EP2809460B1 - Device for straightening a flow for cooling a roll or a metal strip - Google Patents
Device for straightening a flow for cooling a roll or a metal strip Download PDFInfo
- Publication number
- EP2809460B1 EP2809460B1 EP13702979.9A EP13702979A EP2809460B1 EP 2809460 B1 EP2809460 B1 EP 2809460B1 EP 13702979 A EP13702979 A EP 13702979A EP 2809460 B1 EP2809460 B1 EP 2809460B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- hollow body
- cooling medium
- metal strip
- cooling
- roll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000001816 cooling Methods 0.000 title claims description 64
- 239000002184 metal Substances 0.000 title claims description 62
- 239000002826 coolant Substances 0.000 claims description 86
- 238000005096 rolling process Methods 0.000 claims description 6
- 238000005192 partition Methods 0.000 description 9
- UQMRAFJOBWOFNS-UHFFFAOYSA-N butyl 2-(2,4-dichlorophenoxy)acetate Chemical compound CCCCOC(=O)COC1=CC=C(Cl)C=C1Cl UQMRAFJOBWOFNS-UHFFFAOYSA-N 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000012530 fluid Substances 0.000 description 4
- 238000004088 simulation Methods 0.000 description 3
- 239000003570 air Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 230000011218 segmentation Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 240000001439 Opuntia Species 0.000 description 1
- 235000004727 Opuntia ficus indica Nutrition 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- IHQKEDIOMGYHEB-UHFFFAOYSA-M sodium dimethylarsinate Chemical class [Na+].C[As](C)([O-])=O IHQKEDIOMGYHEB-UHFFFAOYSA-M 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0203—Cooling
- B21B45/0209—Cooling devices, e.g. using gaseous coolants
- B21B45/0215—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes
- B21B45/0218—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes for strips, sheets, or plates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/06—Lubricating, cooling or heating rolls
- B21B27/10—Lubricating, cooling or heating rolls externally
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0203—Cooling
- B21B45/0209—Cooling devices, e.g. using gaseous coolants
- B21B45/0215—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes
- B21B45/0233—Spray nozzles, Nozzle headers; Spray systems
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/06—Lubricating, cooling or heating rolls
- B21B27/10—Lubricating, cooling or heating rolls externally
- B21B2027/103—Lubricating, cooling or heating rolls externally cooling externally
Definitions
- the present invention relates to a device for directing a flow for cooling a roll or a metal strip or a flow straightener. Furthermore, the present invention relates to a device for cooling a roller or a metal strip.
- cooling medium viademediumauslässe is simply applied in large quantities on the roll to be cooled or the belt to be cooled.
- the disadvantage of this is, inter alia, a large amount of used cooling medium, which is either lost for further processes or consuming recycled and possibly processed.
- Another disadvantage is the poor heat transfer rate per unit volume of applied cooling medium.
- a controlled and different degrees of cooling in the width direction of the roller or the belt is not possible with many known devices.
- spray bars which extend across the width of the belt or roller.
- Such spray bars often comprise a hollow body which can be filled with cooling water and which comprises outlet openings along the width direction, from which cooling water can reach the strip.
- the JP 11057837 A discloses, for example, a cooling device in which water can be passed from a container to the metal strip via a slot extending in the width direction of a metal strip.
- a disadvantage of such constructions is that the water still flows undirected on the metal strip. The relative velocity between the water to be cooled and the metal strip is low and the water used is not sufficiently used for cooling.
- the exiting from such a cooling device streams are highly turbulent, undirected and / or have at their exit a considerable boundary layer thickness. Turbulent coolant flows with large boundary layer thickness generally result in a relatively poor heat transfer coefficient and thus reduce cooling efficiency.
- Another disadvantage is that the currents generated are not sufficiently defined or known or calculable, whereby the control or regulation of the cooling is difficult.
- the technical problem is to provide a device that contributes to a more efficient cooling of a roll or metal strip.
- a device for directing a flow which can produce a low turbulence, a low boundary layer, or a directional flow.
- Another object is to provide an improved apparatus for cooling a roll or strip of metal.
- at least one of the above-mentioned disadvantages should be avoided.
- the Belgian patent application BE 870 960 A1 discloses a device for directing ademedlumstroms for cooling a metal strip. This device comprises a hollow body extending over the width of the metal strip and a tube arranged in the hollow body and extending in the width direction of the metal strip.
- This device for directing a cooling medium flow for cooling a roll or a metal strip according to claim 1.
- This device preferably comprises a hollow body extending over at least part of the width of the roller or the metal strip and a tube arranged in the hollow body and extending in the width direction (perpendicular to the direction of rolling or rolling) of the roller or metal strip, the hollow body being in the width direction the roller or the metal strip is divided into a plurality of chambers (segments) and the tube openings for introducing cooling medium into the chambers of the hollow body and the chambers each comprise an opening for the outflow of cooling medium from the hollow body.
- the chambers according to the invention each comprise a channel formed between the inner wall of the hollow body and the pipe for conducting cooling medium from the openings of the pipe to the opening for the outflow of cooling medium from the hollow body, wherein the flow cross-section of the channel tapers at least at its downstream end or extended to its downstream end.
- the fluid is accelerated and directed.
- turbulence can be reduced and the boundary layer can be reduced.
- the term of the boundary layer is familiar to those skilled in the field of fluid dynamics.
- the thickness of the boundary layer of fluid flow is considered to be the thickness in which the flowing fluid has less than 99% of its free outer velocity.
- the openings of the tube are preferably in all embodiments on the side facing away from the opening of the hollow body side, so that the cooling medium leaves the tube in a flow direction, which is directed opposite to the flow direction at exit from the hollow body substantially. After its exit from the tube, the cooling medium is therefore deflected by appropriate guidance along the outside of the tube.
- the tube is arranged in the interior of the hollow body and at least for the most part (more than half of its Circumference) of cooling medium flow around.
- the tube can be arranged substantially centered with respect to the hollow body or its inner wall.
- the channel formed tapers downstream at least from half its length continuously up to the opening for outflow from the hollow body.
- the chambers are each separated from each other by a partition wall.
- the partition separates the cavity of the hollow body in the width direction, but the flow of cooling medium through the tube is still possible.
- the partitions extend in a direction substantially perpendicular to the width direction of the roll or the metal strip.
- At least some of the chambers of the hollow body comprise a flow dividing wall extending essentially opposite the opening for the outflow of cooling medium from the hollow body, and at least two openings arranged in the pipe for passing coolant into the respective chamber.
- the openings for conducting coolant into the respective chamber are each arranged on one of the sides of the flow dividing wall for dividing cooling medium emerging from the openings of the pipe into two partial flows, so that when cooling medium leaks out of the openings of the pipe, the two partial flows each ( between tube and inner wall of the hollow body or the respective chamber delimited) are separated from each other on opposite sides of the tube in the direction of the opening for the outflow of cooling medium from the hollow body to be passed and unite there to the cooling medium flow or a common cooling medium flow.
- a partial flow within a chamber from one of the two openings of the tube in a region opposite the outlet of the hollow body between the inner wall of the hollow body and the outer wall of the tube is preferably directed into a tapered channel to the outlet of the hollow body.
- the channel tapers at least in sections.
- the two partial flows are preferably separated from each other in a region of the hollow body opposite the outlet of the hollow body by a flow dividing wall.
- a shape of the hollow body or of the tube can in particular be made easily and is also extremely effective for producing a directed and accelerated flow.
- the distance between an inner wall extending in the direction of the outlet of the hollow body and an outer wall of the pipe lying opposite this inner wall preferably decreases in the flow direction of the cooling medium or downstream. Furthermore, such a form simplifies the predictability of a cooling flow through the device. In general, flows through the cooler can be calculated or approximated using numerical simulations.
- the hollow body and optionally also the tube perpendicular to the width direction of the roller or the metal strip on a teardrop-shaped cross-section a teardrop-shaped cross-section.
- the hollow body at the tip of the drop-shaped cross section on the outlet of the hollow body serves to generate even less turbulent flows. In particular, accounts in such a form all corners and edges.
- the inner wall of the cavity is edge-free.
- the inner wall of the cavity is free of protruding edges or free of protruding kinks.
- the present invention comprises a device for cooling a roll or a metal strip with a cooling shell which can be set against a roll or a metal strip and at least one nozzle for introducing a flow of cooling medium into a gap between the cooling shell and the roll or the metal strip, wherein the nozzle has an inlet region and an outlet region for the cooling medium flow and the device for cooling a roll or a metal strip further comprises a device for directing a cooling medium flow according to one of the above embodiments, wherein the openings for discharging cooling medium from the hollow body open into the inlet of the nozzle.
- a directed flow can be used particularly advantageously and efficiently for cooling.
- the outlet region of the nozzle opens into the gap between the cooling shell and the roll or metal strip.
- the outlet region of the nozzle is connected to the cooling shell and at least partially enclosed by the cooling shell so that cooling medium can flow from the nozzle into the cooling shell.
- the nozzle is arranged to introduce a cooling medium flow substantially tangentially to the metal strip or roll surface in the gap.
- outlets of the hollow body open into the inlet region of the nozzle and are optionally connected to the nozzle.
- the cooling shell extends over at least part of the width and / or circumference of the roll. If a metal strip is to be cooled, the cooling shell preferably extends over at least part of the width and / or the length of the metal strip.
- the outlet of the nozzle can be arranged such that the metal strip surface or the roll surface against the direction of movement of the roller or the belt can be flowed through the nozzle.
- FIG. 1 discloses a part of a device according to the invention for cooling a roll 2.
- the roll may be a work roll 2 for rolling a metal strip 200 as shown.
- Such a roll 2 may also be supported by a backing roll 300 and cooled by cooling medium (such as gas, air, water, oil or mixtures of these materials) for cooling the roll surface.
- a cooling shell 40 can preferably be attached to a part of the circumference U of the roll 2.
- a nozzle 41 a cooling medium flow into the gap 43 between the roller surface and the cooling shell 40, as through the Marked flow lines, initiated.
- the cooling shell 40 extends at least over part of the roll width in the width direction B.
- the width direction B is perpendicular to the rolling or casting or strip running direction W.
- the distance of the cooling shell 40 of the roll surface (the gap height) can be variable or be adjustable.
- a suitable adjusting device (not shown) can serve, which can adjust the gap distance hydraulically, pneumatically mechanically or electromechanically, for example.
- the flow is as laminar as possible or less turbulent.
- the reduction of turbulence and / or the reduction of the boundary layer thickness results in that the heat transfer between the roller and the cooling medium flow in the gap 43 is improved.
- the flow rate has a significant influence on the heat transfer coefficient and thus on the cooling effect.
- the flow is preferably introduced counter to the direction of rotation D of the roller 2 in the gap 43.
- the nozzle 42 may include a downstream tapered shape for conducting the cooling medium, which includes an inlet region 45 and an outlet region 46.
- the nozzle 41 preferably leads the cooling medium into the gap 43 in a curved line or shape tangentially to the roll surface.
- the nozzle 41 can form part of the cooling shell 43 or be connected to it.
- the nozzle 43 may extend over at least part of the width of the roller 2 and / or the cooling shell 40 extend.
- the nozzle 40 may be formed slit-like or formed by a plurality of separate, arranged in the width direction of B nozzles.
- a scraper 400 which has a substantially plate-like shape, can also be arranged at the downstream end of the cooling shell 40.
- a scraper may for example be made of wood, hard tissue or metal.
- the nozzle inlet 45 must be supplied with cooling medium. This can be done, for example, with a variant according to the invention of a onflow device or a flow straightener 1, as described in US Pat FIG. 2 is shown.
- the in the FIG. 2 Device 1 for directing a cooling medium flow shown can preferably have one or more openings 8, from which cooling medium can be fed to the inlet region 45 of the nozzle 41.
- the opening 9 can have the same cross-section A 'as the nozzle inlet 45 (cross-section A) to reduce turbulence.
- the device 1 preferably comprises a hollow body 3, which can extend in the width direction B.
- a (distributor) tube 5 is preferably arranged, which also extends in the width direction B, whose outer diameter is preferably smaller than the inner diameter of the hollow body 3.
- the tube 5 can be filled via at least one inlet 6.
- Inlets or feed pipes 6 can generally be introduced into the pipe 5 in any desired manner, for example radially or axially to the pipe 5. Furthermore, several feeds 6 can be distributed along the pipe 5 (in the width direction B).
- the tube 5 comprises openings (for example bores) which enter the hollow body 3 open. Preferably, these openings are arranged on one side of the tube 5, which is opposite to the opening 8 of the hollow body 3 substantially.
- the exact shape or the exact cross section of the hollow body 3 or the tube 5 is irrelevant to the invention.
- a channel formed between the inner wall of the hollow body and the tube 5 should taper in the direction of the opening 9 of the hollow body 3.
- the hollow body 9 should enclose a channel which tapers towards a downstream end at least in sections or tapers at a downstream end.
- the inner wall of the hollow body is edge-free or free of protruding corners or edges.
- the device 1 preferably comprises a partition wall 15, which extends substantially fluid-tightly between the opposite side of the opening 8 of the tube 5 and the inner wall of the hollow body 3.
- at least two outflow openings 9 are preferably arranged in the tube 5 such that in each case one of the outflow openings 9 directs cooling medium out of the tube 5 onto one of the two sides of the dividing wall 15.
- the various outflow openings 9 of the tube 5 may preferably have different flow cross-sections in the width direction B.
- the number of openings 9 varies in the width direction B.
- the hollow body 3 in one of its opening 8 facing half, in the direction of the opening 8 converging inner walls.
- From the openings 9 exiting cooling medium is thus preferably divided into two partial streams and passed between the tube 5 and the inner wall of the hollow body 3 in the direction of the opening 8 of the hollow body.
- the device 1 is divided in the width direction B into a plurality of chambers 7 or coolant-carrying chambers 7, wherein the FIG. 2 a perpendicular to the width direction B cross-section through one of the chambers 7 shows.
- the Indian FIG. 7 illustrated cross section in the width direction B shows the adjacent in the width direction chambers 7, which are preferably separated by partitions 14 from each other.
- the partitions 14 extend perpendicular to the width direction B.
- the partitions are preferably interrupted only by the pipe 5 or the leads 6. Further elements of the device 1 are in the FIG. 3 with the same reference numerals as in the FIG. 2 shown.
- An opening 8 and two openings 9 for introducing cooling medium into the chamber 7 are preferably arranged in at least one of the chambers 7.
- the openings 9 are preferably arranged on two sides of a flow dividing wall 15. Additional openings or outlets 8, 9 are possible.
- the preferably fluid-tight segmentation or chamber-like subdivision of the hollow body 3 in the width direction B ensures that the currents generated by the device 1 are aligned perpendicular to the width direction.
- the chamber width can vary depending on the cooling medium used. It may for example be between 0.5 and 15 cm and preferably between 2 and 10 cm.
- such a segmentation can serve to provide different amounts of cooling medium or different streams in the width direction B.
- the device 1 additionally comprises a movable or pivotable diaphragm or shell 13 for varying the clear diameter (the flow cross section) of the openings 9 of the tube 5.
- a separately controlled diaphragm 13 is provided for each of the chambers 7.
- the illustrated aperture 13 essentially comprises a shape which is at least partially complementary to the inner shape of the tube 5. Wherein the aperture 13 can close the openings 9 pivoting. However, other shapes of the aperture 13 are possible, such as plug-like panels that close the opening 9 in a substantially perpendicular to the opening 9 movement and release it again. Otherwise, controllable valves can also be provided at the openings 9.
- the diaphragms 13 are preferably arranged inside the tube 5, but may also be arranged outside the tube 5.
- a width-varying volume flow of cooling medium can be generated.
- the diaphragms are designed adjustable such that the strip or roller center is more coolable by applying larger amounts of coolant than the edge regions. In principle, however, viewed in the direction of width, edge-emphasized cooling is also possible or a constant application of cooling medium over the strip or roll width.
- An adjustment of the aperture 13 or valves can be done, for example, mechanically hydraulic, electric, pneumatic and optionally wirelessly controlled.
- the FIG. 5 discloses an inventive embodiment of an apparatus for cooling a metal strip 20.
- the metal strip 20 moves in the rolling direction W, which is perpendicular to the width direction B of the metal strip 20.
- a cooling shell 60 On at least one of the broad sides of the belt 20 is a cooling shell 60.
- Such cooling shells 60 are arranged on both sides of the belt 20. It is possible that the distance of the cooling shells 60 from the surface of the metal strip 20 is adjustable. These devices can serve, as they are already analogous in terms of FIG. 1 have been described.
- the cooling medium is preferably introduced into the gap 63 via a nozzle 61.
- Such a nozzle 61 may include an inlet 65 and an outlet region 66.
- cooling medium is preferably introduced counter to the direction of the surface to be cooled.
- the cooling medium flow from the nozzle 61 is preferably guided tangentially to the metal strip surface in the gap 63.
- the device shown further comprises a device 10 according to the invention for directing a cooling medium flow.
- This device 10 may, for example, one of the in the FIGS. 2 to 4 and 6 and 7 shown devices.
- FIG. 6 shows a further inventive embodiment of a flow straightener 11.
- the hollow body 30 and the inner wall is formed substantially with a triangular cross-section.
- a tube 50 is arranged, which performs an analogous function to the tube 5 FIG. 2 exercises.
- the tube 50 has a triangular cross-section.
- a channel 22 is formed, which tapers in the direction of the outlet 80 from the hollow body or the chamber 7 shown.
- a flow dividing wall 15 can be arranged between the two openings 90.
- Coolant exiting from the openings 90 can thus be divided into two partial flows, which are conducted on opposite sides of the tube 50 between the tube 50 and the inner wall of the hollow body 30 in the direction of the outlet 80 from the hollow body 30 or the segment 7 of the hollow body 30 ,
- the channel may include two (separate) channels on both sides of the tube.
- the flow cross-section may preferably taper or reduce in size in both channels downstream or in the direction of the outlet from the hollow body.
- FIG. 7 shows a further inventive embodiment of a flow straightener 111.
- the structure is basically similar to that in the FIG. 6 shown construction.
- the hollow body 33 and the tube 55 have a teardrop-shaped cross-section.
- Such a cross-section may also be described by a shape having at one end a round substantially semicircular or semi-elliptical shape and subsequently closing in an acute converging shape.
- the channel 222 formed between the tube 55 and the inner wall of the cavity 33 opens into an outlet 88, which preferably has the cross section A 'and is arranged substantially at the tip of the drop shape.
- openings 99 are in the Pipe 55 is provided, which are provided substantially on a side opposite to the outlet 88 of the tube 55.
- a flow dividing wall 15 is preferably formed between at least two such openings 99.
- two partial flows can be generated, which each extend from one of the openings 99 of the tube 55 to the outlet 88 of the hollow body 33 and the respective chamber 7.
- the flow cross-section of the channel 222 or of the channels is reduced at least from half of the channel length (considered in the flow direction).
- the shape of a nozzle 41, 61 and / or a device 1, 10, 11, 111 can be optimized by means of numerical simulations.
- the skilled person can regulate the pressure of the cooling medium or the volume flow provided.
- a numerical simulation can take into account the pressure, the flow rate, the material constant of the coolant, or the temperature. This may also depend on the shape and arrangement of the nozzle 41, 61 used.
- the gap height between a cooling shell and a roll or strip surface to be cooled may, for example, be between 0.1 cm and 2.5 cm and preferably between 0.2 cm and 1 cm.
- the inlet region of the nozzle may, for example, have a light dimension or a flow cross-section which corresponds to 2 to 20 times the gap height.
- the outlet area of the nozzle may preferably taper to a dimension which corresponds to 1 to 3 times the gap height.
- Cooling medium may preferably be supplied to apparatus 1, 10, 11 or 111, for example at pressures of less than 5 bar or, in particular, at pressures of less than 1 bar.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
- Metal Rolling (AREA)
Description
Die vorliegende Erfindung betrifft eine Vorrichtung zum Richten einer Strömung zur Kühlung einer Walze oder eines Metallbandes bzw. einen Strömungsrichter. Ferner betrifft die vorliegende Erfindung eine Vorrichtung zur Kühlung einer Walze oder eines Metallbandes.The present invention relates to a device for directing a flow for cooling a roll or a metal strip or a flow straightener. Furthermore, the present invention relates to a device for cooling a roller or a metal strip.
Aus dem Stand der Technik sind zahlreiche Kühlvorrichtungen zum Kühlen von Walzen, Metallbändern oder -blechen bekannt, wobei zur Kühlung zum Beispiel Luft, Ölemulsionen oder Wasser verwendet werden.Numerous cooling devices for cooling rolls, metal strips or metal sheets are known in the prior art, with air, oil emulsions or water being used for cooling, for example.
In einigen Fällen wird Kühlmedium über Kühlmediumauslässe einfach in großen Mengen auf die zu kühlende Walze oder das zu kühlende Band aufgebracht. Nachteilig daran ist unter anderem ein große verwendete Menge an Kühlmedium, welche entweder für weitere Prozesse verloren geht oder aufwendig zurückgeführt und möglicherweise aufbereitet werden muss. Ein weiterer Nachteil besteht in der schlechten Wärmeübertragungsrate pro Volumeneinheit an aufgebrachtem Kühlmedium. Auch eine kontrollierte und unterschiedlich starke Kühlung in Breitenrichtung der Walze oder des Bandes ist mit vielen bekannten Vorrichtungen nicht möglich.In some cases, cooling medium via Kühlmediumauslässe is simply applied in large quantities on the roll to be cooled or the belt to be cooled. The disadvantage of this is, inter alia, a large amount of used cooling medium, which is either lost for further processes or consuming recycled and possibly processed. Another disadvantage is the poor heat transfer rate per unit volume of applied cooling medium. Also, a controlled and different degrees of cooling in the width direction of the roller or the belt is not possible with many known devices.
Weiter entwickelte Vorrichtungen umfassen Spritzbalken, welche sich über die Breite des Bandes oder der Walze erstrecken. Solche Spritzbalken umfassen häufig einen mit Kühlwasser befüllbaren Hohlkörper, welcher entlang der Breitenrichtung Austrittsöffnungen umfasst, aus denen Kühlwasser auf das Band gelangen kann.Further developed devices include spray bars which extend across the width of the belt or roller. Such spray bars often comprise a hollow body which can be filled with cooling water and which comprises outlet openings along the width direction, from which cooling water can reach the strip.
Die
Zusammengefasst besteht die technische Aufgabe darin, eine Vorrichtung bereitzustellen, welche zu einer effizienteren Kühlung einer Walze oder eines Metallbands beiträgt.In summary, the technical problem is to provide a device that contributes to a more efficient cooling of a roll or metal strip.
Insbesondere sollte eine Vorrichtung zum Richten einer Strömung bereitgestellt werden, welche eine wenig turbulente, eine geringe Grenzschicht aufwelsende oder eine gerichtete Strömung erzeugen kann.
Eine weitere Aufgabe besteht darin, eine verbesserte Vorrichtung zum Kühlen einer Walze oder eines Metallbandes bereitzustellen. Bevorzugt sollte mindestens einer der oben genannten Nachteile vermieden werden.
Die belgische Patentanmeldung
Another object is to provide an improved apparatus for cooling a roll or strip of metal. Preferably, at least one of the above-mentioned disadvantages should be avoided.
The Belgian patent application
Die gestellte technische Aufgabe wird durch die Vorrichtung zum Richten eines Kühlmediumstroms zum Kühlen einer Walze oder eines Metallbandes gemäß Anspruch 1 gelöst. Diese Vorrichtung umfasst bevorzugt einen sich über zumindest einen Teil der Breite der Walze oder des Metallbandes erstreckenden Hohlkörper sowie ein in dem Hohlkörper angeordnetes und sich in Breitenrichtung (senkrecht zur Gleß- oder Walzrichtung) der Walze oder des Metallbands erstreckendes Rohr, wobei der Hohlkörper in Breitenrichtung der Walze oder des Metallbandes in mehrere Kammern (Segmente) unterteilt ist und das Rohr Öffnungen zum Einleiten von Kühlmedium in die Kammern des Hohlkörpers umfasst und die Kammern jeweils eine Öffnung zum Ausströmen von Kühlmedium aus dem Hohlkörper umfassen. Ferner umfassen die Kammern erfindungsgemäß jeweils einen zwischen der Innenwand des Hohlkörpers und dem Rohr gebildeten Kanal zum Leiten von Kühlmedium von den Öffnungen des Rohrs zu der Öffnung zum Ausströmen von Kühlmedium aus dem Hohlkörper, wobei sich der Strömungsquerschnitt des Kanals zumindest an seinem stromabwärts liegenden Ende verjüngt bzw. sich zu seinem stromabwärtsliegenden Ende hin erweitert.The asked technical problem is solved by the device for directing a cooling medium flow for cooling a roll or a metal strip according to
Durch diese Anordnung und das Vorsehen einer sich verjüngenden Form des Kanals wird das Fluid beschleunigt und gerichtet. Somit können Turbulenzen abgebaut und die Grenzschicht verringert werden. Der Begriff der Grenzschicht ist dabei dem Fachmann auf dem Gebiet der Strömungslehre geläufig. Meistens wird die Dicke der Grenzschicht einer Fluidströmung als die Dicke angesehen, in der das strömende Fluid weniger als 99% seiner freien Außengeschwindigkeit aufweist. Ferner kann durch die Unterteilung des Hohlkörpers in mehrere Kammern (in Breitenrichtung) ebenfalls eine Richtwirkung erzielt werden.By this arrangement and the provision of a tapered shape of the channel, the fluid is accelerated and directed. Thus, turbulence can be reduced and the boundary layer can be reduced. The term of the boundary layer is familiar to those skilled in the field of fluid dynamics. Most often, the thickness of the boundary layer of fluid flow is considered to be the thickness in which the flowing fluid has less than 99% of its free outer velocity. Furthermore, by the division of the hollow body into a plurality of chambers (in the width direction) also a directivity can be achieved.
Die Öffnungen des Rohres liegen vorzugsweise bei allen Ausführungsbeispielen auf der der Öffnung des Hohlkörpers abgewandten Seite, so dass das Kühlmedium das Rohr in einer Strömungsrichtung verlässt, welche der Strömungsrichtung bei Austritt aus dem Hohlkörper im Wesentlichen entgegengesetzt gerichtet ist. Nach seinem Austritt aus dem Rohr wird das Kühlmedium deshalb durch entsprechende Führung entlang der Außenseite des Rohres umgelenkt.The openings of the tube are preferably in all embodiments on the side facing away from the opening of the hollow body side, so that the cooling medium leaves the tube in a flow direction, which is directed opposite to the flow direction at exit from the hollow body substantially. After its exit from the tube, the cooling medium is therefore deflected by appropriate guidance along the outside of the tube.
Gemäß einer bevorzugten Ausführungsform ist das Rohr im Inneren des Hohlkörpers angeordnet und zumindest größtenteils (mehr als die Hälfte seines Umfangs) von Kühlmedium umströmbar. Generell kann das Rohr im Wesentlichen zentriert in Bezug auf den Hohlkörper bzw. dessen Innenwand angeordnet sein.According to a preferred embodiment, the tube is arranged in the interior of the hollow body and at least for the most part (more than half of its Circumference) of cooling medium flow around. In general, the tube can be arranged substantially centered with respect to the hollow body or its inner wall.
Gemäß einer weiteren bevorzugten Ausführungsform verjüngt sich der gebildete Kanal stromabwärts zumindest ab der Hälfte seiner Länge kontinuierlich bis zur Öffnung zum Ausströmen aus dem Hohlkörper. Durch eine kontinuierliche Verjüngung des Kanals in Strömungsrichtung, kann durch die Vorrichtung eine Strömung mit noch weniger Turbulenzen erzeugt werden.According to a further preferred embodiment, the channel formed tapers downstream at least from half its length continuously up to the opening for outflow from the hollow body. Through a continuous taper of the channel in the flow direction, a flow with even less turbulence can be generated by the device.
Gemäß einer weiteren bevorzugten Ausführungsform sind die Kammern jeweils voneinander durch eine Trennwand getrennt. Die Trennwand separiert den Hohlraum des Hohlkörpers in Breitenrichtung, wobei jedoch der Durchfluss von Kühlmedium durch das Rohr weiterhin ermöglicht ist. Vorzugsweise erstrecken sich die Trennwände in einer Richtung die im Wesentlichen senkrecht zur Breitenrichtung der Walze oder des Metallbandes liegt.According to a further preferred embodiment, the chambers are each separated from each other by a partition wall. The partition separates the cavity of the hollow body in the width direction, but the flow of cooling medium through the tube is still possible. Preferably, the partitions extend in a direction substantially perpendicular to the width direction of the roll or the metal strip.
Gemäß einer weiteren bevorzugten Ausführungsform umfassen zumindest einige der Kammern des Hohlkörpers eine sich im Wesentlichen gegenüberliegend der Öffnung zum Ausströmen von Kühlmedium aus dem Hohlkörper erstreckende Strömungstrennwand sowie mindestens zwei in dem Rohr angeordnete Öffnungen zum Leiten von Kühlmittel in die jeweilige Kammer. Dabei sind die Öffnungen zum Leiten von Kühlmittel in die jeweilige Kammer jeweils auf einer der Seiten der Strömungstrennwand zum Teilen von aus den Öffnungen des Rohrs austretendem Kühlmedium in zwei Teilströme angeordnet, sodass, wenn Kühlmedium aus den Öffnungen des Rohrs ausstritt, die beiden Teilströme jeweils (zwischen Rohr und Innenwand des Hohlkörpers bzw. der jeweiligen Kammer begrenzt) getrennt voneinander auf gegenüberliegenden Seiten des Rohrs in Richtung der Öffnung zum Ausströmen von Kühlmedium aus dem Hohlkörper geleitet werden und sich dort zu dem Kühlmediumstrom bzw. einem gemeinsamen Kühlmediumstrom vereinigen.According to a further preferred embodiment, at least some of the chambers of the hollow body comprise a flow dividing wall extending essentially opposite the opening for the outflow of cooling medium from the hollow body, and at least two openings arranged in the pipe for passing coolant into the respective chamber. In this case, the openings for conducting coolant into the respective chamber are each arranged on one of the sides of the flow dividing wall for dividing cooling medium emerging from the openings of the pipe into two partial flows, so that when cooling medium leaks out of the openings of the pipe, the two partial flows each ( between tube and inner wall of the hollow body or the respective chamber delimited) are separated from each other on opposite sides of the tube in the direction of the opening for the outflow of cooling medium from the hollow body to be passed and unite there to the cooling medium flow or a common cooling medium flow.
Mit anderen Worten wird bevorzugt jeweils ein Teilstrom innerhalb einer Kammer von einer der beiden Öffnungen des Rohrs in einem dem Auslass des Hohlkörpers gegenüberliegenden Bereich zwischen der Innenwandung des Hohlkörpers und der Außenwandung des Rohrs in einen sich verjüngenden Kanal zum Auslass des Hohlkörpers geleitet. Vorzugsweise verjüngt sich der Kanal zumindest abschnittweise. Die beiden Teilströme sind bevorzugt in einem dem Auslass des Hohlkörpers gegenüberliegenden Bereich des Hohlkörpers durch eine Strömungstrennwand voneinander getrennt.In other words, a partial flow within a chamber from one of the two openings of the tube in a region opposite the outlet of the hollow body between the inner wall of the hollow body and the outer wall of the tube is preferably directed into a tapered channel to the outlet of the hollow body. Preferably, the channel tapers at least in sections. The two partial flows are preferably separated from each other in a region of the hollow body opposite the outlet of the hollow body by a flow dividing wall.
Gemäß einer weiteren bevorzugten Ausführungsform weist der Hohlkörper und wahlweise auch das Rohr senkrecht zur Breitenrichtung der Walze oder des Metallbandes einen dreieckigen Querschnitt auf, wobei sich der Auslass des Hohlkörpers im Wesentlichen an einer Spitze seines dreieckigen Querschnitts befindet. Eine derartige Form des Hohlkörpers oder des Rohrs kann insbesondere leicht gefertigt werden und ist zudem äußert effektiv zur Erzeugung einer gerichteten und beschleunigten Strömung.According to a further preferred embodiment, the hollow body and optionally also the tube perpendicular to the width direction of the roller or the metal strip on a triangular cross section, wherein the outlet of the hollow body is located substantially at a tip of its triangular cross section. Such a shape of the hollow body or of the tube can in particular be made easily and is also extremely effective for producing a directed and accelerated flow.
Der Abstand einer sich in Richtung des Auslasses des Hohlkörpers erstreckenden Innenwandung und einer dieser Innenwandung gegenüberliegenden Außenwandung des Rohrs verkleinert sich vorzugsweise in Strömungsrichtung des Kühlmediums bzw. stromabwärts. Ferner vereinfacht eine derartige Form die Berechenbarkeit bzw. Vorhersagbarkeit einer Kühlströmung durch die Vorrichtung. Im Allgemeinen können Strömungen durch die Kühlvorrichtung mithilfe numerischer Simulationen berechnet werden bzw. angenähert werden.The distance between an inner wall extending in the direction of the outlet of the hollow body and an outer wall of the pipe lying opposite this inner wall preferably decreases in the flow direction of the cooling medium or downstream. Furthermore, such a form simplifies the predictability of a cooling flow through the device. In general, flows through the cooler can be calculated or approximated using numerical simulations.
Gemäß einer weiteren bevorzugten Ausführungsform weist der Hohlkörper und wahlweise auch das Rohr senkrecht zur Breitenrichtung der Walze oder des Metallbandes einen tropfenförmigen Querschnitt auf. Dabei weist der Hohlkörper an der Spitze des tropfenförmigen Querschnitts den Auslass des Hohlkörpers auf. Eine derartige tropfenartige Form dient dazu noch weniger turbulente Strömungen zu erzeugen. Insbesondere entfallen bei einer derartigen Form sämtliche Ecken und Kanten.According to a further preferred embodiment, the hollow body and optionally also the tube perpendicular to the width direction of the roller or the metal strip on a teardrop-shaped cross-section. In this case, the hollow body at the tip of the drop-shaped cross section on the outlet of the hollow body. Such a drop-like shape serves to generate even less turbulent flows. In particular, accounts in such a form all corners and edges.
Gemäß einer weiteren bevorzugten Ausführungsform ist die Innenwandung des Hohlraums kantenfrei. Vorzugsweise ist die Innenwandung des Hohlraums frei von hervorstehenden Kanten bzw. frei von hervorstehenden Knicken.According to a further preferred embodiment, the inner wall of the cavity is edge-free. Preferably, the inner wall of the cavity is free of protruding edges or free of protruding kinks.
Ferner umfasst die vorliegende Erfindung eine Vorrichtung zur Kühlung einer Walze oder eines Metallbandes mit einer an eine Walze oder ein Metallband anstellbaren Kühlschale sowie mindestens einer Düse zur Einleitung eines Kühlmediumstroms in einen Spalt zwischen der Kühlschale und der Walze oder dem Metallband, wobei die Düse einen Einlassbereich und einen Auslassbereich für den Kühlmediumstrom aufweist und die Vorrichtung zur Kühlung einer Walze oder eines Metallbandes zudem eine Vorrichtung zum Richten eines Kühlmediumstroms gemäß einer der obigen Ausführungsformen umfasst, wobei die Öffnungen zum Auslassen von Kühlmedium aus dem Hohlkörper in den Einlass der Düse münden.Furthermore, the present invention comprises a device for cooling a roll or a metal strip with a cooling shell which can be set against a roll or a metal strip and at least one nozzle for introducing a flow of cooling medium into a gap between the cooling shell and the roll or the metal strip, wherein the nozzle has an inlet region and an outlet region for the cooling medium flow and the device for cooling a roll or a metal strip further comprises a device for directing a cooling medium flow according to one of the above embodiments, wherein the openings for discharging cooling medium from the hollow body open into the inlet of the nozzle.
Gerade mittels einer solchen Anordnung kann eine gerichtete Strömung besonders vorteilhaft und effizient zur Kühlung eingesetzt werden.Especially by means of such an arrangement, a directed flow can be used particularly advantageously and efficiently for cooling.
Gemäß einer weiteren bevorzugten Ausführungsform der Vorrichtung zur Kühlung einer Walze oder eines Metallbandes mündet der Auslassbereich der Düse in den Spalt zwischen Kühlschale und Walze oder Metallband.According to a further preferred embodiment of the device for cooling a roll or a metal strip, the outlet region of the nozzle opens into the gap between the cooling shell and the roll or metal strip.
Gemäß einer weiteren bevorzugten Ausführungsform der Vorrichtung zur Kühlung einer Walze oder eines Metallbandes ist der Auslassbereich der Düse mit der Kühlschale verbunden und zumindest teilweise von dieser umschlossen, sodass Kühlmedium aus der Düse in die Kühlschale strömen kann.According to a further preferred embodiment of the device for cooling a roll or a metal strip, the outlet region of the nozzle is connected to the cooling shell and at least partially enclosed by the cooling shell so that cooling medium can flow from the nozzle into the cooling shell.
Bevorzugt ist die Düse angeordnet, um eine Kühlmediumströmung im Wesentlichen tangential zur Metallband- oder Walzenoberfläche in den Spalt einzuleiten.Preferably, the nozzle is arranged to introduce a cooling medium flow substantially tangentially to the metal strip or roll surface in the gap.
Gemäß einer weiteren bevorzugten Ausführungsform der Vorrichtung zur Kühlung einer Walze oder eines Metallbandes münden die Auslässe des Hohlkörpers in den Einlassbereich der Düse und sind wahlweise mit der Düse verbunden.According to a further preferred embodiment of the device for cooling a roller or a metal strip, the outlets of the hollow body open into the inlet region of the nozzle and are optionally connected to the nozzle.
Gemäß einer weiteren bevorzugten Ausführungsform der Vorrichtung zur Kühlung einer Walze oder eines Metallbandes erstreckt sich die Kühlschale über mindestens einen Teil der Breite und/oder des Umfangs der Walze. Falls ein Metallband gekühlt werden soll, erstreckt sich die Kühlschale bevorzugt über zumindest einen Teil der Breite und/oder der Länge des Metallbandes.According to a further preferred embodiment of the device for cooling a roll or a metal strip, the cooling shell extends over at least part of the width and / or circumference of the roll. If a metal strip is to be cooled, the cooling shell preferably extends over at least part of the width and / or the length of the metal strip.
Im Allgemeinen kann der Auslass der Düse derart angeordnet sein, dass die Metallbandoberfläche oder die Walzenoberfläche entgegen der Bewegungsrichtung der Walze oder des Bands durch die Düse anströmbar ist.In general, the outlet of the nozzle can be arranged such that the metal strip surface or the roll surface against the direction of movement of the roller or the belt can be flowed through the nozzle.
Sämtliche Merkmale der oben beschriebenen Ausführungsformen können miteinander kombiniert oder gegeneinander ausgetauscht werden.All features of the embodiments described above can be combined with each other or replaced.
Im Folgenden werden kurz die Figuren der Ausführungsbeispiele beschrieben. Weitere Details sind der detaillierten Beschreibung der Ausführungsbeispiele zu entnehmen. Es zeigen:
Figur 1- einen Teil einer erfindungsgemäßen Vorrichtung zum Kühlen einer Walze;
Figur 2- einen senkrecht zur Breitenrichtung liegenden schematischen Querschnitt eines Strömungsrichters gemäß einem erfindungsgemäßen Ausführungsbeispiel;
Figur 3- einen in Breitenrichtung liegenden schematischen Querschnitt des Strömungsrichters gemäß
Figur 2 ; - Figur 4
- einen senkrecht zur Breitenrichtung liegenden schematischen Querschnitt eines Strömungsrichters gemäß einem weiteren erfindungsgemäßen Ausführungsbeispiel;
Figur 5- eine Vorrichtung zum Kühlen eines Metallbandes gemäß einem erfindungsgemäßen Ausführungsbeispiel;
Figur 6- einen senkrecht zur Breitenrichtung liegenden schematischen Querschnitt eines Strömungsrichters gemäß einem weiteren erfindungsgemäßen Ausführungsbeispiel; und
Figur 7- einen senkrecht zur Breitenrichtung liegenden schematischen Querschnitt eines Strömungsrichters gemäß einem weiteren erfindungsgemäßen Ausführungsbeispiel.
- FIG. 1
- a part of a device according to the invention for cooling a roller;
- FIG. 2
- a lying perpendicular to the width direction schematic cross-section of a flow straightener according to an embodiment of the invention;
- FIG. 3
- a lying in the width direction of the schematic section of the flow straightener according to
FIG. 2 ; - FIG. 4
- a vertical cross-sectional schematic cross section of a flow straightener according to another embodiment of the invention;
- FIG. 5
- an apparatus for cooling a metal strip according to an embodiment of the invention;
- FIG. 6
- a vertical cross-sectional schematic cross section of a flow straightener according to another embodiment of the invention; and
- FIG. 7
- a lying perpendicular to the width direction schematic cross-section of a flow straightener according to another embodiment of the invention.
Insbesondere ist es wünschenswert, dass die Strömung möglichst laminar bzw. wenig turbulent ist. Aus der Verringerung von Turbulenzen und/oder der Verringerung der Grenzschichtdicke resultiert, dass die Wärmeübertragung zwischen Walze und Kühlmediumstrom in dem Spalt 43 verbessert wird. Ferner ist es wünschenswert eine möglichst hohe Relativgeschwindigkeit der Strömung und der zu kühlenden Oberfläche zu erreichen. Die Strömungsgeschwindigkeit hat einen maßgeblichen Einfluss auf den Wärmeübergangskoeffizienten und somit auf die Kühlwirkung. Dazu wird die Strömung bevorzugt entgegen der Drehrichtung D der Walze 2 in den Spalt 43 eingeleitet.In particular, it is desirable that the flow is as laminar as possible or less turbulent. The reduction of turbulence and / or the reduction of the boundary layer thickness results in that the heat transfer between the roller and the cooling medium flow in the
Wie ebenfalls in der
Um zu vermeiden, dass Kühlmedium auf das gewalzte Metallband 200 gelangt, kann zudem ein Abstreifer 400, welcher im Wesentlichen eine plattenartige Form aufweist, an dem stromabwärts liegenden Ende der Kühlschale 40 angeordnet sein. Solch ein Abstreifer kann zum Beispiel aus Holz, Hartgewebe oder Metall gebildet sein.In order to avoid that cooling medium reaches the rolled
Um Kühlmedium in den Spalt 43 zu leiten, muss der Düseneinlass 45 mit Kühlmedium versorgt werden. Dies kann zum Beispiel mit einer erfindungsgemäßen Variante einer Anströmvorrichtung bzw. einem Strömungsrichter 1 erfolgen, wie er in der
Die in der
Die verschiedenen Ausströmöffnungen 9 des Rohrs 5 können bevorzugt in Breitenrichtung B unterschiedliche Strömungsquerschnitte aufweisen. Andererseits ist es möglich, dass die Anzahl an Öffnungen 9 in Breitenrichtung B variiert. Durch ein größere Anzahl von Öffnungen 9 in der Mitte der Vorrichtung 1 bzw. einem größeren Strömungsquerschnitt der Öffnungen 9 in der Mitte der Vorrichtung im Vergleich zu den in Breitenrichtung B liegenden Enden der Vorrichtung 1 bzw. des Rohrs 5 kann zum Beispiel die Walzenmitte oder die Bandmitte stärker gekühlt werden als die Randbereiche.The
Vorzugsweise umfasst der Hohlkörper 3 in einer seiner Öffnung 8 zugewandten Hälfte, in Richtung der Öffnung 8 aufeinander zulaufende Innenwände.Preferably, the
Aus den Öffnungen 9 austretendes Kühlmedium wird somit bevorzugt in zwei Teilströme geteilt und zwischen Rohr 5 und Innenwand des Hohlkörpers 3 in Richtung der Öffnung 8 des Hohlkörpers geleitet.From the
Die Vorrichtung 1 ist in Breitenrichtung B in mehrere Kammern 7 bzw. kühlmittelführende Kammern 7 unterteilt, wobei die
Der in der
Bevorzugt sind in mindestens einer der Kammern 7 eine Öffnung 8 sowie zwei Öffnungen 9 zum Einleiten von Kühlmedium in die Kammer 7 angeordnet. Die Öffnungen 9 sind dabei vorzugsweise auf zwei Seiten einer Strömungstrennwand 15 angeordnet. Zusätzliche Öffnungen bzw. Auslässe 8, 9 sind möglich.An opening 8 and two
Durch die vorzugsweise fluiddichte Segmentierung bzw. kammerartige Unterteilung des Hohlkörpers 3 in Breitenrichtung B wird unter anderem erreicht, dass die durch die Vorrichtung 1 erzeugten Ströme senkrecht zur Breitenrichtung ausgerichtet werden.The preferably fluid-tight segmentation or chamber-like subdivision of the
Die Kammerbreite kann je nach verwendetem Kühlmedium variieren. Sie kann zum Beispiel zwischen 0,5 und 15 cm und bevorzugt zwischen 2 und 10 cm liegen.The chamber width can vary depending on the cooling medium used. It may for example be between 0.5 and 15 cm and preferably between 2 and 10 cm.
Auch kann eine derartige Segmentierung dazu dienen, unterschiedliche Mengen von Kühlmedium bzw. verschiedene Ströme in Breitenrichtung B bereitzustellen.Also, such a segmentation can serve to provide different amounts of cooling medium or different streams in the width direction B.
Gemäß dem in der
Durch Steuern der Mittel 13 zum variablen Verschließen der Öffnungen 9 kann ein über die Breite variierender Volumenstrom an Kühlmedium erzeugt werden. Bevorzugt sind die Blenden derart einstellbar ausgebildet, dass die Band- bzw. Walzenmitte durch Aufbringen von größeren Kühlmittelmengen stärker kühlbar ist als die Randbereiche. Prinzipiell sind allerdings ebenso in Breitenrichtung betrachtet randbetonte Kühlungen möglich oder auch eine konstante Aufbringung von Kühlmedium über die Band- bzw. Walzenbreite.By controlling the means 13 for variably closing the
Eine Verstellung der Blenden 13 oder Ventile kann zum Beispiel mechanisch hydraulisch, elektrisch, pneumatisch und wahlweise drahtlos gesteuert erfolgen.An adjustment of the aperture 13 or valves can be done, for example, mechanically hydraulic, electric, pneumatic and optionally wirelessly controlled.
Die
Die
Im Allgemeinen kann der Kanal zwei (separate) Kanäle auf beiden Seiten des Rohrs umfassen. Der Strömungsquerschnitt kann sich dabei vorzugsweise in beiden Kanälen stromabwärts bzw. in Richtung des Auslasses aus dem Hohlkörper verjüngen bzw. verkleinern.In general, the channel may include two (separate) channels on both sides of the tube. The flow cross-section may preferably taper or reduce in size in both channels downstream or in the direction of the outlet from the hollow body.
Die
Im Allgemeinen kann die Form einer Düse 41, 61 und/oder einer Vorrichtung 1, 10, 11, 111 mittels numerischer Simulationen optimiert werden. Ferner kann der Fachmann je nach konkreter Anwendung den Druck des Kühlmediums oder den bereitgestellten Volumenstrom regulieren. Eine numerische Simulation kann zum Beispiel den Druck, den Volumenstrom, Materialkonstanten des Kühlmittels oder die Temperatur berücksichtigen. Dies kann ebenfalls von der Form und Anordnung der verwendeten Düse 41, 61 abhängen.In general, the shape of a
Die Spalthöhe zwischen einer Kühlschale und einer zu kühlenden Walzeri- oder Bandoberfläche kann zum Beispiel zwischen 0,1 cm und 2,5 cm liegen und bevorzugt zwischen 0,2 cm und 1 cm liegen.The gap height between a cooling shell and a roll or strip surface to be cooled may, for example, be between 0.1 cm and 2.5 cm and preferably between 0.2 cm and 1 cm.
Der Einlaufbereich der Düse kann zum Beispiel ein lichtes Maß bzw. einen Strömungsquerschnitt aufweisen, der dem 2- bis 20-fachen der Spalthöhe entspricht. Der Auslassbereich der Düse kann sich bevorzugt auf ein Maß verjüngen, das dem 1- bis 3-fachen der Spalthöhe entspricht.The inlet region of the nozzle may, for example, have a light dimension or a flow cross-section which corresponds to 2 to 20 times the gap height. The outlet area of the nozzle may preferably taper to a dimension which corresponds to 1 to 3 times the gap height.
Bevorzugt kann Kühlmedium zum Beispiel mit Drücken von unter 5 bar oder insbesondere mit Drücken von unter 1 bar der Vorrichtung 1, 10, 11 oder 111 zugeführt werden.Cooling medium may preferably be supplied to
Die oben beschriebenen Ausführungsbeispiele dienen vor allem dem besseren Verständnis der Erfindung und sollten nicht einschränkend verstanden werden. Der Schutzumfang der vorliegenden Patentanmeldung ergibt sich aus den Patentansprüchen.Above all, the embodiments described above serve to better understand the invention and should not be understood as limiting. The scope of protection of the present patent application results from the patent claims.
Die Merkmale der beschriebenen Ausführungsbeispiele können miteinander kombiniert werden oder gegeneinander ausgetauscht werden. Dies gilt insbesondere für die Ausführungsbeispiele der
Ferner können die beschriebenen Merkmale durch den Fachmann an vorhandene Gegebenheiten oder vorliegende Anforderungen angepasst werden.Furthermore, the features described can be adapted by the skilled person to existing circumstances or existing requirements.
- 11
- Vorrichtung zum Richten eines Kühlmediumstroms / StrömungsrichterDevice for directing a cooling medium flow / flow straightener
- 22
- Walze / ArbeitswalzeRoller / stripper
- 33
- Hohlkörperhollow body
- 55
- Rohrpipe
- 66
- Zuleitung / ZuführrohrSupply line / feed tube
- 77
- Kammer / KammerChamber / chamber
- 88th
- Öffnung zum Ausströmen bzw. -lassen von Kühlmedium aus dem HohlkörperOpening for the discharge or release of cooling medium from the hollow body
- 99
- Öffnung zum Einleiten von Kühlmittel aus dem Rohr in den HohlkörperOpening for introducing coolant from the tube into the hollow body
- 1010
- Vorrichtung zum Richten eines Kühlmediumstroms / StrömungsrichterDevice for directing a cooling medium flow / flow straightener
- 1111
- Vorrichtung zum Richten eines Kühlmediumstroms / StrömungsrichterDevice for directing a cooling medium flow / flow straightener
- 1212
- Kanalchannel
- 1313
- Blendecover
- 1414
- Trennwand zwischen zwei KammernPartition between two chambers
- 1515
- Strömungstrennwand in einer KammerFlow partition in a chamber
- 2020
- Metallbandmetal band
- 2222
- Kanalchannel
- 3333
- Hohlkörperhollow body
- 4040
- Kühlschalecooling tray
- 4141
- Düsejet
- 4343
- Spaltgap
- 4545
- Einlaufbereich der DüseInlet area of the nozzle
- 4646
- Auslassbereich der DüseOutlet area of the nozzle
- 3333
- Hohlkörperhollow body
- 6060
- Kühlschalecooling tray
- 6161
- Düsejet
- 6363
- Spaltgap
- 6565
- Einlaufbereich der DüseInlet area of the nozzle
- 6666
- Auslassbereich der DüseOutlet area of the nozzle
- 8080
- Öffnung zum Ausströmen des Kühlmediums aus dem HohlkörperOpening for the outflow of the cooling medium from the hollow body
- 8888
- Öffnung zum Ausströmen des Kühlmediums aus dem HohlkörperOpening for the outflow of the cooling medium from the hollow body
- 9090
- Öffnung zum Leiten von Kühlmedium aus dem Rohr in eine KammerOpening for directing cooling medium from the tube into a chamber
- 9999
- Öffnung zum Leiten von Kühlmedium aus dem Rohr in eine KammerOpening for directing cooling medium from the tube into a chamber
- 111111
- Vorrichtung zum Richten eines KühlmediumstromsDevice for directing a cooling medium flow
- 200200
- Metallbandmetal band
- 222222
- Kanalchannel
- 300300
- Stützwalzesupporting roll
- 400400
- Abstreiferscraper
- AA
- Querschnitt des Einlaufbereichs der DüseCross section of the inlet area of the nozzle
- A'A '
- Querschnitt der Ausströmöffnung eines StrömungsrichtersCross section of the discharge opening of a flow straightener
- BB
- Breitenrichtungwidth direction
- DD
- Drehrichtung der WalzeDirection of rotation of the roller
- UU
- Umfangsrichtung der WalzeCircumferential direction of the roller
- WW
- Walzrichtung / BandlaufrichtungRolling direction / strip running direction
Claims (15)
- A device (1, 10, 11, 111) for directing a flow of cooling medium for cooling a roll (2) or a metal strip (20), comprising:a hollow body (3, 30, 33) extending over at least a part of the width of the roll (2) or of the metal strip (20); anda tube (5, 50, 55) arranged in the hollow body (3, 30, 33) and extending in the width direction (B) of the roll (2) or the metal strip (20);characterised in thatthe hollow body (3, 30, 33) is divided in the width direction (B) of the roll (2) or the metal strip (20) into a plurality of chambers (7) and the tube (5, 50, 55) has openings (9, 90, 99) for conducting cooling medium from the tube (5, 50, 55) into the chambers (7) of the hollow body (3, 30, 33) and the chambers (7) each have an opening (8, 80, 88) for outflow of cooling medium from the hollow body (3, 30, 33); andthe chambers (7) each have a channel (12, 22, 222), which is formed between the inner wall of the hollow body (3, 30, 33) and the tube (5, 50, 55), for conducting cooling medium from the openings (9, 90, 99) of the tube (5, 50, 55) to the opening (8, 80, 88) for outflow of cooling medium from the hollow body (3, 30, 33) and the flow cross-section of the channel (12, 22, 222) narrows at least at its downstream end.
- The device according to claim 1, wherein the tube (5, 50, 55) is so arranged in the interior of the hollow body (3, 30, 33) that it can be flowed around to the greatest part by cooling medium.
- The device according to claim 1 or 2, wherein the channel (12, 22, 222) continuously narrows from at least half its length as considered in downstream direction.
- The device according to any one of the preceding claims, wherein the chambers (7) are each separated from one another by a respective separating wall (14) which separates the cavity of the hollow body (3, 30, 33) in the width direction (B), but enables flow of cooling medium through the tube (5, 50, 55) to the chambers (7).
- The device according to claim 4, wherein the separating wall (14) extends substantially perpendicularly to the width direction (B) of the roll (2) or of the metal strip (20).
- The device according to any one of the preceding claims, wherein at least some of the chambers (7) comprise a flow separating wall (15), which extends substantially opposite the opening (8, 80, 88) for outflow of cooling medium from the hollow body (3, 30, 33), and have at least two openings (9, 90, 99), which are arranged in the tube (5, 50, 55) substantially opposite the opening (8, 80, 88) of the hollow body (3, 30, 33), for conducting cooling medium into the chambers (7), wherein the openings (9, 90, 99) for conducting cooling medium into the chambers (7) are each arranged on one of the sides of the flow separating wall (15) and the flow separating wall (15) divides cooling medium, which exits the openings (9, 90, 99) of the tube (5, 50, 55), into two sub-flows which are each bounded by the tube (5, 50, 55) and the inner wall of the hollow body (3, 30, 33), are guided separately from one another on opposite sides of the tube (5, 50, 55) in the direction of the opening (8, 80, 88) for outflow of cooling medium from the hollow body (3, 30, 33) and are there combined to form a common cooling medium flow.
- The device according to any one of the preceding claims, wherein at least some of the chambers (7) of the hollow body (3, 30, 33) and selectably also the tube (5, 50, 55) have a triangular cross-section perpendicularly to the width direction (B) of the roll (2) or the metal strip (20) and the outlets (8, 80, 88) of the chambers (3, 30, 33) are each located substantially at an apex of the triangular cross-section,.
- The device according to any one of claims 1 to 6, wherein at least some of the chambers (7) of the hollow body (3, 30, 33) and selectably also the tube (5, 50, 55) have a drop-shaped cross-section perpendicularly to the width direction (B) of the roll (2) or the metal strip (20) and the outlets (8, 80, 88) of the chambers (3, 30, 33) are located substantially at an apex of the drop-shaped cross-section.
- The device according to any one of the preceding claims, wherein the inner wall of the hollow body (3, 30, 33) is free of protruding edges.
- The device according to any one of the preceding claims, wherein the device additionally comprises means for setting the throughflow quantity of cooling medium through the openings (9, 90, 99) of the tube (5, 50, 55), which means preferably comprise one or more controllable, movable aperture plates (13) or at least one controllable valve.
- A device for cooling a roll (2) or a metal strip (20), comprising:a device (1, 10, 11, 111) for directing a flow of cooling medium according to any one of the preceding claims;a cooling shell (40, 60) adjustable relative to a roll (2) or a metal strip (20); andat least one nozzle (41, 61) for conducting a flow of cooling medium into a gap (42, 63) between the cooling shell (40, 60) and the roll (2) or the metal strip (20),wherein the nozzle (41, 61) has an inlet region (45, 65) with a defined throughflow cross-section (A, A') and an outlet region (46, 66) for the cooling medium flow; andwherein the openings (8, 80, 88) for outflow of cooling medium from the hollow body (3, 30, 33) open into the inlet region (45, 65) of the nozzle (41, 61).
- The device for cooling a roll (2) or a metal strip (20) according to claim 11, wherein the outlet region (46, 66) of the nozzle (41, 61) opens into the gap (43, 63) between cooling shell (40, 60) and roll (2) or metal strip (20).
- The device for cooling a roll (2) or a metal strip (20) according to claim 11 or 12, wherein the outlet region (46, 66) of the nozzle (41, 61) is connected with the cooling shell (40, 60) and at least partly enclosed by this.
- The device for cooling a roll (2) or a metal strip (20) according to any one of claims 11 to 13, wherein the openings (8, 80, 88) of the chambers (7) of the hollow body (3, 30, 33) open into the inlet region (45, 65) of the nozzle (41, 61) and are selectably connected with the nozzle (41, 61).
- The device for cooling a roll (2) or a metal strip (20) according to any one of claims 11 to 14, wherein the cooling shell (40, 60) extends over at least a part of the width and/or the circumference (U) of the roll (2) or extends over at least a part of the width of the metal strip (20) in the width direction (B) and/or the length of the metal strip (20) in rolling direction (W).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102012201496A DE102012201496A1 (en) | 2012-02-02 | 2012-02-02 | Device for directing a flow for cooling a roll or a metal strip |
PCT/EP2013/051833 WO2013113775A1 (en) | 2012-02-02 | 2013-01-31 | Device for straightening a flow for cooling a roll or a metal strip |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2809460A1 EP2809460A1 (en) | 2014-12-10 |
EP2809460B1 true EP2809460B1 (en) | 2016-05-25 |
Family
ID=47678748
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13702979.9A Active EP2809460B1 (en) | 2012-02-02 | 2013-01-31 | Device for straightening a flow for cooling a roll or a metal strip |
Country Status (8)
Country | Link |
---|---|
US (1) | US9440271B2 (en) |
EP (1) | EP2809460B1 (en) |
JP (1) | JP5780572B2 (en) |
KR (1) | KR101632898B1 (en) |
CN (1) | CN104203441B (en) |
DE (1) | DE102012201496A1 (en) |
RU (1) | RU2584371C2 (en) |
WO (1) | WO2013113775A1 (en) |
Families Citing this family (6)
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EP2881186A1 (en) * | 2013-12-09 | 2015-06-10 | Linde Aktiengesellschaft | Method and apparatus to isolate the cold in cryogenic equipment |
CA3058567A1 (en) | 2017-04-13 | 2018-10-18 | Cadila Healthcare Limited | Novel peptide based pcsk9 vaccine |
BR112020022197A2 (en) | 2018-06-13 | 2021-02-02 | Novelis Inc. | systems and methods for removing viscous materials in the processing of metal articles |
KR102139449B1 (en) * | 2018-06-13 | 2020-07-29 | 노벨리스 인크. | Systems and methods for cooling rolls in metal processing |
AU2019287519A1 (en) | 2018-06-13 | 2020-02-27 | Novelis Inc. | System and method for containing viscous materials in roll processing |
US11123782B2 (en) | 2019-01-09 | 2021-09-21 | Husky Corporation | Versatile tubing straightener |
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SU1069892A1 (en) * | 1982-06-03 | 1984-01-30 | Ждановский Ордена Ленина И Ордена Октябрьской Революции Металлургический Завод Им.Ильича | Apparatus for cooling rolls |
DE3431125A1 (en) * | 1984-08-24 | 1986-03-06 | Bwg Bergwerk- Und Walzwerk-Maschinenbau Gmbh, 4100 Duisburg | Conveying device for metal strips downstream of a roll stand, especially for thin hot strips |
BE904177A (en) * | 1986-02-05 | 1986-08-05 | Centre Rech Metallurgique | DEVICE FOR COOLING A MOVING METAL PRODUCT. |
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JPH068999Y2 (en) * | 1988-01-18 | 1994-03-09 | 石川島播磨重工業株式会社 | Nozzle for cooling metal plate |
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-
2012
- 2012-02-02 DE DE102012201496A patent/DE102012201496A1/en not_active Withdrawn
-
2013
- 2013-01-31 JP JP2014555190A patent/JP5780572B2/en active Active
- 2013-01-31 KR KR1020147022928A patent/KR101632898B1/en active IP Right Grant
- 2013-01-31 EP EP13702979.9A patent/EP2809460B1/en active Active
- 2013-01-31 CN CN201380018224.9A patent/CN104203441B/en active Active
- 2013-01-31 US US14/375,557 patent/US9440271B2/en active Active
- 2013-01-31 WO PCT/EP2013/051833 patent/WO2013113775A1/en active Application Filing
- 2013-01-31 RU RU2014135530/02A patent/RU2584371C2/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
DE102012201496A1 (en) | 2013-08-08 |
US9440271B2 (en) | 2016-09-13 |
KR101632898B1 (en) | 2016-07-08 |
JP2015509050A (en) | 2015-03-26 |
CN104203441A (en) | 2014-12-10 |
JP5780572B2 (en) | 2015-09-16 |
RU2584371C2 (en) | 2016-05-20 |
WO2013113775A1 (en) | 2013-08-08 |
US20150020564A1 (en) | 2015-01-22 |
KR20140112087A (en) | 2014-09-22 |
EP2809460A1 (en) | 2014-12-10 |
CN104203441B (en) | 2016-10-12 |
RU2014135530A (en) | 2016-03-27 |
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