EP2870662B1 - Procédé pour connecter un composant électrique avec un support pour composants et dispositif - Google Patents

Procédé pour connecter un composant électrique avec un support pour composants et dispositif Download PDF

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Publication number
EP2870662B1
EP2870662B1 EP13773589.0A EP13773589A EP2870662B1 EP 2870662 B1 EP2870662 B1 EP 2870662B1 EP 13773589 A EP13773589 A EP 13773589A EP 2870662 B1 EP2870662 B1 EP 2870662B1
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EP
European Patent Office
Prior art keywords
electrical
base part
contact
electrical contact
electrical component
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP13773589.0A
Other languages
German (de)
English (en)
Other versions
EP2870662A1 (fr
Inventor
Ulrich Weichsel
Andreas Ziganki
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kiekert AG
Original Assignee
Kiekert AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kiekert AG filed Critical Kiekert AG
Publication of EP2870662A1 publication Critical patent/EP2870662A1/fr
Application granted granted Critical
Publication of EP2870662B1 publication Critical patent/EP2870662B1/fr
Active legal-status Critical Current
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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2404—Connections using contact members penetrating or cutting insulation or cable strands the contact members having teeth, prongs, pins or needles penetrating the insulation
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
    • E—FIXED CONSTRUCTIONS
    • E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05B—LOCKS; ACCESSORIES THEREFOR; HANDCUFFS
    • E05B81/00—Power-actuated vehicle locks
    • E05B81/54—Electrical circuits
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2475—Connections using contact members penetrating or cutting insulation or cable strands the contact members penetrating the insulation being actuated by screws, nuts or bolts
    • H01R4/2483—Connections using contact members penetrating or cutting insulation or cable strands the contact members penetrating the insulation being actuated by screws, nuts or bolts penetrating the area under the screw tip

Definitions

  • the invention relates to a method for connecting an electrical component to an electrical component carrier and to an electrical component for an electrical component carrier, in particular for a motor vehicle.
  • An electrical component carrier is a self-supporting component having a housing and electrical conductor tracks inserted into the housing, which have basically been punched out of a metal sheet.
  • the material of the conductor tracks is so thick and therefore stable that conductor ends can serve as contact pins.
  • the material is basically flexible, so that conductor ends can be bent in order to make contact in a desired direction.
  • the interconnects are made of metal such as copper, a copper alloy or steel and are in particular 0.1 mm to 1 mm thick.
  • Such electrical components can be found for example in a lock, in particular door lock of a motor vehicle.
  • a lock for a motor vehicle in the sense of the present invention basically comprises a rotary latch and at least one pawl with which a rotation of the rotary latch in the opening direction can be blocked.
  • conductor tracks are first punched out of a metal sheet and, if necessary, additionally prepared by bending, for example, for providing with insulating material of contact lugs and / or drilling.
  • the thus prepared conductor tracks which may still have connecting webs, are inserted into a housing of the electrical component carrier.
  • insulating material is injected in a first step in order to fix the conductor tracks in a mold to form a housing. This step is called pre-spattering; The result is a preform.
  • connecting webs - if present - are separated between the tracks.
  • the preform is inserted into a further mold and molded, so that a finished housing part is formed. This finished housing part together with strip conductors then forms the electrical component carrier.
  • Tabs regularly protrude from the insulating material to contact electrical components such as e.g. to be connected to a switch.
  • the protruding tabs form the electrical connections of the electrical component carrier.
  • the component which is also referred to as a component, used at the designated location and soldered its electrical contacts with the associated electrical contact lugs.
  • a switch is used so that its contacts can be soldered to the above contacts or tabs of the conductor tracks.
  • an electrical component carrier which comprises stamped printed circuit boards which are connected to a base element. Conductor ends represent externally accessible electrical contacts. With these contacts of electrical components can be connected.
  • US2009 / 201680 A1 shows an electrical component carrier according to the preamble of claim 7.
  • an electrical component is connected to an electrical component carrier, wherein the electronic component carrier comprises a base part and therein electrical conductor tracks. At least one electrical contact connected to the electrical component is moved into the base part in such a way that thereby the electrical contact with a conductor track is electrically connected.
  • the electrical component can also have more than two electrical contacts have, which are connected in accordance with the claimed method with tracks of the base part.
  • the method enables a fast and reliable connection of an electrical component to at least one conductor track of the electrical component carrier. So does not have to be soldered. Basically, electrical connections are created according to the method, which are based on form fit and / or adhesion, but do not include a cohesive connection such as a solder joint. In addition, other advantages can be realized, as explained below.
  • the at least one electrical contact is in an embodiment of the invention pushed or bored through the elastically and / or plastically deforming material of the base part.
  • the elastically and / or plastically deformed material is then pressed against the electrical contact.
  • the electrical contact is advantageously held positively. This also contributes to shielding a conductor track in the base part from the outside in a particularly reliable manner in order to protect the conductor track from disadvantageous environmental influences.
  • the end of the electrical contact, which is moved into the base part, is advantageously tapered. This makes it easier to drill an electrical contact into the base part or to push through material of the base part.
  • the at least one electrical contact is pin-shaped or helical. This embodiment also makes it easier to drill an electrical contact into the base part or to push it through material of the base part.
  • the at least one electrical contact is passed through an opening of a further electrical contact, which is firmly connected to the electrical component.
  • This embodiment makes it possible first to pierce the electrical contact in the base part and finally in the space provided conductor track, drill or screw.
  • it is advantageously not necessary to push all electrical contacts of an electrical component or for an electrical component at the same time into a base part in order to connect the electrical contacts with printed conductors in the base part.
  • the electrical contact which is moved into the base part has, in an advantageous embodiment, a widened head, a flange or a transverse web.
  • a stopper is provided which limits an inward movement of the electrical contact into the base part. By appropriate dimensioning can be achieved so that a conductor track in the base part is reliably and properly contacted.
  • an electrical contact can be positively contacted, which is firmly connected to the corresponding electrical component.
  • an electrical contact is pushed or drilled into a conductor track, preferably in such a way that material of the conductor track is displaced and / or the electrical contact is passed through the conductor track.
  • the electrical contact between the electrical contact and the conductor is thus improved ensured. If material of a printed circuit trace is displaced, the material of the printed circuit board is pressed against the electrical contact. If the electrical contact is passed through a conductor track, then the thickness of a conductor track is fully utilized for electrical contacting.
  • the first additional claim and the claims dependent thereon relate to an electrical component carrier which is produced by a process according to the claims.
  • the electrical contact between a conductor track and an electrical component is based in particular solely on positive and / or non-positive connections, but not on a cohesive connection.
  • the tracks of the electrical component carrier are advantageously completely enveloped by the material of the base part.
  • the tracks are then inaccessible from the outside and advantageously protected in the maximum possible way by the material of the base from adverse environmental influences.
  • regions of the printed conductors do not protrude unprotected against a base part or are otherwise accessible from the outside and are therefore exposed to moisture in particular.
  • the conductor tracks can therefore be made of a material which, although less able to withstand environmental influences, but which has other technical advantages.
  • the material for the conductor tracks is therefore more freely selectable compared to the prior art.
  • the tracks can be made of steel, for example, if a high mechanical stability is required in order to be able to cope particularly well with vibrations and impacts such as occur in the automotive sector.
  • tinplate is provided as the material for the conductor tracks.
  • the tin coating of the steel on the tinplate provides additional protection against corrosion.
  • contact pins In order to contact the printed conductors with electrical contacts of electrical components, for example, contact pins from the outside at a suitable location in the base part, that is, the component carrier, for example, beaten, thereby contact the conductor tracks in the desired manner.
  • Contact pins are different from the one from the DE 102 04 355 A1 known state of the art basically not inserted into already existing trace recordings. Instead, such recordings are advantageously created in interconnects only by contacting, which reduces the requirements for manufacturing tolerances and thus simplifies contacts.
  • pins within the meaning of the present invention are independent components that are not already connected in particular with electrical components, but are only connected to electrical contacts of such components, such as cohesively by z. As soldering, by positive connection and / or adhesion.
  • the conductor tracks are provided by a stamped grid. Since no material must be provided to allow out of the base part leading out flags, it succeeds in comparison to that from the DE 10 2005 049 975 A1 known prior art, space and material to save.
  • the housing part or the electrical component carrier comprises channel-like recesses, which lead to conductor track sections, which are provided for a contact.
  • a layer of electrically insulating material which is able to protect the printed conductor from environmental influences remains between the end of such a recess located in the housing part and the printed conductor. If a pin made of electrically conductive material is inserted into such a recess and subsequently pushed or screwed further into the base part, then this pin contacts finally reliably the trace at the designated section.
  • the material of the base part bears against a punched-in or drilled contact pin only close to the corresponding conductor track, particularly tightly or pressed.
  • the region of the base part which comprises the recess is at least less close to the contact pin or there is no tight connection which is able to protect against the ingress of moisture. It can therefore remain in the region of the recess a gap to the contact pin to use the contact pin without effort in the recess can.
  • the base part is designed in particular self-supporting. So it is mechanically so stable that it is not able to bend or at least virtually non-destructive.
  • the handling of the electrical component carrier is then particularly simple.
  • the electrical component carrier is preferably designed to be self-supporting.
  • the inserted conductor tracks are 100% enveloped by finally brought into the housing into it, so for example injected into it material.
  • the base part thus consists in particular of one or more, electrically non-conductive plastics.
  • the sections of printed conductors which serve for the contacting, widened in comparison to other conductor track widths.
  • tolerances are advantageously reduced, which must be observed for a contact.
  • These sections can have an angular, for example rectangular or round shape. Basically, the widened portions have no recesses to get into the pins inside.
  • Electrical contacts which are connected to the conductor tracks basically consist of a different material than the conductor tracks in the base part, so as to be able to meet the different requirements particularly well.
  • the material of the electrical contact, which is connected to a conductor track in the base part more corrosion resistant than the material of the conductor track, since the material of the contact pin can be regularly protected less well against moisture.
  • the conductor tracks in the electrical component carrier are arranged relative to one another such that electrical components can be arranged one above the other.
  • the contact pins protrude differently from the base part in such a way that, viewed from the conductor tracks, electrical components can advantageously be arranged one above the other.
  • the contact pins then generally include a right or acute angle with conductor tracks.
  • the accuracy requirement for the component geometry can also be reduced by the invention.
  • care must be taken to ensure accurate positioning. If a contact pin, such as a screw, is drilled into a track for electrical contact, it is not required to exactly align with the contact pin at a predefined point of the tracks.
  • conductor tracks can be contacted at any point, even in the range of partially rising conductor tracks.
  • the base element comprises a housing with conductor tracks inserted therein into which electrically insulating material has been injected.
  • the injection-molded material advantageously provides insertion surfaces or recesses for electrical components of the electrical component carrier, for example for electrical contacts of a switch, which stabilize the position of the switch by positive and / or non-positive connection.
  • the thickness of the conductor tracks is selected so that one to five, preferably up to three threads are present in the track for a trained as a screw pin, which serve the electrical contact. It has been found that one to three threads are sufficient to contact sufficiently reliable electrically even under the difficult conditions of a motor vehicle application. Further increasing the number of threads leads to correspondingly thicker printed conductors. In order not to have to make strip conductors too thick, the number of threads should be limited to a maximum of five, preferably to a maximum of three threads. It suffice 0.3 to 0.8 mm thick strip conductors to allow 1 to 3 threads in a practical way.
  • the electronic component carrier is in particular part of a lock for a motor vehicle or otherwise part of a motor vehicle.
  • seals may be provided to shield electrical contacts and / or traces.
  • the seals are used below the contact pins between the electrical contact and the contact pin and thus additionally prevent the penetration of moisture.
  • FIG. 1 an electric component carrier is sketched.
  • a base part or housing part 1 is shown with two conductor tracks 2.
  • the printed conductors 2 are located completely in the base part 1, that is to say the material, in particular an insulated plastic, surrounds the printed conductors 2 completely.
  • a fully enclosed trace 2 with receptacles or recesses for electrical components forms an electrical component carrier.
  • the electrical component carrier can simultaneously form a housing part of a lock. Not all areas of the base part 1 are shown in order to make visible the conductor tracks 2 produced from a stamped part.
  • a contact pin 3 (see FIG. 2 ) with widened head 10 is inserted through a corresponding bore or opening 6 of an electrical contact 4 of a microswitch 5 therethrough, then in a in the FIG.
  • a recess is further provided which is capable of receiving and holding the microswitch 5 as shown.
  • FIG. 2 illustrates that the end 9 of the contact pin 3, which has been beaten into the conductor 2, tapers.
  • the Indian FIG. 3 shown section illustrates that the interconnects 2 are widened rectangular in the area 11 of the contact to facilitate contact.
  • Unused recesses 7 in the base part which in particular have the shape of a bore, remain advantageously closed to the associated conductor track 2. It can therefore be easily provided a plurality of recesses or holes 7 advantageous, even if only a subset of the holes 7 are used for different applications. This facilitates the production and thus reduces the production cost.
  • FIG. 4 another embodiment of a contact pin is shown, which is typically a contact pin of an electric motor.
  • a contact pin of an electric motor.
  • This lower portion is separated by a flange 12 from an upper portion 13.
  • the circumference of the flange 12 in an advantageous embodiment is polygonal, such as hexagonal.
  • This angular shape can be used in a corresponding angular recess of a housing of an electrical component such as an electric motor and held by positive engagement.
  • the upper region 13 is preferably designed flat with a rectangular cross section in order to be held flat and clamped by electrical clamping contacts within the electrical component.
  • the flat connection ensures a good electrical contact and a good grip.
  • the polygonal flange then ensures that the section of rectangular cross-section is properly aligned for mounting. This also keeps the production costs low.
  • the flange 12 may serve as a stop and / or seal to suitably limit the inward movement of the lower portion with the pointed end 9 into the base member.
  • the flange 12 may be integrated into an electrical component, so that the lower region is guided with the pointed end 9, for example through a housing of the electrical component.
  • the Indian FIG. 4 shown electrical contact pin 3 is then firmly connected to the electrical component or the electrical component.
  • the hexagonal flange 12 can also be used for mounting, for example, if the contact pin 3 is designed as a screw or at least partially with a thread. It is particularly easy to initiate a torque in the contact pin via the flange 12.
  • the lower portion with the pointed end 9 has preferably a circular or square or conical cross section.

Landscapes

  • Coupling Device And Connection With Printed Circuit (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Claims (10)

  1. Procédé de connexion d'un composant électrique avec un support de composants électriques, le support de composants électriques comprenant une partie de base (1), des pistes conductrices électriques (2) disposées dans celle-ci, des évidements (7) menant à la piste conductrice (2) dans la partie de base (1) et une couche de matériau (8) de la partie de base (1) à l'extrémité de l'évidement (7), selon lequel procédé au moins un, de préférence au moins deux contacts électriques (3) connectés au composant électrique sont introduits dans la partie de base de sorte que chaque contact électrique (3) est connecté électriquement à une piste conductrice électrique (2) en insérant le contact électrique (3) dans l'évidement (7) et en le poussant ou en perçant avec lui à travers la couche de matériau (8) et dans la piste conductrice (2).
  2. Procédé selon la revendication 1, caractérisé en ce que l'au moins un contact électrique (3) est poussé ou foré à travers du matériau élastique (8) de la partie de base (1).
  3. Procédé selon l'une des revendications précédentes, caractérisé en ce que l'extrémité (9) du contact électrique (3) qui est introduite dans la partie de base (1) s'effile.
  4. Procédé selon l'une des revendications précédentes, caractérisé en ce que l'au moins un contact électrique (3) est en forme de cheville ou de vis.
  5. Procédé selon l'une des revendications précédentes, caractérisé en ce que l'au moins un contact électrique (3) est guidé à travers une ouverture (6) d'un contact électrique (4), qui est fermement connecté à un dispositif électrique (5).
  6. Procédé selon l'une des revendications précédentes, caractérisé en ce que le contact électrique (3), qui est introduit dans la partie de base (1), comprend une tête élargie (10) ou une traverse.
  7. Support de composants électriques comprenant une partie de base (1) et des pistes conductrices électriques (2) disposées dans celle-ci et au moins un composant électrique ou un dispositif électrique (5) caractérisé par des évidements (7) menant à la piste conductrice (2) dans la partie de base (1), une couche de matériau (8) de la partie de base (1) à l'extrémité de l'évidement (7) et un contact électrique (3) entre le dispositif électrique (5) et une piste conductrice (2), lequel contact électrique est inséré dans l'évidement (7) et poussé ou foré à travers la couche de matériau (8) et dans une piste conductrice (2).
  8. Support de composants électriques selon la revendication précédente, caractérisé en ce que le contact électrique (3) est connecté fermement au dispositif électrique (5) ou est guidé à travers une ouverture (6) d'un contact électrique (4) du dispositif électrique.
  9. Support de composants électriques selon l'une des deux revendications précédentes, caractérisé en ce que le contact électrique (3) est électriquement connecté à un contact électrique (4) du dispositif électrique (5) par moyen d'un élargissement (10).
  10. Support de composants électriques selon l'une des deux revendications précédentes, caractérisé en ce que le contact électrique (3) est connecté par coopération de forces au matériau élastique de la partie de base (1).
EP13773589.0A 2012-07-05 2013-07-04 Procédé pour connecter un composant électrique avec un support pour composants et dispositif Active EP2870662B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102012211757.1A DE102012211757A1 (de) 2012-07-05 2012-07-05 Verfahren für ein Verbinden einer elektrischen Komponente mit einem Komponententräger nebst Vorrichtung
PCT/DE2013/000366 WO2014005573A1 (fr) 2012-07-05 2013-07-04 Procédé pour connecter un composant électrique avec un support pour composants et dispositif

Publications (2)

Publication Number Publication Date
EP2870662A1 EP2870662A1 (fr) 2015-05-13
EP2870662B1 true EP2870662B1 (fr) 2016-09-14

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Application Number Title Priority Date Filing Date
EP13773589.0A Active EP2870662B1 (fr) 2012-07-05 2013-07-04 Procédé pour connecter un composant électrique avec un support pour composants et dispositif

Country Status (6)

Country Link
US (1) US9608340B2 (fr)
EP (1) EP2870662B1 (fr)
CN (1) CN104813541B (fr)
DE (1) DE102012211757A1 (fr)
RU (1) RU2638306C2 (fr)
WO (1) WO2014005573A1 (fr)

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US10914534B2 (en) 2012-10-01 2021-02-09 Fractal Antenna Systems, Inc. Directional antennas from fractal plasmonic surfaces
EP2904887B1 (fr) 2012-10-01 2019-01-09 Fractal Antenna Systems, Inc. Transfert radiatif et commande de puissance à l'aide de méta-matériau fractal et de plasmonique
US10866034B2 (en) 2012-10-01 2020-12-15 Fractal Antenna Systems, Inc. Superconducting wire and waveguides with enhanced critical temperature, incorporating fractal plasmonic surfaces
US11268771B2 (en) 2012-10-01 2022-03-08 Fractal Antenna Systems, Inc. Enhanced gain antenna systems employing fractal metamaterials
DE102016116606A1 (de) * 2016-09-06 2018-03-08 Kiekert Ag Komponententräger für elektrische/elektronische Bauteile zur Anbringung in einem Kraftfahrzeugtürschloss
RU2710028C1 (ru) * 2019-02-06 2019-12-24 Российская Федерация, от имени которой выступает Государственная корпорация по атомной энергии "Росатом" (Госкорпорация "Росатом") Проходной электрический соединитель
DE102021124086A1 (de) 2021-09-17 2023-03-23 Kiekert Aktiengesellschaft Gehäuse, insbesondere Schlossgehäuse für einen Kraftfahrzeugtürverschluss

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Also Published As

Publication number Publication date
WO2014005573A1 (fr) 2014-01-09
US9608340B2 (en) 2017-03-28
US20150155639A1 (en) 2015-06-04
CN104813541B (zh) 2018-01-05
RU2015103666A (ru) 2016-08-20
EP2870662A1 (fr) 2015-05-13
DE102012211757A1 (de) 2014-01-23
CN104813541A (zh) 2015-07-29
RU2638306C2 (ru) 2017-12-13

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