EP2860002A1 - Method for producing a concrete construction element - Google Patents
Method for producing a concrete construction element Download PDFInfo
- Publication number
- EP2860002A1 EP2860002A1 EP20140179888 EP14179888A EP2860002A1 EP 2860002 A1 EP2860002 A1 EP 2860002A1 EP 20140179888 EP20140179888 EP 20140179888 EP 14179888 A EP14179888 A EP 14179888A EP 2860002 A1 EP2860002 A1 EP 2860002A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- concrete
- mold
- producing
- concrete component
- elements
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000004567 concrete Substances 0.000 title claims abstract description 69
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 238000010276 construction Methods 0.000 title description 2
- 230000000007 visual effect Effects 0.000 claims abstract description 9
- 238000009415 formwork Methods 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 10
- 239000004575 stone Substances 0.000 abstract description 4
- 239000011440 grout Substances 0.000 description 2
- 206010012239 Delusion Diseases 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 231100000868 delusion Toxicity 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000001404 mediated effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011178 precast concrete Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
- B28B19/0053—Machines or methods for applying the material to surfaces to form a permanent layer thereon to tiles, bricks or the like
Definitions
- the invention relates to a method according to the preamble of claim 1.
- the object of the invention is the rational production of concrete components with visually appealing visible surfaces. To solve this problem, a method according to claim 1 is formed.
- concrete remnants which are obtained as end pieces in the production of concrete blocks, such as paving stones by columns of concrete blocks, used as facing elements for visual design of the visible side of concrete components, in particular concrete components in the form of concrete angle support elements .
- Angle supporting elements made of concrete or cement-bound material are concrete components, as used for example for the construction of retaining walls.
- the visible side of the concrete element is veneered with a plurality of facing elements and intermediate visual joints for producing a drywall wall structure, that as veneers residual or end pieces are used in the production of Concrete blocks incurred by splitting a concrete block, and that the end pieces are introduced into the mold so that they form the visible side of the concrete component in the concrete of the concrete component with its generated by the splitting breaking side of the concrete component.
- veneers residual or end pieces are used in the production of Concrete blocks incurred by splitting a concrete block, and that the end pieces are introduced into the mold so that they form the visible side of the concrete component in the concrete of the concrete component with its generated by the splitting breaking side of the concrete component.
- an angle support element made with two legs as a concrete component, wherein the veneer is provided on the outer or visible surface of a leg.
- the veneer or parts of this veneer formed by the veneering elements are introduced in a form prefabricated on an auxiliary carrier into the mold used to produce the concrete component.
- 1 is a concrete component by way of example in the form of an angular support element, which is made in a suitable form by pouring concrete, with two legs 2 and 3, of which the leg 2 on its outer side or visible side with a Veneering 4 is provided.
- This consists of a variety of embedded in the concrete of the leg 2 and brittle stone-like facing elements 4.1 with sight joints 5, so that the visible side of the leg 2 after the obstruction of the concrete component 1, for example, when creating a slope retaining wall the visual impression of a stone wall from the a fractured gray visible Surface-forming facing elements 4.1 mediated.
- the facing elements 4.1 are in the production of the concrete component 1 in a mold used for this purpose, in the FIG.
- the joints formed between the facing elements 4.1 have a preferably cementitious grout from the rear side of the facing elements 4.1.
- the visual joints 5 are obtained in the desired shape and / or color, but it is also avoided that against the wall of the mold 10 adjacent visible surfaces of the visible surfaces of the facing elements 4.1 are contaminated with concrete.
- FIG. 3 shows method steps of a method for producing concrete blocks 6, for example in the form of masonry or paving stones from a cuboid concrete block 7. This is split after setting its concrete along the lines 8 transverse or perpendicular to its longitudinal extent, so that from a concrete block. 7 a plurality of cuboid concrete blocks 6 are obtained, each having on two opposite, generated by the splitting sides 6.1 brittle surfaces, as shown in the FIG. 4 is indicated.
- the resulting in columns of the concrete block 7 residual or end pieces 9, each having only on one side 9.1 an irregular and purely randomly generated by fracture brauhy surface 9.1 are used as facing elements 4.1 in the manufacture of concrete components 1 and this with their bruchrau side 9.1 inserted into the formwork or mold 10 used for producing the respective concrete component 1 such that the bruchrauen side 9.1 of the wall of the mold 10 is adjacent and forms after forming the concrete component 1, the visible surface of the veneer 4.
- the described method allows us to use the costs incurred in columns of the concrete block 7 tails 9 meaningful.
- the cross section, the concrete block 7 has perpendicular to its longitudinal extent, is smaller than the surface of the end pieces 9 to be veneered visible surface of the leg 2, so that this visible surface of a plurality of end pieces 9 with the interposed visual joints. 5 is formed.
- To have a visually appealing appearance for each veneer 4 in size and / or shape To achieve different facing elements 4.1, are preferably used as facing elements 5 end pieces 9 of concrete blocks 7 with different cross-section and / or divided when columns of the concrete block 7 end pieces 9 in turn again divided by columns or other ways in different facing elements 4.1.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Retaining Walls (AREA)
- Revetment (AREA)
- Road Paving Structures (AREA)
Abstract
Verfahren zum Herstellen von Beton-Bauteilen (1) mit wenigstens einer Sichtseite (4) durch Einbringen von Beton in wenigstens eine Schalung oder Form (10), wobei die Sichtseite des Beton-Bauelementes (1) mit einer Vielzahl von Verblendungselementen (4.1) und dazwischen liegenden Sichtfugen (5) zur Erzeugung einer Bruchsteinmauerstruktur verblendet wird.Method for producing concrete components (1) having at least one visible side (4) by introducing concrete into at least one formwork or mold (10), the visible side of the concrete component (1) being provided with a plurality of facing elements (4.1) and between facing visual joints (5) for producing a dry stone wall structure is blinded.
Description
Die Erfindung bezieht sich auf ein Verfahren gemäß dem Oberbegriff des Patentanspruches 1.The invention relates to a method according to the preamble of
Aufgabe der Erfindung ist die rationale Fertigung von Betonbauteilen mit optisch ansprechenden Sichtflächen. Zur Lösung dieser Aufgabe ist ein Verfahren entsprechend dem Patentanspruch 1 ausgebildet.The object of the invention is the rational production of concrete components with visually appealing visible surfaces. To solve this problem, a method according to
Bei dem erfindungsgemäßen Verfahren werden Beton-Reststücke, die als Endstücke bei der Herstellung von Betonsteinen, beispielsweise Pflastersteinen durch Spalten aus Betonblöcken anfallen, als Verblendungselemente zur optischen Gestaltung der Sichtseite von Beton-Bauelementen, insbesondere von Beton-Bauelementen in Form von Winkelstützelementen aus Beton verwendet. Winkelstützelemente aus Beton oder zementgebundenem Material sind Beton-Bauelementen, wie sie beispielsweise zur Errichtung von Stützmauern verwendet werden.In the method according to the invention concrete remnants, which are obtained as end pieces in the production of concrete blocks, such as paving stones by columns of concrete blocks, used as facing elements for visual design of the visible side of concrete components, in particular concrete components in the form of concrete angle support elements , Angle supporting elements made of concrete or cement-bound material are concrete components, as used for example for the construction of retaining walls.
Der wesentliche Aspekt des erfindungsgemäßen Verfahrens ist somit darin zu sehen, dass die Sichtseite des Beton-Bauelementes mit einer Vielzahl von Verblendungselementen und dazwischen liegenden Sichtfugen zur Erzeugung einer Bruchsteinmauerstruktur verblendet wird, dass als Verblendungselemente Rest- oder Endstücke verwendet werden, die bei der Herstellung von Betonsteinen durch Spalten eines Betonblocks anfallen, und dass die Endstücke in die Form so eingebracht werden, dass sie in den Beton des Beton-Bauteils eingebunden mit ihrer durch das Spalten erzeugten bruchrauen Seite die Sichtseite des Beton-Bauteils bilden. Besonders vorteilhaft können hierdurch rationell und kostengünstig Betonfertigteile bzw. oben genannte Beton-Bauelemente mit optisch ansprechenden Sichtflächen hergestellt werden.The essential aspect of the method according to the invention is thus to be seen in the fact that the visible side of the concrete element is veneered with a plurality of facing elements and intermediate visual joints for producing a drywall wall structure, that as veneers residual or end pieces are used in the production of Concrete blocks incurred by splitting a concrete block, and that the end pieces are introduced into the mold so that they form the visible side of the concrete component in the concrete of the concrete component with its generated by the splitting breaking side of the concrete component. In this way, it is particularly advantageous to produce precast concrete parts or above-mentioned concrete structural elements with visually appealing visible surfaces in a rational and cost-effective manner.
Besonders vorteilhaft wird als Beton-Bauteil ein Winkelstützelement mit zwei Schenkeln hergestellt, wobei die Verblendung an der Außen- oder Sichtfläche eines Schenkels vorgesehen wird.Particularly advantageous is an angle support element made with two legs as a concrete component, wherein the veneer is provided on the outer or visible surface of a leg.
Weiterhin vorteilhaft wird nach dem Einbringen der Verblendungselemente in die Form und vor dem Einbringen des Betons in die Form ein Verfugen der Sichtfugen durchgeführt.Further advantageous after the introduction of the facing elements into the mold and before the introduction of the concrete into the mold grouting of the visual joints is performed.
In einer vorteilhaften Ausführungsvariante werden die von den Verblendungselementen gebildete Verblendung oder Teile dieser Verblendung in einer auf einem Hilfsträger vorgefertigten Form in die zum Herstellen des Beton-Bauteils verwendete Form eingebracht.In an advantageous embodiment variant, the veneer or parts of this veneer formed by the veneering elements are introduced in a form prefabricated on an auxiliary carrier into the mold used to produce the concrete component.
Der Ausdruck "im Wesentlichen" bzw. "etwa" bzw. "ca." bedeutet im Sinne der Erfindung Abweichungen vom jeweils exakten Wert um +/- 10%, bevorzugt um +/- 5% und/oder Abweichungen in Form von für die Funktion unbedeutenden Änderungen.The term "essentially" or "approximately" or "approx." means for the purposes of the invention deviations from the respective exact value by +/- 10%, preferably by +/- 5% and / or deviations in the form of insignificant for the function changes.
Weiterbildungen, Vorteile und Anwendungsmöglichkeiten der Erfindung ergeben sich auch aus der nachfolgenden Beschreibung von Ausführungsbeispielen und aus den Figuren. Dabei sind alle beschriebenen und/oder bildlich dargestellten Merkmale für sich oder in beliebiger Kombination grundsätzlich Gegenstand der Erfindung, unabhängig von ihrer Zusammenfassung in den Ansprüchen oder deren Rückbeziehung. Auch wird der Inhalt der Ansprüche zu einem Bestandteil der Beschreibung gemacht.Further developments, advantages and applications of the invention will become apparent from the following description of exemplary embodiments and from the figures. In this case, all described and / or illustrated features alone or in any combination are fundamentally the subject of the invention, regardless of their summary in the claims or their dependency. Also, the content of the claims is made an integral part of the description.
Die Erfindung wird im Folgenden anhand der Figuren an Ausführungsbeispielen näher erläutert. Es zeigen:
- Fig. 1
- in schematischer Darstellung und in Seitenansicht ein Beton-Bauelement in Form eines Winkelstützelementes zum Abstützen von Mauern an Böschungen;
- Fig. 2
- die Draufsicht auf die Sichtseite eines Schenkels des Beton-Bauteils der
;Figur 1 - Fig. 3
- in einem Funktionsdiagramm verschiedene Verfahrensschritte zum Herstellen von Beton-Bauelementen oder Betonsteinen aus einem Betonblock durch Spalten;
- Fig. 4
- eine Draufsicht auf eine beim Spalten erzeugte bruchraue Oberfläche.
- Fig. 1
- in a schematic representation and in side view of a concrete component in the form of an angular support element for supporting walls on slopes;
- Fig. 2
- the top view of the visible side of a leg of the concrete component of the
FIG. 1 ; - Fig. 3
- in a functional diagram, different process steps for producing concrete or concrete blocks from a concrete block block by columns;
- Fig. 4
- a plan view of a fracture-gray surface generated during splitting.
In den Figuren ist 1 ein Beton-Bauteil beispielhaft in Form eines Winkelstützelementes, welches in einer geeigneter Form durch Gießen aus Beton hergestellt ist, und zwar mit zwei Schenkeln 2 und 3, von denen der Schenkel 2 an seiner außenliegenden Seite bzw. Sichtseite mit einer Verblendung 4 versehen ist. Diese besteht aus einer Vielzahl von im Beton des Schenkels 2 eingebetteten und bruchsteinartig ausgebildeten Verblendungselementen 4.1 mit Sichtfugen 5, sodass die Sichtseite des Schenkels 2 nach dem Verbauen des Beton-Bauteil 1, beispielsweise beim Erstellen einer Böschungs-Stützwand den optischen Eindruck einer Bruchsteinwand aus den eine bruchraue sichtbare Fläche bildenden Verblendungselementen 4.1 vermittelt. Die Verblendungselemente 4.1 werden bei der Herstellung des Beton-Bauteils 1 in eine hierfür verwendete Form, die in der
Die
Das beschriebene Verfahren erlaubt, die beim Spalten des jeweiligen Betonblocks 7 anfallenden Endstücke 9 sinnvoll zu verwenden.The described method allows us to use the costs incurred in columns of the
Es versteht sich, dass der Querschnitt, den der Betonblock 7 senkrecht zu seiner Längserstreckung aufweist, kleiner ist als die Fläche der mit den Endstücken 9 zu verblendende Sichtfläche des Schenkels 2, sodass diese Sichtfläche von einer Vielzahl von Endstücken 9 mit den dazwischen liegenden Sichtfugen 5 gebildet ist. Um ein optisch ansprechendes Erscheinungsbild für die jeweils Verblendung 4 mit in Größe und/oder Form unterschiedlichen Verblendungselementen 4.1 zu erreichen, werden bevorzugt als Verblendungselemente 5 Endstücke 9 von Betonblöcken 7 mit unterschiedlichem Querschnitt verwendet und/oder die beim Spalten des jeweiligen Betonblocks 7 anfallenden Endstücke 9 ihrerseits nochmals durch Spalten oder auf andere Art in unterschiedliche Verblendungselemente 4.1 geteilt.It is understood that the cross section, the
Die Erfindung wurde voranstehend an einem Ausführungsbeispiel beschrieben. Es versteht sich, dass Änderungen sowohl Abwandlungen möglich sind, ohne dass dadurch der der Erfindung zugrundeliegende Erfindungsgedanke verlassen wird. So wurde vorstehend davon ausgegangen, dass die Endstücke 9 in die zum Herstellen des Beton-Bauteils 1 verwendete Form 10. Selbstverständlich ist es auch möglich, die Verblendungselemente 4.1 oder Endstücke 9 auf einem Teil oder Boden der Form 10 oder aber auf wenigstens einem Hilfsträger 11 zu der Verblendung 4 zusammen zu stellen (
- 11
- Beton-Bauteil in Form eines WinkelstützelementesConcrete component in the form of an angular support element
- 2, 32, 3
- Schenkelleg
- 44
- Verblendungfacing
- 4.14.1
- Verblendungselementfacing element
- 55
- Sichtfugevisible joint
- 66
- Betonsteinconcrete block
- 6.16.1
-
bruchraue Seite des Betonsteins 6fracture-gray side of
concrete block 6 - 77
- Betonblockconcrete block
- 88th
- Spaltliniesplitting line
- 99
- Endstücktail
- 9.19.1
-
bruchraue Seite des Endstücks 9fracture-gray side of the
tail 9 - 1010
- Formshape
- 1111
- Hilfsträgersubcarrier
Claims (4)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE201310111294 DE102013111294A1 (en) | 2013-10-14 | 2013-10-14 | Method for producing a concrete component |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2860002A1 true EP2860002A1 (en) | 2015-04-15 |
Family
ID=51265593
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20140179888 Withdrawn EP2860002A1 (en) | 2013-10-14 | 2014-08-05 | Method for producing a concrete construction element |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2860002A1 (en) |
DE (1) | DE102013111294A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102017115733A1 (en) | 2017-07-13 | 2019-01-17 | Godelmann Pflasterstein Gmbh & Co. Kg | Method for producing a prefabricated concrete component |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU6563780A (en) * | 1979-12-24 | 1981-07-02 | Stanley Hollier Benseman | Prefrebricated wall construction |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE7419996U (en) * | 1974-10-31 | Kauffmann W | Retaining wall element for gardens | |
AT344574B (en) * | 1974-04-25 | 1978-07-25 | Ebenseer Betonwerke Gmbh | Process for the production of molded blocks |
DE29512684U1 (en) * | 1995-08-07 | 1995-11-30 | Janik, Günter, 17153 Basepohl a See | Decorative building blocks for walls, bases and pillars |
DE102006024573B4 (en) * | 2005-05-23 | 2009-04-30 | Manfred Latzke | Process for the manufacture of tiles made of artificial or natural stone |
DE102007024704A1 (en) * | 2007-05-25 | 2008-11-27 | Godelmann Pflasterstein Gmbh & Co. Kg | Production of stone/concrete plates uses molds on a turntable with a press, for blanks to be separated by a splitting tool |
-
2013
- 2013-10-14 DE DE201310111294 patent/DE102013111294A1/en not_active Ceased
-
2014
- 2014-08-05 EP EP20140179888 patent/EP2860002A1/en not_active Withdrawn
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU6563780A (en) * | 1979-12-24 | 1981-07-02 | Stanley Hollier Benseman | Prefrebricated wall construction |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102017115733A1 (en) | 2017-07-13 | 2019-01-17 | Godelmann Pflasterstein Gmbh & Co. Kg | Method for producing a prefabricated concrete component |
Also Published As
Publication number | Publication date |
---|---|
DE102013111294A1 (en) | 2015-04-16 |
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