EP2839894A1 - Machine et procédé pour traiter des composants coulés - Google Patents

Machine et procédé pour traiter des composants coulés Download PDF

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Publication number
EP2839894A1
EP2839894A1 EP20140177059 EP14177059A EP2839894A1 EP 2839894 A1 EP2839894 A1 EP 2839894A1 EP 20140177059 EP20140177059 EP 20140177059 EP 14177059 A EP14177059 A EP 14177059A EP 2839894 A1 EP2839894 A1 EP 2839894A1
Authority
EP
European Patent Office
Prior art keywords
cast component
straightening
cast
machine
casting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP20140177059
Other languages
German (de)
English (en)
Other versions
EP2839894B1 (fr
Inventor
Christian Herrmann
Martin Kern
Jürgen Lange
Thomas Lanzl
Helmut Meindl
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Magna BDW Technologies GmbH
Original Assignee
Magna BDW Technologies GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Magna BDW Technologies GmbH filed Critical Magna BDW Technologies GmbH
Publication of EP2839894A1 publication Critical patent/EP2839894A1/fr
Application granted granted Critical
Publication of EP2839894B1 publication Critical patent/EP2839894B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/16Auxiliary equipment, e.g. for heating or cooling of bends
    • B21D7/165Cooling equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D3/00Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
    • B21D3/10Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts between rams and anvils or abutments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D29/00Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
    • B22D29/04Handling or stripping castings or ingots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D30/00Cooling castings, not restricted to casting processes covered by a single main group
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D31/00Cutting-off surplus material, e.g. gates; Cleaning and working on castings
    • B22D31/002Cleaning, working on castings
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/62Quenching devices
    • C21D1/673Quenching devices for die quenching

Definitions

  • the invention is based on a machine for cooling and straightening casting components made of cast material consisting of a structure for holding cast components and a holder for a supply of cooling liquids.
  • the invention is further based on a method for treating a cast component after removal from the casting mold, wherein the cast component is immediately acted upon in a partial shower with a cooling liquid.
  • Aluminum die-cast components are increasingly used in automotive engineering. Demands are made for increasingly accurate and also large-scale die-cast components.
  • the die-cast components are subjected to various treatment techniques in the art, with one step being to direct the cast components to the specified dimensions.
  • the straightening of the cast components takes place in embossing tools, which are present in one piece or in segments. From the DE102004043401A1 is known a straightening process that works with segmented embossing tools. A variety of components is still directed by hand.
  • the straightening of the cast components is a time-consuming step that you would like to avoid in an industrial production as possible.
  • the aim is to obtain high-precision cast components from a die-casting process, which comply with the specifications without further effort, with or without a further heat treatment step.
  • the object is primarily achieved with a machine for cooling and directing cast components made of cast material consisting of a structure for holding cast components and a holder for a supply of cooling liquids, the machine having means for holding the cast component and Richtdruckzylinder installed with straightening are who press the cast component against pads.
  • the advantage of such a machine is that two operations such as cooling and straightening of cast components can be accomplished in one process step and one plant. Furthermore, it is advantageous that the straightening takes place in the hot state of the cast component.
  • the machine includes a removable Auflagerhalterung so that a simple measurement of the conditions and readjustment of the pads by removing the receiving bearing holder is possible.
  • the machine is constructed so that all the supports are mounted on one side of the cast component and all fixing and straightening punches on the other side. As a result, all printing cylinders are also mounted on one side and the entire structure of the machine is easier.
  • the method according to the invention for the treatment of a cast component after removal from the casting mold advantageously has the process step that the cast component is subjected to a straightening process while the state is still hot before the cooling liquid is applied to the cast component.
  • the cast component is directed to the final dimensions.
  • the cast component is bent over the final dimensions, since further distortion is given by further heat treatment steps and the straightening process already provides a preventive overbending of the cast component
  • At least one pointing tip is used.
  • This at least one straightening tip advantageously bends the cast component against at least one straightening support, wherein the straightening support can be adjustable.
  • the cast component is held by punch and support until it has cooled by the application of the cooling liquid.
  • casting 1 the cast component is produced by die casting or other casting.
  • the dies of the dies are first positioned by hydraulic cylinders and the die is closed by the casting machine.
  • the filling chamber The die casting plant is charged for each shot by pressurizing the liquid metal surface of the metering furnace, by means of compressed air with the required amount of metal.
  • the liquid metal is now pressed in the 'shot':
  • the piston rod of the firing cylinder of the casting machine applies pressure to the so-called pouring tablet.
  • This filling chamber for the liquid metal is connected to the mold cavities via the pouring channels and is thus kept under pressure with the liquid alloy.
  • the liquid metal passes under defined pressure and temperature conditions in the mold cavity formed with slides and cores.
  • the blank is produced for the actual die-cast article.
  • the shot cools when the mold is closed.
  • the mold opens and a robot takes the shot.
  • the cast component 10 is subjected to cooling in step 2, the cooling of the cast component in the partial shower.
  • the cast component 10 is sprayed with water or another liquid with high heat capacity in a certain period of time.
  • the cast component can also be dipped.
  • the cast component is cooled rapidly from the removal temperature from the casting tool to a temperature, in that the cast component can be supplied to further process steps.
  • a robot removes the cast component from the casting mold by engaging the cast component of the cast component and removing the cast component from the mold together with the casting tablet and integrally molded casting runs.
  • the G cordstablette with all molded components including the cast component itself is placed in a station for the partial shower.
  • the cast component is arrested over the pouring tablet in the station and sprayed there with water.
  • the robot After the cooling time, the robot removes the casting tablet and cast component from the station and deposits them in a station 3 for punching the cast component. There, in a cutting tool, the pouring tablet and pouring runs are cut off. Alternatively, the methods sawing, laser and plasma cutting can be used.
  • step 4 the heat treatment of the cast component takes place.
  • the heat treatment is not a step that must necessarily take place, but is optional.
  • the heat treatment can be a heat treatment after T5, that is to say a hot aging, or a solution heat treatment.
  • T5 a heat treatment after T5
  • solution heat treatment In the solution annealing, a standard heat treatment process for aluminum die castings, a temperature between 460 ° C and 500 ° C is set.
  • the cast component undergoes a delay after its production in the die casting tool and a possible heat treatment, so that the cast component no longer meets the specifications.
  • step 5 therefore, the straightening of the cast component takes place to the desired final dimensions, wherein the cast component is completely cooled in this process step.
  • the invention in the process of the FIG. 1b shown.
  • the main difference is that it can do without an additional process step, the straightening 5 when cold or can be reduced to a minimum for complex components.
  • the method according to the invention uses a combined method step, which takes place in the cooling phase 2 of the partial shower and comprises hot-leveling.
  • the cast component is removed from the casting tool with a robot and held on the casting tablet introduced into the station part shower.
  • the cast component is pressed in the partial shower against a support and held by the side facing away from the support with fixing punch.
  • the mounting punches are pneumatically or hydraulically extended by means of mounting punch pressure cylinders.
  • at least two fixing punches are used.
  • the mounting stamps sit flush on the cast component from both sides.
  • straightening punches are extended via straightening cylinder. They meet on the cast component, which does not sit flush on a straightening pad at this point. About the pressure of the straightening die deforms the cast component until it rests on the straightening pad.
  • the cast component is directed with respect to its dimensions.
  • the straightening process either takes place until the target dimensions are reached, or the cast component is pre-formed beyond the target size, since the subsequent heat treatment partially reverses the deformation and thus finally achieves the correct dimensions of the cast component.
  • the entire sub-shower 11 is constructed of rails 7 and welded.
  • FIG. 2 can be seen in the upper part of the station part shower the G mantablette 15, and the casting runs 16.
  • the reference numeral 10 the cast cast component is marked.
  • the pressure cylinder on the one hand serve the attachment, on the other hand, the straightening.
  • the cast component 10 would only be retained on the pouring tablet via the uppermost pressure cylinder 13. Subsequently, the cooling is carried out with water or another liquid.
  • the cast component is held over a plurality of pressure cylinders 13.
  • the impression cylinder and behind the cast component 10 are mounting pads 12 which rest flush against the cast component at the attachment points.
  • straightening cylinder 24 straightening dies 23 are extended, which bend the cast component. In this case, deflection deflections of several millimeters are possible until the cast component reaches the directional supports 14.
  • the representation in FIG. 2 shows this attachment punch 22 and directional stamp 23, wherein the connection to the individual printing cylinders is not shown.
  • the water is released via the water supply 21 and the cast component within the partial shower cooled to the final temperature.
  • the rails 17 form a support bracket 19 in the region of the support.
  • the support bracket 19 is connected by screws 20 with the rest of the structure and can be solved by him.
  • the support bracket with all mounting pads 12 and straightening pads 14 can be removed from the machine and measured on a measuring machine and adjusted.
  • the pads are optimized with tuning discs.
  • the illustrated embodiment of the machine for cooling and straightening cast components is advantageously designed so that all printing cylinders are mounted on one side of the processing station. As a result, the space required by the size of the impression cylinder can be optimized.
  • the cooling process can be started parallel to the straightening process.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Physics & Mathematics (AREA)
  • Heat Treatments In General, Especially Conveying And Cooling (AREA)
  • Punching Or Piercing (AREA)
  • Straightening Metal Sheet-Like Bodies (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Press Drives And Press Lines (AREA)
EP14177059.4A 2013-08-20 2014-07-15 Machine et procédé pour traiter des composants coulés Active EP2839894B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE201310216435 DE102013216435A1 (de) 2013-08-20 2013-08-20 Maschine und Verfahren zum Behandeln von Gussbauteilen

Publications (2)

Publication Number Publication Date
EP2839894A1 true EP2839894A1 (fr) 2015-02-25
EP2839894B1 EP2839894B1 (fr) 2015-11-04

Family

ID=51228287

Family Applications (1)

Application Number Title Priority Date Filing Date
EP14177059.4A Active EP2839894B1 (fr) 2013-08-20 2014-07-15 Machine et procédé pour traiter des composants coulés

Country Status (5)

Country Link
US (1) US9694407B2 (fr)
EP (1) EP2839894B1 (fr)
CN (1) CN104416022B (fr)
DE (1) DE102013216435A1 (fr)
MX (1) MX351142B (fr)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3362205A4 (fr) * 2015-11-05 2019-04-03 Consolidated Engineering Company, Inc. Procédés pour améliorer le traitement thermique de pièces coulées
CN107699676A (zh) * 2017-10-26 2018-02-16 重庆邓氏厨具制造有限公司 一种锻打刀坯校直淬火机
CN111774437B (zh) * 2020-07-28 2022-04-08 宁波江丰电子材料股份有限公司 一种靶材焊接后的加压整形方法
CN113020575A (zh) * 2021-03-25 2021-06-25 常州欧茗铸造有限公司 耐磨铸造件的铸造箱

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1527253A1 (de) * 1963-03-13 1969-07-24 Bochumer Eisen Heintzmann Vorrichtung zum Richten von geschmiedeten,insbesondere tordierten Kraftwagenachsen od.dgl.
DE10329525A1 (de) * 2003-06-30 2005-02-17 BFI VDEh-Institut für angewandte Forschung GmbH Verfahren zum Richten von warmen Profilen
DE102004043401A1 (de) 2004-09-08 2006-03-09 Volkswagen Ag Verfahren zum Richten eines Strukturbauteils
WO2008031745A1 (fr) * 2006-09-13 2008-03-20 Georg Fischer Druckguss Gmbh & Co. Kg procédé et dispositif de fabrication de pièces moulées en métal léger

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4144730A (en) * 1978-02-06 1979-03-20 Industrial Metal Products Corporation Production workpiece straightening system
JPS611422A (ja) 1984-06-13 1986-01-07 Hitachi Metals Ltd 歪取りプレス機
JPS6111422A (ja) * 1984-06-27 1986-01-18 Honda Motor Co Ltd 内燃機関の吸気系装置
US20020170635A1 (en) * 1998-05-04 2002-11-21 Diserio Emile-Thomas Process for manufacturing aluminum alloys and aluminium castings
JP5416624B2 (ja) * 2010-03-15 2014-02-12 株式会社神戸製鋼所 自動車足回り部品およびその製造方法
CN103240337B (zh) * 2013-05-10 2015-05-27 西安航空动力股份有限公司 涡轮导向叶片缘板支撑铸件矫正模具

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1527253A1 (de) * 1963-03-13 1969-07-24 Bochumer Eisen Heintzmann Vorrichtung zum Richten von geschmiedeten,insbesondere tordierten Kraftwagenachsen od.dgl.
DE10329525A1 (de) * 2003-06-30 2005-02-17 BFI VDEh-Institut für angewandte Forschung GmbH Verfahren zum Richten von warmen Profilen
DE102004043401A1 (de) 2004-09-08 2006-03-09 Volkswagen Ag Verfahren zum Richten eines Strukturbauteils
WO2008031745A1 (fr) * 2006-09-13 2008-03-20 Georg Fischer Druckguss Gmbh & Co. Kg procédé et dispositif de fabrication de pièces moulées en métal léger

Also Published As

Publication number Publication date
US9694407B2 (en) 2017-07-04
CN104416022A (zh) 2015-03-18
EP2839894B1 (fr) 2015-11-04
DE102013216435A1 (de) 2015-02-26
MX351142B (es) 2017-10-02
US20150052964A1 (en) 2015-02-26
MX2014010039A (es) 2015-08-13
CN104416022B (zh) 2017-07-11

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