumindest teilweise in die Aufnahmenut eingesetzt und in dieser befestigt werden kann. Die Aufnahmenut ist beispielsweise einfach dadurch herzustellen, dass die Profilelemente parallel in einem Abstand relativ zueinander angeordnet werden. Wenn die Profilelemente zwischen den Schleißelementen angeordnet sind, können die Profilelemente auch einen Flächenabschnitt des Mantels ausbilden. Weiter kann sich eine besonders stabile Befestigung der Profilelemente durch die Anordnung zwischen den Schleißelementen ergeben. Beispielsweise können die Profilelemente mit den Schleißelementen verschweißt sein.According to the invention, the blow bar receptacle is formed from two profile elements, with the profile elements being arranged between or on the wear elements, with the profile elements forming a receiving groove for the blow bar. The design of the receiving groove is particularly advantageous since the blow bar can then be at least partially inserted into the receiving groove and fastened in it. The receiving groove is easy to produce, for example, by arranging the profile elements parallel to one another at a distance from one another. If the profile elements are arranged between the wear elements, the profile elements can also form a surface section of the jacket. Furthermore, a particularly stable fastening of the profile elements can result from the arrangement between the wear elements result. For example, the profile elements can be welded to the wear elements.
Die Schlagleisten können in regelmäßigen, radialen Abständen über den Mantel verteilt angeordnet sein. So kann ein gleichmäßiger Rundlauf des Rotors sichergestellt werden.The blow bars can be distributed over the jacket at regular, radial intervals. This ensures that the rotor runs evenly.
Die Schlagleisten können in axialer Richtung über den Mantel verlaufend ausgebildet sein. Die Schlagleisten können durchgehend über den Mantel achsenparallel zu einer Rotationsachse des Rotors verlaufen oder auch abschnittsweise durch Schlagwerkzeuge unterbrochen sein. Weiter können die Schlagleisten relativ zueinander in radialer und axialer Richtung versetzt zueinander auf dem Mantel angeordnet sein oder auch schraubenförmig über den Mantel verlaufen. Vorteilhaft können die Schlagleisten ein V-förmiges Muster auf dem Mantel ausbilden, so dass das Aufgabegut in einem mittleren Bereich des Mantels konzentriert werden kann.The blow bars can be designed to run over the casing in the axial direction. The blow bars can run continuously over the jacket axis-parallel to an axis of rotation of the rotor or can also be interrupted in sections by impact tools. Furthermore, the blow bars can be arranged offset relative to one another in the radial and axial direction on the jacket or can also run helically over the jacket. The blow bars can advantageously form a V-shaped pattern on the shell, so that the feed material can be concentrated in a central area of the shell.
Die Schlagleisten kann so ausgebildet sein, dass ein gemittelter Außendurchmesser des Mantels von der Schlagleisten radial überragbar ist. Die den Mantel ausbildenden Schutzkappen überragen folglich mit jeweils ihrer Schlagleisten den mittleren Außendurchmesser des Mantels. So kann sichergestellt werden, dass sich während eines Betriebs eines Rotors kein Aufgabegut unmittelbar am Mantel konzentrieren kann, da das Aufgabegut von den Schlagleisten beständig abprallt und in Richtung von beispielsweise Hämmern gefördert wird.The blow bars can be designed in such a way that an averaged outer diameter of the casing can project radially beyond the blow bars. The protective caps forming the jacket consequently protrude beyond the average outer diameter of the jacket with their impact strips. In this way it can be ensured that no feed material can concentrate directly on the shell during operation of a rotor, since the feed material constantly bounces off the blow bars and is conveyed in the direction of, for example, hammers.
Die Schlagleiste kann aus einem Gusswerkstoff, einem feinkörnigen Baustahl oder aus einer Einlage aus Keramik bestehen, wobei die Schlagleiste eine Härte von 350 bis 550 Brinell (HB) aufweisen kann. Vorzugsweise kann die Schlagleiste auch eine Härte von 430 bis 550 Brinell aufweisen. Die Härte der Schlagleiste bzw. der Werkstoff kann so ausgewählt werden, dass die Schlagleiste dem jeweiligen Aufgabegut angepasst ist.The blow bar can consist of a cast material, fine-grain construction steel or a ceramic insert, with the blow bar having a hardness of 350 to 550 Brinell (HB). Preferably, the impact bar can also have a hardness of 430 to 550 Brinell. The hardness of the blow bar or the material can be selected so that the blow bar is adapted to the respective feed material.
Die Schutzkappe kann aus einer Mehrzahl von miteinander gefügten Elementen ausgebildet sein. Die Elemente können vorzugsweise durch Schweißen gefügt sein, wobei jedoch auch andere, geeignete Fügetechniken vorgesehen sein können. So ist es dann auch möglich, die Elemente jeweils aus Materialen auszubilden, die für eine Bestimmung der Elemente am geeignetsten sind.The protective cap can be formed from a plurality of elements joined together. The elements can preferably be joined by welding, although other suitable joining techniques can also be provided. It is then also possible to form the elements from materials that are most suitable for determining the elements.
Die Schutzkappen können einen im Wesentlichen geschlossenen Mantel ausbilden, der durch die Öffnungen für die Schlagwerkzeuge bzw. Hämmer durchbrochen ist. Dabei können die Schutzkappen in axialer als auch in radialer Richtung bezogen auf den Rotor über den Mantel verteilt sein und diesen durch jeweils segmentförmige Teilmantelflächen ausbilden. Die segmentförmigen Teilmantelflächen können dabei von unterschiedlicher Größe oder Form sein. Auch müssen nicht zwangsläufig zwischen allen Tragscheiben des Rotors Schlagwerkzeuge angeordnet sein. Wesentlich ist jedoch, dass die Teilmantelfläche der Schutzkappe bzw. der jeweiligen Schutzkappen des Rotors aus zumindest zwei ebenen Flächenabschnitten ausgebildet sein kann. Dadurch, dass ebene Flächenabschnitte zur Ausbildung der Teilmantelfläche verwendet werden können, erübrigt sich ein Biegen eines Stahlblechs zur Ausbildung einer an den Rotor bzw. dessen Kreiszylinderform angepassten Teilmantelfläche. Eine eventuell durch vorhandene Seigerungen im Stahlblech und eine Zug- und Druckspannung beim Biegen bewirkte Rissbildung kann so wirkungsvoll vermieden werden. Weiter kann die Schutzkappe dann auch besonders kostengünstig herstellbar sein, da auf ein aufwendiges, mit einem Maschineneinsatz verbundenes Biegen eines vergleichsweise dicken Stahlblechs vollständig verzichtet werden kann. So ist es auch möglich eine erhebliche Kosteneinsparung bei der Herstellung der Schutzkappe sowie eine Verlängerung einer Standzeit der Schutzkappe zu erzielen. In weiteren Ausführungsformen kann die Schutzkappe auch mehr als zwei ebene Flächenabschnitte ausbilden. Wesentlich ist, dass die gesamte Teilmantelfläche der Schutzkappe nahezu vollständig oder überwiegend aus ebenen Flächenabschnitten zusammengesetzt sein kann.The protective caps can form an essentially closed jacket, which is broken through by the openings for the impact tools or hammers. In this case, the protective caps can be distributed over the jacket in the axial and also in the radial direction in relation to the rotor and can form this by means of partial jacket surfaces in the form of segments. The segment-shaped partial lateral surfaces can be of different size or shape. Impact tools also do not necessarily have to be arranged between all the support disks of the rotor. It is essential, however, that the partial lateral surface of the protective cap or the respective protective caps of the rotor can be formed from at least two flat surface sections. Due to the fact that flat surface sections can be used to form the partial lateral surface, there is no need to bend a steel sheet to form a partial lateral surface adapted to the rotor or its circular-cylindrical shape. Any cracking caused by existing segregations in the steel sheet and tensile and compressive stress during bending can thus be effectively avoided. Furthermore, the protective cap can then also be produced in a particularly cost-effective manner, since the time-consuming bending of a comparatively thick steel sheet, which involves the use of a machine, can be completely dispensed with. In this way it is also possible to achieve considerable cost savings in the production of the protective cap and to extend the service life of the protective cap. In further embodiments, the protective cap can also form more than two flat surface sections. It is essential that the entire lateral surface area of the protective cap can be composed almost completely or predominantly of flat surface sections.
Besonders vorteilhaft ist es, wenn die Flächenabschnitte jeweils aus einem plattenförmigen bzw. geradförmigen Schleißelement ausgebildet sind. Das plattenförmige Schleißelement kann besonders einfach aus einem Stahlblech durch Trennen hergestellt werden. Weiter kann das plattenförmige Schleißelement dann auch noch einer Temperaturbehandlung, wie beispielsweise Glühen, Härten und/oder Anlassen unterworfen werden. Eine eventuelle Verformung der plattenförmigen Schleißelemente infolge der Temperaturbehandlung ist dabei im Gegensatz zu gebogenen Schleißelementen nicht von Bedeutung.It is particularly advantageous if the surface sections are each formed from a plate-shaped or straight-shaped wearing element. The plate-shaped wearing element can be produced particularly easily from a steel sheet by cutting. Furthermore, the plate-shaped wearing element can also be subjected to a temperature treatment, such as annealing, hardening and/or tempering. A possible deformation of the plate-shaped wearing elements as a result of the temperature treatment is not important here, in contrast to curved wearing elements.
Die Flächenabschnitte können vorzugsweise so angeordnet sein, dass Flächennormale der Flächenabschnitte relativ zueinander in einem Winkel α verlaufen. Der Winkel α kann dabei einer von 0° abweichender, spitzer Winkel sein. So wird es dann auch möglich aus einer Mehrzahl von Schutzkappen einen Rotor auszubilden, der einen vergleichsweise runden Querschnitt ausbildet.The surface sections can preferably be arranged in such a way that surface normals of the surface sections run at an angle α relative to one another. The angle α can be an acute angle deviating from 0°. It is then also possible to form a rotor from a plurality of protective caps, which rotor forms a comparatively round cross section.
Der Winkel α kann durch 360° dividiert durch die Anzahl von Flächenabschnitten bezogen auf einen Umfang des Mantels definiert bzw. bestimmt sein. Der Winkel α kann dann folglich für alle den Mantel ausbildenden Schutzkappen gleich sein. Somit können die Flächenabschnitte dann auch jeweils eine bezogen auf den Umfang des Mantels gleiche radiale Länge aufweisen. Die ebenen Flächenabschnitte werden dadurch noch einfacher herstellb ar.The angle α can be defined or determined by 360° divided by the number of surface sections based on a circumference of the jacket. The angle α can then consequently be the same for all protective caps forming the jacket. Thus, the surface sections can then also each have the same radial length in relation to the circumference of the jacket. As a result, the flat surface sections can be produced even more easily.
Die Schutzkappe kann so ausgebildet sein, dass Flächennormale der Flächenabschnitte sich in einer Rotationsachse des Rotors schneiden können. So kann eine mögliche Unwucht des Rotors verhindert werden, wobei der Mantel des Rotors noch weiter an eine Kreisform angenähert werden kann.The protective cap can be designed in such a way that surface normals of the surface sections can intersect in an axis of rotation of the rotor. In this way, a possible imbalance of the rotor can be prevented, with the casing of the rotor being able to be brought even closer to a circular shape.
So kann in der Schlagleiste eine Längsnut ausgebildet sein, in die ein Vorsprung innerhalb der Aufnahmenut eingreift. Demnach kann besonders einfach eine formschlüssige Aufnahme bzw. Befestigung der Schlagleiste in der Aufnahmenut realisiert werden. Die Schlagleiste kann dann auch in die Längsnut einfach eingeschoben werden. Durch den Vorsprung innerhalb der Aufnahmenut wird dann ein Herausfallen der Schlagleiste aus der Aufnahmenut in radialer Richtung sicher verhindert. Der Vorsprung kann beispielsweise in Art einer Nase ausgebildet sein, wobei die Nase dann in die Längsnut, welche eine übereinstimmende Form aufweist, eingreifen kann.A longitudinal groove can be formed in the blow bar, into which a projection engages within the receiving groove. Accordingly, a form-fitting reception or attachment of the blow bar can be particularly simple can be realized in the receiving groove. The blow bar can then also be easily pushed into the longitudinal groove. The projection within the receiving groove then reliably prevents the blow bar from falling out of the receiving groove in the radial direction. The projection can be designed, for example, in the manner of a lug, in which case the lug can then engage in the longitudinal groove, which has a matching shape.
Um einen frühzeitigen Verschleiß zu verhindern, kann eine Auftragsbeschichtung auf den Profilelementen und zumindest teilweise auf den an die Profilelemente angrenzenden Flächenabschnitten der Schleißelemente ausgebildet sein. Eine derartige Auftragsbeschichtung kann aus einem verschleißmindernden, geeigneten Beschichtungsmaterial bestehen. Beispielsweise kann die Auftragsbeschichtung auch durch Aufschweißen von Material auf die Profilelemente und die angrenzenden Flächenabschnitte ausgebildet werden.In order to prevent premature wear, a build-up coating can be formed on the profile elements and at least partially on the surface sections of the wear elements adjoining the profile elements. Such an application coating can consist of a wear-reducing, suitable coating material. For example, the application coating can also be formed by welding material onto the profile elements and the adjoining surface sections.
Vorzugsweise kann die Schutzkappe einen Befestigungssteg mit einer Nabe zur Befestigung der Schutzkappe an oder zwischen Tragscheiben ausbilden. Der Befestigungssteg kann dann in radialer Richtung relativ zu einem Flächenabschnitt rechtwinklig zu diesem angeordnet sein. Wenn der Rotor Achsen aufweist, die durch Öffnungen der Tragscheiben hindurchgesteckt sind oder die Tragscheiben selbst Achsen oder Vorsprünge ausbilden, kann die Schutzkappe leicht mit der Nabe auf eine Achse aufgesteckt und so sicher befestigt werden.The protective cap can preferably form a fastening web with a hub for fastening the protective cap to or between support disks. The fastening web can then be arranged in the radial direction relative to a surface section at right angles to this. If the rotor has axles that are pushed through openings in the support discs or if the support discs themselves form axles or projections, the protective cap can be easily placed with the hub on an axle and thus securely fastened.
Besonders vorteilhaft ist es, wenn die Schleißelemente unmittelbar miteinander verschweißt sind. So kann für eine Schutzkappe eine vollständig geschlossene Teilmantelfläche ausgebildet werden. Für den Fall, dass die Schutzkappe aus mehreren Elementen ausgebildet ist, können sämtliche Elemente miteinander verschweißt sein.It is particularly advantageous if the wear elements are directly welded to one another. A completely closed partial lateral surface can thus be formed for a protective cap. If the protective cap is made up of several elements, all of the elements can be welded to one another.
Besonders einfach kann die Schlagkante durch eine Schweißnaht der Schleißelemente ausgebildet werden. Die Schweißnaht kann gegenüber dem Material der Flächenabschnitte eine vergleichsweise große Härte aufweisen. Da die Schlagkante voraussichtlich auch stärker beansprucht wird als die Flächenabschnitte, kann so eine verfrühte Abnutzung der Schlagkante vermieden werden.The impact edge can be formed particularly easily by a weld seam of the wear elements. The weld can be opposite the material of the surface sections have a comparatively high hardness. Since the impact edge is expected to be more heavily stressed than the surface sections, premature wear of the impact edge can be avoided.
Die Schleißelemente können weiter eine Härte von 350 bis 550 Brinell (HB) aufweisen. Vorzugsweise kann die Härte 430 bis 550 Brinell betragen. So kann sichergestellt werden, dass die Schleißelemente bzw. die von den Schleißelementen ausgebildeten Flächenabschnitte der Schutzkappe ausreichend widerstandsfähig gegen Beschädigungen und Abnutzungen sind.The wear elements can further have a hardness of 350 to 550 Brinell (HB). Preferably, the hardness can be 430 to 550 Brinell. It can thus be ensured that the wear elements or the surface sections of the protective cap formed by the wear elements are sufficiently resistant to damage and wear.
Die Schleißelemente lassen sich besonders verschleißfest und dennoch kostengünstig herstellen, wenn diese aus feinkörnigem Baustahl bestehen. Feinkörniger Baustahl eignet sich auch besonders gut für eine Temperaturbehandlung zur Erzielung einer gewünschten Härte.The wear elements can be made particularly wear-resistant and yet inexpensive if they are made of fine-grain structural steel. Fine-grain structural steel is also particularly well suited to heat treatment to achieve a desired hardness.
In einer besonderen Ausführungsform kann die Schutzkappe Auflageelemente aufweisen, wobei die Auflageelemente an einer der Teilmantelfläche abgewandten Auflageseite der Schleißelemente angeordnet sein können, derart, dass die Schutzkappe an eine Form der Tragscheiben anpassbar ist. Insbesondere wenn die Tragscheiben eine runde bzw. kreisförmige Außenkontur aufweisen, könne die Schutzkappen dann mittels der Auflageelemente an die jeweilige Außenkontur der Tragscheiben so angepasst werden, dass die Schutzkappen jeweils an zumindest zwei Punkten auf den Tragscheiben bzw. deren Außenkontur aufliegen. Die Schutzkappen können dann mittels der Auflageelemente an den Tragscheiben abgestützt werden, wobei darüber hinaus ein Kippen der Schutzkappen bzw. eine unerwünschte Relativbewegung zu den Tragscheiben einfach vermieden werden kann. Vorzugsweise kann vorgesehen sein, zum Lagern einer Schutzkappe auf einer Außenkontur einer Tragscheibe drei Auflageelemente zu verwenden. Die Schutzkappe kann jedoch auch an weiteren Punkten der Schutzkappe, an denen keine Auflageelemente angeordnet sind, an den Tragscheiben anliegen.In a particular embodiment, the protective cap can have support elements, wherein the support elements can be arranged on a support side of the wear elements facing away from the partial lateral surface, such that the protective cap can be adapted to a shape of the support disks. In particular if the support discs have a round or circular outer contour, the protective caps can then be adapted to the respective outer contour of the support discs by means of the support elements in such a way that the protective caps rest at least at two points on the support discs or their outer contour. The protective caps can then be supported on the support disks by means of the support elements, and tilting of the protective caps or an undesired movement relative to the support disks can also be easily avoided. Provision can preferably be made to use three support elements for mounting a protective cap on an outer contour of a support disk. However, the protective cap can also rest against the support disks at other points of the protective cap where no support elements are arranged.
Ein Befestigungssteg der Schutzkappe kann aus einer Verbindungsplatte für die Schleißelemente ausgebildet sein, wobei die Verbindungsplatte darüber hinaus mit Verstärkungsplatten verstärkt sein kann. Folglich können die Schleißelemente über dem Befestigungssteg miteinander verbunden sein, wobei die Schleißelemente mit dem Befestigungssteg bzw. der Verbindungsplatte verschweißt sein können. Um beispielsweise eine besonders haltbare Befestigung der Schleißelemente an der Verbindungsplatte sicherzustellen, können die Verstärkungsplatten beidseitig der Verbindungsplatte angeordnet und ebenfalls mit beiden Schleißelementen verbunden bzw. gefügt sein. So ist es auch möglich eine besonders gute Befestigung der Schutzkappe an beispielsweise einer Achse eines Rotors zu realisieren, da die Achse durch eine Durchgangsöffnung in der Verbindungsplatte und den Verstärkungsplatten hindurchgeführt sein kann.A fastening web of the protective cap can be formed from a connecting plate for the wear elements, with the connecting plate also being able to be reinforced with reinforcing plates. Consequently, the wearing elements can be connected to one another via the fastening bar, whereby the wearing elements can be welded to the fastening bar or the connecting plate. For example, in order to ensure a particularly durable attachment of the wearing elements to the connecting plate, the reinforcing plates can be arranged on both sides of the connecting plate and also connected or joined to both wearing elements. In this way it is also possible to realize a particularly good attachment of the protective cap to, for example, an axle of a rotor, since the axle can be passed through a through-opening in the connecting plate and the reinforcement plates.
Der Mantel des Rotors kann in radialer Richtung, bezogen auf einen Querschnitt des Rotors, polygonförmig ausgebildet sein. Durch eine Verwendung von drei oder mehr Flächenabschnitten für eine Schutzkappe oder mehr als sechs Schutzkappen für den Querschnitt kann die polygone Form des Mantels einer Kreisform weiter angenähert werden. Weiter kann vorgesehen sein, die polygone Form des Mantels in Abhängigkeit der Art des Aufgabeguts auszuwählen.The shell of the rotor can be polygonal in the radial direction, based on a cross section of the rotor. By using three or more surface sections for a protective cap or more than six protective caps for the cross section, the polygonal shape of the mantle can be further approximated to a circular shape. Furthermore, it can be provided that the polygonal shape of the shell is selected depending on the type of feed material.
Insbesondere kann der Mantel in radialer Richtung, bezogen auf einen Querschnitt des Rotors, zumindest sechs Schutzkappen aufweisen. Wenn jede der Schutzkappen zwei Flächenabschnitte des Mantels ausbildet, kann der Mantel in dem Querschnitt von zwölf geraden Flächenabschnitten gebildet werden.In particular, the jacket can have at least six protective caps in the radial direction, based on a cross section of the rotor. When each of the protective caps forms two surface sections of the shell, the shell can be formed in the cross section of twelve straight surface sections.
Die erfindungsgemäße Zerkleinerungsmaschine umfasst einen erfindungsgemäßen Rotor. Vorteilhafte Ausführungsformen einer Zerkleinerungsmaschine ergeben sich aus den auf den Vorrichtungsanspruch 1 rückbezogenen Unteransprüchen.The comminution machine according to the invention comprises a rotor according to the invention. Advantageous embodiments of a comminution machine result from the dependent claims referring back to the
Nachfolgend werden bevorzugte Ausführungsformen der Erfindung unter Bezugnahme auf die beigefügten Zeichnungen näher erläutert.Preferred embodiments of the invention are explained in more detail below with reference to the accompanying drawings.
Es zeigen:
- Fig. 1
- eine Querschnittansicht einer ersten von der Erfindung abweichenden Ausführungsform eines Rotors mit Schutzkappen in einer ersten Ausführungsform;
- Fig. 2
- eine perspektivische Ansicht einer Schutzkappe in einer zweiten von der Erfindung abweichenden Ausführungsform;
- Fig. 3
- eine perspektivische Ansicht einer Schutzkappe in einer dritten von der Erfindung abweichenden Ausführungsform;
- Fig. 4
- eine Detailansicht des Rotors aus
Fig. 1 ; - Fig. 5
- eine Prinzipdarstellung einer zweiten von der Erfindung abweichenden Ausführungsform eines Rotors mit Schutzkappen in einer vierten Ausführungsform;
- Fig. 6
- eine Querschnittansicht einer dritten Ausführungsform eines Rotors mit Schutzkappen in einer fünften Ausführungsform;
- Fig. 7
- eine Querschnittansicht einer vierten Ausführungsform eines Rotors mit Schutzkappen in einer sechsten Ausführungsform;
- Fig. 8
- eine perspektivische Ansicht einer Schutzkappe in einer siebten Ausführungsform;
- Fig. 9
- eine perspektivische Ansicht einer Schutzkappe in einer achten Ausführungsform;
- Fig. 10
- eine Seitenansicht einer Schlagleiste der Schutzkappe aus
Fig. 9 ; - Fig. 11
- eine Seitenansicht einer Schlagleistenaufnahme der Schutzkappe aus
Fig. 9 ; - Fig. 12
- eine Detailansicht des Rotors aus
Fig. 6 ; - Fig. 13
- eine Prinzipdarstellung einer fünften Ausführungsform eines Rotors mit Schutzkappen in einer neunten Ausführungsform.
- 1
- a cross-sectional view of a first embodiment, deviating from the invention, of a rotor with protective caps in a first embodiment;
- 2
- a perspective view of a protective cap in a second embodiment differing from the invention;
- 3
- a perspective view of a protective cap in a third embodiment deviating from the invention;
- 4
- a detailed view of the
rotor 1 ; - figure 5
- a schematic diagram of a second embodiment of a rotor with protective caps in a fourth embodiment, deviating from the invention;
- 6
- a cross-sectional view of a third embodiment of a rotor with protective caps in a fifth embodiment;
- 7
- a cross-sectional view of a fourth embodiment of a rotor with protective caps in a sixth embodiment;
- 8
- a perspective view of a protective cap in a seventh embodiment;
- 9
- a perspective view of a protective cap in an eighth embodiment;
- 10
- a side view of a blow bar of the protective cap
9 ; - 11
- shows a side view of a blow bar receptacle of the protective cap
9 ; - 12
- a detailed view of the rotor
6 ; - 13
- a schematic representation of a fifth embodiment of a rotor with protective caps in a ninth embodiment.
Die
Die
Die
Die
Die
Die
Die
Die
Die
Die
Die
Die
Claims (13)
- A rotor (69, 74, 110) for a crushing machine, the rotor being composed of a rotor shaft (11) having support discs (76) spaced apart in the axial direction of the rotor shaft, blow tools rotationally mounted between support discs of the rotor, and protective caps (70, 75, 80, 91, 111), the protective caps being fixed to or between support discs, a roll-shaped shell (79) of the rotor with openings for the blow tools being formed by a plurality of protective caps disposed radially on or between the support discs, the shell forming blow edges, the protective cap having a blow edge, the blow edge being formed by at least one blow bar (71, 87, 94), the protective cap forming a blow bar mount (85, 101), the blow bar being mounted on the blow bar mount in a form-fitting and exchangeable manner,
characterized in that
the blow bar mount (85, 101) is composed of two profile elements (83, 84, 95, 96) disposed between or on wear elements (81, 100, 104), the profile elements forming a mounting groove (86) for the blow bar (71, 87, 94). - The rotor according to claim 1,
characterized in that
the blow bars (71, 87, 94) are distributed across the shell (79) at regular radial intervals. - The rotor according to claim 1 or 2,
characterized in that
the blow bars (71, 87, 94) extend across the shell (79) in the axial direction. - The rotor according to any one of the preceding claims,
characterized in that
the blow bars (71, 87, 94) radially protrude over a mean outer diameter of the shell (79). - The rotor according to any one of the preceding claims,
characterized in that
the blow bar (71, 87, 94) consists of a cast material, fine-grained construction steel or a ceramic insert, the blow bar having a hardness of 350 Brinell to 550 Brinell (BHN). - The rotor according to any one of the preceding claims,
characterized in that
the protective cap (70, 75, 80, 91, 111) is formed by a plurality of elements joined together. - The rotor according to any one of the preceding claims,
characterized in that
the protective cap (70, 75, 80, 91, 111) forms a partial shell surface of a shell surface of the shell (79), the partial shell surface of the protective cap being formed by at least two flat surface sections. - The rotor according to claim 7,
characterized in that
the surface sections are each formed by a plate-shaped wear element (81, 100, 104). - The rotor according to claim 7 or 8,
characterized in that
the surface sections are disposed in such a manner that surface normals (103) of the surface sections form an angle α relative to each other. - The rotor according to any one of the preceding claims,
characterized in that
a longitudinal groove (89, 97) is formed in the blow bar (71, 87, 94), a protrusion (88, 98) within the mounting groove (86) engaging said longitudinal groove. - The rotor according to claim 10,
characterized in that
a coating (90, 102) is formed on the profile elements (83, 84, 95, 96) and at least partially on the surface sections of the wear elements (81, 100, 104) adjacent to the profile elements. - The rotor according to any one of the preceding claims,
characterized in that
the shell (79) is polygonal in the radial direction. - A crushing machine comprising a rotor (69, 74, 110) according to any one of the preceding claims.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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DE102014206555 | 2014-04-04 |
Publications (3)
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EP2926907A1 EP2926907A1 (en) | 2015-10-07 |
EP2926907C0 EP2926907C0 (en) | 2023-07-05 |
EP2926907B1 true EP2926907B1 (en) | 2023-07-05 |
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Family Applications (1)
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EP14192208.8A Active EP2926907B1 (en) | 2014-04-04 | 2014-11-07 | Rotor |
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EP (1) | EP2926907B1 (en) |
ES (1) | ES2957793T3 (en) |
Families Citing this family (1)
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DE102014216453B4 (en) * | 2014-04-04 | 2018-02-22 | Craco Gmbh | rotor |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2635022A1 (en) * | 1988-08-03 | 1990-02-09 | Becker Arnaud | Grinder for scrap iron, particularly for scrap iron for incineration |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1474005A (en) | 1975-03-17 | 1977-05-18 | Lindemann Maschfab Gmbh | Hammer breakers |
CH663162A5 (en) * | 1984-09-06 | 1987-11-30 | Thyssen Industrie | HAMMER BREAKER ROTOR. |
FR2660213B1 (en) * | 1990-03-30 | 1993-03-19 | Becker Arnaud | HAMMER CRUSHER, CENTRALLY SUPPLIED, FOR SHREDDING METAL OBJECTS. |
DE4343801A1 (en) | 1993-12-22 | 1995-06-29 | Lindemann Maschfab Gmbh | Shredding machine with rotor |
DE9319599U1 (en) * | 1993-12-22 | 1994-02-10 | Lindemann Maschinenfabrik GmbH, 40231 Düsseldorf | Shredding machine with rotor |
DE102005020441A1 (en) * | 2005-04-29 | 2006-11-02 | Silver Cay Worldwide Corp. | A method for reducing the size of composite material particles has a rotating cylindrical tool holder within a cylindrical stator by which the air driven particles are driven by an air vortex in the annular space |
ITUD20080152A1 (en) * | 2008-06-26 | 2009-12-27 | Danieli Davy Distington Ltd | SHREDDING DEVICE FOR A SHREDDING PLANT |
-
2014
- 2014-11-07 ES ES14192208T patent/ES2957793T3/en active Active
- 2014-11-07 EP EP14192208.8A patent/EP2926907B1/en active Active
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2635022A1 (en) * | 1988-08-03 | 1990-02-09 | Becker Arnaud | Grinder for scrap iron, particularly for scrap iron for incineration |
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ES2957793T3 (en) | 2024-01-25 |
EP2926907C0 (en) | 2023-07-05 |
EP2926907A1 (en) | 2015-10-07 |
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