DE1684030A1 - Process for the production of cladding panels - Google Patents

Process for the production of cladding panels

Info

Publication number
DE1684030A1
DE1684030A1 DE19671684030 DE1684030A DE1684030A1 DE 1684030 A1 DE1684030 A1 DE 1684030A1 DE 19671684030 DE19671684030 DE 19671684030 DE 1684030 A DE1684030 A DE 1684030A DE 1684030 A1 DE1684030 A1 DE 1684030A1
Authority
DE
Germany
Prior art keywords
sludge
grain
plastic
concrete
embedded
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
DE19671684030
Other languages
German (de)
Inventor
Hans-Juergen Wiemers
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WIEMERS HANS JUERGEN
Original Assignee
WIEMERS HANS JUERGEN
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by WIEMERS HANS JUERGEN filed Critical WIEMERS HANS JUERGEN
Publication of DE1684030A1 publication Critical patent/DE1684030A1/en
Pending legal-status Critical Current

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/18—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of organic plastics with or without reinforcements or filling materials or with an outer layer of organic plastics with or without reinforcements or filling materials; plastic tiles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/0007—Machines or methods for applying the material to surfaces to form a permanent layer thereon for producing articles with exposed aggregate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0081—Embedding aggregates to obtain particular properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00—Moulds or cores; Details thereof or accessories therefor
    • B29C33/44—Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles
    • B29C33/52—Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles soluble or fusible
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/02—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
    • B29C39/026—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles characterised by the shape of the surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/24—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
    • B29C67/242—Moulding mineral aggregates bonded with resin, e.g. resin concrete
    • B29C67/243—Moulding mineral aggregates bonded with resin, e.g. resin concrete for making articles of definite length
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/58—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising fillers only, e.g. particles, powder, beads, flakes, spheres
    • B29C70/60—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising fillers only, e.g. particles, powder, beads, flakes, spheres comprising a combination of distinct filler types incorporated in matrix material, forming one or more layers, and with or without non-filled layers
    • B29C70/603—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising fillers only, e.g. particles, powder, beads, flakes, spheres comprising a combination of distinct filler types incorporated in matrix material, forming one or more layers, and with or without non-filled layers and with one or more layers of pure plastics material, e.g. foam layers
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/20—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00—Moulds or cores; Details thereof or accessories therefor
    • B29C33/42—Moulds or cores; Details thereof or accessories therefor characterised by the shape of the moulding surface, e.g. ribs or grooves

Description

Patentanwalt DipUng. A. Spalthoff 168 A030Patent attorney DipUng. A. Spalthoff 168 A030

f 772006 E s s e η, den 26. Juni 1967f 772006 E s s e η, June 26, 1967

17 083 Sp/Fi17 083 Sp / Fi

Hans-Jürgen Wiemers, Kirchhellen, Wildbruch 12Hans-Jürgen Wiemers, Kirchhellen, Wildbruch 12

"Verfahren zur Herstellung von Verkleidungsplatten""Process for the production of cladding panels"

Die Erfindung "betrifft ein Verfahren zur Herstellung von Verkleidungsplatten für Wände, Böden, Fassaden o.dgl.The invention "relates to a method of manufacture of cladding panels for walls, floors, facades or the like.

Es ist bekannt, derartige Verkleidungen aus sog. Waschbetonplatten herzustellen, welche jedoch in ihren Einsatzmöglichkeiten wegen ihres vergleichsweise hohen Gewichtes und Materialaufwandes sowie ihren statischen Eigenschaften und ihrer Wetterbeständigkeit begrenzt sind.It is known to have claddings of this type made from so-called exposed aggregate concrete panels produce, which, however, in their possible applications because of their comparatively high weight and material costs as well as their static properties and their weather resistance are limited.

Von diesem Stand der Technik ausgehend, liegt der Erfindung die Aufgabe zugrunde, ein Verfahren zur Herstellung von Verkleidungsplatten zu schaffen, welches in einfacher Weise durchführbar ist, und bei welchem die so erstellte Verkleidungsplatte das Aussehen einer Waschbetonplatte erhält, jedoch deren Eigenschaften wesentlich verbessert.Proceeding from this prior art, the invention is based on the object of a method for producing cladding panels to create, which can be carried out in a simple manner, and in which the cladding panel created in this way the appearance of an exposed aggregate concrete slab is retained, but its properties are significantly improved.

Gemäß der Erfindung wird dies dadurch erreicht, daß in eine Form eine wasserlösliche Schlämm· eingefüllt, und in diese ein für Waschbeton geeignetes Mineral eingebracht wird, worauf-According to the invention, this is achieved in that a water-soluble slurry is poured into a mold, and into this a mineral suitable for exposed aggregate concrete is introduced, whereupon-

109810/0099109810/0099

168403Q168403Q

hin nach Trocknung und Entfernen des überschüssigen Korns eine Kunststoffschicht aufgebracht wird, derart, daß die Körnung ganz eingebettet ist, und eine ebene ' Fläche entsteht, und nach Erhärten des Kunststoffes die Schlämme mit Wasser entfernt wird.after drying and removing the excess grain, a layer of plastic is applied in such a way that that the grain is completely embedded, and a flat 'surface is created, and after the plastic has hardened the sludge is removed with water.

Die Form wird zum Aufbringen der Schlämme waagerecht hingestellt, wobei die Formfläche aus Metall bestehen kann. Bei der Schlämme handelt es sich um eine schnelltrocknende, wasserlösliche Schlämme auf Silicatbasis (z.B. MC-Nafuplan-Formpaste Type Vie), die in gewünschter Stärke gleichmäßig aufgebracht wird.The mold is placed horizontally to apply the slurry, the mold surface being made of metal can. The sludge is a quick-drying, water-soluble silicate-based slurries (e.g. MC-Nafuplan-Formpaste Type Vie), which can be Strength is applied evenly.

In diese frische Schlamme wird ein für Waschbeton geeignetes Mineral (z.B. Frechener Quarz, Weserkies, Bheinkies, Basalt, Mamorsplitt usw.) eingestreut, eingewalzt oder eingerüttelt.In this fresh sludge, a concrete suitable for exposed aggregate becomes Mineral (e.g. Frechener quartz, Weser gravel, Bheink gravel, basalt, marble chippings, etc.) sprinkled in, rolled in or jogged.

Von der gewählten Form und Große des Minerals hängt die Auftragsdicke der Schlämme ab, und zwar ist diese derart, daß das kleinste Korn ca. zur Hälfte in diese einbettet wird, z.B. gewähltes Materials Frechener Quarz von 8 - 10 mm Korn, Auftragsdicke der Schlämme so, daß die Körnung ca. 4- mm tief eingebettet wird.It depends on the shape and size of the mineral chosen Application thickness of the sludge from, and this is such that the smallest grain embeds about half in it e.g. selected material Frechener quartz from 8 - 10 mm Grain, application thickness of the sludge so that the grain is embedded approx. 4 mm deep.

Nach Trocknen der Schlämme, was durch Beheizung der Form beschleunigt werden kann, ist das Korn fest in die Form eingebunden. Die Form wird dann senkrecht gestellt, damit das über-After the sludge has dried, which is accelerated by heating the mold the grain is firmly integrated into the mold. The form is then placed vertically so that the

109810/0099109810/0099

schlissige Korn entfernt wird, und daher in der Form nur eine Kornschicht verbleibt.Schlissige grain is removed, and therefore only a grain layer remains in the mold.

Auf diese Vorsatsschicht wird in waagerechter Lage ein Kunststoffgemisch, vorzugsweise der Gruppe Duroplaste (z.B. IIC-Dur TJype Vie) in solcher Stärke aufgebracht, daß die Körnung ganz eingebettet ist, und eine ebene Fläche entsteht.A plastic mixture, preferably from the thermosetting group, is placed on top of this protective layer in a horizontal position (e.g. IIC-Dur TJype Vie) applied in such strength, that the grain is completely embedded, and a flat surface is created.

In der noch frischen Kunststoff schicht können Anker, Rabitzgewebe oder Fertigelemente aus Beton, Leichtbeton, Gasbeton, Schaumbeton, Holz, Metall usw., eingesetzt werden.Anchors, Rabitz mesh or prefabricated elements made of concrete, lightweight concrete, aerated concrete, foam concrete, wood, metal, etc., can be used.

Nach dem Erhärten des Kunststoffes wird die Platte aus der Form genommen, und die Schlämme mit Wasser entfernt« so daß die fertige Verkleidungsplatte vorliegt.After the plastic has hardened, the plate is made of the Taken the shape and removed the sludge with water so that the finished cladding panel is available.

Die besonderen Vorteile des erfindungsgemäfien Verfahrens bestehen darin,' daß die auf diese Weise hergestelltem Platten ein geringeres Gewicht und eine geringere Stärke besitzen, als die herkömmlichen Waschbetonplatten, und zwar beträgt diese nur etwa 25 %· Des weiteren verfugen die erfindungsgemäß hergestellten Platten über hohe Druck- und Biegezugfestigkeiten, große Elastizität, absolute Wetterbeständigkeit, Säurefestigkeit, farbige Gestaltungsmöglichkeitan usw.The particular advantages of the method according to the invention are that the panels produced in this way have a lower weight and thickness than the conventional exposed aggregate concrete panels, and this is only about 25%. Furthermore, the panels produced according to the invention have high pressure - and flexural strengths, great elasticity, absolute weather resistance, acid resistance, color design options, etc.

109810/0099109810/0099

Aufgrund dieser Eigenschaften ergeben sich, zahlreiche Verwendungsmöglichkeiten, von denen einige beispielsweise erwähnt sei.en.Because of these properties, there are numerous Uses, some of which are mentioned for example.

Bei der Passadenverkleidung können wegen des günstigen Gewichtes größere Platten ohne besondere Anker im Mörtelbett oder mit Baukleber (wie MO-Zentriefix BK) verlegt werden. Altbauten können mit besonderen Befestigungen nachträglich verkleidet werden.With the passage cladding can because of the favorable Larger weight slabs laid in the mortar bed without special anchors or with construction adhesive (such as MO-Zentriefix BK) will. Old buildings can be subsequently clad with special fastenings.

Vegen der hohen Klebkraft, des geringen Gewichtes und der absoluten Vetterbeständigkeit der erfindungsgemäßen Platten können Fertigteilelemente aus Gasbeton, Schaumbeton, Blähtonbeton, Holzbeton, Bimsbeton, Schlackenbeton, Ziegelsplittbeton und sonstige Leichtbau- und Betonelemente ι der FertigungBecause of the high adhesive strength, the low weight and the absolute cousin resistance of the boards according to the invention precast elements made of aerated concrete, foam concrete, expanded concrete, wood concrete, pumice concrete, slag concrete, brick gravel concrete and other lightweight and concrete elements ι the production

ohne besondere Verankerungen mit den Kunststoffplatten verbunden werden.connected to the plastic plates without any special anchoring will.

Aufgrund der chemischen Beständigkeit der Platten können diese in Betrieben, wie Schlachthäuser, Fischfabriken, Molkereien, galvanische Betriebe usw., als tritt- und rutschfeste Belege verlegt werden.Due to the chemical resistance of the plates they can in establishments such as slaughterhouses, fish factories, dairies, electroplating plants, etc., as a crush-resistant and slip-resistant documents are laid.

Darüber hinaus bestehen weitere Anwendungsmöglichkeiten, zumal der Kunststoff den verschiedensten Bedürfnisse* in seiner Farbgebung sowie in seinen Eigenschaften angepaßt werden kann. In addition, there are other possible uses, especially since the plastic can be adapted to the most diverse needs * in terms of its color and properties.

109810/0099109810/0099

Claims (4)

Patentansprüche :Patent claims: 1·( Verfahren zur Herstellung von Verkleidungsplatten für Wände, Böden, Passaden usw·, dadurch gekennzeichnet, daß in eine Form eine wasserlösliche Schlämme eingefüllt, und in diese ein für Waschbeton geeignetes Mineral eingebracht wird, woraufhin nach !Trocknung und Entfernung des überschüssigen Korn*eine Kunststoffschicht aufgebracht wird, derart, daß die Körnung ganz eingebettet ist, und eine ebene fläche entsteht, und nach Erhärten des Kunststoffes die Schlämme mit Wasser entfernt wird.1 · (Process for the production of cladding panels for walls, floors, passades, etc., characterized in, that a water-soluble slurry is poured into a mold, and a mineral suitable for exposed aggregate concrete is introduced into it whereupon, after! drying and removal of the excess grain *, a layer of plastic is applied is, in such a way that the grain is completely embedded, and a flat surface is created, and after the plastic has hardened the sludge is removed with water. 2.) Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß eine Schlämme auf Silicatbasis verwendet wird,2.) The method according to claim 1, characterized in that a silicate-based slurry is used, 3*2. Verfahren nach Anspruch 1 und/oder 2, dadurch gekennzeichnet, daß die Auftragsstärke der Schlämme so bemessen ist, daß das kleinste Korn des benutzten Minerals etwa zur Hälfte in der Schlämme eingebettet ist.3 * 2. Method according to claim 1 and / or 2, characterized in that that the application strength of the sludge is such that the smallest grain of the mineral used is about Half is embedded in the sludge. 4.) Verfahren nach Anspruch 1 und einem oder mehreren der folgenden, dadurch gekennzeichnet, daß in die frische Kunststoffschicht Anker, Rabitzgewebe, Fertigelemente o.dgl. eingesetzt sind.4.) The method according to claim 1 and one or more of the following, characterized in that in the fresh plastic layer Anchors, Rabitz fabrics, prefabricated elements or the like. used are. . 5·) Verkleidungsplatte für Wände, Böden, Fassaden o.dgl·, dadurch gekennzeichnet, daß diese aus einer Kunststoffplatte . 5 ·) Cladding panel for walls, floors, facades or the like ·, characterized in that it consists of a plastic plate besteht, in die auf einer Seite eine KoamscMcht eingebettet ist derart, daß ein original Waschbetoneffekt erreicht wird. consists, in which a KoamscMcht is embedded on one side in such a way that an original exposed aggregate concrete effect is achieved. 109810/0091109810/0091
DE19671684030 1967-06-30 1967-06-30 Process for the production of cladding panels Pending DE1684030A1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DEW0044275 1967-06-30

Publications (1)

Publication Number Publication Date
DE1684030A1 true DE1684030A1 (en) 1971-03-04

Family

ID=7603994

Family Applications (1)

Application Number Title Priority Date Filing Date
DE19671684030 Pending DE1684030A1 (en) 1967-06-30 1967-06-30 Process for the production of cladding panels

Country Status (8)

Country Link
AT (1) AT288948B (en)
BE (1) BE716224A (en)
CH (1) CH496863A (en)
DE (1) DE1684030A1 (en)
FR (1) FR1573380A (en)
GB (1) GB1196097A (en)
NL (1) NL6808615A (en)
SE (1) SE343289B (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3611835A1 (en) * 1985-04-12 1986-10-30 Dipl.-Ing. Fr. Bartram GmbH & Co KG, 2354 Hohenwestedt Process for producing a wall element, and rain-tight wall element
EP1175986A1 (en) * 2000-07-08 2002-01-30 Thomas Kraus Method of manufacturing panels, produced panels, use of such panels and mould for producing them

Also Published As

Publication number Publication date
AT288948B (en) 1971-03-25
FR1573380A (en) 1969-07-04
BE716224A (en) 1968-11-04
CH496863A (en) 1970-09-30
GB1196097A (en) 1970-06-24
NL6808615A (en) 1968-12-31
SE343289B (en) 1972-03-06

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