Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
  • B62D—MOTOR VEHICLES; TRAILERS
  • B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
  • B62D21/15—Understructures, i.e. chassis frame on which a vehicle body may be mounted having impact absorbing means, e.g. a frame designed to permanently or temporarily change shape or dimension upon impact with another body
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
  • B62D—MOTOR VEHICLES; TRAILERS
  • B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
  • B62D29/001—Superstructures, understructures, or sub-units thereof, characterised by the material thereof characterised by combining metal and synthetic material
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
  • B62D—MOTOR VEHICLES; TRAILERS
  • B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
  • B62D29/001—Superstructures, understructures, or sub-units thereof, characterised by the material thereof characterised by combining metal and synthetic material
  • B62D29/005—Superstructures, understructures, or sub-units thereof, characterised by the material thereof characterised by combining metal and synthetic material preformed metal and synthetic material elements being joined together, e.g. by adhesives

Definitions

• Carrier element and energy absorption element are Carrier element and energy absorption element
• the invention relates to a carrier element in hybrid construction for a motor vehicle, according to the preamble of claim 1. Furthermore, the invention relates to an energy absorbing element in hybrid construction for a motor vehicle, according to the preamble of claim 9.
• Hybrid construction of components for mass production of passenger cars consisting of a metal element and a plastic element, are in a variety of
• a carrier element in hybrid construction for example, already from the
• An outer support element of sheet metal is on the inside by a, comprising a plurality of ribs reinforcing structure
• Plastic stiffened A similar design can also be found in DE 20 2010 002 099 U1.
• DE 10 2004 049 396 A1 discloses a carrier which has a main body and an inner plastic lining, which is formed by a plastic film channel arranged in the cavity of the main body. In the covering area with the base body, the plastic lining rests against the base body over the entire surface area.
• Object of the present invention is to provide a support member or an energy absorbing element of the type mentioned, which is formed weight and space favorable and also has an advantageous deformation behavior in an accidental loading.
• Plastic element formed in a predominant surface area of the support element adjacent to each other and in at least one surface area of the
• Carrier element are spaced apart to form a hollow chamber.
• the metal element which is in particular a deformed metal sheet, is stowed space-saving and weight-favorable by the large-area applied to him plastic element.
• a metal element a thin-walled steel sheet, which is formed for example of high-strength steel or spring steel, can be used, which is reinforced by the plastic element.
• the plastic element is preferably formed as a plastic layer and / or plastic film, which in particular has an at least substantially uniform layer thickness.
• the carrier element has a high
• a further advantageous embodiment provides that the plastic element is formed from a fiber-reinforced plastic.
• a plastic By such a plastic, a very lightweight and very stable and rigid plastic element is created.
• Plastic element is matched to the voltage applied to the metal element surface area and the at least one, the hollow chamber forming surface area of the support element.
• Fiber layers of fiber reinforcement for example, in the direction and number of loads occurring in an accidental application of force are adjusted.
• a more stable fiber reinforcement is provided in that surface region in which the hollow chamber is formed than in the predominant surface region in which the metal element and the plastic element rest against one another.
• Cross member - in particular as a bending cross member - the motor vehicle can be used.
• longitudinal beam elements and / or cross member elements are used to accommodate and / or to dissipate accidental loads to protect the passenger compartment and thus vehicle occupants.
• the advantages of both materials of the metal element and the plastic element come into play, whereby an advantageous ductility and the plastic element ensures a high rigidity of the support element by the metal element.
• the metal element can be formed with a small material thickness, whereby a sufficient reinforcement or stiffening is ensured by the plastic element.
• the support member provides a further embodiment that the hollow chamber at least partially by a Plastic is filled.
• Carrier element can be adjusted as needed.
• the plastic with which the hollow chamber is at least partially filled, it is preferably a foam element.
• the hollow chamber is at least partially filled with foam due to the weight of the plastic.
• the carrier element is further distinguished by the fact that the
• Plastic element extends over the at least approximately entire support element, whereby the metal element is stiffened particularly large area.
• a further embodiment provides that at least one cable, channel or the like conduit is laid in the hollow chamber.
• the hollow chamber is used on the one hand for stiffening and on the other for concealed receiving a corresponding line, for example for a sensor.
• the metal element and the plastic element formed in a surface region of the energy absorbing element adjacent to each other and in at least one surface area of the
• Energy absorption element to form a hollow chamber are spaced apart.
• FIG. 1 is a schematic cross-sectional view of a carrier element in FIG.
• Hybrid construction in the form of a bender cross member for a passenger car is a schematic cross-sectional view of a carrier element in FIG
• FIG. 3 is a schematic cross-sectional view of a carrier element in FIG.
• Hybrid construction in the form of a cross member for a passenger car and
• FIG. 4 is a schematic cross-sectional view of a hybrid energy absorbing element for a passenger car.
• a carrier element in the form of a bending cross member 10 is shown for a passenger car in a schematic cross-sectional view.
• the bending cross member 10 is designed in a hybrid construction and comprises a metallic material formed from a metal element 12 and a connected thereto plastic element 14.
• the bending cross member 10 is associated with, for example, a bumper of the passenger car and extends in the assembled state, at least substantially in the vehicle transverse direction.
• the bending cross member 10 is used in particular to take in an accidental force application - for example due to a frontal impact - to absorb accidental loads and in the vehicle longitudinal direction behind arranged structural components such as side members of the passenger car derive or distribute.
• the metal element 12 is arranged on the outside in the vehicle longitudinal direction and provided by a thin-walled metal sheet, in particular made of steel or spring steel.
• an open hollow cross section is formed by the metal element 12, in which the plastic element 14 is arranged.
• Plastic layer or plastic support is formed with at least substantially constant layer thickness, serves in particular for stiffening the thin-walled metal element 12.
• the plastic element 14 extends over the at least approximately the entire height and width of the metal element 12, so that this in the
• the metal element 12 and the plastic element 14 are formed in a predominant area of the bending cross member 10 adjacent to each other.
• the predominant surface area is presently formed by three surface subregions 16, 18, 20. At least in a part of these surface portions 16, 18, 20, the connection of the metal element 12 takes place with the plastic element 14.
• Connection can be realized, for example, by gluing or by direct application of the plastic element 14 to the metal element 12.
• the metal element 12 is reinforced by the adjacent plastic elements 14 and has, for example, a very high buckling stiffness. As a result, a particularly rigid composite of the metal element 12 and the plastic element 14 is created.
• Plastic element 14 with formation of respective hollow chambers 26, 28 spaced from each other. Relative to the vehicle vertical direction, the hollow chamber 26 is formed in an upper corner region 30 and the hollow chamber 28 in a lower corner region 32 of the bending cross member 10. In a vehicle vertical direction between the
• Corner regions 30, 32 arranged central region 34 is the plastic element 14 in the surface portion 18 on the metal element 12 at.
• box profiles or profile elements are formed with a circumferentially closed cross-section, which extend at least substantially in the vehicle transverse direction and a very high rigidity of the bending cross member 10 in particular in the other surface areas 22, 24
• the hollow chamber 26 and the hollow chamber 28 are in
• the hollow chambers 26, 28 are in the present case by a foam 35, 37, at least partially filled, for example, to adjust the strength or stiffness and thereby adjust the deformation behavior of the bending cross member 10 as needed.
• the hollow chamber 26 and / or 28 may also have a dual function, not only to stiffen or reinforce the Biegequerlys 10, but also be used as receiving spaces for at least one component of the passenger car.
• a component may, for example, be a line not shown in FIG.
• Such a line can for example be used to a distance sensor, which like the bending cross member 10 in a
• Front end of the passenger car is arranged, with a
• cables, channels or similar lines can be arranged to save space and hidden in the hollow chambers 26, 28.
• FIG. 2 shows a schematic cross-sectional view of a further embodiment of a carrier element in the form of a longitudinal carrier element 36 in hybrid construction for a passenger car.
• the longitudinal support element 36 comprises two respective metal elements 12, 12 'formed of a metallic material, which respective ones
• the side member 36 is formed in shell construction, in which the metal elements 12, 12 'via respective connecting flanges 38, 40 are interconnected.
• the metal elements 12, 12 ' have a respective, open hollow cross-section, in which a respective plastic element 14, 14' is predominantly arranged.
• a respective plastic element 14, 14' is predominantly arranged.
• Metal elements 12, 12 'of the side member 36 transferable.
• the described to the plastic element 14 of the bending cross member 10 is readily transferable to the plastic elements 14, 14 'of the longitudinal support member 36.
• the respective metal elements 12, 12 'and the respective plastic elements 14, 14' are formed adjacent to one another in a predominant surface area of the side member 36. In the present case, this predominant surface area is composed of surface subregions 16, 18, 20, 46, 48, 50, 52, 53, 54 and 57.
• Hollow chambers 26, 58 are arranged in a central region. As with the cross member 10, the thin-walled metal elements 12, 12 'are stiffened and reinforced by the plastic elements 14, 14'. Through the hollow chambers 26, 28, 60 respective, in the longitudinal direction of the longitudinal support member 36 extending profile parts are formed, which lead to a particularly high rigidity of the side member 36. In the installed position, the side member 36 extends at least substantially in the vehicle longitudinal direction, so that the profile parts formed by the hollow chambers 26, 28, 58, 60 extend in the vehicle longitudinal direction. The hollow chambers 26, 28, 58, 60 are present completely filled with a respective plastic 35, 37, 39, 41.
• Fig. 3 shows a further embodiment of a carrier element in the form of a
• Cross member element 70 for a passenger car the present at a
• the cross member 70 may be, for example, a seat cross member. Also, the cross member 70 is in hybrid construction
• the plastic element 14 and the metal element 12 are in a predominant
• the plastic elements 14, 14 ' are preferably provided with a fiber reinforcement, which is not visible in the figures, which is adapted in a fiber layer to the respective loads. So it is conceivable, for example, in the spaced surface areas 22, 24, 56, 59 use a larger number of fibers than in the surface portions 16, 18, 20, 46, 48, 50, 52, 53, 54, 57, in which the
• Plastic element 14 or 14 ' forms the sandwich-like, adjacent composite with the metal element 12 or 12' or with the metal element 68, 68 '.
• fibers of carbon or carbon, glass or aramid are used as fibers.
• the plastic of the plastic elements 14, 14 ' serves as a matrix, in which the fibers of the fiber reinforcement are at least partially embedded.
• Fig. 4 shows an energy absorption element 66, to which the described
• the energy absorption element 66 comprises two respective metal elements 68, 68 'and respective plastic elements 14, 14', which are formed in a preferably predominant surface area of the energy absorption element 66 adjacent to each other. This predominant surface area is formed by partial surface areas 16, 18, 20, 46, 48, 50, 52, 53.
• the metal elements 68, 68 ' can be designed with only a small material thickness and thus with low weight and are reinforced by the plastic elements 14, 14'.
• the metal elements 68, 68 'provided with the plastic elements 14, 14' are connected to one another via respective connecting flanges 38, 40.
• the metal elements 68, 68 ' are again spaced from each other by forming respective hollow chambers 26, 28, 58, 60, which can be completely filled with a respective plastic.
• the energy absorption element 66 extends at least substantially in the vehicle longitudinal direction and in particular serves to convert impact energy into deformation energy under deformation.
• the bending cross member 10 via two in
• Vehicle transverse direction spaced apart energy absorption elements 66 may be connected to respective side member members 36.

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• Engineering & Computer Science (AREA)
• Chemical & Material Sciences (AREA)
• Combustion & Propulsion (AREA)
• Transportation (AREA)
• Mechanical Engineering (AREA)
• Architecture (AREA)
• Structural Engineering (AREA)
• Body Structure For Vehicles (AREA)

Applications Claiming Priority (2)

Publications (1)

Family

ID=47988877

Family Applications (1)

Country Status (6)

Families Citing this family (8)

Family Cites Families (35)

• 2012
  • 2012-06-27 DE DE102012012745.6A patent/DE102012012745A1/de not_active Withdrawn
• 2013
  • 2013-02-23 JP JP2015517623A patent/JP5970130B2/ja not_active Expired - Fee Related
  • 2013-02-23 US US14/410,744 patent/US20150367889A1/en not_active Abandoned
  • 2013-02-23 CN CN201380033488.1A patent/CN104395179A/zh active Pending
  • 2013-02-23 WO PCT/EP2013/000537 patent/WO2014000831A1/de active Application Filing
  • 2013-02-23 EP EP13711566.3A patent/EP2867096A1/de not_active Withdrawn

Non-Patent Citations (1)

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