EP2824252B1 - Metalleindeckbleche und Verfahren zu deren Herstellung - Google Patents

Metalleindeckbleche und Verfahren zu deren Herstellung Download PDF

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Publication number
EP2824252B1
EP2824252B1 EP14460018.6A EP14460018A EP2824252B1 EP 2824252 B1 EP2824252 B1 EP 2824252B1 EP 14460018 A EP14460018 A EP 14460018A EP 2824252 B1 EP2824252 B1 EP 2824252B1
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EP
European Patent Office
Prior art keywords
metal
metal sheet
sheet
tiles
roofing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP14460018.6A
Other languages
English (en)
French (fr)
Other versions
EP2824252A1 (de
Inventor
Marek Krzysztofik
Witold Palysa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BLACH - POL KRZYSZTOFIK PALYGA SPJ
BLACH POL KRZYSZTOFIK PALYGA SP J
Original Assignee
BLACH - POL KRZYSZTOFIK PALYGA SPJ
BLACH POL KRZYSZTOFIK PALYGA SP J
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BLACH - POL KRZYSZTOFIK PALYGA SPJ, BLACH POL KRZYSZTOFIK PALYGA SP J filed Critical BLACH - POL KRZYSZTOFIK PALYGA SPJ
Publication of EP2824252A1 publication Critical patent/EP2824252A1/de
Application granted granted Critical
Publication of EP2824252B1 publication Critical patent/EP2824252B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00—Shaping by press-cutting; Perforating
    • B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
    • B21D28/06—Making more than one part out of the same blank; Scrapless working
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/001—Shaping combined with punching, e.g. stamping and perforating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D47/00—Making rigid structural elements or units, e.g. honeycomb structures
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/24—Roof covering by making use of flat or curved slabs or stiff sheets with special cross-section, e.g. with corrugations on both sides, with ribs, flanges, or the like
    • E04D3/30—Roof covering by making use of flat or curved slabs or stiff sheets with special cross-section, e.g. with corrugations on both sides, with ribs, flanges, or the like of metal

Definitions

  • the subject of the invention is the method of manufacture of metal roofing sheets and metal roofing sheets intended for roofings imitating ceramic roofings (the so-called fish scale tiles).
  • a device for manufacturing metal components from a metal sheet shifted by a press that separates metal sheets from the waste is known from the state of the art.
  • the metal sheet is transported between processing operations by means of an advancing unit along determined coordinates and processed in consecutive sequences.
  • the second operation is carried out in order to cut off the waste part by angle cutting so that a truncated side edge is made.
  • JP2001225132 there is known a method of manufacture of metal roofing sheets by unwinding of metal sheet coils (1), moulding (station 2) and embossing (station 3) the metal sheet, the method of manufacture being automatic with the use of an electronic control system (implicit), with the possibility of manual control, whereby the shaped metal roofing sheet is cut off (station 4) and piled (implicit).
  • a few method of manufacturing metal roof tile sheets starting from a coil and forming the required structural features of the tiles on the metal sheet by a sequence of forming operations is known from the inventions CN101952063 , JPS5646052 and US6957558 .
  • JPS5646052 there is known large format roofing metal sheet moulded from one metal sheet, which is moulded simultaneously into a large format roofing metal sheet in such a way that it looks like many S-shaped roof tiles arranged one by one vertically or horizontally.
  • the process of manufacture of a large format roof tile covering consists of the following steps: a metal sheet of the length and width corresponding to the length and width of many single roof tiles is run lengthwise through a moulding machine in such a way that its section resembles a row of S-shaped roof tiles arranged one by one horizontally.
  • the metal sheet moulded in such a way is run through a press with stepping moulds in such a way that, from the front edge of the metal sheet, steps of the length corresponding to one S-shaped roof tile are moulded consecutively; as a result, in its cross section, a large format roof tile covering looks like many single S-shaped roof tiles arranged one over another vertically.
  • the unrolled metal sheet reaches a unit controlling its length, it starts a cutting machine and is cut to an adequate length.
  • the metal sheet moves to a moulding machine that moulds its horizontal section in a prescribed way; then the press shapes its vertical section, until a large format roof covering that looks like many single tiles arranged one by one vertically and horizontally is obtained.
  • the metal sheet manufactured in this way has the shape of traditional Japanese roof tiles.
  • the method according to this invention allows to widen and elongate the roof covering in an unrestricted way, reducing places of contact between the roof tiles or roof tile covering on one roof area and, thus, minimizing the risk of leakage.
  • the object of the invention is to propose a method of manufacture of roof tiles similar to fish scale tiles, corresponding to a traditional model of roofing made from flat ceramic tiles called "fish scale tiles”.
  • a flat roofing sheet with mouldings manufactured by the method of the invention is defined in claim 2.
  • the unwound metal sheet is moulded of one edge, making a system of small run-off gutters and capillary grooves covering up the place of the connection of the two stretches, with a place for placing the sealing tape at the first capillary groove, at which the screwing together (joining) of the two stretches is recommended.
  • this method of manufacture allows to produce metal roofing sheets of flat form with semicircular ending after embossing, with alternately placed outlines of the edges of the tiles with rows mutually shifted by a half of the width of the tile.
  • the metal roofing sheet according to the invention resembles a traditional model by imitating the roofing called "fish scale roofing".
  • the method according to the invention allows to manufacture metal roofing sheets of different shape and form. The method allows to place the sealing on a flat underside metal sheet surface when joining two sheets, thus allowing to fix it among others by a seal stuck from the underside of the metal sheet.
  • the moulding unit in the moulding unit there takes place the moulding of the metal sheet from one side by making a system of small run-off and capillary, with a place for placing the sealing tape used during fixing of the fish scale sheets on a roof stretch.
  • the moulding machine rolls up the extreme edges of the metal sheet on both sides in order to strengthen them and protect the metal sheet against scratching during transport or assembly.
  • the pressing unit there is used a multistage stamping die which allows to emboss consecutive rows of tiles in an alternate arrangement.
  • the metal sheet varnish, or any other special anticorrosive finishing substituting varnish is not damaged. Due to the fact that the metal sheet is held in a flexible and delicate way during embossing, it is possible in practice to use the pressed metal sheet with any kind of anticorrosive coating without any fear of its damaging.
  • Each row of "tiles” is shifted in relation to the adjacent one by a half of the width of the "tile” in the stamping die, which gives a unique impression of using ceramic tiles (the so-called fish scale tiles).
  • the construction of the stamping die allows to firmly run the metal sheet during the gradual embossing, in spite of a high degree of difficulty connected with that kind of procedure, simultaneously guaranteeing high quality of the embossed metal sheet.
  • the production line operating by the method according to the invention is intended mainly for work in an automatic cycle, in which the manufacture of metal roofing sheets takes place automatically.
  • the control is exercised by an electronic system.
  • adjustment of the production cycle and service and repair works the manual control of particular working movements of the line is possible in single procedures from the control panel. It is possible only when the automatic cycle is turned off.
  • the line for the manufacture of the metal sheet in accordance with the invention is intended for metal sheets of the thickness of 0.4-0.6mm delivered in coils.
  • the moulding unit moulds the system of run-off and capillary grooves on one side of the metal sheet with a place for placing the sealing tape used during fixing of the fish scale sheets on a roof stretch.
  • the moulding machine rolls up the extreme edges of the metal sheet on both sides in order to strengthen them and protect the metal sheet against scratching during transport or assembly.
  • a multistage stamping die In the pressing unit there is used a multistage stamping die. Consecutive tiles are embossed in an alternate arrangement, without damaging varnished metal sheets or any other anticorrosive finishing substituting varnish.
  • the production line of the metal roofing sheet is intended mainly for work in an automatic cycle, in which the manufacture of metal roofing sheets takes place automatically and the control is exercised by an electronic system.
  • the metal sheet of the thickness of 0.5mm (in positive or negative tolerance) to be processed is first unwound from the coil by an unwinding device, and then by means of an inserting roller unit with line guides it is delivered to the working area of the moulding machine which makes the rolling up and grooving.
  • the metal sheet is transferred to the working area of the hydraulic stamping die shaping consecutive modules of transverse outlines of tile edges together with grooves symbolizing side edges of points of contact of tiles.
  • the metal roofing sheet is supported on shoulders of a device that puts it away; after the finished metal sheet achieves the planned length, it is cut off by means of hydraulic guillotine shear and piled on other ready metal sheets by a mechanical device.
  • the machine stops so that the pile of ready metal sheets may be taken away outside the scope of its operation by means of a lift truck or a crane.
  • the embossing of the metal sheet has from 12mm to 30mm.
  • the line for the production of metal sheets has a device (1) unwinding the metal sheet from the coil. From the unwinding device the metal sheet (1) is transported to the mechanical rotary shear (2) that cuts it off after the completion of the moulding, and then it is transferred into the metal sheet inserting and conducting unit (3).
  • the mechanical rotary shear (2) and the metal sheet inserting and conducting unit (3) are embedded in a hydraulic system (9) with a power supply unit for the drive of the motor operator of the stamping die, guillotine shear and the putting-away device. Then the metal sheet is transported to a feeding unit (4) with a moulding machine rolling off the endings of the metal sheet and shaping longitudinal capillary grooves and small run-off gutters.
  • the metal sheet is sent by the power supply and control system (8) with an electrical cabinet and a control panel to a hydraulic stamping die (5) that embosses alternately arranged outlines of tiles and grooves imitating places of contact of tiles.
  • a hydraulic stamping die (5) that embosses alternately arranged outlines of tiles and grooves imitating places of contact of tiles.
  • metal sheets reach the machine collecting and piling them (7).
  • the line for the production of metal roofing sheets may be controlled manually, after the automatic cycle is turned off.
  • the metal sheet of the thickness of 0.6mm (in positive or negative tolerance) to be shaped is unwound from the coil, and then by means of an inserting roller unit with line guides it is delivered to the working area of the moulding machine which makes the rolling up and grooving.
  • the metal sheet is transported to the working area of the hydraulic stamping die shaping consecutive modules of transverse outlines of tile edges together with grooves symbolizing side edges of points of contact of tiles.
  • the metal roofing sheet is supported on shoulders of a device that puts it away; after the finished metal sheet achieves the planned length, it is cut off by means of hydraulic guillotine shear and piled on other ready metal sheets by a mechanical device.
  • the machine stops so that the pile of ready metal sheets may be taken away outside the scope of its operation by means of a lift truck or a crane.
  • the embossing of the metal sheet has from 12mm to 30mm.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Claims (2)

  1. Verfahren zur Herstellung von Dachdeckungen aus Metall durch Entwicklung von Metallblechrollen, Formen und Prägen des entwickelten Metallbleches, wobei Außenkanten des Bleches auf beiden Seiten gewalzt werden, wobei Module der Querprofile von Dachplatten im Stanzwerkzeug (5) zum Stempeln geformt werden, zusammen mit Rillen, die Seitenkanten der Plattenberührungspunkte symbolisieren; in welchem das entwickelte Metallblech von einem Rand geformt wird, zwecks der Formens der Anordnung von länglichen kapillaren Rillen und kleinen Ablaufrinnen mit einem Platz für das Dichtungsband, wobei dieses Verfahren automatisch mittels eines elektronischen Steuersystems durchgeführt wird (8), mit der Möglichkeit einer manuellen Steuerung und in welchem das geformte Dachblech abgeschnitten und gestapelt wird.
  2. Flaches Dachblech (1) mit Profilen, die nach Patentanspruch 1 hergestellt wird, wobei das Dachblech flach und halbgerundet ist, mit abwechselnd platzierten Konturen der Ränder von Dachplatten mit einer Reihe von zueinander um die Hälfte der Breite von Dachplatte verschobenen Dachplatten; die erwähnte Platte der Dachdeckung hat auf der Unterseite einen Platz für das Dichtungsband in der Nähe des aufgerollten Teiles des Metallbleches.
EP14460018.6A 2013-05-24 2014-03-21 Metalleindeckbleche und Verfahren zu deren Herstellung Not-in-force EP2824252B1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PL404053A PL226689B1 (pl) 2013-05-24 2013-05-24 Sposób wytwarzania blachy dachówkowej oraz blacha dachówkowa

Publications (2)

Publication Number Publication Date
EP2824252A1 EP2824252A1 (de) 2015-01-14
EP2824252B1 true EP2824252B1 (de) 2018-11-07

Family

ID=51398594

Family Applications (1)

Application Number Title Priority Date Filing Date
EP14460018.6A Not-in-force EP2824252B1 (de) 2013-05-24 2014-03-21 Metalleindeckbleche und Verfahren zu deren Herstellung

Country Status (2)

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EP (1) EP2824252B1 (de)
PL (1) PL226689B1 (de)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104998964B (zh) * 2015-06-19 2017-07-04 江苏英思达科技有限公司 一种金属消音尖劈的制作方法
CN110722012A (zh) * 2019-09-16 2020-01-24 铜陵有色金属集团股份有限公司 一种金属带材加工中有效防止带材层间挫伤的方法
CN111496083B (zh) * 2020-04-27 2021-11-12 厦门市全新彩钢结构有限公司 一种用于生产彩钢的辊压成型设备

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5646052A (en) * 1979-09-18 1981-04-27 Nakayama Kogyo Kk Long metal tile and method of producing thereof
SE9202982D0 (sv) 1992-10-12 1992-10-12 Anders Sjoeberg Plaatklippning
JP3352658B2 (ja) * 2000-02-16 2002-12-03 三▲れい▼滾輪機械股▲ふん▼有限公司 金属瓦成形装置
US6957558B1 (en) * 2004-05-12 2005-10-25 Sen-Jung Chuang Encaustic metal tile fabrication equipment
KR100876393B1 (ko) * 2008-01-30 2008-12-31 김관선 돌출무늬를 갖는 암ㆍ수 형태 금속패널 기와의 성형방법 및 장치

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None *

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Publication number Publication date
PL226689B1 (pl) 2017-08-31
PL404053A1 (pl) 2014-12-08
EP2824252A1 (de) 2015-01-14

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