EP0875304B1 - Method and cooling aggregate for cooling rolling stock at rolling-temperature, especially hot wide strip - Google Patents
Method and cooling aggregate for cooling rolling stock at rolling-temperature, especially hot wide strip Download PDFInfo
- Publication number
- EP0875304B1 EP0875304B1 EP98107703A EP98107703A EP0875304B1 EP 0875304 B1 EP0875304 B1 EP 0875304B1 EP 98107703 A EP98107703 A EP 98107703A EP 98107703 A EP98107703 A EP 98107703A EP 0875304 B1 EP0875304 B1 EP 0875304B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cooling
- coolant
- pressure
- rolled stock
- convection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000001816 cooling Methods 0.000 title claims abstract description 89
- 238000005096 rolling process Methods 0.000 title claims description 83
- 238000000034 method Methods 0.000 title claims description 21
- 239000002826 coolant Substances 0.000 claims abstract description 66
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 29
- 238000009835 boiling Methods 0.000 claims abstract description 9
- 238000001704 evaporation Methods 0.000 claims abstract description 8
- 230000008020 evaporation Effects 0.000 claims abstract description 8
- 239000000203 mixture Substances 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 4
- 238000000605 extraction Methods 0.000 abstract description 2
- 229910000831 Steel Inorganic materials 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 241000283153 Cetacea Species 0.000 description 1
- 206010010774 Constipation Diseases 0.000 description 1
- 241000237858 Gastropoda Species 0.000 description 1
- 206010038743 Restlessness Diseases 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 229910001566 austenite Inorganic materials 0.000 description 1
- 230000004323 axial length Effects 0.000 description 1
- 229910001563 bainite Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 238000010327 methods by industry Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- IHQKEDIOMGYHEB-UHFFFAOYSA-M sodium dimethylarsinate Chemical class [Na+].C[As](C)([O-])=O IHQKEDIOMGYHEB-UHFFFAOYSA-M 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0203—Cooling
- B21B45/0209—Cooling devices, e.g. using gaseous coolants
- B21B45/0215—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes
- B21B45/0218—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes for strips, sheets, or plates
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
- C21D9/573—Continuous furnaces for strip or wire with cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2201/00—Special rolling modes
- B21B2201/04—Ferritic rolling
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
Definitions
- the invention relates to a method for cooling hot rolled rolling stock, in particular For cooling hot broadband on both sides, using forced convection when exchanging heat between the rolling stock and the cooling medium using a Pressurized water flow made in a pressure room and convection room and the rolling stock by specifically controlling the intensity of the forced convection is cooled, which is independent of one another by relative coordination adjustable parameters, such as dwell time of the rolling stock as it passes through the Pressure room and the subsequent convection room as well as quantity, pressure and Controlled flow rate of the cooling medium and heat from this from the rolling stock up to a safety distance from the boiling point for avoidance unstable film evaporation is recorded.
- the invention relates also an apparatus for performing the method.
- New technologies in ferritic rolling of hot wide strip mean that between the final stands are cooled intensively to low final rolling temperatures if the distances between the scaffolds are not too large.
- rolling thin Dimensions at which the hot strip reel to avoid restless conveyor belt must be arranged closer to the finishing stand water cooling sections with higher cooling intensity are also required.
- DE 39 27 276 A1 discloses a method for hardening steel with the aid of liquid cooling media. It follows from this that with the previously known methods for hardening steel with the aid of liquid cooling media, only a small hardening depth, based on the edge zone, is achieved even with rods with small rod diameters.
- the method according to DE 39 29 276 A1 not only enables a considerable increase in the hardening depth, but also a complete hardening, in particular of rod-shaped rolled products up to 70 mm in diameter, in a particularly simple manner in that the rolled product made of steel immediately after the rolling process supplied with cooling media cooling section and exposed to high flow velocities, expediently the flow velocities in the cooling section are so high that heat transfer numbers greater than or equal to 50,000 W / m 2 K are generated and the rolling stock is cooled therein until the average temperature of the rolling stock cross section is below the MS temperature, so that after leaving the cooling section through the temperature compensation over the cross section, the austenite still present in the core is converted into intermediate stage structure bainite, while at the same time in the martensitic n A large part of the overlapping thermal and transformation stresses is reduced by the temperature rising again to a maximum of MS temperature.
- the heat exchange part consists of a tube with a rectangular cross-section, with wear-resistant guide elements is lined, the opposite of the broad sides of the rolling stock Inner surfaces of the guide elements over the length of the heat exchange part have a variable clear height, while the Narrow sides of the rolling stock opposite inner surfaces of the guide elements a constant clear width over the length of the heat exchange part exhibit.
- EP 0 266 302 B1 discloses a method for cooling hot rolled rolling stock, with / without direct patenting, for pressurized water within a pressurized room is pressed onto the hot rolled surface of the rolling stock between the accumulation edges.
- the cooling unit is pressurized with a quantity of pressurized water, which is preferably in balance with the amount of heat to be extracted from the rolling stock stands to with the removal of heat by heating pressurized water in the pressure chamber a convection refrigerator and by removing heat from the on Pressurized water-steam mixture, evaporative heat given off, preferably up to the boiling point of the pressurized water, the desired cooling temperature of the To achieve rolling stock while cooling in pressurized water as well as in one Control pressurized water-steam mixture.
- the cooling unit exists from the pressure chamber of a convection refrigerator, the so-called convection pressure chamber between damming edges, in the warm rolling stock, mainly by convection, from inflowing and onto the hot rolled surface of the rolling stock Pressed water under pressure, preferably up to the boiling point of the pressurized water is withdrawn.
- the cooling unit also consists of the pressure chamber of an evaporative cooling section, the so-called evaporative pressure chamber between the stowage edges, in which the rolling stock primarily by heat of vaporization, from the flowing through and onto the rolling stock surface pressed heat-steam mixture further heat is removed.
- EP 0 287 503 B1 relates to a method and a cooling unit for cooling of a continuous product and contains characteristics through which the suggestions be further developed according to EP 0 266 302 B1, specifically with the process engineering Features that heat extraction in the convection refrigerator and in the evaporative cooling section of the pressure chamber in the pressure cooling unit except with the predetermined inflow of cooling pressure water and the regulated inflow Amount of pressure water in the convection cooling section, with an additional, regulated inflow of guide pressure water into the evaporative cooling section and further with one, in the area of the high steam content in the the hot water-steam mixture flowing through the evaporative cooling section inflowing proportion of condensation water is guided.
- the device is described in such a way that in addition to the cooling and guiding pressure water inflow in the convection cooling section in the evaporative cooling section further inlet pressurized water inflows and further condensation pressurized water inflows are arranged.
- Document EP-B-0 266 302 discloses a method for cooling hot wide strip, in which forced convection during heat exchange between Rolled stock and cooling medium with the help of a pressurized water flow in a pressure room and convection space and the rolling stock by targeted control the intensity of the forced convection is cooled, the intensity of the Forced convection can be set independently of one another by relative coordination Parameters such as the dwell time of the rolling stock as it passes through the pressure chamber and the subsequent convection space as well as the quantity, pressure and flow velocity controlled by the cooling medium and heat from this the rolling stock is picked up.
- the object of the present invention is compared to this prior art based, a significantly simplified process for cooling warm whale Rolling stock and a corresponding device to specify at largely reduced cooling section length for flat material, especially for hot wide strip with thin dimensions, better through high intensity of cooling To achieve cooling results.
- the invention provides that to control the dwell time of the rolling stock in the printing room at a given rolling speed the length of the in the printing room trained cooling section is set changeable in the rolling direction.
- a safety margin to the boiling point of the cooling medium e.g. ⁇ T> 25 ° C.
- the invention provides that the amount of per unit time coolant flowing into the pressure chamber through a variable cross-section Nozzle gap is set, which is also the speed and determined the direction of the incoming cooling medium. additionally the amount can be changed by varying the inlet pressure.
- the forced convection by flow cooling according to the invention a known pressure and convection room, but between an adjustable nozzle gap and one adjoining the convection room Diffuser is designed to remove the cooling medium. It can be targeted the parameters that can be set independently of one another are thus coordinated be that the cooling medium heat up to the boiling point is withdrawn without evaporation occurring. Then you can the cooling medium after absorbing heat from the rolling stock in the area of Pressure increase is subtracted from the diffuser through the existing openings become.
- the cooling medium in front of the terminal diffuser Convection area with increased speed and reduced flow pressure flows through, which also limits the length of the pressure chamber and is preferably set to be variable in the axial direction.
- the point can quickly pass through the length setting of the pressure chamber at which the unstable film evaporation begins and the so-called suffering frost point is achieved.
- the invention can also be used be that the pressure chamber is transverse to the flow direction of the cooling medium using parallel guide elements into individual, side by side Channels is divided. So far, this has not resulted or only with great Possibility achievable by applying different amounts to the individual Flow channels cooling over the bandwidth, for example, to influence flatness and especially peripheral cooling or subcooling control while minimizing the consumption of cooling medium.
- each cooling channel with regard to exposure to The pressure and quantity of the cooling medium can be controlled individually.
- the setting of the The cooling temperature is adjusted by adjusting the nozzle gap and also with the cooling medium pressure.
- Another advantage of this invention is that between surfaces of the rolling stock and walls of the pressure chamber formed gap-shaped flow areas and are pressed by this cooling medium at high pressure, such that the Rolled material is guided between liquid films formed by the cooling medium.
- An embodiment of the device according to the invention provides that the diffuser in the area of increased cooling medium pressure heated outlets for pulling off Has cooling medium.
- the Device above or below and above and below the rolling stock to form a be box-shaped channel with connections for cooling medium and consist of flat plates into the flow channels on the sides facing the rolling stock are incorporated or trained using attached strips.
- an embodiment essential to the invention provides that the device a scraper with a nozzle gap, for example in the form of a screw is which coolant collects.
- the device for cooling hot rolled rolling stock 1, in particular from Hot wide strip with a for heat exchange between rolling stock 1 and cooling medium preferably designed to raise the suffering frost temperature 10 and the subsequent pressureless convection chamber 13 with means to form a pressure medium flow and to control the intensity
- the forced convection is designed so that the pressure chamber 10 on the entry side of the rolling stock 1, an inflow 32 for the cooling medium in the form of a adjustable quantity and pressure nozzle gap 11 and a terminal diffuser 12 with means 16 for withdrawing the cooling medium.
- a damming element delimiting the pressure chamber 10 33 arranged, which forms the beginning of the convection space 13.
- the adjustable nozzle gap 11 By the interaction of the adjustable nozzle gap 11 with the in the Length adjustable pressure chamber 10 and the subsequent pressureless convection room 13 and the final diffuser 12 and with removal 16 of the Cooling medium can by adjusting the dwell time of the rolling stock 1 at Pass through the pressure chamber 10 and convection chamber 13 (e.g. by changing the length of the cooling section) as well as quantity, pressure and flow velocity the intensity of forced convection is controlled in a reproducible manner are and the cooling medium heat from the rolling stock preferably with a sufficient distance to the boiling point limit to avoid the unstable Film evaporation are transmitted.
- the heat transfer is therefore exact adjustable.
- the predetermined rolling speed can be the axial length of the pressure chamber 10 trained cooling section can be set changeable, for example by a length adjustable Damming element 33, which is also the beginning of the convection space 13.
- the cooling device which is shown only once above the hot strip 1 in FIG. 1 is, can also be mirror-symmetrically advantageous from the bottom of the rolling stock 1 be arranged in an identical manner.
- the nozzle gap 11 has a wedge 34 as an actuator. By setting it According to arrow 38, the amount and / or pressure of the inflow 32 conveyed cooling medium can be set. The well-known Disadvantages of spray nozzles that tend to become blocked are completely avoided.
- the cooling device consists of a flat plate 23 which on the side facing the rolling stock 1 has flow channels 22.
- the size and The number of these channels 22 varies according to the width of the rolling stock.
- Corresponding the illustration shows the flow channels 22 between rectangular band guide rails 21 arranged with a flat surface to the rolling stock 1. So that at a cooling between these channels 22 and the rolling stock 1 at the same time The rolling stock 1 is guided.
- the adjustability of the flow channels provides a further advantageous design in the longitudinal direction in height, which can also be wedge-shaped. Thereby can target the flow velocity and consequently the cooling effect can be varied or adjusted.
- the cooling device shown and described can be above or below or on both sides of the rolling stock 1 and with a short guide, for example between two roll stands are used.
- Fig. 1 also shows the arrangement of a wiper 36 for cooling medium and its deduction according to arrow 39.
- This scraper member 36 has a collecting space preferably in the form of a snail, the excess cooling medium catches safely.
- the device consists of a number of Water boxes 35, which are arranged above or below the flat product 1. she have inflows 32 for cooling medium to be introduced under high pressure and have mushroom-shaped or wedge-shaped outlet control members 34. they form also circular at its periphery or straight in another variant Nozzle column 11, from which the cooling medium under high pressure in the convection pressure chambers 10 exits.
- the shafts are provided with short central holes and have an inlet hole across it, so that pressurized water from the holes emerges below the wedges 34 and in the pressure chambers 10 under forced convection has a cooling effect.
- the cooling medium under pressure in the water tank flows through adjustable Nozzle gaps 11 depending on the setting of the rotationally symmetrical wedges 34 or of the straight wedge 38 in each of the flat product 1 and the box wall formed channel 10 at high speed transverse to the rolling direction and takes one by forced convection depending on the setting of the cooling parameters large amount of heat. So that between the rolled product 1 and the box wall a high pressure can develop in the area of the rolled ends the walls of the water boxes 35 directed towards the rolling stock 1 optionally adjustable labyrinth seals 40 attached.
Abstract
Description
Die Erfindung betrifft ein Verfahren zum Kühlen von walzwarmen Walzgut, insbesondere zum beidseitigen Kühlen von Warmbreitband, bei dem eine Zwangskonvektion beim Wärmeaustausch zwischen Walzgut und Kühlmediurn mit Hilfe einer Druckwasserströmung in einem Druckraum und Konvektionsraum vorgenommen und das Walzgut durch gezieltes Steuern der Intensität der Zwangskonvektion gekühlt wird, wobei diese durch relative Abstimmung voneinander unabhängig einstellbarer Parameter, wie Verweilzeit des Walzgutes beim Durchlauf durch den Druckraum und den anschließenden Konvektionsraum sowie Menge, Druck und Strömungsgeschwindigkeit des Kühlmediums gesteuert und von diesem Wärme aus dem Walzgut bis zu einem Sicherheitsabstand zum Siedepunkt zwecks Vermeidung einer instabilen Filmverdampfung aufgenommen wird. Die Erfindung betrifft auch eine Vorrichtung zur Durchführung des Verfahrens.The invention relates to a method for cooling hot rolled rolling stock, in particular For cooling hot broadband on both sides, using forced convection when exchanging heat between the rolling stock and the cooling medium using a Pressurized water flow made in a pressure room and convection room and the rolling stock by specifically controlling the intensity of the forced convection is cooled, which is independent of one another by relative coordination adjustable parameters, such as dwell time of the rolling stock as it passes through the Pressure room and the subsequent convection room as well as quantity, pressure and Controlled flow rate of the cooling medium and heat from this from the rolling stock up to a safety distance from the boiling point for avoidance unstable film evaporation is recorded. The invention relates also an apparatus for performing the method.
Die Erkenntnisse beim Kühlen von walzwarmem Walzgut beruhen auf langjährigen praktischen Erfahrungen. Diese zeigen, dass bspw. beim Draht und Stabstahl in Wasserkühlstrecken wesentlich höhere Kühlintensitäten erzielt werden, als in Wasserkühlstrecken von Warmbreitbandstraßen. In Kühtstrecken von Draht und Stabstahl betragen die Wärmeübergangszahlen ca. 20.000 bis 40.000 W/m2K, während in einer Laminarkühlstrecke hinter dem Fertiggerüst für Warmbreitband Wärmeübergangszahlen von ca. 800 bis 1500 W/m2K, also eine um ca. 10- bis 15fach niedrigere Kühlintensität erzielt werden. Dies hat zur Folge, dass für die gleiche Temperaturabsenkung bei Warmbreitband im Verhältnis zu Draht und Stabstahl eine wesentlich längere Kühlstrecke benötigt wird.The knowledge gained when cooling hot rolled rolling stock is based on many years of practical experience. These show that, for example, wire and bar steel can achieve significantly higher cooling intensities in water cooling sections than in water cooling sections of hot wide strip mills. In cooling sections of wire and steel bars, the heat transfer coefficients are approx. 20,000 to 40,000 W / m 2 K, while in a laminar cooling section behind the finishing stand for hot broadband, heat transfer coefficients are approx. 800 to 1,500 W / m 2 K, i.e. approx. 10 to 15 times lower cooling intensity can be achieved. As a result, a significantly longer cooling distance is required for the same temperature reduction in hot wide strip compared to wire and bar steel.
Durch neue Technologien beim ferritischen Walzen von Warmbreitband muss zwischen den letzten Gerüsten intensiv gekühlt werden, um niedrige Endwalztemperaturen bei nicht zu großen Gerüstabständen zu erhalten. Beim Walzen von dünnen Abmessungen, bei welchen der Warmbandhaspel zur Vermeidung von unruhig laufendem Band näher am Fertiggerüst angeordnet werden muss, werden gleichfalls Wasserkühlstrecken mit höherer Kühlintensität erforderlich.New technologies in ferritic rolling of hot wide strip mean that between the final stands are cooled intensively to low final rolling temperatures if the distances between the scaffolds are not too large. When rolling thin Dimensions at which the hot strip reel to avoid restless conveyor belt must be arranged closer to the finishing stand water cooling sections with higher cooling intensity are also required.
Die DE 39 27 276 A1 offenbart ein Verfahren zum Härten von Stahl mit Hilfe flüssiger Kühlmedien. Daraus geht hervor, dass mit den bisher bekannten Verfahren zum Härten von Stahl mit Hilfe von flüssigen Kühlmedien auch bei Stäben mit geringen Stabdurchmessem eine nur geringe, auf die Randzone bezogene Einhärtungstiefe erreicht wird. Demgegenüber wird mit dem Verfahren gemäß DE 39 29 276 A1 nicht nur eine erhebliche Steigerung der Einhärtungstiefe, sondern auch ein vollständiges Durchhärten insbesondere von stabförmigen Walzprodukten bis zu 70 mm Durchmesser in besonders einfacher Weise dadurch ermöglicht, dass das Walzprodukt aus Stahl unmittelbar nach dem Walzprozess einer mit Kühlmedien versehenen Kühlstrecke zugeführt und darin hohen Strömungsgeschwindigkeiten ausgesetzt wird, wobei zweckmäßigerweise die Strömungsgeschwindigkeiten in der Kühlstrecke so hoch sind, dass Wärmeübergangszahlen größer oder gleich 50.000 W/m2K erzeugt werden und das Walzgut darin so lange gekühlt wird, bis die Durchschnittstemperatur des Walzgutquerschnittes unterhalb der MS-Temperatur liegt, so dass nach Verlassen der Kühlstrecke durch den Temperaturausgleich über den Querschnitt der im Kern noch vorliegende Austenit in Zwischenstufengefüge Bainit umgewandelt wird, während gleichzeitig in der martensitischen Randzone durch Wiederansteigen der Temperatur bis auf maximal MS-Temperatur ein großer Teil der sich überlagernden Wärme- und Umwandlungsspannungen abgebaut wird.DE 39 27 276 A1 discloses a method for hardening steel with the aid of liquid cooling media. It follows from this that with the previously known methods for hardening steel with the aid of liquid cooling media, only a small hardening depth, based on the edge zone, is achieved even with rods with small rod diameters. In contrast, the method according to DE 39 29 276 A1 not only enables a considerable increase in the hardening depth, but also a complete hardening, in particular of rod-shaped rolled products up to 70 mm in diameter, in a particularly simple manner in that the rolled product made of steel immediately after the rolling process supplied with cooling media cooling section and exposed to high flow velocities, expediently the flow velocities in the cooling section are so high that heat transfer numbers greater than or equal to 50,000 W / m 2 K are generated and the rolling stock is cooled therein until the average temperature of the rolling stock cross section is below the MS temperature, so that after leaving the cooling section through the temperature compensation over the cross section, the austenite still present in the core is converted into intermediate stage structure bainite, while at the same time in the martensitic n A large part of the overlapping thermal and transformation stresses is reduced by the temperature rising again to a maximum of MS temperature.
Die DE 36 33 423 C2 beschreibt ein Wärmeaustauschteil für ein Druckkühlrohr
zum Abkühlen von Band- oder Flachmaterial aus der Walzhitze, wobei Kühlwasser
am Kühlrohreinlauf eingespeist und am Kühlrohrauslauf wieder vom Walzgut entfemt
wird. Das Dokument offenbart, dass derartige Druckkühlrohre z.B. an kontinuierlich
arbeitenden Walzstraßen mit hohen Watzgeschwindigkeiten eingesetzt
werden können. Unter Flach- bzw. Bandmaterial werden Walzprofile mit einem
rechteckigen oder annähernd rechteckigen Querschnitt verstanden, deren Breite
mindestens der doppelten Höhe des Walzprofiles entspricht. In diesem Dokument
ist zum Stand der Technik u.a. die DE-OS 25 43 750 mit einer Vorrichtung zum
Kühlen von Profilstählen und Flachmaterial durch Anordnung von Sprühdüsen erwähnt,
womit nur relativ geringe Kühlintensitäten erreichbar sind, und häufige Verstopfung
dieser Düsen zu unregelmäßigen Kühlungen Ober die Länge und Breite
des Flachmaterials mit der Folge von Verwerfungen des Materials und Störungen
im Walzbetrieb führen. Bei der in diesem Dokument weiter zum Stand der Technik
erwähnten DE-AS 22 35 063 wird quer zur Walzrichtung eine Schlitzdüse mit verstellbarem
Innenkeil vorgesehen, womit unter Vermeidung von Verstopfungen die
Kühlwassermenge und damit die Kühlintensität gesteuert werden kann. Der Vorschlag
gemäß DE 36 33 423 C2 besteht nun darin, dass das Wärmeaustauschteil
aus einem Rohr mit Rechteckquerschnitt besteht, das mit verschleißfesten Führungselementen
ausgekleidet ist, wobei die den Breitseiten des Walzgutes gegenüberliegenden
Innenflächen der Führungselemente über die Länge des Wärmeaustauschteils
eine veränderliche lichte Höhe aufweisen, während die den
Schmalseiten des Walzgutes gegenüberliegenden Innenflächen der Führungselemente
über die Länge des Wärmeaustauschteils eine konstante lichte Weite
aufweisen. DE 36 33 423 C2 describes a heat exchange part for a pressure cooling tube
for cooling strip or flat material from the rolling heat, using cooling water
fed in at the cooling pipe inlet and removed again from the rolling stock at the cooling pipe outlet
becomes. The document discloses that such pressure cooling tubes e.g. on continuously
working rolling mills with high wagering speeds
can be. Under flat or strip material, rolled profiles with a
understood rectangular or approximately rectangular cross-section, its width
corresponds to at least twice the height of the rolled profile. In this document
is state of the art DE-OS 25 43 750 with a device for
Cooling of section steels and flat material mentioned by arrangement of spray nozzles,
with which only relatively low cooling intensities can be achieved, and frequent constipation
these nozzles for irregular cooling above the length and width
of the flat material with the consequence of warpage of the material and disturbances
run in rolling operation. The state of the art in this document
DE-AS 22 35 063 mentioned is a slot nozzle with adjustable across the rolling direction
Inner wedge is provided, thus avoiding blockages
Cooling water quantity and thus the cooling intensity can be controlled. The suggestion
according to
Die EP 0 266 302 B1 offenbart ein Verfahren zum Abkühlen walzwarmen Walzguts, mit/ohne Direktpatentieren, bei dem Druckwasser innerhalb eines Druckraumes zwischen Staurändern auf die walzwarme Walzgutoberfläche gedrückt wird. Das Kühlaggregat wird mit einer Menge Druckwasser beaufschlagt, die vorzugsweise mit der dem Walzgut zu entziehenden Menge Wärme im Gleichgewicht steht, um mit dem Wärmeentzug durch das Erwärmen von Druckwasser im Druckraum eines Konvektionskühlteiles sowie durch Wärmeentzug durch die an ein Druckwasser-Dampf-Gemisch abgegebene Verdampfungswärme, vorzugsweise bis an den Siedepunkt des Druckwassers, die gewünschte Abkühltemperatur des Walzgutes zu erreichen und dabei die Abkühlung in Druckwasser sowie in einem Druckwasser-Dampf-Gemisch zu steuern. Dementsprechend besteht das Kühlaggregat aus dem Druckraum eines Konvektionskühlteiles, dem sogenannten Konvektions-Druckraum zwischen Staurändem, in dem walzwarmen Walzgut, vornehmlich durch Konvektion, von einströmendem und auf die walzwarme Walzgutoberfläche gedrücktem Druckwasser Wärme, vorzugsweise bis an den Siedepunkt des Druckwassers, entzogen wird. Das Kühlaggregat besteht darüber hinaus aus dem Druckraum eines Verdampfungskühlteils, dem sogenannten Verdampfungs-Druckraum zwischen den Staurändem, in welchem dem Walzgut vornehmlich durch Verdampfungswärme, vom durchströmenden und auf die Walzgutoberfläche gedrückten Druckwasser-Dampf-Gemisch weitere Wärme entzogen wird.EP 0 266 302 B1 discloses a method for cooling hot rolled rolling stock, with / without direct patenting, for pressurized water within a pressurized room is pressed onto the hot rolled surface of the rolling stock between the accumulation edges. The cooling unit is pressurized with a quantity of pressurized water, which is preferably in balance with the amount of heat to be extracted from the rolling stock stands to with the removal of heat by heating pressurized water in the pressure chamber a convection refrigerator and by removing heat from the on Pressurized water-steam mixture, evaporative heat given off, preferably up to the boiling point of the pressurized water, the desired cooling temperature of the To achieve rolling stock while cooling in pressurized water as well as in one Control pressurized water-steam mixture. Accordingly, the cooling unit exists from the pressure chamber of a convection refrigerator, the so-called convection pressure chamber between damming edges, in the warm rolling stock, mainly by convection, from inflowing and onto the hot rolled surface of the rolling stock Pressed water under pressure, preferably up to the boiling point of the pressurized water is withdrawn. The cooling unit also consists of the pressure chamber of an evaporative cooling section, the so-called evaporative pressure chamber between the stowage edges, in which the rolling stock primarily by heat of vaporization, from the flowing through and onto the rolling stock surface pressed heat-steam mixture further heat is removed.
Die EP 0 287 503 B1 betrifft ein Verfahren und ein Dnrckkühlaggregat zum Kühlen eines durchlaufenden Produktes und enthält Merkmale, durch welche die Vorschläge nach EP 0 266 302 B1 weitergebildet werden, und zwar mit den verfahrenstechnischen Merkmalen, dass der Wärmeentzug im Konvektionskühlteil und im Verdampfungskühlteil des Druckraumes im Druckkühlaggregat außer mit der vorgegebenen einströmenden Kühldruckwassermenge und der geregelt einströmenden Führungsdruckwassermenge in den Konvektionskühlteil, mit einer zusätzlichen, geregelt einströmenden Führungsdruckwassermenge in den Verdampfungskühlteil und weiter mit einer, im Bereich des hohen Dampfanteils in den den Verdampfungskühlteil durchströmenden Heißwasser-Dampf-Gemisch, dosiert einströmenden Kondensationswasser-Mengenanteil, geführt wird. Die Vorrichtung wird dahingehend beschrieben, dass außer der Kühl- und Führungs-Druckwassereinströmung in den Konvektionskühlteil im Verdampfungskühlteil weitere Führungs-Druckwassereinströmungen und weitere Kondensations-Druckwasser-Einströmungen angeordnet sind.EP 0 287 503 B1 relates to a method and a cooling unit for cooling of a continuous product and contains characteristics through which the suggestions be further developed according to EP 0 266 302 B1, specifically with the process engineering Features that heat extraction in the convection refrigerator and in the evaporative cooling section of the pressure chamber in the pressure cooling unit except with the predetermined inflow of cooling pressure water and the regulated inflow Amount of pressure water in the convection cooling section, with an additional, regulated inflow of guide pressure water into the evaporative cooling section and further with one, in the area of the high steam content in the the hot water-steam mixture flowing through the evaporative cooling section inflowing proportion of condensation water is guided. The device is described in such a way that in addition to the cooling and guiding pressure water inflow in the convection cooling section in the evaporative cooling section further inlet pressurized water inflows and further condensation pressurized water inflows are arranged.
Das Dokument EP-B-0 266 302 offenbart ein Verfahren zum Kühlen von Warmbreitband, bei dem eine Zwangskonvektion beim Wärmeaustausch zwischen Walzgut und Kühlmedium mit Hilfe einer Druckwasserströmung in einem Druckraum und Konvektionsraum vorgenommen und das Walzgut durch gezieltes Steuem der Intensität der Zwangskonvektion gekühlt wird, wobei die Intensität der Zwangskonvektion durch relative Abstimmung voneinander unabhängig einstellbarer Parameter wie Verweilzeit des Walzgutes beim Durchlauf durch den Druckraum und den anschließenden Konvektionsraum sowie Menge, Druck und Strömungsgeschwindigkeit des Kühlmediums gesteuert und von diesem Wärme aus dem Walzgut aufgenommen wird.Document EP-B-0 266 302 discloses a method for cooling hot wide strip, in which forced convection during heat exchange between Rolled stock and cooling medium with the help of a pressurized water flow in a pressure room and convection space and the rolling stock by targeted control the intensity of the forced convection is cooled, the intensity of the Forced convection can be set independently of one another by relative coordination Parameters such as the dwell time of the rolling stock as it passes through the pressure chamber and the subsequent convection space as well as the quantity, pressure and flow velocity controlled by the cooling medium and heat from this the rolling stock is picked up.
Gegenüber diesem Stand der Technik liegt der vorliegenden Erfindung die Aufgabe zugrunde, ein signifikant vereinfachtes Verfahren zum Kühlen von walzwarmem Walzgut und eine entsprechende Vorrichtung anzugeben, um bei weitgehend reduzierter Kühlstreckenlänge bei Flachmaterial, insbesondere bei Warmbreitband mit dünnen Abmessungen, durch hohe Intensität der Kühlung bessere Kühlergebnisse zu erzielen.The object of the present invention is compared to this prior art based, a significantly simplified process for cooling warm whale Rolling stock and a corresponding device to specify at largely reduced cooling section length for flat material, especially for hot wide strip with thin dimensions, better through high intensity of cooling To achieve cooling results.
Zur Lösung dieser Aufgabe wird bei einem Verfahren entsprechend dem Gattungsbegriff
zu Anspruch 1 eine technische Lehre mit den kennzeichnenden
Merkmalen von Anspruch 1 vorgeschlagen. To solve this problem, a method according to the generic term is used
to claim 1 a technical teaching with the characteristic
Features of
Hierfür sieht die Erfindung vor, dass zur Steuerung der Verweilzeit des Walzgutes im Druckraum bei vorgegebener Walzgeschwindigkeit die Länge der im Druckraum ausgebildeten Kühlstrecke in Walzrichtung veränderbar eingestellt wird. Dabei kann das Kühlmedium im Druckraum in Walzrichtung oder quer dazu geführt werden. Zur Vermeidung einer instabilen Filmverdampfung wird ein Sicherheitsabstand zum Siedepunkt des Kühlmediums eingehalten (bspw. Δ T > 25 °C).For this purpose, the invention provides that to control the dwell time of the rolling stock in the printing room at a given rolling speed the length of the in the printing room trained cooling section is set changeable in the rolling direction. there can the cooling medium in the pressure chamber in the rolling direction or transversely to it become. To avoid unstable film evaporation there is a safety margin to the boiling point of the cooling medium (e.g. Δ T> 25 ° C).
Weiterhin ist mit der Erfindung vorgesehen, dass die Menge des pro Zeiteinheit in den Druckraum einströmenden Kühlmediums durch einen querschnittsveränderlichen Düsenspalt eingestellt wird, der zugleich die Geschwindigkeit und Richtung des einströmenden Kühlmediums bestimmt. Zusätzlich kann die Menge durch Variation des Zulaufdruckes verändert werden.Furthermore, the invention provides that the amount of per unit time coolant flowing into the pressure chamber through a variable cross-section Nozzle gap is set, which is also the speed and determined the direction of the incoming cooling medium. additionally the amount can be changed by varying the inlet pressure.
Dabei weist die Zwangskonvektion durch Strömungskühlung gemäß Erfindung einen an sich bekannten Druck- und Konvektionsraum auf, der jedoch zwischen einem verstellbaren Düsenspalt und einem an den Konvektionsraum anschließenden Diffusor zur Entnahme des Kühlmediums ausgebildet ist. Dabei können gezielt die voneinander unabhängig einstellbaren Parameter so aufeinander abgestimmt sein, dass dem Kühlmedium Wärme bis an die Grenze des Siedepunktes entzogen wird, ohne dass jedoch eine Verdampfung eintritt. Anschließend kann das Kühlmedium nach Aufnahme von Wärme aus dem Walzgut im Bereich der Druckerhöhung aus dem Diffusor durch die vorhandenen Öffnungen abgezogen werden.The forced convection by flow cooling according to the invention a known pressure and convection room, but between an adjustable nozzle gap and one adjoining the convection room Diffuser is designed to remove the cooling medium. It can be targeted the parameters that can be set independently of one another are thus coordinated be that the cooling medium heat up to the boiling point is withdrawn without evaporation occurring. Then you can the cooling medium after absorbing heat from the rolling stock in the area of Pressure increase is subtracted from the diffuser through the existing openings become.
Ferner ist vorgesehen, dass das Kühlmedium vor dem endständigen Diffusor einen Konvektionsbereich mit erhöhter Geschwindigkeit und erniedrigtem Strömungsdruck durchströmt, der zugleich die Länge des Druckraumes begrenzt und bevorzugt in axialer Richtung veränderlich eingestellt wird. Durch eine entsprechende Längeneinstellung des Druckraumes kann der Punkt schnell durchlaufen werden, bei dem die instabile Filmverdampfung beginnt und der sogenannte Leidenfrostpunkt erreicht wird. Bei Verengung des Strömungsquerschnitts und damit Erhöhung der Strömungsgeschwindigkeit wird dann im Konvektionsraum ein höherer Wärmeübergang durch erhöhte Zwangskonvektion erreicht. Danach wird das Kühlmedium nach Aufnahme von Wärme aus dem Walzgut im Bereich der Druckerhöhung aus dem Diffusor abgezogen und abgeführt.It is further provided that the cooling medium in front of the terminal diffuser Convection area with increased speed and reduced flow pressure flows through, which also limits the length of the pressure chamber and is preferably set to be variable in the axial direction. By an appropriate The point can quickly pass through the length setting of the pressure chamber at which the unstable film evaporation begins and the so-called suffering frost point is achieved. When the flow cross section is narrowed and thus Increasing the flow velocity then becomes a higher one in the convection space Heat transfer achieved through increased forced convection. After that the cooling medium after absorbing heat from the rolling stock in the area of Pressure increase withdrawn from the diffuser and discharged.
Weiterhin kann mit Vorteil von der Maßnahme Gebrauch gemacht sein, dass der Strömungsquerschnitt des Druckraumes durch Ändern des Abstandes zwischen der Oberfläche des Walzgutes und zumindest einer Wandung des Druckraumes eingestellt wird.Furthermore, use can advantageously be made of the measure that the Flow cross section of the pressure chamber by changing the distance between the surface of the rolling stock and at least one wall of the pressure chamber is set.
In erfindungswesentlicher Ausgestaltung kann weiterhin mit der Erfindung vorgesehen sein, dass der Druckraum quer zur Strömungsrichtung des Kühlmediums unter Verwendung paralleler Führungselemente in einzelne, nebeneinanderliegende Kanäle unterteilt wird. Dies ergibt eine bisher nicht oder nur mit großem Aufwand erreichbare Möglichkeit, durch unterschiedliche Beaufschlagung der einzelnen Strömungskanäle die Kühlung über die Bandbreite bspw. zwecks Planheitsbeeinflussung und insbesondere die Randkühlung bzw. -unterkühlung zu steuern und gleichzeitig damit den Verbrauch an Kühlmedium zu minimieren. Dabei kann im vorliegenden Falle jeder Kühlkanal bezüglich Beaufschlagung mit Druck und Menge des Kühlmediums einzeln gesteuert werden. Die Einstellung der Kühltemperatur erfolgt über eine Verstellung des Düsenspaltes und zusätzlich mit dem Kühlmedium-Druck.In an embodiment essential to the invention, the invention can also be used be that the pressure chamber is transverse to the flow direction of the cooling medium using parallel guide elements into individual, side by side Channels is divided. So far, this has not resulted or only with great Possibility achievable by applying different amounts to the individual Flow channels cooling over the bandwidth, for example, to influence flatness and especially peripheral cooling or subcooling control while minimizing the consumption of cooling medium. there can in the present case, each cooling channel with regard to exposure to The pressure and quantity of the cooling medium can be controlled individually. The setting of the The cooling temperature is adjusted by adjusting the nozzle gap and also with the cooling medium pressure.
Zusätzlich kann auch noch von der Maßnahme Gebrauch gemacht werden, dass der Strömungsquerschnitt im Druckraum in den darin vorhandenen Kanälen in Strömungsrichtung bereichsweise keilförmig eingestellt wird. Dadurch kann die Strömungsgeschwindigkeit und damit auch die Kühlwirkung örtlich gezielt variiert werden.In addition, use can also be made of the measure that the flow cross section in the pressure chamber in the channels in it Flow direction is set wedge-shaped in some areas. This allows the Flow rate and thus the cooling effect varies locally become.
Um einen Effekt der Streifenbildung beim Kühlen der Walzgutoberfläche zu vermeiden, ist mit Vorteil eine entweder schräge oder gewundene Anordnung der zwischen den Führungselementen ausgebildeten Kanäle von erheblichem Vorteil.To avoid the effect of streaking when cooling the surface of the rolling stock, is advantageously a either oblique or tortuous arrangement of the Channels formed between the guide elements of considerable advantage.
Ein weiterer Vorteil dieser Erfindung ist, dass zwischen Flächen des Walzgutes und Wänden des Druckraumes spaltförmige Strömungsbereiche gebildet und durch diese Kühlmedium mit hohem Druck gepreßt werden, derart, dass das Walzgut zwischen vom Kühlmedium ausgebildeten Flüssigkeitsfilmen geführt wird.Another advantage of this invention is that between surfaces of the rolling stock and walls of the pressure chamber formed gap-shaped flow areas and are pressed by this cooling medium at high pressure, such that the Rolled material is guided between liquid films formed by the cooling medium.
Eine Vorrichtung zum Kühlen von walzwarmem Walzgut, insbesondere von Warmbreitband mit einem zum Wärmeaustausch zwischen Walzgut und Kühlmedium bevorzugt durch Zwangskonvektion ausgebildeten Druck- und Konvektionsraum mit Mitteln zur Ausbildung einer Druckmedium-Strömung sowie zum Steuern der Intensität der Zwangskonvektion, wobei der Druckraum an der Eintrittsseite des Walzgutes eine Einströmung für das Kühlmedium in Form eines mengen- und druckeinstellbaren Düsenspaltes und einen endständigen Diffusor mit Mitteln zum Abziehen des Kühlmediums aufweist und in Walzrichtung vor dem Diffusor ein den Druckraum begrenzendes Stauelement angeordnet ist, das den Beginn des Konvektionsraumes darstellt, ist dadurch gekennzeichnet, dass das Stauelement unter Veränderung der Länge des Druckraumes sowie Konvektionsraumes in Walzrichtung längsverstellbar ausgebildet ist und dass der Düsenspalt als Stellglied einen Keil aufweist.A device for cooling hot rolled rolling stock, in particular of Hot wide strip with one for heat exchange between rolling stock and cooling medium preferably pressure and convection space formed by forced convection with means for forming a pressure medium flow and for controlling the intensity of forced convection, with the pressure chamber on the inlet side of the rolling stock an inflow for the cooling medium in the form of a quantity and pressure-adjustable nozzle gap and a terminal diffuser with means for Pull off the cooling medium and in the rolling direction in front of the diffuser Damming element delimiting the pressure space is arranged, which is the beginning of the convection space is characterized in that the baffle element under Changing the length of the pressure chamber and convection space in the rolling direction is designed to be longitudinally adjustable and that the nozzle gap acts as an actuator Has wedge.
Weitere Ausgestaltungen der Vorrichtung sind entsprechend den Unteransprüchen vorgesehen. Further configurations of the device are in accordance with the subclaims intended.
Eine Ausgestaltung der Vorrichtung nach der Erfindung sieht vor, dass der Diffusor im Bereich erhöhten Kühlmediumdruckes Auslässe zum Abziehen erwärmten Kühlmediums besitzt. In erfindungswesentlicher Ausgestaltung kann weiterhin die Vorrichtung über oder unter und über sowie unter dem Walzgut unter Bildung eines kastenförmigen Kanals mit Anschlüssen für Kühlmedium angeordnet sein und aus ebenen Platten bestehen, in die auf den zum Walzgut zeigenden Seiten Strömungskanäle eingearbeitet oder mittels aufgesetzter Leisten ausgebildet sind. Und schließlich sieht eine erfindungswesentliche Ausgestaltung vor, dass der Vorrichtung ein Abstreiforgan mit Düsenspalt bspw. in Form einer Schnecke nachgeordnet ist, welche Kühlmedium auffängt.An embodiment of the device according to the invention provides that the diffuser in the area of increased cooling medium pressure heated outlets for pulling off Has cooling medium. In an embodiment essential to the invention, the Device above or below and above and below the rolling stock to form a be box-shaped channel with connections for cooling medium and consist of flat plates into the flow channels on the sides facing the rolling stock are incorporated or trained using attached strips. And finally, an embodiment essential to the invention provides that the device a scraper with a nozzle gap, for example in the form of a screw is which coolant collects.
Weitere Einzelheiten, Merkmale und Vorteile der Erfindung ergeben sich aus der nachstehenden Erläuterung einiger Ausführungsbeispiele, wobei ein Warmbreitband in einem Druck-Konvektionsraum durch gezieltes Steuern der Intensität der Zwangskonvektion auf die gewünschte Temperatur abgekühlt wird. Dabei sollte zur Vermeidung der instabilen Filmverdampfung ein Sicherheitsabstand zum Siedepunkt des Kühlmediums eingehalten werden. Es zeigen
Figur 1- eine Kühlvorrichtung in Seitenansicht und im Längsschnitt,
- Figur 2
- die Vorrichtung im Querschnitt entlang einer Schnittebene II-II in Fig. 1,
- Figur 2a
- verschiedene Strömungskanäle der Kühlvorrichtung in schematischer Darstellung.
Figur 3- eine bekannte Vorrichtung zum Kühlen von Flachprodukten mit Hilfe einer Zwangskonvektion, quer zur Walzrichtung, im Schnitt einer Ebene III-III in Fig. 4,
- Figur 4
- die bekannte Vorrichtung gemäß Fig. 3 in Draufsicht.
- Figure 1
- a cooling device in side view and in longitudinal section,
- Figure 2
- the device in cross section along a section plane II-II in Fig. 1,
- Figure 2a
- different flow channels of the cooling device in a schematic representation.
- Figure 3
- a known device for cooling flat products by means of forced convection, transverse to the rolling direction, in the section of a plane III-III in Fig. 4,
- Figure 4
- the known device of FIG. 3 in plan view.
Die Vorrichtung zum Kühlen von walzwarmem Walzgut 1, insbesondere von
Warmbreitband mit einem zum Wärmeaustausch zwischen Walzgut 1 und Kühlmedium
bevorzugt zum Anheben der Leidenfrosttemperatur ausgebildeten Druckraum
10 sowie dem anschließenden drucklosen Konvektionsraum 13 mit Mitteln
zur Ausbildung einer Druckmedium-Strömung sowie zum Steuern der Intensität
der Zwangskonvektion ist so ausgebildet, dass der Druckraum 10 an der Eintrittsseite
des Walzgutes 1 eine Einströmung 32 für das Kühlmedium in Form eines
mengen- und druckeinstellbaren Düsenspaltes 11 und einen endständigen Diffusor
12 mit Mitteln 16 zum Abziehen des Kühlmediums aufweist. Weiterhin ist in
Walzrichtung vor dem Diffusor 12 ein den Druckraum 10 begrenzendes Stauelement
33 angeordnet, das den Beginn des Konvektionsraumes 13 bildet.The device for cooling hot rolled
Durch das Zusammenwirken des verstellbaren Düsenspaltes 11 mit dem in der
Länge einstellbaren Druckraum 10 und dem anschließenden drucklosen Konvektionsraum
13 und dem abschließenden Diffusor 12 sowie mit Entnahme 16 des
Kühlmediums kann durch Abstimmung von Verweilzeit des Walzgutes 1 beim
Durchlauf durch den Druckraum 10 und Konvektionsraum 13, (z.B. durch Veränderung
der Kühlstreckenlänge) sowie Menge, Druck und Strömungsgeschwindigkeit
des Kühlmediums die Intensität der Zwangskonvektion reproduzierbar gesteuert
werden und dem Kühlmedium Wärme aus dem Walzgut bevorzugt mit einem
genügenden Abstand zur Grenze des Siedepunktes zur Vermeidung der instabilen
Filmverdampfung übertragen werden. Der Wärmetransport ist somit exakt
einstellbar. Zur Steuerung der Verweilzeit des Walzgutes 1 im Druckraum 10 bei
vorgegebener Walzgeschwindigkeit kann die axiale Länge der im Druckraum 10
ausgebildeten Kühlstrecke veränderbar eingestellt werden, bspw. durch ein längeneinstelibares
Stauelement 33, das gleichzeitig den Beginn des Konvektionsraumes
13 darstellt. By the interaction of the
Die Kühlvorrichtung, die in Fig. 1 nur einmal oberhalb des Warmbreitbandes 1 gezeigt
ist, kann mit Vorteil spiegelsymmetrisch auch von der Unterseite des Walzgutes
1 in identischer Weise angeordnet sein.The cooling device, which is shown only once above the
Der Düsenspalt 11 weist als Stellglied einen Keil 34 auf. Durch dessen Einstellung
entsprechend dem Pfeil 38 kann Menge und/oder Druck des durch die Einströmung
32 geförderten Kühlmediums eingestellt werden. Dabei werden die bekannten
Nachteile von zu Verstopfungen neigenden Sprühdüsen vollständig vermieden.The
Wie Fig. 2 zeigt, besteht die Kühlvorrichtung aus einer ebenen Platte 23, die auf
der zum Walzgut 1 zeigenden Seite Strömungskanäle 22 besitzt. Die Größe und
Anzahl dieser Kanäle 22 variiert entsprechend der Walzgutbreite. Entsprechend
der Darstellung sind die Strömungskanäle 22 zwischen rechteckigen Bandführungsschienen
21 mit ebener Fläche zum Walzgut 1 angeordnet. Damit kann bei
einer Kühlung zwischen diesen Kanälen 22 und dem Walzgut 1 gleichzeitig eine
Führung des Walzgutes 1 erfolgen.As shown in Fig. 2, the cooling device consists of a
Um den Effekt der Streifenbildung beim Kühlen zu vermeiden, kann vorteilhaft eine
schräge oder gewundene Anordnung der Kanäle 22 in Längsrichtung vorgesehen
sein. (Fig. 2a)To avoid the effect of streaking when cooling, one can be advantageous
oblique or winding arrangement of the
Eine weitere vorteilhafte Gestaltung sieht die Verstellbarkeit der Strömungskanäle in Längsrichtung in der Höhe vor, wobei auch diese keilförmig sein kann. Dadurch kann die Strömungsgeschwindigkeit und in deren Folge auch die Kühlwirkung gezielt variiert bzw. eingestellt werden.The adjustability of the flow channels provides a further advantageous design in the longitudinal direction in height, which can also be wedge-shaped. Thereby can target the flow velocity and consequently the cooling effect can be varied or adjusted.
Die gezeigte und beschriebene Kühlvorrichtung kann oberhalb oder auch unterhalb
bzw. zu beiden Seiten des Walzgutes 1 und bei kurzer Führung bspw. zwischen
zwei Walzgerüsten eingesetzt werden. The cooling device shown and described can be above or below
or on both sides of the
Fig. 1 zeigt weiterhin noch die Anordnung eines Abstreiforgans 36 für Kühlmedium
und dessen Abzug entsprechend dem Pfeil 39. Dieses Abstreiforgan 36 besitzt
einen Auffangraum bevorzugt in Form einer Schnecke, die überschüssiges Kühlmedium
sicher auffängt.Fig. 1 also shows the arrangement of a
Eine Gestaltung der Kühlvorrichtung mit Führung des Kühlmediums quer zur
Walzrichtung, bei der es sich nicht um Ausführungsbeispiele der Erfindung sondern
um den Stand der Technik handelt, der das Verständnis der Technik erleichtert,
zeigen die Figuren 3 und 4. Die Vorrichtung besteht aus einer Anzahl von
Wasserkästen 35, die über bzw. unter dem Flachprodukt 1 angeordnet sind. Sie
besitzen Einströmungen 32 für unter hohem Druck einzuführendes Kühlmedium
und weisen pilzförmige bzw. keilförmige Austritts-Regelorgane 34 auf. Sie bilden
an ihrer Peripherie ebenfalls kreisförmige bzw. in einer anderen Variante gerade
Düsenspalte 11, aus denen das Kühlmedium unter hohem Druck in die Konvektions-Druckräume
10 austritt.A design of the cooling device with guidance of the cooling medium across
Rolling direction, which are not embodiments of the invention but
is the state of the art that facilitates understanding of the technology,
show the figures 3 and 4. The device consists of a number of
Wenn auch die Austritte des Kühlmediums in Fig. 4 mit zu beiden Seiten gerichteten
Pfeilen angedeutet ist, so darf doch nicht übersehen werden, dass das
Kühlmedium aus den kreisförmigen Düsenspalten 11 radial nach allen Richtungen
austritt. Lediglich der Übersicht halber wurde dies durch die geraden Pfeile symbolisch
angedeutet.If the exits of the cooling medium in Fig. 4 with directed to both sides
Arrows is indicated, it must not be overlooked that that
Cooling medium from the
Damit auch unterhalb der keilförmigen Austritts-Regelorgane 34 eine Kühlung
stattfindet, sind die Schäfte mit kurzen zentralen Bohrungen versehen und besitzen
quer dazu eine Eintrittsbohrung, so dass Druckwasser aus den Bohrungen
unterhalb der Keile 34 austritt und in den Druckräumen 10 unter Zwangskonvektion
eine Kühlwirkung ausübt. Cooling also below the wedge-shaped
Wichtig ist dabei, wie dies aus den Fig. 3 und 4 deutlich hervorgeht, zwischen den
oberen und den unteren Wasserkästen 35 ein seitlicher Versatz vorgesehen, um
eine Überkühlung des Walzgutes 1 in der Mitte der Vorrichtung zu vermeiden.It is important, as is clear from FIGS. 3 and 4, between the
upper and
Weiterhin ist darauf hinzuweisen, dass beim Anschluß zweier Wasserkästen 35
jeweils der sich ergebende Spalt in Walzrichtung durch ein entsprechend auszubildendes
Anschlußorgan 37 überbrückt ist. Damit wird vermieden, dass Kühlmedium
auf kürzestem Wege zwischen jeweils zwei Wasserkästen nach oben oder
unten ohne volle Nutzung seiner Wärmeaufnahmekapazität entweichen und damit
eine ungleichförmige Kühlung des Walzgutes verursachen kann.It should also be noted that when two
Das im Wasserkasten unter Druck stehende Kühlmedium strömt durch einstellbare
Düsenspalte 11 je nach Einstellung der rotationssymmetrischen Keile 34 bzw.
des geraden Keiles 38 in den jeweils aus dem Flachprodukt 1 und der Kastenwand
gebildeten Kanal 10 mit hoher Geschwindigkeit quer zur Walzrichtung und
nimmt dabei durch Zwangskonvektion je nach Einstellung der Kühlparameter eine
große Wärmemenge auf. Damit sich zwischen dem Walzprodukt 1 und der Kastenwand
ein hoher Druck ausbilden kann, sind im Bereich der Walzgutenden an
den gegen das Walzgut 1 gerichteten Wänden der Wasserkästen 35 angedeutete
ggf. verstellbare Labyrinthdichtungen 40 angebracht.The cooling medium under pressure in the water tank flows through
Claims (17)
- Method of cooling rolled stock (1) hot from rolling, particularly for cooling hot wide strip at both sides, in which a forced convection with heat exchange between rolled stock (1) and coolant is carried out with the help of a pressurised water flow in a pressure space (10) and convection space (13) and the rolled stock (1) is cooled by selectively controlling the intensity of the forced convection, wherein this is controlled by relative matching of parameters which are settable independently of one another, such as dwell time of the rolled stock (1) during transit through the pressure space (10) and the adjoining convection space (13) as well as quantity, pressure and flow speed of the coolant, and heat is taken up from the rolled stock (1) by the coolant as far as a safety distance from the boiling point so as to avoid an unstable film evaporation, characterised in that for control of the dwell time of the rolled stock (1) in the pressure space (10) at a given rolling speed the length of the cooling path formed in in the pressure space (10) is variably set in rolling direction and for control of the dwell time of the rolled stock (1) in the convection space (13) at a given rolling speed the length of the cooling path formed in the convection space (13) is variably set in rolling direction.
- Method according to claim 1, characterised in that the coolant in the pressure or convection space (10 or 13) is conducted in the rolling direction or transversely thereto.
- Method according to claim 1 or 2, characterised in that the quantity of coolant flowing into the pressure space (10) unit of time is set by a nozzle gap (11) which is variable in cross-section and which at the same time determines the speed and direction of the inflowing coolant.
- Method according to one of claims 1 to 3, characterised in that a baffle element (33) in the region of the pressure space (10) counteracts, through pressure increase in the coolant, the creation of steam or steam/water mixture and that the coolant after take up of heat from the rolled stock (1) is drawn off in the region of the pressure increase by way of a diffuser (12).
- Method according to one of claims 1 to 4, characterised in that the coolant before the diffuser (12) at the end flows through a convection space (13) at increased speed and reduced pressure, which at the same time limits the length of the pressure space (10) and is variably set in rolling direction, wherein the flow cross-section of the pressure space (10) is set by changing the spacing between the surface of the rolled stock (1) and at least one wall (20) of the pressure space (10).
- Method according to one of claims 1 to 5, characterised in that the pressure space (10) is subdivided transversely to the flow direction of the coolant into adjacently disposed channels (22) with use of parallel guide elements (21) and that the flow cross-section in the pressure space (10) or in the channels (22) present therein is regionally set to be wedge-shaped in flow direction.
- Method according to one of claims 1 to 6, characterised in that gap-shaped flow regions are formed between surfaces of the rolled stock (1) and walls of the pressure space (10) and coolant is forced through these at high pressure in such a manner that rolled stock is conducted between liquid films formed by coolant.
- Method according to one of claims 1 to 7, characterised in that the cooling over the strip width, particularly for influencing of planarity, as well as edge cooling and edge subcooling are controlled by different action of individual channels (22) and at the same time the consumption of coolant is set to a minimum.
- Method according to one of the preceding claims, characterised by use thereof for the rolling out of thin slabs according to an endless rolling concept.
- Method according to one of the preceding claims, characterised by use thereof as intermediate stand cooling, wherein the rolled stock temperature is so controlled that a ferritic rolling is made possible.
- Device for cooling rolled stock (1) hot from rolling, particularly for cooling hot wide strip at both sides, with a pressure space (10) and convection space (13), which are constructed for heat exchange between the rolled stock (1) and coolant for forced convection, with means for forming a coolant flow as well as for controlling the intensity of the forced convection, wherein the pressure space (10) has at the inlet side of the rolled stock (1) an inflow port (32) for coolant in the form of a quantity-settable and pressure-settable nozzle gap (11) and a diffuser (12) at the end with means (16) for drawing off the coolant, and that a baffle element (33) bounding the pressure space (10) is arranged in front of the diffuser (12) in rolling direction and represents the beginning of the convection space (13), characterised in that the baffle element (33) is constructed to be adjustable in length with change in the length of the pressure space (10) and the convection space (13) in rolling direction and that the nozzle gap (11) has a wedge (34) as setting element.
- Device according to claim 11, characterised in that the diffuser (12) has in the region of increased coolant pressure outlets (16) for drawing off heated coolant.
- Device according to claim 11 or 12, characterised in that it is constructed with connections for coolant above or below and preferably above and below the rolled stock (1) while forming a box-shaped channel (35) and consists of flat plates (23), into which flow channels (22) are worked on the sides facing the rolled stock (1) or are formed by means of strips which are placed on.
- Device according to one of claims 11 to 13, characterised in that a stripper element (36) with a nozzle gap, for example in the form of a helix, is arranged downstream thereof and catches coolant.
- Device according to one of claims 11 to 14, characterised in that the diffuser (12) at the end has a further baffle element (40).
- Device according to one of claims 11 to 15, characterised in that the cooling device and/or the baffle elements (23, 40) thereof and/or the flow channels (22) thereof or the flow strips thereof are adjustable in the direction of the rolled stock surface (1).
- Device according to one of claims 11 to 16, characterised in that the flow channels (22) formed between the guide elements (21) have either an oblique arrangement or also twisted arrangement.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19718530 | 1997-05-02 | ||
DE19718530A DE19718530B4 (en) | 1997-05-02 | 1997-05-02 | Process for cooling of rolling-cold rolling stock and apparatus for carrying out the method and use of the apparatus |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0875304A2 EP0875304A2 (en) | 1998-11-04 |
EP0875304A3 EP0875304A3 (en) | 2002-01-02 |
EP0875304B1 true EP0875304B1 (en) | 2003-12-10 |
Family
ID=7828395
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP98107703A Expired - Lifetime EP0875304B1 (en) | 1997-05-02 | 1998-04-28 | Method and cooling aggregate for cooling rolling stock at rolling-temperature, especially hot wide strip |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0875304B1 (en) |
AT (1) | ATE255965T1 (en) |
DE (2) | DE19718530B4 (en) |
ES (1) | ES2212167T3 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10215118C1 (en) * | 2002-04-05 | 2003-06-12 | Rainer Menge | Device for cooling heat-treated wires comprises a cooling nozzle having a nozzle body in the form of a central part containing a wire feeding channel, the nozzle and coolant feeding channels and removing channels |
DE102008032932A1 (en) * | 2008-07-12 | 2010-01-14 | Sms Siemag Aktiengesellschaft | Method for longitudinally guiding a rolling stock, in particular a hot-rolled steel strip and hot rolling mill for carrying out the method |
DE102012211454A1 (en) | 2012-07-02 | 2014-01-02 | Sms Siemag Ag | Method and device for cooling surfaces in casting plants, rolling mills or other strip processing lines |
DE102012223848A1 (en) | 2012-12-19 | 2014-06-26 | Sms Siemag Ag | Apparatus and method for cooling rolling stock |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2543750A1 (en) * | 1974-10-04 | 1976-04-15 | Centre Rech Metallurgique | Cooling and drying box for metal strip - to sharply cool the strip during rolling |
ATE15615T1 (en) * | 1981-05-13 | 1985-10-15 | Florin Stahl Walzwerk | PRESSURE COOLING PIPE FOR DIRECT INTENSIVE COOLING OF ROLLED PRODUCTS. |
DD244298B1 (en) * | 1985-12-11 | 1988-02-10 | Florin Stahl Walzwerk | HEATHER REPLACEMENT WITH RECTANGULAR CROSS SECTION FOR A PRESSURE COOLANT |
DE3626741A1 (en) * | 1986-08-07 | 1988-02-18 | Krenn Walter | COOLING UNIT AND METHOD FOR COOLING WARM ROLLING, WITH / WITHOUT DIRECT PATENTING, IN PRESSURE COOLING WATER |
JPS63101017A (en) * | 1986-10-15 | 1988-05-06 | Kawasaki Steel Corp | Cooling device for hot steel sheet |
DE3708128A1 (en) * | 1987-03-13 | 1988-09-22 | Krenn Walter | PROCESS AND PRESSURE COOLING UNIT FOR LEADED COOLING SHAPED, HEAVY TO LIGHT, HOT, CONTINUOUS PRODUCTS OF STEEL AND METAL IN PRESSURE WATER |
GB8804962D0 (en) * | 1988-03-02 | 1988-03-30 | Ashlow Eng Ltd | Pressure pipe |
DE3927276A1 (en) * | 1989-08-18 | 1991-02-21 | Schloemann Siemag Ag | METHOD FOR HARDENING STEEL WITH THE AID OF LIQUID COOLING MEDIA |
DE4009228A1 (en) * | 1990-03-22 | 1991-09-26 | Krenn Walter | Differential cooling system for profiled metal prods. e.g. rails - has controlled flows of pressurised water, some mixed with air, directed at different parts of prod. |
DE4429203C2 (en) * | 1994-08-18 | 1997-05-28 | Krenn Walter | Process and pressure cooling unit for cooling a continuous production item made of steel or other |
-
1997
- 1997-05-02 DE DE19718530A patent/DE19718530B4/en not_active Expired - Fee Related
-
1998
- 1998-04-28 EP EP98107703A patent/EP0875304B1/en not_active Expired - Lifetime
- 1998-04-28 ES ES98107703T patent/ES2212167T3/en not_active Expired - Lifetime
- 1998-04-28 AT AT98107703T patent/ATE255965T1/en active
- 1998-04-28 DE DE59810374T patent/DE59810374D1/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
DE59810374D1 (en) | 2004-01-22 |
DE19718530A1 (en) | 1998-11-12 |
EP0875304A3 (en) | 2002-01-02 |
ATE255965T1 (en) | 2003-12-15 |
EP0875304A2 (en) | 1998-11-04 |
DE19718530B4 (en) | 2005-02-03 |
ES2212167T3 (en) | 2004-07-16 |
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