EP2846077A2 - Projection lens for use in an LED module of a motor vehicle headlight, and LED module and motor vehicle headlamp with such a projection lens - Google Patents
Projection lens for use in an LED module of a motor vehicle headlight, and LED module and motor vehicle headlamp with such a projection lens Download PDFInfo
- Publication number
- EP2846077A2 EP2846077A2 EP14180018.5A EP14180018A EP2846077A2 EP 2846077 A2 EP2846077 A2 EP 2846077A2 EP 14180018 A EP14180018 A EP 14180018A EP 2846077 A2 EP2846077 A2 EP 2846077A2
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- EP
- European Patent Office
- Prior art keywords
- optics
- projection optics
- exit surface
- light
- primary
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
- F21S41/14—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
- F21S41/141—Light emitting diodes [LED]
- F21S41/143—Light emitting diodes [LED] the main emission direction of the LED being parallel to the optical axis of the illuminating device
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
- F21S41/14—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
- F21S41/141—Light emitting diodes [LED]
- F21S41/151—Light emitting diodes [LED] arranged in one or more lines
- F21S41/153—Light emitting diodes [LED] arranged in one or more lines arranged in a matrix
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/20—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
- F21S41/24—Light guides
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/20—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
- F21S41/25—Projection lenses
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/20—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
- F21S41/25—Projection lenses
- F21S41/255—Lenses with a front view of circular or truncated circular outline
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/20—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
- F21S41/25—Projection lenses
- F21S41/275—Lens surfaces, e.g. coatings or surface structures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/20—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
- F21S41/285—Refractors, transparent cover plates, light guides or filters not provided in groups F21S41/24 - F21S41/2805
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/30—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
- F21S41/32—Optical layout thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/30—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
- F21S41/32—Optical layout thereof
- F21S41/323—Optical layout thereof the reflector having two perpendicular cross sections having regular geometrical curves of a distinct nature
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/60—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by a variable light distribution
- F21S41/65—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by a variable light distribution by acting on light sources
- F21S41/663—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by a variable light distribution by acting on light sources by switching light sources
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21W—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
- F21W2102/00—Exterior vehicle lighting devices for illuminating purposes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21W—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
- F21W2102/00—Exterior vehicle lighting devices for illuminating purposes
- F21W2102/10—Arrangement or contour of the emitted light
- F21W2102/13—Arrangement or contour of the emitted light for high-beam region or low-beam region
- F21W2102/135—Arrangement or contour of the emitted light for high-beam region or low-beam region the light having cut-off lines, i.e. clear borderlines between emitted regions and dark regions
- F21W2102/155—Arrangement or contour of the emitted light for high-beam region or low-beam region the light having cut-off lines, i.e. clear borderlines between emitted regions and dark regions having inclined and horizontal cutoff lines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21W—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
- F21W2102/00—Exterior vehicle lighting devices for illuminating purposes
- F21W2102/20—Illuminance distribution within the emitted light
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Definitions
- the present invention relates to a projection optics for use in an LED module of a motor vehicle headlight.
- the LED module has a light source in the form of an LED matrix, which comprises a plurality of LED chips arranged side by side and / or one above the other, a primary optics comprising a plurality of primary optics arranged next to and / or above one another, for bundling the of the Light emitted light and the projection optics on.
- the projection optics project an exit surface of the primary optics for generating a predetermined light distribution on a roadway in front of a vehicle.
- the present invention relates to an LED module and a motor vehicle headlight with such a projection optics.
- Motor vehicle headlights with a light source in the form of an LED matrix which comprises a plurality of matrix-like juxtaposed and / or superimposed LED chips are also referred to as matrix headlights.
- the LED matrix may consist of a single row or column with a plurality of LED chips or of a plurality of rows or columns arranged above or next to one another, each with a plurality of LED chips.
- Matrix headlights produce a light distribution on the road ahead of the motor vehicle, which has a plurality of juxtaposed partial light distributions in the form of pixels or stripes. As a rule, each LED chip generates its own partial light distribution.
- a matrix headlight without moving parts can be used to generate an adaptive light distribution.
- Matrix floodlights are known in various embodiments from the prior art, cf. for example.
- each primary optic is assigned an individual projection optics (or secondary optics).
- each primary optic is assigned an individual projection optics (or secondary optics).
- two light source modules so always two light source modules, at least two primary optics modules and at least two secondary optics modules are combined.
- At least two light exit surfaces per matrix headlight are visible from the outside.
- the result is a so-called facet-eye-headlight module.
- the projected on the road strip partial light distributions have a relatively large angular width of at least 2 ° horizontally or even significantly more. Although the superposition of such broad stripes improves the homogeneity of the light distribution, it reduces the achievable resolution.
- the known headlamp requires at least two complete, mutually independent light modules per headlamp, each light module has an LED matrix, a primary optic and a secondary optics.
- each light module has an LED matrix, a primary optic and a secondary optics.
- a headlamp consists of at least two light sources, two primary optics and two secondary optics.
- the present invention has the object, a matrix headlight of the type mentioned or parts thereof to design and further develop that the headlight with a single primary optics and a single projection optics has improved homogeneity of the resulting light distribution, wherein the light distribution is visible from the outside to emerge from a single light exit opening or from a single projection optics from the headlight.
- the projection optics is formed so that it generates at least two separate mutually offset in the horizontal direction mappings of the exit surface of the primary optics on its image page, so that a superimposition of the images produced improves the homogeneity of the light distribution.
- the projection optics according to the invention it is possible to generate the desired improved and more homogeneous matrix light distribution from a single visible and tangible outlet opening (so-called one-eye-matrix headlight).
- the proposed projection optics achieve a compensation of color effects and homogeneity or intensity fluctuations up to half a pixel width, without the use of Special glasses or plastics needed and without the sharpness of image, in particular to reduce the pixel edge sharpness. Thanks to the proposed projection optics, color compensation and homogeneity improvement can thus be achieved in a matrix headlight without additional loss of sharpness, in particular with respect to the periodically appearing color, homogeneity and aberrations.
- a single matrix-like light source which is preceded by a single integral primary optics, whose exit light distribution is imaged on the light exit surface on the roadway via a single integral projection optics such that at least two separate primary optics mappings arise , so that in their interaction pixel edges and boundary steepnesses are maintained and the remaining periodically occurring color and homogeneity or intensity fluctuations compensate each other.
- a single integral primary optics whose exit light distribution is imaged on the light exit surface on the roadway via a single integral projection optics such that at least two separate primary optics mappings arise , so that in their interaction pixel edges and boundary steepnesses are maintained and the remaining periodically occurring color and homogeneity or intensity fluctuations compensate each other.
- the projection optics it is conceivable to vary one or more active optically effective surfaces of the projection optics.
- this may be a light entry surface, a light exit surface and / or any other surface therebetween (eg in the case of an achromatic lens).
- the active optically effective surface of the projection optics is preferably divided and / or displaced in such a way that the at least two separate images of the light exit surface of the primary optics, which are displaced in the horizontal direction, are generated.
- each The generated images contribute a part of the common luminous flux or a part of the intensity and the illuminance.
- the proportion each image contributes depends on the number of separate images generated.
- the proportion is preferably 50% for two images and accordingly for three images 33% of the common value of the resulting light distribution.
- the projection optics is designed such that the separate images of the exit surface of the primary optics are each offset by a value b / n to each other, where b is a width, in particular an angular width, of a pixel formed by imaging a single light exit surface of a single primary optic element and n a number of the separate images of the exit surface of the primary optics generated by the projection optics is.
- the projection optical system is designed, for example, to produce two separate images of the light exit surface of the primary optics, these two images are preferably offset by half a pixel width from one another.
- the images of the light exit surface of the primary optics are preferably offset from one another by one third of the pixel width when the projection optics are designed to produce three separate images. In this way, a particularly homogeneous light distribution can be generated.
- An important aspect of the present invention resides in the fact that a single matrix-like light source, which is preceded by a single integral primary optics, whose exit light distribution is imaged on the light exit surface on the roadway via a single integral projection optics such that at least two separate Primary optics mappings arise, so that in their interaction pixel edges and boundary steepness are preserved and the remaining periodically occurring color and homogeneity or intensity fluctuations compensate each other.
- a single matrix-like light source which is preceded by a single integral primary optics, whose exit light distribution is imaged on the light exit surface on the roadway via a single integral projection optics such that at least two separate Primary optics mappings arise, so that in their interaction pixel edges and boundary steepness are preserved and the remaining periodically occurring color and homogeneity or intensity fluctuations compensate each other.
- the projection optics have at least two separate optical axes.
- the separate optical axes of the projection optics preferably run in the same horizontal plane.
- the horizontal plane preferably comprises a module axis of an LED module provided with the projection lens.
- the module axis preferably extends from the center of the light exit surface of the primary optics in the direction of travel. The distance between the optical axes is relatively small. It is chosen so that separate images of the light exit surface of the primary optics are generated, which are offset from each other in the horizontal direction by a fraction of a pixel.
- the different optical axes of the projection optics cause different images of the light exit surface of the primary optics are generated.
- the number of separate images produced by the projection lens corresponds to the number of separate optical axes.
- the images of the light exit surface of the primary optics are offset from each other according to the course of the optical axes.
- the fact that the optical axes extend in the same horizontal plane the separate images are offset only in the horizontal direction to each other. If the optical axes were arranged in different horizontal planes, this would result In addition, a vertical offset of the images to each other.
- the separate optical axes of the projection optics run parallel and at a distance from one another.
- the separate optical axes of the projection optics run obliquely to each other.
- the optical axes of the projection optics preferably intersect in a plane of the light exit surface of the primary optics.
- the plane of the light exit surface is preferably perpendicular to the horizontal plane in which the optical axes are arranged. It is particularly preferred if the oblique optical intersect at an intersection of the module axis with the light exit surface of the primary optics.
- At least one active optical surface of the projection optics is provided with alternating optical regions arranged side by side and / or one above another for producing substantially identical images of the exit surface of the primary optics, wherein a first group of the optical Produces areas a first image of the exit surface of the primary optics and generates at least one other group of optical areas at least one further image of the exit surface of the primary optics, wherein the images generated in the resulting light distribution in the horizontal direction offset from each other.
- at least one active optical surface of the projection optics strip or checkerboard be provided with the alternating areas.
- Each group of areas is assigned its own optical axis, which is separate from the optical axes of other groups of areas.
- the alternating optical regions are formed on a light exit surface of the projection optics. It is further preferred that the alternating optical areas are strip-shaped, wherein the strips extend in the vertical direction. If the projection optics produce two separate images of the light exit surface of the primary optics, the strip-shaped regions are preferably assigned alternately to one of two groups. Accordingly, preferably every third strip-shaped region is assigned to one of three groups if the projection optics produce three separate images of the light exit surface of the primary optics.
- the active optical surface of the projection optics is provided with a plurality of prisms extending over the entire surface, whose longitudinal axes extend parallel to one another, wherein a prism surface of the prisms represents the first image of the exit surface of the prism Primary optics generated and the other prism surface of the prisms generated the second image of the exit surface of the primary optics.
- the prism surfaces may be flat or curved.
- a tip of the prisms is flattened over its entire longitudinal extent, so that a roof surface of the prisms results, which produces a further image of the primary optic light exit surface, which differs from the other two figures in FIG horizontal direction is offset.
- the projection optics can therefore be three separate, in horizontal Generate direction offset images of the light exit surface of the primary optics.
- the images are preferably offset by b / 3 with respect to each other, where b is the width, in particular an angular width, of a pixel of the resulting light distribution, that is to say a partial image of a partial light exit surface of a primary optics element.
- the prism surfaces of the prisms are each subdivided into two partial surfaces over their entire longitudinal extent, wherein a contact line of the partial surfaces of a prism surface of a prism runs parallel to the longitudinal axis of the prism, wherein the partial surfaces each have a separate and to the other images staggered image of the light exit surface of the primary optics generate.
- the projection optics can thus produce four separate images of the light exit surface of the primary optics which are staggered in the horizontal direction.
- the projection lens can even produce five separate images of the light exit surface of the primary optics offset in the horizontal direction.
- the images are preferably offset by w '/ 4 or w' / 5 relative to each other, where w 'is the width, in particular an angular width, of a pixel of the resulting light distribution, ie a partial image of a partial light exit surface of a primary optics element.
- the alternating optical regions formed on the at least one active optical surface of the projection optical system have an amplitude of less than 0.1 mm, preferably less than a few tens of micrometers, most preferably of a few micrometers.
- an LED module according to the invention can be realized.
- an inventive headlight can be realized.
- an inventive motor vehicle headlamp is designated in its entirety by the reference numeral 1.
- the headlight 1 has a housing 2, which is preferably made of plastic.
- the headlight housing 2 has a light exit opening 4, which is closed by means of a transparent cover 5.
- the cover 5 is made of glass or plastic.
- On the cover 5, at least partially optically effective profiles eg prisms or cylindrical lenses
- may be arranged to scatter the light passing through so-called diffuser.
- the cover 5 is formed without such optically active elements (so-called clear disc).
- a light module 6 is arranged inside the headlight housing 2.
- the light module 6 can serve to generate any desired headlight function or a part thereof.
- the light module 6 can be used to produce a low beam distribution, a high beam distribution, a fog light distribution or any adaptive light distribution.
- a further light module 7 can be arranged in the housing 2. This serves, for example, to generate another headlight function. It would also be conceivable that the light modules 6, 7 together generate certain headlight function.
- the light module 7 could produce a low beam basic light distribution with a relatively wide spread and a horizontal cut-off.
- the light module 6 could then generate a low-beam spotlight distribution which is relatively strongly concentrated in comparison with the low-beam basic light distribution of the light module 7 and has an asymmetrical cut-off at the top. A superposition of the basic light distribution and the spotlight distribution results in a conventional low-beam distribution.
- the headlight housing 2 in addition to the light modules 6, 7 further light modules are arranged.
- only one light module for example the light module 6 without the light module 7, can be arranged in the spotlight housing 2.
- one or more luminaire modules such as the luminaire module 8 shown by way of example, to be arranged in the housing 2.
- the lighting module 8 is used to generate any lighting function, such as a flashing light, a position light, a daytime running light, etc.
- the light module 6 is preferably designed as an inventive LED module.
- the LED module 6 is shown in detail in FIG FIG. 2 shown.
- the LED module 6 has a light source in the form of an LED matrix, which is designated in its entirety by the reference numeral 10.
- the LED matrix 10 has a plurality of matrix-like side by side and one above the other arranged LED chips 11.
- the LED module 6 comprises a primary optic, which is designated in its entirety by the reference numeral 12.
- the primary optics 12 has a plurality of matrix-like side by side and superimposed primary optic elements 13. In the illustrated Embodiment, each LED chip 11 is assigned its own primary optics element 13.
- the LED chip 11 emits light in a main emission direction 14, which for the most part couples into the primary optic element 13 via a light entry surface 15.
- the primary optic element 13 itself may be designed as a conventional reflector for mirror reflection or as a so-called intent optical element of a transparent material (eg glass or plastic) for total reflection.
- the primary optic element 13 is designed as a totally reflecting front optic made of a transparent plastic material.
- the primary optics 12 can focus the light emitted by the LED matrix 10.
- the LED module 6 comprises a projection optics 16, which is formed as an optical lens.
- the projection optics 16 is also referred to as secondary optics. It projects an exit surface 17 of the primary optics 12 for generating a predetermined light distribution on a roadway in front of a vehicle equipped with the headlight 1 and the LED module 6.
- the projection optics 16 may be formed as a conventional optical lens or as an achromat.
- the headlight 1 with the LED module 6 is also referred to as a matrix headlight, since it generates a light distribution with a plurality of side by side and / or superimposed pixel or strip-shaped partial light distributions.
- the individual partial light distributions, which are generated by the light of an LED 11 and the associated primary optics element 13, are also referred to as pixels.
- Each of the partial light distributions is represented by the image of a partial light exit surface of a single primary optic element 13 the primary optics 12 generated by the projection optics 16.
- FIG. 3 By way of example, a light distribution of a known from the prior art matrix headlight 1 is shown.
- the light distribution 20 is imaged on a measuring screen 21, which is arranged at a defined distance from the headlight 1 or the LED module 6 in front of the motor vehicle.
- a horizontal HH and a perpendicular vertical VV are drawn on the measuring screen.
- the light distribution 20 illustrated here by way of example has a multiplicity of pixels 22, 23, 24 arranged next to and above one another.
- the pixels 22, 23, 24 are arranged in the illustrated embodiment in three rows and in thirty columns.
- the pixels of the upper row are designated by the reference numeral 22, the pixels of the middle row by the reference numeral 23 and the pixels of the lower row by the reference numeral 24.
- Each pixel 22, 23, 24 of the illustrated light distribution 20 is generated by an LED chip 11 in cooperation with the associated primary optics element 13 after projection by the secondary optics 16.
- any other adaptive light distributions 20 can also be achieved by targeted switching on / off and / or dimming of the LEDs 11.
- the resulting light distribution 20 may have an undesirable color fringe.
- it can come in the light distribution 20 to clearly visible intensity fluctuations.
- the present invention is intended to improve the homogeneity of the light distribution 20 with regard to disturbing color effects and intensity fluctuations.
- the present invention proposes a special homogenizing projection optics (or secondary optics) 16 as a component of a matrix headlight 1 for motor vehicles, in which a light exit surface 17 of the primary optics 12 consists of a plurality of periodic structures arranged in pixel or strip form, which are formed by the special projection optics 16 is projected onto the roadway to realize a dynamic low beam, partial high beam, matrix light or high beam function.
- the projection optical system 16 generates at least two separate ones on the image side, ie on the roadway or on a measuring screen 21 Figures 25, 26 (cf. FIGS. 4 and 5 ) of the object-side light exit surface 17 of the primary optics 12. By superposing the at least two separate images 25, 26 results in a resulting light distribution 27 (see.
- FIG. 6 wherein the at least two images 25, 26 are offset from one another in the horizontal direction in such a way that a clear improvement in the homogeneity of the light distribution 27 results. In particular, unwanted color effects or intensity fluctuations in the light distribution 27 are deliberately reduced or even completely eliminated.
- the separate images 25, 26 of the light exit surface 17 of the primary optics 12 are generated by a common projection optics 16.
- a first image 25 of the light exit surface 17 of the primary optics 12, which can be produced by the projection optics 16 according to the invention, is shown by way of example in FIG FIG. 4 shown.
- Figure 25 off FIG. 4 is offset in the example shown by about 1/4 pixel to the left with respect to the vertical VV.
- a second image 26 of the light exit surface 17 of the primary optics 12 is shown in FIG. 5 .
- the second separate image 26 is shifted in the illustrated embodiment by about 1 ⁇ 4 pixels to the right with respect to the vertical VV.
- the first and second images 25, 26 are offset by about 1/2 pixel relative to each other.
- Each image 25, 26 contributes half the common luminous flux to the resulting total light distribution 27, and half the intensity and half illuminance to the total value of the light distribution 27.
- the intensity of the individual images 25, 26 depends on the length of the prism surfaces or on the proportion of the prism base surface which is assigned to the corresponding prism surface.
- a preferred embodiment comprises prisms with equal prism base area proportions.
- FIGS. 7 and 8 show light distributions 20, 27 with marked ISO lines (isolux lines to designate areas of the same illuminance) referenced.
- FIG. 7 the light distribution 20, which was produced by means of a conventional LED module, is shown.
- the illustrated light distribution 20 is a low-beam distribution or a partial high-beam light, with the entire area of the oncoming lane having been removed from the light distribution 20 in order to prevent dazzling oncoming road users.
- the light distribution 20 is imaged on a measuring screen 21. It can be clearly seen that the lines 30 of the same intensity or illuminance have inhomogeneities which are recognizable by the restless line course. In contrast, the lines 31 of the same intensity or illuminance have significantly less inhomogeneities in the light distribution 27 produced by the matrix headlight 1 or the LED module 6 according to the invention, which can be recognized by the significantly quieter course of the line.
- FIGS. 7 and 8 show by way of example the same low-beam pattern 20, 27 of a matrix headlight 1 with an LED matrix light source 10 with three lines. All the LED chips 11 of the LED matrix 10 that generate pixels of the upper and lower rows on the left side of the light distribution 20, 27, plus one pixel each on the right side of the light distribution 20, 27 near the HV point are turned off, not to blind the oncoming traffic.
- the ISO lines 30 in FIG. 7 are much more restless.
- the ISO lines 31 of the light distribution 27 off FIG. 8 on the other hand are smoother and with fewer deviations
- FIG. 9 an inventive LED module 6 is shown with a projection optics 16 according to the invention in detail.
- the illustrated embodiment of the projection optics 16 is used to generate two separate images 25, 26 of the light exit surface 17 of the primary optics 12.
- the projection optics 16 can also be configured so that it produces more than two separate and mutually displaced in the horizontal direction mappings.
- the projection optics 16 has two parallel optical axes, which are designated by the reference numerals 40 and 41.
- the reference numeral 42 denotes a module axis of the LED module 6, which extends from the center of the primary optics 12 in the direction of travel 3.
- the distance between the optical axes 40, 41 is small and only so large that the projection optics 16 can project two separate images 25, 26 with 1/2 pixel spacing on the roadway in front of the motor vehicle.
- the optical axes 40, 41 are preferably arranged on a common horizontal plane, which preferably also includes the module axis 42.
- the projection optical system 16 is divided into two halves 16a, 16b along a vertical center plane, which comprises the module axis 42 divided.
- One half 16a is preferably associated with the optical axis 41 and the other half 16b is preferably associated with the optical axis 40.
- the projection optics 16 It is not necessary that all active optical surfaces of the projection optics 16 must undergo a division and / or displacement of the generating surfaces. It is sufficient if only one of these surfaces is formed in a corresponding manner. This may be, for example, a light entry surface, a light exit surface or an area of the primary optics 16 arranged therebetween. However, at least one of the active optical surfaces of the projection optical system 16 must be modified in such a way that the at least two images 25, 26 of the light exit surface 17 of the primary optics 12 can be generated, which are offset from one another in the horizontal direction.
- FIG. 10 a further embodiment of an LED module 6 according to the invention with two optical axes 43, 44 is shown, which run obliquely to each other.
- the optical axes 43, 44 intersect in a plane of the light exit surface 17 of the primary optics 12.
- the optical axes 43, 44 are preferably arranged on a common horizontal plane, which preferably also includes the module axis 42.
- a first half 16a of the projection optics 16 of the optical axis 44 and a second half 16b of the projection optics 16 of the optical axis 43 are assigned.
- FIG. 11 is a corresponding Embodiment shown, wherein on the light exit surface of the projection optics 16 juxtaposed alternating optical regions 16c, 16d are formed.
- the regions 16 c, 16 d are arranged in strips on the light exit surface of the projection optical system 16.
- the areas may also be formed like a checkerboard or in any other way.
- the optical regions 16c, 16d are not formed on the light exit surface but on the light entry surface or any other surface between the light entry surface and the light exit surface of the projection optics 16.
- the optical regions 16c, 16d are designed to produce substantially identical images 25, 26 of the exit surface 17 of the primary optic 12. In this case, all regions 16c together generate a first image of the light exit surface 17 and all regions 16d together form a second image 26 of the exit surface 17.
- the first optical regions 16c is preferably the first optical axis 40 and the second optical regions 16d is preferably the second optical axis 41 assigned. In this way, a projection optical system 16 can be realized, which can produce a plurality of separate images 25, 26 of the light exit surface 17 of the primary optics 12, which are offset in the horizontal direction relative to each other.
- the first optical regions 16c form a first group, which generate the first image 25 of the exit surface 17, and the second regions 16d form a second group, which generate the second image 26 of the exit surface 17 of the primary optics 12.
- the first areas 16c are marked with a hatching.
- this serves first Line for identifying and better distinguishing the two areas 16c, 16d from each other.
- an optically active structure for example a scattering structure
- FIG. 12 a further embodiment of an LED module 6 and a projection optical system 16 according to the invention is shown.
- an active optical surface of the projection optics 16 in the illustrated embodiment, the light exit surface, provided with a plurality of extending over the entire surface, side by side prisms whose longitudinal axes parallel to each other and in the vertical direction.
- a first prism surface 16e of the prisms generates a first image 25 of the exit surface 17 of the primary optics 12.
- Another prism surface 16f of the prisms produces a second image 26 of the exit surface 17 of the primary optic 12.
- a first prism surface 16e forms a second prism surface 16f of each of the prisms Prisms on the light exit surface of the projection optics 16.
- the first optical axis 41 and the other prism surfaces 16f, the second optical axis 42 associated with the first prism surfaces 16e are generated, which are offset in the horizontal direction to each other.
- the amplitudes of the prism structure on the light exit surface of the projection optical system 16 FIG. 12 are relatively small, so that they are difficult to see with the naked eye. In particular, an order of magnitude of the amplitudes of a few micrometers to a few tens of micrometers is intended.
- the structures are perceived by an observer from outside of the headlight 1 through the cover 5 through at most as slightly indicated stripes or alternatively as a relatively inconspicuous checkerboard pattern on the projection optics 16.
- FIG. 13 various design possibilities of the prism structure on the optically active surface of the projection optics 16 are proposed.
- a cross section through one of the prisms is shown at the top in each case, and below this, the images of the light exit surface 17 of the primary optics 12 that can be achieved by the illustrated prism structure are shown.
- the prism structure out FIG. 13a corresponds to the prism structure, which in the embodiment of the projection optics 16 off FIG. 12 was applied.
- the images 25 and 26 achievable thereby are offset by 1/2 pixel width w 'from one another.
- FIG. 13b is a tip of the prisms 16e, 16f flattened over its entire longitudinal extent, so that a roof surface 16g of the prisms results, which produces a further image 28 of the light exit surface 17 of the primary optics 12, to the other two images 25, 26, through the prism surfaces 16e, 16f are generated, offset in the horizontal direction.
- the three images 25, 26, 28 are preferably mutually offset by 1/3 pixel width w 'in the horizontal direction.
- the prism angle ⁇ must be suitably adapted.
- the Surface 16g produces an image 28 in the center of the light distribution.
- the prism surfaces 16e, 16f of the prisms over their entire longitudinal extent in each case in two partial surfaces 16e1, 16e2; Divided 16f1, 16f2.
- the partial surfaces 16e1,16e2; 16f1, 16f2 of a prism surface 16e; 16f produce two separate and staggered images 25, 28; 26, 29, which also to the other figures 26, 29; 25, 28 are offset.
- the four images 25, 26, 28, 29 of the light exit surface 17 of the primary optics 12 are each offset by 1/4 pixel width w 'from each other.
- FIG. 14 Further possible embodiments of the prism structure are shown on the optically active surface of the projection optics 16.
- the actual prisms of the Figure 14a ), 14b), 14c) correspond substantially to the prisms of the FIGS. 13a ), 13b), 13c).
- straight portions 16h are provided between the individual prisms 16e, 16f. This makes it possible with the prism structure out Figure 14a ) to produce a total of two plus an equal three separate images of the light exit surface 17 of the primary optics 12. It is the same with the prismatic structure FIG. 14b ) it is possible to generate a total of two plus two equal four separate images.
- the strips 16g and 16h can produce identical images, because the optical axes are not tilted to each other, and thereby the images are superimposed. In a similar way can through the prismatic structure FIG. 14c ) four plus a five images of the light exit surface 17 of the primary optics 12 are generated.
- FIG. 16 is an example of a section of a surface structure for an optically active surface of a projection optical system 16 according to the invention shown.
- the structure of the first order is shown with a solid line 50
- a structure of the second order with a dashed line 51
- the first-order structure 50 generates two separate images 25, 26 of the light exit surface 17 of the primary optics 12, which are shifted by 1/2 pixel width from each other.
- the second-order prism structure 51 has half the frequency (double period) and always tilts two adjacent edges (a whole period) of the structure of the first order 50 with one of its edges (prism surfaces) and thus leads to a displacement of the images from one another. 4 pixel width.
- the prism structure 52 is the sum (resulting) of the 1st order prism structure 50 and the 2nd order prism structure 51.
- the amplitude h of the 1st order structure 50 is related to the required deflection angle of +/- 0.3 °.
- the 2nd order prism structure 51 has the same amplitude h as the 1st order prism structure 50. In the manner described above, higher order adjustments can in principle also be generated.
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Abstract
Die Erfindung betrifft eine Projektionsoptik (16) zum Einsatz in einem LED-Modul (6) eines Kraftfahrzeugscheinwerfers (1). Das LED-Modul (6) weist eine Lichtquelle (10) in Form einer LED-Matrix, die mehrere matrixartig neben- und/oder übereinander angeordnete LED-Chips (11) umfasst, eine Primäroptik (12), die mehrere matrixartig neben- und/oder übereinander angeordnete Primäroptikelemente (13) umfasst, zum Bündeln des von der Lichtquelle (10) ausgesandten Lichts und die Projektionsoptik (16) auf. Die Projektionsoptik (16) projiziert eine Lichtaustrittsfläche (17) der Primäroptik (12) zur Erzeugung einer vorgegebenen Lichtverteilung (27) auf eine Fahrbahn vor das Fahrzeug. Um die Lichtverteilung (27) hinsichtlich Intensitätsschwankungen und Farbeffekten zu verbessern, wird vorgeschlagen, dass die Projektionsoptik (16) derart ausgebildet ist, dass sie auf ihrer Bildseite mindestens zwei separate, in horizontaler Richtung zueinander versetzte Abbildungen (25, 26, 28, 29) der Lichtaustrittsfläche (17) der Primäroptik (12) erzeugt. (Figur 10)The invention relates to a projection optical system (16) for use in an LED module (6) of a motor vehicle headlight (1). The LED module (6) has a light source (10) in the form of an LED matrix, which comprises a plurality of matrix-like juxtaposed and / or superimposed LED chips (11), a primary optics (12), the next several matrix-like and / or superimposed primary optic elements (13), for bundling the light emitted by the light source (10) and the projection optics (16). The projection optics (16) project a light exit surface (17) of the primary optics (12) for generating a predetermined light distribution (27) on a roadway in front of the vehicle. In order to improve the light distribution (27) with regard to intensity fluctuations and color effects, it is proposed that the projection optics (16) be designed such that they have on their image side at least two separate images (25, 26, 28, 29) offset from one another in the horizontal direction. the light exit surface (17) of the primary optics (12) produced. (Figure 10)
Description
Die vorliegende Erfindung betrifft eine Projektionsoptik zum Einsatz in einem LED-Modul eines Kraftfahrzeugscheinwerfers. Das LED-Modul weist eine Lichtquelle in Form einer LED-Matrix, die mehrere matrixartig neben- und/oder übereinander angeordnete LED-Chips umfasst, eine Primäroptik, die mehrere matrixartig neben- und/oder übereinander angeordnete Primäroptikelemente umfasst, zum Bündeln des von der Lichtquelle ausgesandten Lichts und die Projektionsoptik auf. Die Projektionsoptik projiziert eine Austrittsfläche der Primäroptik zur Erzeugung einer vorgegebenen Lichtverteilung auf eine Fahrbahn vor ein Fahrzeug.The present invention relates to a projection optics for use in an LED module of a motor vehicle headlight. The LED module has a light source in the form of an LED matrix, which comprises a plurality of LED chips arranged side by side and / or one above the other, a primary optics comprising a plurality of primary optics arranged next to and / or above one another, for bundling the of the Light emitted light and the projection optics on. The projection optics project an exit surface of the primary optics for generating a predetermined light distribution on a roadway in front of a vehicle.
Außerdem betrifft die vorliegende Erfindung ein LED-Modul sowie einen Kraftfahrzeugscheinwerfer mit einer solchen Projektionsoptik.In addition, the present invention relates to an LED module and a motor vehicle headlight with such a projection optics.
Kraftfahrzeugscheinwerfer mit einer Lichtquelle in Form einer LED-Matrix, die mehrere matrixartig neben- und/oder übereinander angeordnete LED-Chips umfasst, werden auch als Matrix-Scheinwerfer bezeichnet. Dabei kann die LED-Matrix aus einer einzelnen Reihe oder Spalte mit mehreren LED-Chips oder aus mehreren über- bzw. nebeneinander angeordneten Reihen bzw. Spalten mit jeweils mehreren LED-Chips bestehen. Matrix-Scheinwerfer erzeugen eine Lichtverteilung auf der Fahrbahn vor dem Kraftfahrzeug, die eine Vielzahl von neben- bzw. übereinander angeordneten Teillichtverteilungen in Form von Pixeln oder Streifen aufweist. Dabei erzeugt in der Regel jeder LED-Chip eine eigene Teillichtverteilung. Durch gezieltes Ansteuern, insbesondere Ein-/ Ausschalten oder Dimmen, der einzelnen LED-Chips der Matrix-Lichtquelle ist es möglich, die Form und Intensität der Lichtverteilung zu beeinflussen. Auf diese Weise kann ein Matrix-Scheinwerfer ohne bewegbare Teile zur Erzeugung einer adaptiven Lichtverteilung genutzt werden. Insbesondere kann auf diese Weise eine Abblendlicht-Grundlichtverteilung mit horizontaler Helldunkelgrenze, eine herkömmliche Abblendlichtverteilung mit asymmetrischer Helldunkelgrenze, eine Fernlichtverteilung, eine Teilfernlichtverteilung, bei der gezielt Bereiche aus der Lichtverteilung ausgenommen werden, wo andere Verkehrsteilnehmer detektiert wurden, oder eine Markierungslichtverteilung, bei der gezielt auf der Fahrbahn vor dem Fahrzeug detektierte Objekte angestrahlt werden, erzeugt werden. Matrix-Scheinwerfer sind in unterschiedlichen Ausführungsformen aus dem Stand der Technik bekannt, vgl. bspw.
Ferner sind bspw. aus der
Aus der
Schließlich wird in der
Bei sämtlichen aus dem Stand der Technik bekannten Matrix-Scheinwerfern ergibt sich jedoch das Problem, dass es in der resultierenden Lichtverteilung zu Farb- und Intensitätsschwankungen kommt. Diese werden hauptsächlich durch die Dispersion (Veränderung der Brechzahl optischer Materialien in Abhängigkeit von der Lichtwellenlänge) und Abbildungsfehler der Projektionsoptik verursacht. Die Farbschwankungen treten insbesondere am Rand der einzelnen Teillichtverteilungen auf.In all of the prior art known matrix headlights, however, the problem arises that it in the resulting light distribution to color and Intensity fluctuations comes. These are mainly caused by the dispersion (change in the refractive index of optical materials as a function of the wavelength of light) and aberrations of the projection optics. The color variations occur in particular at the edge of the individual partial light distributions.
Ausgehend von dem beschriebenen Stand der Technik liegt der vorliegenden Erfindung die Aufgabe zugrunde, einen Matrix-Scheinwerfer der eingangs genannten Art oder Teile davon dahingehend auszugestalten und weiterzubilden, dass der Scheinwerfer mit einer einzelnen Primäroptik und einer einzelnen Projektionsoptik eine verbesserte Homogenität der resultierenden Lichtverteilung aufweist, wobei die Lichtverteilung von außen sichtbar aus einer einzelnen Lichtaustrittsöffnung bzw. aus einer einzelnen Projektionsoptik aus dem Scheinwerfer austreten soll.Based on the described prior art, the present invention has the object, a matrix headlight of the type mentioned or parts thereof to design and further develop that the headlight with a single primary optics and a single projection optics has improved homogeneity of the resulting light distribution, wherein the light distribution is visible from the outside to emerge from a single light exit opening or from a single projection optics from the headlight.
Zur Lösung dieser Aufgabe wird ausgehend von der Projektionsoptik der eingangs genannten Art vorgeschlagen, dass die Projektionsoptik derart ausgebildet ist, dass sie auf ihrer Bildseite mindestens zwei separate, in horizontaler Richtung zueinander versetzte Abbildungen der Austrittsfläche der Primäroptik erzeugt, so dass eine Überlagerung der erzeugten Abbildungen eine Homogenität der Lichtverteilung verbessert.To solve this problem is proposed starting from the projection optics of the type mentioned that the projection optics is formed so that it generates at least two separate mutually offset in the horizontal direction mappings of the exit surface of the primary optics on its image page, so that a superimposition of the images produced improves the homogeneity of the light distribution.
Mit der erfindungsgemäßen Projektionsoptik ist es möglich, die gewünschte verbesserte und homogenere Matrix-Lichtverteilung aus einer einzelnen sichtbaren und erlebbaren Austrittsöffnung zu generieren (sog. Ein-Auge-Matrix-Scheinwerfer). Die vorgeschlagene Projektionsoptik erreicht eine Kompensation von Farbeffekten und Homogenitäts- bzw. Intensitätsschwankungen bis zu einer halben Pixelbreite, ohne dass es des Einsatzes von Spezialgläsern oder -kunststoffen bedarf und ohne die Abbildungsschärfe, insbesondere die Pixel-Kantenschärfe zu verringern. Dank der vorgeschlagenen Projektionsoptik kann in einem Matrix-Scheinwerfer somit eine Farbkompensation und Homogenitätsverbesserung ohne zusätzliche Schärfeeinbußen, insbesondere bezogen auf die periodisch erscheinenden Farb-, Homogenitäts- und Abbildungsfehler, erzielt werden.With the projection optics according to the invention, it is possible to generate the desired improved and more homogeneous matrix light distribution from a single visible and tangible outlet opening (so-called one-eye-matrix headlight). The proposed projection optics achieve a compensation of color effects and homogeneity or intensity fluctuations up to half a pixel width, without the use of Special glasses or plastics needed and without the sharpness of image, in particular to reduce the pixel edge sharpness. Thanks to the proposed projection optics, color compensation and homogeneity improvement can thus be achieved in a matrix headlight without additional loss of sharpness, in particular with respect to the periodically appearing color, homogeneity and aberrations.
Ein wichtiger Aspekt der vorliegenden Erfindung ist darin zu sehen, dass eine einzelne matrixartige Lichtquelle, der eine einzelne integrale Primäroptik vorgeschaltet ist, deren Austrittslichtverteilung auf der Lichtaustrittsfläche über eine einzelne integrale Projektionsoptik derart auf der Fahrbahn abgebildet wird, dass mindestens zwei separate Primäroptik-Abbildungen entstehen, so dass in ihrem Zusammenwirken Pixelkanten und Grenzensteilheiten erhalten bleiben und sich die restlichen periodisch auftretenden Farb- und Homogenitäts- bzw. Intensitätsschwankungen gegenseitig kompensieren. Es gibt verschiedene Möglichkeiten, die Projektionslinse im Sinne der Erfindung auszugestalten, dass sie den oben beschriebenen Effekt erzeugt.An important aspect of the present invention can be seen in that a single matrix-like light source, which is preceded by a single integral primary optics, whose exit light distribution is imaged on the light exit surface on the roadway via a single integral projection optics such that at least two separate primary optics mappings arise , so that in their interaction pixel edges and boundary steepnesses are maintained and the remaining periodically occurring color and homogeneity or intensity fluctuations compensate each other. There are various possibilities for configuring the projection lens in the sense of the invention to produce the effect described above.
Zur Realisierung der erfindungsgemäßen Projektionsoptik ist es denkbar, eine oder mehrere aktive optisch wirksame Flächen der Projektionsoptik zu variieren. Insbesondere kann dies eine Lichteintrittsfläche, eine Lichtaustrittsfläche und/oder eine beliebig andere Fläche dazwischen (bspw. bei einem Achromaten) sein. Die aktive optisch wirksame Fläche der Projektionsoptik wird vorzugsweise derart geteilt und/oder verschoben, dass die mindestens zwei separaten, in horizontaler Richtung zueinander verschobenen Abbildungen der Lichtaustrittsfläche der Primäroptik erzeugt werden. Jede der erzeugten Abbildungen trägt einen Teil des gemeinsamen Lichtstroms bzw. einen Teil der Intensität und der Beleuchtungsstärke bei. Der Anteil, den jede Abbildung beiträgt, hängt von der Anzahl der erzeugten separaten Abbildungen ab. So ist der Anteil vorzugsweise bei zwei Abbildungen 50% und dementsprechend bei drei Abbildungen 33% des gemeinsamen Werts der resultierenden Lichtverteilung.To realize the projection optics according to the invention, it is conceivable to vary one or more active optically effective surfaces of the projection optics. In particular, this may be a light entry surface, a light exit surface and / or any other surface therebetween (eg in the case of an achromatic lens). The active optically effective surface of the projection optics is preferably divided and / or displaced in such a way that the at least two separate images of the light exit surface of the primary optics, which are displaced in the horizontal direction, are generated. each The generated images contribute a part of the common luminous flux or a part of the intensity and the illuminance. The proportion each image contributes depends on the number of separate images generated. Thus, the proportion is preferably 50% for two images and accordingly for three images 33% of the common value of the resulting light distribution.
Vorteilhafterweise ist die Projektionsoptik derart ausgebildet ist, dass die separaten Abbildungen der Austrittsfläche der Primäroptik jeweils um einen Wert b/n zueinander versetzt sind, wobei b eine Breite, insbesondere eine Winkelbreite, eines durch die Abbildung einer einzelnen Lichtaustrittsfläche eines einzelnen Primäroptikelements gebildeten Pixels und n eine Anzahl der von der Projektionsoptik erzeugten separaten Abbildungen der Austrittsfläche der Primäroptik ist. Wenn die Projektionsoptik bspw. zur Erzeugung von zwei separaten Abbildungen der Lichtaustrittsfläche der Primäroptik ausgebildet ist, sind diese beiden Abbildungen vorzugsweise um eine halbe Pixelbreite zueinander versetzt. Dementsprechend sind die Abbildungen der Lichtaustrittsfläche der Primäroptik vorzugsweise um ein Drittel der Pixelbreite zueinander versetzt, wenn die Projektionsoptik zur Erzeugung von drei separaten Abbildungen ausgebildet ist. Auf diese Weise kann eine besonders homogene Lichtverteilung erzeugt werden.Advantageously, the projection optics is designed such that the separate images of the exit surface of the primary optics are each offset by a value b / n to each other, where b is a width, in particular an angular width, of a pixel formed by imaging a single light exit surface of a single primary optic element and n a number of the separate images of the exit surface of the primary optics generated by the projection optics is. If the projection optical system is designed, for example, to produce two separate images of the light exit surface of the primary optics, these two images are preferably offset by half a pixel width from one another. Accordingly, the images of the light exit surface of the primary optics are preferably offset from one another by one third of the pixel width when the projection optics are designed to produce three separate images. In this way, a particularly homogeneous light distribution can be generated.
Ein wichtiger Aspekt der vorliegenden Erfindung ist darin zu sehen, dass eine einzelne matrixartige Lichtquelle, der eine einzelne integrale Primäroptik vorgeschaltet ist, deren Austrittslichtverteilung auf der Lichtaustrittsfläche über eine einzelne integrale Projektionsoptik derart auf der Fahrbahn abgebildet wird, dass mindestens zwei separate Primäroptik-Abbildungen entstehen, so dass in ihrem Zusammenwirken Pixelkanten und Grenzensteilheiten erhalten bleiben und sich die restlichen periodisch auftretenden Farb- und Homogenitäts- bzw. Intensitätsschwankungen gegenseitig kompensieren. Es gibt verschiedene Möglichkeiten, die Projektionslinse im Sinne der Erfindung auszugestalten, dass sie den oben beschriebenen Effekt erzeugt.An important aspect of the present invention resides in the fact that a single matrix-like light source, which is preceded by a single integral primary optics, whose exit light distribution is imaged on the light exit surface on the roadway via a single integral projection optics such that at least two separate Primary optics mappings arise, so that in their interaction pixel edges and boundary steepness are preserved and the remaining periodically occurring color and homogeneity or intensity fluctuations compensate each other. There are various possibilities for configuring the projection lens in the sense of the invention to produce the effect described above.
Gemäß einer ersten vorteilhaften Weiterbildung der vorliegenden Erfindung wird vorgeschlagen, dass die Projektionsoptik mindestens zwei getrennte optische Achsen aufweist. Die getrennten optischen Achsen der Projektionsoptik verlaufen bevorzugt in derselben horizontalen Ebene. Die horizontale Ebene umfasst vorzugsweise eine Modulachse eine LED-Moduls, das mit der Projektionslinse versehen ist. Die Modulachse verläuft bevorzugt von der Mitte der Lichtaustrittsfläche der Primäroptik in Fahrtrichtung. Der Abstand der optischen Achsen zueinander ist relativ gering. Er wird so gewählt, dass separate Abbildungen der Lichtaustrittsfläche der Primäroptik generiert werden, die in horizontaler Richtung um einen Bruchteil eines Pixels zueinander versetzt sind. Die unterschiedlichen optischen Achsen der Projektionsoptik bewirken, dass verschiedene Abbildungen der Lichtaustrittsfläche der Primäroptik erzeugt werden. Die Anzahl der durch die Projektionslinse erzeugten separaten Abbildungen entspricht der Anzahl der getrennten optischen Achsen. Die Abbildungen der Lichtaustrittsfläche der Primäroptik sind entsprechend dem Verlauf der optischen Achsen zueinander versetzt. Dadurch, dass die optischen Achsen in derselben horizontalen Ebene verlaufen, sind die separaten Abbildungen lediglich in horizontaler Richtung zueinander versetzt. Wären die optischen Achsen in unterschiedlichen horizontalen Ebenen angeordnet, ergäbe sich zusätzlich noch ein vertikaler Versatz der Abbildungen zueinander.According to a first advantageous development of the present invention, it is proposed that the projection optics have at least two separate optical axes. The separate optical axes of the projection optics preferably run in the same horizontal plane. The horizontal plane preferably comprises a module axis of an LED module provided with the projection lens. The module axis preferably extends from the center of the light exit surface of the primary optics in the direction of travel. The distance between the optical axes is relatively small. It is chosen so that separate images of the light exit surface of the primary optics are generated, which are offset from each other in the horizontal direction by a fraction of a pixel. The different optical axes of the projection optics cause different images of the light exit surface of the primary optics are generated. The number of separate images produced by the projection lens corresponds to the number of separate optical axes. The images of the light exit surface of the primary optics are offset from each other according to the course of the optical axes. The fact that the optical axes extend in the same horizontal plane, the separate images are offset only in the horizontal direction to each other. If the optical axes were arranged in different horizontal planes, this would result In addition, a vertical offset of the images to each other.
Gemäß einer bevorzugten Ausführungsform der Erfindung wird vorgeschlagen, dass die getrennten optischen Achsen der Projektionsoptik parallel und beabstandet zueinander verlaufen. Alternativ wird vorgeschlagen, dass die getrennten optischen Achsen der Projektionsoptik schräg zueinander verlaufen. In diesem Fall schneiden sich die optischen Achsen der Projektionsoptik vorzugsweise in einer Ebene der Lichtaustrittsfläche der Primäroptik. Die Ebene der Lichtaustrittsfläche verläuft vorzugsweise senkrecht zu der horizontalen Ebene, in der die optischen Achsen angeordnet sind. Besonders bevorzugt ist, wenn sich die schräg stehenden optischen in einem Schnittpunkt der Modulachse mit der Lichtaustrittsfläche der Primäroptik schneiden.According to a preferred embodiment of the invention, it is proposed that the separate optical axes of the projection optics run parallel and at a distance from one another. Alternatively, it is proposed that the separate optical axes of the projection optics run obliquely to each other. In this case, the optical axes of the projection optics preferably intersect in a plane of the light exit surface of the primary optics. The plane of the light exit surface is preferably perpendicular to the horizontal plane in which the optical axes are arranged. It is particularly preferred if the oblique optical intersect at an intersection of the module axis with the light exit surface of the primary optics.
Gemäß einer anderen bevorzugten Ausführungsform der vorliegenden Erfindung wird vorgeschlagen, dass mindestens eine aktive optische Fläche der Projektionsoptik mit neben- und/oder übereinander angeordneten alternierenden optischen Bereichen zum Erzeugen von im Wesentlichen gleichen Abbildungen der Austrittsfläche der Primäroptik versehen ist, wobei eine erste Gruppe der optischen Bereiche eine erste Abbildung der Austrittsfläche der Primäroptik erzeugt und mindestens eine weitere Gruppe der optischen Bereiche eine mindestens eine weitere Abbildung der Austrittsfläche der Primäroptik erzeugt, wobei die erzeugten Abbildungen in der resultierenden Lichtverteilung in horizontaler Richtung versetzt zueinander angeordnet sind. In diesem Sinne kann mindestens eine aktive optische Fläche der Projektionsoptik streifen- oder schachbrettartig mit den alternierenden Bereichen versehen sein. Jeder Gruppe von Bereichen ist eine eigene optische Achse zugeordnet, die getrennt von den optischen Achsen der anderen Gruppen von Bereichen ist.According to another preferred embodiment of the present invention, it is proposed that at least one active optical surface of the projection optics is provided with alternating optical regions arranged side by side and / or one above another for producing substantially identical images of the exit surface of the primary optics, wherein a first group of the optical Produces areas a first image of the exit surface of the primary optics and generates at least one other group of optical areas at least one further image of the exit surface of the primary optics, wherein the images generated in the resulting light distribution in the horizontal direction offset from each other. In this sense, at least one active optical surface of the projection optics strip or checkerboard be provided with the alternating areas. Each group of areas is assigned its own optical axis, which is separate from the optical axes of other groups of areas.
Vorzugsweise sind die alternierenden optischen Bereiche auf einer Lichtaustrittsfläche der Projektionsoptik ausgebildet. Bevorzugt ist ferner, dass die alternierenden optischen Bereiche streifenförmig ausgebildet sind, wobei sich die Streifen in vertikaler Richtung erstrecken. Wenn die Projektionsoptik zwei separate Abbildungen der Lichtaustrittsfläche der Primäroptik erzeugt, sind die streifenförmigen Bereiche vorzugsweise abwechselnd einer von zwei Gruppen zugeordnet. Dementsprechend ist vorzugsweise jeder dritte streifenförmige Bereich einer von drei Gruppen zugeordnet, wenn die Projektionsoptik drei separate Abbildungen der Lichtaustrittsfläche der Primäroptik erzeugt.Preferably, the alternating optical regions are formed on a light exit surface of the projection optics. It is further preferred that the alternating optical areas are strip-shaped, wherein the strips extend in the vertical direction. If the projection optics produce two separate images of the light exit surface of the primary optics, the strip-shaped regions are preferably assigned alternately to one of two groups. Accordingly, preferably every third strip-shaped region is assigned to one of three groups if the projection optics produce three separate images of the light exit surface of the primary optics.
Gemäß einer weiteren bevorzugten Ausführungsform der Erfindung wird vorgeschlagen, dass die aktive optische Fläche der Projektionsoptik mit mehreren, sich über die gesamte Fläche erstreckenden, nebeneinander angeordneten Prismen versehen ist, deren Längsachsen parallel zueinander verlaufen, wobei eine Prismafläche der Prismen die erste Abbildung der Austrittsfläche der Primäroptik erzeugt und die andere Prismafläche der Prismen die zweite Abbildung der Austrittsfläche der Primäroptik erzeugt. Die Prismaflächen können eben oder gewölbt ausgebildet sein.According to a further preferred embodiment of the invention, it is proposed that the active optical surface of the projection optics is provided with a plurality of prisms extending over the entire surface, whose longitudinal axes extend parallel to one another, wherein a prism surface of the prisms represents the first image of the exit surface of the prism Primary optics generated and the other prism surface of the prisms generated the second image of the exit surface of the primary optics. The prism surfaces may be flat or curved.
Gemäß noch einer weiteren bevorzugten Ausführungsform der vorliegenden Erfindung wird vorgeschlagen, dass eine Spitze der Prismen über deren gesamte Längserstreckung abgeflacht ist, so dass sich eine Dachfläche der Prismen ergibt, welche eine weitere Abbildung der Lichtaustrittsfläche der Primäroptik erzeugt, die zu den anderen beiden Abbildungen in horizontaler Richtung versetzt ist. Auf diese Weise kann die Projektionsoptik also drei separate, in horizontaler Richtung zueinander versetzte Abbildungen der Lichtaustrittsfläche der Primäroptik erzeugen. Die Abbildungen sind vorzugsweise um b/3 zueinander versetzt, wobei b die Breite, insbesondere eine Winkelbreite, eines Pixels der resultierenden Lichtverteilung, also eine Teil-Abbildung einer Teil-Lichtaustrittsfläche eines Primäroptikelements ist.According to yet another preferred embodiment of the present invention, it is proposed that a tip of the prisms is flattened over its entire longitudinal extent, so that a roof surface of the prisms results, which produces a further image of the primary optic light exit surface, which differs from the other two figures in FIG horizontal direction is offset. In this way, the projection optics can therefore be three separate, in horizontal Generate direction offset images of the light exit surface of the primary optics. The images are preferably offset by b / 3 with respect to each other, where b is the width, in particular an angular width, of a pixel of the resulting light distribution, that is to say a partial image of a partial light exit surface of a primary optics element.
Gemäß noch einer anderen bevorzugten Ausführungsform der Erfindung wird vorgeschlagen, dass die Prismaflächen der Prismen über deren gesamte Längserstreckung jeweils in zwei Teilflächen unterteilt sind, wobei eine Berührungslinie der Teilflächen einer Prismafläche eines Prismas parallel zu der Längsachse des Prismas verläuft, wobei die Teilflächen jeweils eine separate und zu den anderen Abbildungen versetzt angeordnete Abbildung der Lichtaustrittsfläche der Primäroptik erzeugen. Auf diese Weise kann die Projektionsoptik also bei einem Prisma mit Spitze vier separate, in horizontaler Richtung zueinander versetzte Abbildungen der Lichtaustrittsfläche der Primäroptik erzeugen. Bei einem Prisma mit abgeflachter Spitze und Dachfläche kann die Projektionslinse sogar fünf separate, in horizontaler Richtung zueinander versetzte Abbildungen der Lichtaustrittsfläche der Primäroptik erzeugen. Die Abbildungen sind vorzugsweise um w'/4 bzw. w'/5 zueinander versetzt, wobei w' die Breite, insbesondere eine Winkelbreite, eines Pixels der resultierenden Lichtverteilung, also eine Teil-Abbildung einer Teil-Lichtaustrittsfläche eines Primäroptikelements ist.According to yet another preferred embodiment of the invention, it is proposed that the prism surfaces of the prisms are each subdivided into two partial surfaces over their entire longitudinal extent, wherein a contact line of the partial surfaces of a prism surface of a prism runs parallel to the longitudinal axis of the prism, wherein the partial surfaces each have a separate and to the other images staggered image of the light exit surface of the primary optics generate. In this way, in the case of a prism with a tip, the projection optics can thus produce four separate images of the light exit surface of the primary optics which are staggered in the horizontal direction. In a prism with a flattened tip and roof surface, the projection lens can even produce five separate images of the light exit surface of the primary optics offset in the horizontal direction. The images are preferably offset by w '/ 4 or w' / 5 relative to each other, where w 'is the width, in particular an angular width, of a pixel of the resulting light distribution, ie a partial image of a partial light exit surface of a primary optics element.
Selbstverständlich können auch andere geeignete Strukturen zum Erzeugen der separaten Abbildungen der Lichtaustrittsfläche der Primäroptik vorgesehen sein. Ferner ist es denkbar, die Strukturen zum Erzeugen der separaten Abbildungen durch eine beliebige Streustruktur zu überlagern.Of course, other suitable structures for generating the separate images of the light exit surface of the primary optics can be provided. Furthermore, it is conceivable to use the structures for generating the separate images by an arbitrary scattering structure overlap.
Schließlich wird vorgeschlagen, dass die auf der mindestens einen aktiven optischen Fläche der Projektionsoptik ausgebildeten alternierenden optischen Bereiche eine Amplitude von weniger als 0,1 mm, vorzugsweise von weniger als einigen zig Mikrometern, ganz besonders bevorzugt von einigen Mikrometern aufweisen.Finally, it is proposed that the alternating optical regions formed on the at least one active optical surface of the projection optical system have an amplitude of less than 0.1 mm, preferably less than a few tens of micrometers, most preferably of a few micrometers.
Durch Verwendung einer erfindungsgemäßen Projektionsoptik in einem LED-Modul eines Kraftfahrzeugscheinwerfers kann ein erfindungsgemäßes LED-Modul realisiert werden. Ebenso kann durch Verwendung einer erfindungsgemäßen Projektionsoptik in einem Kraftfahrzeugscheinwerfer ein erfindungsgemäßer Scheinwerfer realisiert werden.By using a projection optical system according to the invention in an LED module of a motor vehicle headlight, an LED module according to the invention can be realized. Likewise, by using a projection optical system according to the invention in a motor vehicle headlight, an inventive headlight can be realized.
Weitere Merkmale und Vorteile der Erfindung sind nachfolgend unter Bezugnahme auf die Figuren näher erläutert. Es zeigen:
- Fig. 1
- einen erfindungsgemäßen Kraftfahrzeugscheinwerfer gemäß einer bevorzugten Ausführungsform;
- Fig. 2
- ein erfindungsgemäßes LED-Modul eines Kraftfahrzeugscheinwerfers gemäß einer bevorzugten Ausführungsform;
- Fig. 3
- eine Lichtverteilung eines aus dem Stand der Technik bekannten Matrix-Scheinwerfers;
- Fig. 4
- eine erste Abbildung einer Lichtaustrittsfläche einer Primäroptik eines erfindungsgemäßen LED-Moduls;
- Fig. 5
- eine zweite Abbildung einer Lichtaustrittsfläche einer Primäroptik des erfindungsgemäßen LED-Moduls;
- Fig. 6
- eine aus einer Überlagerung der Abbildungen aus den
Fig. 4 und5 resultierende Lichtverteilung des erfindungsgemäßen LED-Moduls; - Fig. 7
- eine beispielhafte Lichtverteilung mit ISO-Linien auf einem Messschirm eines aus dem Stand der Technik bekannten LED-Moduls;
- Fig. 8
- eine der Lichtverteilung aus
Fig. 7 entsprechende beispielhafte Lichtverteilung eines erfindungsgemäßen LED-Moduls; - Fig. 9
- eine erfindungsgemäße Projektionsoptik mit parallelen optischen Achsen;
- Fig. 10
- eine erfindungsgemäße Projektionsoptik mit schräg stehenden optischen Achsen;
- Fig. 11
- eine erfindungsgemäße Projektionsoptik mit alternierenden optisch wirksamen Bereichen auf der Lichtaustrittsfläche;
- Fig. 12
- eine erfindungsgemäße Projektionsoptik mit einer Prisma-Struktur auf der Lichtaustrittsfläche;
- Fig. 13
- verschiedene Beispiele für Strukturen auf einer optisch aktiven Fläche einer erfindungsgemäßen Projektionsoptik;
- Fig. 14
- weitere Beispiele für Strukturen auf einer optisch aktiven Fläche einer erfindungsgemäßen Projektionsoptik;
- Fig. 15
- ein Ausschnitt einer Prisma-Struktur auf einer optisch aktiven Fläche einer erfindungsgemäßen Projektionsoptik; und
- Fig. 16
- weitere Beispiele für Strukturen auf einer optisch aktiven Fläche einer erfindungsgemäßen Projektionsoptik.
- Fig. 1
- a motor vehicle headlamp according to the invention according to a preferred embodiment;
- Fig. 2
- an inventive LED module of a motor vehicle headlight according to a preferred embodiment;
- Fig. 3
- a light distribution of a known from the prior art matrix headlight;
- Fig. 4
- a first image of a light exit surface primary optics of an LED module according to the invention;
- Fig. 5
- a second illustration of a light exit surface a primary optics of the LED module according to the invention;
- Fig. 6
- one from a superimposition of the illustrations from the
Fig. 4 and5 resulting light distribution of the LED module according to the invention; - Fig. 7
- an exemplary light distribution with ISO lines on a screen of an LED module known from the prior art;
- Fig. 8
- one of the light distribution
Fig. 7 corresponding exemplary light distribution of an LED module according to the invention; - Fig. 9
- a projection optical system according to the invention with parallel optical axes;
- Fig. 10
- a projection optical system according to the invention with inclined optical axes;
- Fig. 11
- a projection optical system according to the invention with alternating optically effective regions on the light exit surface;
- Fig. 12
- a projection optical system according to the invention with a prism structure on the light exit surface;
- Fig. 13
- various examples of structures on an optically active surface of a projection optics according to the invention;
- Fig. 14
- further examples of structures on an optically active surface of a projection optical system according to the invention;
- Fig. 15
- a section of a prism structure on an optically active surface of a projection optics according to the invention; and
- Fig. 16
- further examples of structures on an optically active surface of a projection optical system according to the invention.
In
Im Inneren des Scheinwerfergehäuses 2 ist ein Lichtmodul 6 angeordnet. Das Lichtmodul 6 kann zur Erzeugung einer beliebigen Scheinwerferfunktion oder eines Teils davon dienen. Insbesondere kann das Lichtmodul 6 zur Erzeugung einer Abblendlichtverteilung, einer Fernlichtverteilung, einer Nebellichtverteilung oder einer beliebigen adaptiven Lichtverteilung dienen. Ferner kann in dem Gehäuse 2 ein weiteres Lichtmodul 7 angeordnet sein. Dieses dient bspw. zur Erzeugung einer weiteren Scheinwerferfunktion. Es wäre aber auch denkbar, dass die Lichtmodule 6, 7 zusammen eine bestimmte Scheinwerferfunktion erzeugen. So könnte beispielsweise das Lichtmodul 7 eine Abblendlicht-Grundlichtverteilung mit einer relativ breiten Streuung und einer horizontalen Hell-Dunkel-Grenze erzeugen. Das Lichtmodul 6 könnte dann eine Abblendlicht-Spotlichtverteilung erzeugen, die im Vergleich zu der Abblendlicht-Grundlichtverteilung des Lichtmoduls 7 relativ stark konzentriert ist und an der Oberseite eine asymmetrische Hell-Dunkel-Grenze aufweist. Eine Überlagerung der Grundlichtverteilung und der Spotlichtverteilung ergibt eine herkömmliche Abblendlichtverteilung. Selbstverständlich ist es denkbar, dass in dem Scheinwerfergehäuse 2 außer den Lichtmodulen 6, 7 noch weitere Lichtmodule angeordnet sind. Außerdem kann in dem Scheinwerfergehäuse 2 lediglich ein Lichtmodul, beispielsweise das Lichtmodul 6 ohne das Lichtmodul 7, angeordnet sein. Schließlich ist es möglich, dass in dem Gehäuse 2 auch eines oder mehrere Leuchtenmodule, wie das beispielhaft eingezeichnete Leuchtenmodul 8, angeordnet sind. Das Leuchtenmodul 8 dient zur Erzeugung einer beliebigen Leuchtenfunktion, beispielsweise eines Blinklichts, eines Positionslichts, eines Tagfahrlichts, etc.Inside the
Das Lichtmodul 6 ist vorzugsweise als ein erfindungsgemäßes LED-Modul ausgebildet. Das LED-Modul 6 ist im Detail in
Der Scheinwerfer 1 mit dem LED-Modul 6 wird auch als ein Matrix-Scheinwerfer bezeichnet, da er eine Lichtverteilung mit mehreren neben- und/oder übereinander angeordneten pixel- oder streifenförmigen Teillichtverteilungen erzeugt. Die einzelnen Teillichtverteilungen, die von dem Licht einer LED 11 und dem zugehörigen Primäroptikelement 13 erzeugt werden, werden auch als Pixel bezeichnet. Jede der Teillichtverteilungen wird durch die Abbildung einer Teil-Lichtaustrittsfläche eines einzelnen Primäroptikelements 13 der Primäroptik 12 mittels der Projektionsoptik 16 erzeugt. In
Durch ein gezieltes Ansteuern der einzelnen LED-Chips 11 der LED-Matrix 12 ist es möglich, die resultierende Lichtverteilung 20 nahezu beliebig zu variieren. So ist es beispielsweise denkbar, diejenigen LED-Chips 11 vorübergehend auszuschalten, in deren Pixel-Bereich der Lichtverteilung 20 andere Verkehrsteilnehmer detektiert worden sind. Auf diese Weise kann kontinuierlich mit Fernlicht gefahren werden, wobei eine Blendung anderer Verkehrsteilnehmer durch die lokal aus der Lichtverteilung 20 herausgenommenen Pixel 22, 23, 24 verhindert wird (sogenanntes Teilfernlicht). Ebenso wäre es denkbar, dass das LED-Modul 6 eine Abblendlichtverteilung mit asymmetrischer oberer Hell-Dunkel-Grenze erzeugt, wobei die LED-Chips 11 zur Erzeugung der oberen Reihe der Pixel 22 bis auf einige wenige LED-Chips 11 zur Erzeugung der Pixel 22 auf der eigenen Verkehrsseite ausgeschaltet sind. Zusätzlich wäre es denkbar, auf einer Fahrbahn vor dem Kraftfahrzeug detektierte Objekte durch gezieltes Einschalten einzelner LED-Chips 11 zur Erzeugung eines oder mehrerer Pixel 22, 23 oberhalb der Hell-Dunkel-Grenze der Abblendlichtverteilung einzuschalten, damit die vor der Fahrbahn detektierten Objekte gezielt angestrahlt werden können (sog. Markierungslicht oder Markerlight). Auch beliebig andere adaptive Lichtverteilungen 20 können durch gezieltes Ein-/ Ausschalten und/oder Dimmen der LEDs 11 erzielt werden.By selectively controlling the
Insbesondere entlang des Rands der einzelnen Pixel 22, 23, 24 kann die resultierende Lichtverteilung 20 einen unerwünschten Farbsaum aufweisen. Zudem kann es in der Lichtverteilung 20 zu deutlich sichtbaren Intensitätsschwankungen kommen. Mit der vorliegenden Erfindung soll die Homogenität der Lichtverteilung 20 hinsichtlich störender Farbeffekte und Intensitätsschwankungen verbessert werden.In particular, along the edge of the
Die vorliegende Erfindung schlägt insbesondere eine spezielle homogenisierende Projektionsoptik (oder Sekundäroptik) 16 als Bestandteil eines Matrix-Scheinwerfers 1 für Kraftfahrzeuge vor, in dem eine Lichtaustrittsfläche 17 der Primäroptik 12 aus mehreren pixel- oder streifenförmig aneinander gereihten periodischen Strukturen besteht, die durch die spezielle Projektionsoptik 16 auf die Fahrbahn projiziert wird, um eine dynamische Abblendlicht-, Teilfernlicht-, Matrixlicht- oder Fernlichtfunktion zu realisieren. Die Projektionsoptik 16 erzeugt auf der Bildseite, d.h. auf der Fahrbahn oder auf einem Messschirm 21, mindestens zwei separate Abbildungen 25, 26 (vgl.
Eine erste Abbildung 25 der Lichtaustrittsfläche 17 der Primäroptik 12, die durch die erfindungsgemäße Projektionsoptik 16 erzeugt werden kann, ist beispielhaft in
Die Intensität der Einzelabbildungen 25, 26 hängt ab von der Länge der Prismenflächen bzw. vom Anteil der Prismenbasisfläche, welcher der entsprechenden Prismenfläche zugeordnet ist. Eine bevorzugte Ausführungsform umfasst Prismen mit gleichen Prismenbasisflächenanteilen.The intensity of the
Zur Veranschaulichung der Erfindung wird auf die in den
Die
In
Es ist nicht erforderlich, dass alle aktiven optischen Flächen der Projektionsoptik 16 eine Teilung und/oder Verschiebung der erzeugenden Flächen erfahren müssen. Es reicht völlig aus, wenn lediglich eine dieser Flächen in entsprechender Weise ausgeformt ist. Dies kann beispielsweise eine Lichteintrittsfläche, eine Lichtaustrittsfläche oder eine dazwischen angeordnete Fläche der Primäroptik 16 sein. Mindestens eine der aktiven optischen Flächen der Projektionsoptik 16 muss jedoch so modifiziert sein, dass die mindestens zwei Abbildungen 25, 26 der Lichtaustrittsfläche 17 der Primäroptik 12 erzeugt werden können, die in horizontaler Richtung zueinander versetzt sind.It is not necessary that all active optical surfaces of the
In
Eine andere bevorzugte Ausführungsform der erfindungsgemäßen Projektionsoptik 16 basiert auf einer speziellen Struktur auf einer der aktiven optischen Flächen der Projektionsoptik 16. In
In
In
Die Amplituden der Prismenstruktur auf der Lichtaustrittsfläche der Projektionsoptik 16 aus
In
Die Prismenstruktur aus
Selbstverständlich wäre es denkbar, durch andere Ausgestaltungen der Prismenstruktur auch mehr als vier Abbildungen der Lichtaustrittsfläche 17 der Primäroptik 12 zu erzeugen. So wäre es beispielsweise denkbar, dass bei der Prismenstruktur aus
In
Anhand der
- h =
- Prismenhöhe in Millimeter,
- w =
- Wellenlänge (eine Periode) der Prismenstruktur (oder Basisbreite eines Prismas) in Millimeter,
- ε =
- Lichteinfallswinkel bezüglich einer Flächennormalen der Prismenfläche 16f,
- ω =
- Lichtauskoppelwinkel bezüglich der Flächennormalen der Prismenfläche 16f,
- δ =
- ω - ε = Winkeldifferenz zwischen einfallendem Lichtstrahl und ausgekoppeltem Lichtstrahl,
- α =
- Prismenwinkel bezüglich eines Lots bzw. Winkel einer
16e, 16f bezüglich einer Lotfläche, undPrismenfläche - ϕ =
- Pixelbreite in Winkelgrad.
- h =
- Prism height in millimeters,
- w =
- Wavelength (one period) of the prism structure (or base width of a prism) in millimeters,
- ε =
- Light incident angle with respect to a surface normal of the
prism surface 16f, - ω =
- Light extraction angle with respect to the surface normal of the
prism surface 16f, - δ =
- ω - ε = angular difference between incident light beam and coupled light beam,
- α =
- Prism angle with respect to a solder of a
16e, 16f with respect to a solder surface, andprism surface - φ =
- Pixel width in angular degrees.
In der Prismenstruktur aus
Zudem gilt die Snell'sche Gleichung:
Daraus ergibt sich nach dem Umformen und mit nL=1 für Luft:
Für ω ergibt sich somit:
Ferner gilt:
Die Winkeldifferenz muss für zwei separate Abbildungen 25, 26 der Lichtaustrittsfläche 17 der Primäroptik 12 also +/- 1/4 Pixelbreite sein, damit die beiden Abbildungen 25, 26 um 1/2 Pixelbreite zueinander versetzt sind. Damit ergibt sich aus Gleichung (4):
Für α = ε ergibt sich:
Aus den Gleichungen (10) und (11) folgt:
Somit ergibt sich für einen 1/2 Pixelversatz für die erforderliche Prismenhöhe h:
Bei einem 1/2 Pixelversatz werden die Abbilder 25, 26 um ϕ/2 zueinander verschoben (+/-ϕ/4). Dabei handelt es sich um eine sog. Kompensation 1. Ordnung. Für eine Kompensation 2. Ordnung müssen zwei 2er- Abbildungsgruppen zueinander verschoben werden. Nachfolgend wird erläutert, wie man die Prismenhöhe h für eine Kompensation 2. Ordnung ermitteln kann:
Damit ergibt sich für die Prismenhöhe h:
Bei sehr kleinen Winkeln gilt:
Damit ergibt sich für die Prismenhöhe h für die Kompensation 2. Ordnung:
Zusammenfassend kann somit gesagt werden, dass für kleine Winkel die Kompensation 1. Ordnung, 2. Ordnung usw. mit Dreieckstrukturen erfolgen, die sich überlagern, und die eine 2-fache, 4-fache usw. Wellenlänge und die gleiche Amplitude haben. In
Die Struktur 1. Ordnung 50 generiert zwei separate Abbilder 25, 26 der Lichtaustrittsfläche 17 der Primäroptik 12, die um 1/2 Pixelbreite zueinander verschoben sind. Die Prismenstruktur 2. Ordnung 51 hat die halbe Frequenz (doppelte Periode) und verkippt mit einer ihrer Flanken (Prismenflächen) immer zwei benachbarte Flanken (eine ganze Periode) der Struktur 1. Ordnung 50 und führt somit zu einer Verschiebung der Abbildungen zueinander von 1/4 Pixelbreite.The first-
Die Prismenstruktur 52 ist die Summe (resultierende) der Prismenstruktur 1. Ordnung 50 und der Prismenstruktur 2. Ordnung 51.The
Die Amplitude h der Struktur 1. Ordnung 50 hängt mit dem erforderlichen Auslenkwinkel von +/- 0,3° zusammen. Bei einer Periode (Wellenlänge w) von 2 mm und einer Brechzahl NPMMA = 1,49 und von nLuft = 1,0 ergibt sich für die Prismenhöhe h:
Die errechnete Prismenhöhe h = 10,7 µm ist relativ groß. Daher wird die Wellenlänge w von ursprünglich 2 mm auf 1 mm halbiert. Damit ergibt sich dann für die Amplitude h der Prismenstruktur:
Die Prismenstruktur 51 wird über die Prismenstruktur 1. Ordnung 50 gelegt, soll aber nur die halbe Auslenkung erreichen (1/2 · 1/2 Pixel → +/- 0,15° H). Aus der Gleichung (14) ergibt sich damit:
Somit wird also das Ergebnis aus Gleichung (15) bestätigt. Die Prismenstruktur 2. Ordnung 51 hat die gleiche Amplitude h wie die Prismenstruktur 1. Ordnung 50. Auf die beschriebene Weise können grundsätzlich auch Anpassungen höherer Ordnung generiert werden.Thus, the result from equation (15) is confirmed. The 2nd
Claims (17)
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DE102013217843.3A DE102013217843A1 (en) | 2013-09-06 | 2013-09-06 | Projection optics for use in an LED module of a motor vehicle headlight, and LED module and motor vehicle headlights with such a projection optics |
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US (1) | US9476558B2 (en) |
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Also Published As
Publication number | Publication date |
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US20150070926A1 (en) | 2015-03-12 |
US9476558B2 (en) | 2016-10-25 |
CN104421714A (en) | 2015-03-18 |
DE102013217843A1 (en) | 2015-03-12 |
EP2846077B1 (en) | 2020-04-22 |
CN104421714B (en) | 2017-09-22 |
EP2846077A3 (en) | 2015-03-25 |
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