EP2900858A1 - Anlage und entsprechendes verfahren zur behandlung von kleidungsstücken, insbesondere jeans - Google Patents
Anlage und entsprechendes verfahren zur behandlung von kleidungsstücken, insbesondere jeansInfo
- Publication number
- EP2900858A1 EP2900858A1 EP13805548.8A EP13805548A EP2900858A1 EP 2900858 A1 EP2900858 A1 EP 2900858A1 EP 13805548 A EP13805548 A EP 13805548A EP 2900858 A1 EP2900858 A1 EP 2900858A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- clothing
- items
- plant
- treatment
- nozzle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000011282 treatment Methods 0.000 title claims abstract description 50
- 238000000034 method Methods 0.000 title claims description 19
- 239000012530 fluid Substances 0.000 claims abstract description 20
- 239000013256 coordination polymer Substances 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 27
- 238000009987 spinning Methods 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 6
- 238000009991 scouring Methods 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 6
- 238000005406 washing Methods 0.000 description 14
- 239000000126 substance Substances 0.000 description 12
- 239000004744 fabric Substances 0.000 description 10
- 102000004190 Enzymes Human genes 0.000 description 4
- 108090000790 Enzymes Proteins 0.000 description 4
- WBZKQQHYRPRKNJ-UHFFFAOYSA-L disulfite Chemical compound [O-]S(=O)S([O-])(=O)=O WBZKQQHYRPRKNJ-UHFFFAOYSA-L 0.000 description 4
- 238000006748 scratching Methods 0.000 description 4
- 230000002393 scratching effect Effects 0.000 description 4
- 235000000177 Indigofera tinctoria Nutrition 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 229940097275 indigo Drugs 0.000 description 3
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 description 3
- 238000006386 neutralization reaction Methods 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 239000011593 sulfur Substances 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 230000003679 aging effect Effects 0.000 description 2
- 239000002737 fuel gas Substances 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 210000004400 mucous membrane Anatomy 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- -1 permanganate Substances 0.000 description 1
- 239000012286 potassium permanganate Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000008213 purified water Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 210000002345 respiratory system Anatomy 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 210000001519 tissue Anatomy 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B11/00—Treatment of selected parts of textile materials, e.g. partial dyeing
- D06B11/0093—Treatments carried out during or after a regular application of treating materials, in order to get differentiated effects on the textile material
- D06B11/0096—Treatments carried out during or after a regular application of treating materials, in order to get differentiated effects on the textile material to get a faded look
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D1/00—Garments
- A41D1/06—Trousers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
Definitions
- the _ present invention relates to a plant,, and to a relative method, for the treatment of items of clothing.
- the present invention finds advantageous, but not exclusive, application for the scouring of jeans (denim) to which the following description will make explicit reference without thereby losing generality.
- the treatment of items of clothing, jeans in particular, to be scoured comprises the following steps:
- MANUAL, SCRATCHING strictly manual .processing on the item of clothing, with the aid of special equipment (grinding wheels, sandpaper) aging effects are produced by rubbing onto the items of clothing (the so-called “fraying”/ “scratching”). Said processing involves the formation of fine dust, which, through appropriate suction hoods, must be dampened in special rain chambers. The fine dust contains all the chemicals used in the fabric processing and must be therefore conveyed to a purification plant.
- RINSING IN WASHING MACHINE Step required to clean the items of clothing after the treatment.
- MANUAL TREATMENT WITH CHEMICAL PRODUCTS Procedure used to corrode in localized areas indigo or sulfur.
- the chemical reagent used corrodes indigo or sulfur, but does not act on cellulose.
- the most widely used product is potassium permanganate, a harmful and combustive substance, hazardous to the environment which can damage eye tissue, irritate the skin and if the dust is inhaled may damage the respiratory system and the mucous membrane. To limit the damage, the spray of said substances occurs in water film booths and the operator must obligatorily wear all the necessary protective clothing. The product that falls in the water is fed into the cleaning plant.
- NEUTRALISATION IN WASHING MACHINE WITH METABISULPHITE Procedure used to neutralize the permanganate. The use of metabisulphite and of the permanganate is subject to inspection for their possible release into the environment.
- SPINNING OPERATION Procedure for mechanically removing fluids from the item of clothing.
- the above processing can be used all or in part, in an actual scouring procedure.
- the main object of the present invention is to provide a plant for the treatment of items of clothing which is free from the drawbacks described above and, at the same time, is easy and economical to produce.
- a plant and a respective method, for the treatment of items of clothing are made as claimed in the independent claims or in any one of the dependent claims that depend, directly or indirectly, by at least one of the independent claims 1.
- FIG. 1 shows schematically a plant for the treatment of items of clothing according to the present invention
- FIG. 2A shows a first embodiment of a nozzle used in the plant of Figure 1;
- FIG. 2B shows a second embodiment of a nozzle used . in the plant of Figure 1;
- Figure 3 shows a series of outlet openings on the nozzles of the pressurized fluid that are represented in Figures 2A, 2B;
- the plant 100 comprises a first feeding line 10 of the items of clothing (not shown), in particular jeans (denim), coupled to a second treatment line 20 on which the various devices for the treatment of said items of clothing (see below) are arranged.
- the plant 100 also comprises a third . feeding line 30 of- circulation and treatment of fluids that serve the various processing.
- a specific electronic control unit (EC) the image to be transferred on the item of clothing can be designed and the processing variables can be set on the basis of the different types of fabrics to be processed.
- the electronic control unit (EC) is provided the possibility to treat the items of clothing according to programs set by the programmer, who can choose the type of processing . to be performed by a preconceived, archive.
- Said treatments can be, for example, the obtaining of fringes, scratches, tears, discoloration and localized worn-out areas.
- EC electronic control unit
- the possibility to insert in the software managed by the electronic control unit (EC) a digital image from which the processing to be performed in relation to the weight of the constituent elements and the color of the fabric to be treated can be derived.
- the items of clothing to be treated are manually loaded in correspondence of a STATION I and are transferred, by - means of semi-rigid structures (not shown) moved on a suspended path, to. a STATION II where they are introduced into a treatment booth 21 partially closed.
- the treatment abradant fluid in this step can be constituted by water alone, or by a water based solution.
- the water, or the water based solution is hot. Note how in the present invention the main function of the water is not to wash the items of clothing, as was the case in treatment plants belonging to the prior art, but that of mechanical abrasion of the fabric.
- the treatment abradant fluid might also be constituted by a high pressure gas, for example, high pressure air.
- a high pressure gas for example, high pressure air.
- each nozzle 22 sprays from 10 1/min to 20 1/min, preferably 14 1/min, at a medium output pressure ranging from 100bar to 300bar.
- the water sprayed in this step it is recovered at least 70% at finished treatment (see below).
- the high pressure water is . sprayed on the items of clothing with time, temperature and pressure variables on the basis of the, technical characteristics of the fabric and of the processing to be performed.
- the items of clothing are moved from the STATION II to the STATION III and introduced in a shrinkage booth 24 wherein at least one nozzle 25 sprays on the items of clothing themselves hot water at a variable temperature and pressure, based on the technical characteristics of the fabric to allow the items of clothing the necessary technical shrinkage.
- the purified fluid is then injected into said collecting tank 31 through a pipe 34 and reused in the next cycle.
- the final result is obtainable with just the mechanical action of water at room- temperature.
- the only step where the use of hot water is expected (with the need, therefore, to have a fuel gas or electric boiler) is related to the shrinkage treatment of the items of clothing that is accomplished, as we have said, in the shrinkage booth 24.
- solar energy for water heating could be used.
- electromechanically moved nozzles 22 are located in the perimeter of the treatment booth 21 with the same shape and different diameters.
- a first embodiment of the nozzle 22A is shown in Figure 2A.
- the nozzle 22A is mounted on a support structure 50 comprising a first prismatic block 51 fixed to a wall of the treatment booth 21. From the first prismatic block 51 a second prismatic block 52 protrudes, on which a supporting rod 53 of the nozzle 22A is mounted. The supporting rod 53 ' is coupled to the second prismatic body. by a ball joint 54 electromechanically movable by way of devices not shown. ⁇ .
- the nozzle 22A comprises a cylindrical main body 22A* prolonged, ' towards the inside of the treatment booth 21, by a conical body 22A**.
- the end 22A*** of the conical body 22A** is provided with at least one outlet opening 55A, 55B, 55C, 55D, 55E of the type shown in Figure 3.
- the outlet opening 55A consists of. a simple circular hole
- the outlet opening 55B consists of a segment
- the outlet opening 55C has the shape of a wave
- the outlet opening 55D consists of a curve . portion
- the outlet opening 55E is provided by the set ' of three circular holes.
- a second embodiment of the nozzle 22B is shown in Figure 2B.
- Said nozzle 22B is of a substantially spheroidal-shaped cap but may also have a different shape and is supported by a. support rod 63 fixed to the wall of the treatment booth 21 by a ball joint 64 electromechanically movable by means of devices not illustrated. Alternatively, all the aforesaid nozzles can be handled directly by the movement .of the first prismatic block 51 ( Figure 2A)
- the nozzles 22A, 22B will act on points coordinated by the program controlled by the electronic control unit (EC) moving autonomously in all directions. From said nozzles 22A, 22B by way of the high-pressure pumps 23 fluids at variable pressure and duration in function of the final .effect and the type of fabric to be treated will be sprayed directly on the items of clothing. Said fluids will act only mechanically on the items of clothing abrading the surface, giving rise to wear and aging effects as programmed.
- EC electronice control unit
- each single item of clothing (CP1) , (CP2), (CP3) , (CP4), ( CP5 ) is manually loaded on a respective mannequin (MN1), (MN2), (MN3) , (MN4), (MN5) transported by said first feeding line 10 of the items of clothing shown in Figure 1.
- Each (CPl), (CP2), (CP3) , (CP), (CP5) will then be lowered down from above into the treatment booth 21 from the respective mannequin (MN1) , (MN2), (MN3) , (MN4 ) , (MN5) actuated by an extensible rod, and is subjected to at least, one high pressure spray produced by at least one nozzle 22.
- the present invention also relates to a . method for the treatment of items of clothing, in particular jeans (denim), comprising the step of sending an abradant fluid at high pressure on the items of clothing.
- the abradant fluid may be an abradant liquid substantially water-based having, an average output pressure ranging from lOObar to 300bar, and, preferably, a flow rate ranging from 10 1/min and 20 1/min.
- Said method may optionally comprise a spinning step, during which the items of clothing are subject to spinning, followed by a drying step of the items of clothing themselves.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Woven Fabrics (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
RS20161006A RS55474B1 (sr) | 2012-09-27 | 2013-09-27 | Postrojenje za doradu odevnih predmeta, naročito farmerki |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT000527A ITBO20120527A1 (it) | 2012-09-27 | 2012-09-27 | Impianto, e relativo procedimento, per il trattamento di capi di abbigliamento, in particolare jeans |
PCT/IB2013/058947 WO2014049567A1 (en) | 2012-09-27 | 2013-09-27 | Plant and relative method for the treatment of items of clothing, in particular jeans |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2900858A1 true EP2900858A1 (de) | 2015-08-05 |
EP2900858B1 EP2900858B1 (de) | 2016-08-17 |
Family
ID=47278363
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13805548.8A Active EP2900858B1 (de) | 2012-09-27 | 2013-09-27 | Anlage zur behandlung von kleidungsstücken, insbesondere jeans |
Country Status (6)
Country | Link |
---|---|
US (1) | US20150252506A1 (de) |
EP (1) | EP2900858B1 (de) |
ES (1) | ES2602979T3 (de) |
IT (1) | ITBO20120527A1 (de) |
RS (1) | RS55474B1 (de) |
WO (1) | WO2014049567A1 (de) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITBO20120527A1 (it) | 2012-09-27 | 2014-03-28 | I T V Ind Tessile Del Vomano S R L | Impianto, e relativo procedimento, per il trattamento di capi di abbigliamento, in particolare jeans |
EP3670726A1 (de) * | 2018-12-19 | 2020-06-24 | DD Garment Solutions UG (haftungsbeschränkt) | Vorrichtung und verfahren für ein individuelles bearbeiten von kleidungsstücken, insbesondere für das bleichen oder erzeugen von löchern in kleidungsstücken |
EP3686333A1 (de) * | 2019-01-23 | 2020-07-29 | Jeanología, S.L. | Hose-laserbehandlungseinrichtung und entsprechender hose-halter |
Family Cites Families (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT1051529B (it) * | 1975-12-19 | 1981-05-20 | Cartabbia Giovanni | Procedimento atto a conferire ai pantaloni in tessuto jean caratteristiche di indossabilita ed un particolare aspetto di scoloritura e di usura ed impianto atto a concretizzare tale procedimento |
US4960630A (en) | 1988-04-14 | 1990-10-02 | International Paper Company | Apparatus for producing symmetrical fluid entangled non-woven fabrics and related method |
KR900001916B1 (ko) | 1987-07-25 | 1990-03-26 | 오옥수 | 진(Jean)의 탈색 및 연성처리 방법과 그 장치 |
US4845790A (en) * | 1988-05-02 | 1989-07-11 | East-West Apparel, Inc. | Method and apparatus for altering fabric finishes |
IT1237368B (it) * | 1988-12-29 | 1993-05-31 | Cinpas Di Pastuglia Franca & C | Procedimento di decolorazione del tessuto di jeans effettuato tramite getti d'acqua ad elevata pressione ed elevata temperatura |
US4951366A (en) * | 1989-02-07 | 1990-08-28 | Geller George R | Method for modifying fabrics to produce varied effects |
FR2643007A1 (fr) | 1989-02-16 | 1990-08-17 | Sebag Gabriel | Dispositif de traitement d'objets par sablage en particulier de vetements |
EP0417659A1 (de) | 1989-09-11 | 1991-03-20 | Domenico Baron | Verfahren und Vorrichtung zum Erzeugen eines verschlissenen Aussehens von Textilien |
US5458265A (en) * | 1993-11-18 | 1995-10-17 | Levi Strauss & Co. | Automated garment finishing system |
EP0861341A1 (de) | 1995-11-17 | 1998-09-02 | International Paper Company | Uniformitäts und produktverbesserung von lyocellgeweben durch behandlung mit hydraulischen flüssigkeiten |
FR2750633B1 (fr) * | 1996-07-02 | 1998-10-30 | Gen Traitements De Surfaces | Procede d'usure superficielle de pieces par sablage, notamment des jeans |
FR2750635B1 (fr) | 1996-07-02 | 1998-10-30 | Gen Traitements De Surfaces | Robot multi-axe de sablage permettant l'usure superficielle d'objets selon des motifs d'usure predetermines |
US6016583A (en) | 1997-12-31 | 2000-01-25 | Los Angeles Dye And Wash Co., Inc. | Method for creating patterns in dyed garments and for creating a jacquard look in garments |
US5948120A (en) * | 1998-11-03 | 1999-09-07 | Sights Denim Systems, Inc. | Process for producing a controlled rumpled effect to denim or twill garments |
DE10205005A1 (de) | 2002-02-07 | 2003-08-21 | Neumag Gmbh & Co Kg | Verfahren und Vorrichtung zum Benetzen eines laufenden Filamentbündels |
KR100757055B1 (ko) | 2006-06-23 | 2007-09-07 | 천락식 | 모래를 이용한 섬유의 탈색방법 |
DE102008059586A1 (de) * | 2008-11-28 | 2010-06-02 | Gardeur Gmbh | Verfahren und Vorrichtung zum separaten Behandeln eines Endabschnitts eines textilen Bekleidungsstücks und Verfahren zum Herstellen eines textilen Bekleidungsstücks mit wenigstens einem separat behandelten Endabschnitt |
CN201756656U (zh) | 2010-07-01 | 2011-03-09 | 常州艾贝服饰有限公司 | 立式喷砂机 |
ITBO20120527A1 (it) | 2012-09-27 | 2014-03-28 | I T V Ind Tessile Del Vomano S R L | Impianto, e relativo procedimento, per il trattamento di capi di abbigliamento, in particolare jeans |
-
2012
- 2012-09-27 IT IT000527A patent/ITBO20120527A1/it unknown
-
2013
- 2013-09-27 ES ES13805548.8T patent/ES2602979T3/es active Active
- 2013-09-27 US US14/432,127 patent/US20150252506A1/en not_active Abandoned
- 2013-09-27 EP EP13805548.8A patent/EP2900858B1/de active Active
- 2013-09-27 WO PCT/IB2013/058947 patent/WO2014049567A1/en active Application Filing
- 2013-09-27 RS RS20161006A patent/RS55474B1/sr unknown
Non-Patent Citations (1)
Title |
---|
See references of WO2014049567A1 * |
Also Published As
Publication number | Publication date |
---|---|
EP2900858B1 (de) | 2016-08-17 |
ITBO20120527A1 (it) | 2014-03-28 |
ES2602979T3 (es) | 2017-02-23 |
RS55474B1 (sr) | 2017-04-28 |
WO2014049567A1 (en) | 2014-04-03 |
US20150252506A1 (en) | 2015-09-10 |
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