EP2743072A1 - Procédé et dispositif de rainurage - Google Patents
Procédé et dispositif de rainurage Download PDFInfo
- Publication number
- EP2743072A1 EP2743072A1 EP13196601.2A EP13196601A EP2743072A1 EP 2743072 A1 EP2743072 A1 EP 2743072A1 EP 13196601 A EP13196601 A EP 13196601A EP 2743072 A1 EP2743072 A1 EP 2743072A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tools
- shafts
- scoring
- pairs
- tool
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims description 10
- 238000005096 rolling process Methods 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 230000001419 dependent effect Effects 0.000 claims description 4
- 239000002131 composite material Substances 0.000 claims description 2
- 230000000295 complement effect Effects 0.000 claims 2
- 239000003562 lightweight material Substances 0.000 claims 1
- 239000007769 metal material Substances 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 5
- 238000005452 bending Methods 0.000 description 11
- 230000008859 change Effects 0.000 description 7
- 239000011230 binding agent Substances 0.000 description 5
- 238000011161 development Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 238000009420 retrofitting Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
- B31F1/08—Creasing
- B31F1/10—Creasing by rotary tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C7/00—Manufacturing bookbinding cases or covers of books or loose-leaf binders
- B42C7/005—Creasing the back of covers
Definitions
- the present invention relates to a method for introducing a plurality of spaced apart grooves in sheets or sheets of a printing material according to the preamble of claim 1 and a scoring device according to the preamble of claim 7.
- envelope material which finds use later as an envelope is grooved in the form of sheets or sheets before it is glued to a book block.
- Each subsequent quotation of the term printed sheet also includes the envelope material webs.
- the purpose of the creasing is to make the cover material bend-soft along a future bending edge of the cover or to preform it. In essence, this relates to the edges between the spine and the flat sides of the printed product, the bending edge of a subsequent to the spine side gluing to open the envelope and the bending edges of envelopes with embarked flaps.
- Another method to create defined bending edges is embossing. Instead of co-operating, rotating discs designated here as a die and patrille pre-rails are used with which the bending edges are embossed in the envelope. This method produces more accurate bending edges but, because of the increased expense, is typically used only in the production of higher value products.
- the grooves produced with such devices are concave on one side of the envelope and convex on the opposite side.
- On which side of the envelope which groove shape is to be produced results from the function of the relevant groove on the cover of the finished book, namely as a back edge or as a bending edge for opening and closing the cover.
- a first, usually inner clamp jaw of a conveyor block for conveying a book block by an adhesive binder defines a fixed edge that can be fixed transversely to the conveying direction.
- a second, the first opposite clamp jaw of the transport clamp in an adjustable transversely to the conveying direction position adjustable to adapt to the respective book block thickness. Accordingly, even with a creasing device with two tool pairs of creasing tools, the one tool pair is set to the fixable position, while the other tool pair is adjustable according to the book block thickness.
- the waves of the adjustable tool pair are usually mounted at their two ends in common bearing units, so that the position of the grooves on the sheet can be adjusted to the book block thickness with a common adjusting device.
- a common adjusting device For generating additional grooves, either further pairs of tools of scoring tools are arranged on the shafts, or the dies and dies of corresponding scoring tools are attached to one and the same pair of tools arranged. There are scoring tools, where the distance between the grooves can be adjusted manually.
- the creasing device In order to transport a printed sheet through the creasing device can additionally be arranged on the shafts of the creasing tools elastically coated conveyor rollers.
- the printing sheet transport can also be done with conveyor rollers or rollers, which are arranged on separate transport shafts.
- the groove serving as the back edge is designed with a convex, outwardly directed curvature and the groove serving as a bending edge with a concave, inwardly directed curvature.
- Outside and inside refers to the seen from the inside book block direction.
- the convex curvature of the groove serving as the back edge causes problems with certain envelopes. This is particularly the case for envelopes where the paper direction is wrong, or which are made of paper with very short fibers, or for UV-coated envelopes. In these envelopes, the stress of the press tending to cause the paper to roll on the outward curvature of the groove tends to rupture the ink and make paper tears visible.
- the groove serving as the back edge is curved inward. In the previously known scoring a change in the curvature of the grooves is possible only by a manual change of scoring tools.
- the DE202009008741 U1 describes a creasing device in which the creasing tools are mounted in separable parts of a frame, whereby the cost of replacing creasing tools and the removal of dammed-up envelopes significantly reduced.
- the upper part of the frame must be complete with all stored therein axes are folded up, for which a great effort is needed.
- the WO0198088 A1 discloses a creasing device in which the distance between the grooves serving as the back edge is automatically adjusted according to the book block thickness measured in the transport clamp of the perfect binder.
- the distance from the groove serving as the back edge to the groove serving as the bending edge is independent of the book block thickness and rarely needs to be changed so that an automatic adjustment of this distance is not provided here. If necessary, this distance can be changed by means of manually adjustable scoring tools or by the complete replacement of scoring tools. A change in the curvature of the grooves is also possible here only by a manual change of scoring tools.
- the object of the invention is to provide generic methods and devices for introducing a plurality of grooves in sheet or in webs of a printing material, which allow a simple and fast conversion of the respective groove shapes.
- this object is achieved by a method in which at least one of the pairs of tools of a scoring device together with its shafts and in an interlocking state of its scoring tools from its working position in the direction of the other pair of tools and beyond its current position to a subsequent work order , new working position is postponed.
- a first tool pair is set in a first working position and a second tool pair is displaced into a second working position dependent on the first working position and on the further work order.
- the first or the second tool pair can thereby be positioned in a so-called fixed edge position and the other tool pair in a book thickness-dependent position.
- a common mounting of a first pair of tools together with the shafts and the scoring tools and / or a common mounting of a second pair of tools can be moved together with the shafts and the scoring tools.
- brackets of the shafts are displaced via actuators, this can advantageously lead to a simplification of the operability.
- a controller which sends control signals to the actuators for adjusting the pairs of tools, this leads to a higher degree of automation and consequently requires less manual intervention by an operator.
- the scoring device can be adapted to the requirements advantageous for the processing of each book block to be produced accordingly.
- the object according to the invention is achieved by a device in which at least one of the tool pairs, together with its shafts and in an intermeshing state of its scoring tools, moves from its working position in the direction of the other tool pair and beyond its current position to a new work order corresponding to a subsequent work order Working position is arranged displaceably.
- the shafts of one pair of tools of the scoring tools are arranged in a common holder and the shafts of the other pair of tools of the scoring tools are arranged in a common holder.
- the shafts are rotatably mounted in the holders by means of rolling or sliding bearings.
- a reduction of friction in such a bearing has a beneficial effect on both the smoothness and on the life of the shafts on which the scoring tools are arranged.
- the holders are arranged in a frame of the creasing device and each have a guide connected to the frame, wherein each holder is arranged in its guide transversely to the conveying direction relative to the frame slidably.
- At least one actuator for the holders of the shafts is arranged on the frame.
- the shafts are arranged in half bearing shells of the holders and releasably secured by means of a closure mechanism, in particular a quick release. This can advantageously be done a faster change of the waves with the corresponding scoring tools.
- its closure mechanism has a holding-down device for each half-bearing shell, wherein the shafts with the holding-down device can be fixed in the half-bearing shells of the holders.
- both the shafts of the first pair of tools of the scoring tools and the shafts of the second pair of tools of the scoring tools are each detachably mounted in a separate holder.
- the shafts are made of a rigid and light material, in particular of light metal or of composite material.
- the waves of the device are thus lighter, without negatively affecting the quality of the products produced therewith.
- the waves may also be formed as hollow shafts, which in addition leads to weight savings and thus facilitates the removal and installation of the waves for the operator.
- a scoring device 1 is shown simplified.
- a frame 11 on which two substantially mutually parallel brackets 7, 8 are arranged slidably.
- the brackets 7, 8 serve as a receiving location for parallel shafts 20, 21, 30, 31 at its two end faces, wherein on each of the shafts 20, 21, 30, 31 depending on a creasing tool 3, 4; 5, 6 is arranged.
- the front scoring tools 3, 4 together form a first, front pair of tools 41 and the rear scoring tools 5, 6 together form a second, rear pair of tools 42.
- the scoring tools 3, 4 of the first pair of tools 41 are at an axial distance 29 from the scoring tools 5 6 of the second tool pair 42.
- the shafts 20, 21, 30, 31 each have a drive wheel 15 at one of their ends.
- front and “back” tool pairs 41, 42 refer to the illustration according to Fig. 1 and Fig. 2 , where in Fig. 1 a designated by the arrow A view of the creasing device 1 in Fig. 1a and one in Fig. 2 with the arrow B view of the creasing device 1 in Fig. 2a is shown enlarged as a detailed view.
- Fig. 1a and 2a The front scoring tools 3, 4 with the associated shafts 20, 21 each partially hide the rear scoring tools 5, 6 with the associated shafts 30, 31.
- the brackets 7, 8 are arranged laterally displaceable relative to the frame 11 via a respective actuator 9, 10 arranged on the frame 11. This allows the recorded in the holders 7, 8 shafts 20, 21; 30, 31 and thus the scoring tools 3, 4; 5, 6 in the axial direction of the shafts 20, 21; 30, 31 and thus transversely to a conveying direction F of be moved with the creasing device 1 to be printed sheet 2.
- a controller 75 is as in FIG Fig. 1 and 2 shown connected to the actuators 9, 10.
- the holders 7, 8 are arranged in the frame 11 in such a way that they each have guides 13, 14 connected to the frame 11, wherein each holder 7, 8 is arranged displaceably in a guide 13, 14 transversely to the conveying direction F relative to the frame 11 ,
- the waves 20, 21; 30, 31 are, as in Fig. 3 represented, in each case by means of rolling or sliding bearings 22, 23 rotatably mounted in half bearing shells 25, 27 of the holders 7, 8.
- a closure mechanism 24, each with a hold-down 26 and a spring-biased in this, guided pin 28 is arranged.
- a one in the axial direction elongated ring gear 16 having drive wheel 12 of the creasing device 1 with each at one end of the shafts 20, 21; 30, 31 arranged drive wheels 15 in engagement. Due to the design of the drive wheel 12 with the ring gear 16, a frictional connection is ensured even with a lateral displacement of the drive wheels 15.
- the drive wheel 12 is connected to the main drive of a cooperating with the creasing device, not shown, print finishing device, for example, with an adhesive binder or a saddle stitcher, or connected to a separate drive.
- the scoring tools 3, 4; 5, 6 each have a survey 17 and a spaced-apart recess 18 around its cylindrical body.
- the elevations 17 and the recesses 18 are on the opposite scoring tools 3, 4; 5, 6 of a tool pair 41, 42 mirror-symmetrical to an imaginary center plane 70 of the tool pairs 41, 42 and arranged complementarily, i. each elevation 17 fits into a respective recess 18 of the opposing scoring tool 3, 4; 5, 6.
- Fig. 1 are the creasing tools 3, 4; 5, 6 of the creasing device 1 shown in a first processing position 51, which is used for the production of a in Fig. 1b shown envelope 101 is required.
- this envelope 101 two first, viewed from a book block 100 outwardly directed (convex), in the finished book serving as back edges grooves are shown.
- two second, from Book block 100 from seen, inwardly directed (concave), in the finished book as bending edges for opening the envelope 101 serving grooves, which are arranged from the book block 100 slightly further than the two first grooves
- FIG 3 is the attachment of the scoring tools 3, 4; 5, 6 or the shafts 20, 21; 30, 31 on the brackets 7, 8 shown from a different perspective.
- the description is made here only for one end face of the holder 8, but applies analogously both for their opposite end face and for the holder 7.
- the scoring tools 5, 6 are fixedly arranged on their shafts 30, 31, which in turn by means of rolling or sliding bearings 22, 23 are rotatably mounted in the half bearing shells 25, 27 of the holder 8.
- a closure mechanism 24 is disposed above the upper rolling or sliding bearing 23.
- a hold-down 26 with a pin 28 is arranged.
- the printing sheets 2 or webs of the creasing device 1 are first fed in a conveying direction F, in a serial stream, as in Fig. 1 and 2 indicated.
- the promotion of the sheet 2 or webs in the creasing device 1 is carried out by the creasing tools 2, 3; 4, 5 and / or additionally on the shafts 20, 21; 30, 31 arranged conveyor rollers and / or arranged on their own waves conveyor rollers or conveyor rollers by frictional engagement (not shown for clarity in the drawings).
- the lower scoring tools 3, 5 or the upper scoring tools 4, 6 and / or conveyor rollers and / or conveyor rollers are driven.
- the likewise rotatably driven second pair of tools 42 of the scoring tools 5, 6 is moved by adjusting the holder 8 via the drive 10 with respect to the conveying direction F to the left.
- This process also takes place in pairs, each in an intermeshing state of the scoring tools 4, 5 of the second tool pair 42, wherein the shafts 30, 31 are displaced by adjusting the holder 8 along its axis and non-positively along the drive wheel 16.
- the drive of the creasing device 1 is effected by the drive wheel 12, which is connected to the main drive of the perfect binder via a gear or via an electric shaft, or with a separate drive.
- the power transmission from the drive wheel 12 via an extended from its sprocket 16 and the form-fittingly connected to this drive wheels 15 of the shafts 20, 21; 30, 31 formed gear transmission 19, which ensures a permanent power transmission.
- the actuators 9, 10 are in a first processing position 51, which corresponds to a normal position, according to Fig. 1 shifted so that the creasing tools 3, 4 are aligned to the fixed edge position and the creasing tools 5, 6 depending on the desired book block thickness in a variable position.
- this first processing position 51 arise when editing the sheet 2 of a printing material with the creasing device 1 envelopes with grooves 61, 62 according to Fig. 1 b.
- the controller 75 sends to adjust the tool pairs control signals to the actuators 9, 10th
- the actuators 9, 10 are in a second working position 52 according to Fig. 2 shifted so that the scoring tools 5, 6 are aligned to the fixed edge position and the scoring tools 3, 4 depending on the desired book block thickness in a variable position.
- this second working position 52 arise when editing the sheet 2 of a printing material with the creasing device 1 envelopes with grooves 61, 62 according to Fig. 2b ,
- a disassembly of the scoring tools 5, 6 may, in consideration of Fig. 3 be traced.
- a closure mechanism 24 is released, so that the rolling or sliding bearing 23 of the upper shaft 31 rests only on the half bearing shell 27 of the holder 8 and thus the complete shaft 31 can be removed from the holder 8.
- the hold-down 26, whose spring-biased pin 28 fixes the rolling or sliding bearing 22 of the lower shaft 30 in the half bearing shell 25, is freely displaceable upwards.
- the lower shaft 30 can be removed from the holder 8.
- the half bearing shell 25 of the lower shaft 30 is adjusted vertically.
- the hold-down is part of the function of the locking mechanism.
- the locking mechanism pushes the upper shaft into the upper half bearing shells of the bracket.
- the bearing presses on the hold-down device which presses the lower shaft into the lower half-bearing shells of the holder via the spring-loaded pin.
- Fig. 2, 2a, 2b essentially correspond to the Fig. 1, 1a, 1 b.
- the scoring tools 3, 4; 5, 6 of the creasing device 1 shown in a second working position 52 which is used for the production of a in Fig. 2b shown envelope 101 is required.
- this envelope two first, seen from the book block 100, inwardly directed (concave), in the finished book serving as back edges grooves 61 are shown.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH27982012 | 2012-12-14 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2743072A1 true EP2743072A1 (fr) | 2014-06-18 |
EP2743072B1 EP2743072B1 (fr) | 2018-09-05 |
Family
ID=47360250
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13196601.2A Active EP2743072B1 (fr) | 2012-12-14 | 2013-12-11 | Procédé de rainurage |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP2743072B1 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108001767A (zh) * | 2017-12-25 | 2018-05-08 | 佛山市锦智能装备有限公司 | 薄膜包装滚压痕装置 |
EP4269052A3 (fr) * | 2022-04-04 | 2024-01-17 | Weber Maschinenbau GmbH Breidenbach | Dispositif de découpe d'emballages alimentaires, système comprenant une lame de coupe et un logement de lame de coupe, procédé de conversion du dispositif et procédé de modification d'une distance de deux lames de coupe |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1511033B1 (de) * | 1963-03-21 | 1969-09-25 | Windmoeller & Hoelscher | Rillvorrichtung zum Vorrillen von Falzlinien in Sackmaschinen |
DE10111988A1 (de) * | 2000-08-01 | 2002-02-28 | Hewlett Packard Co | Buchdeckelvorbereitungssystem |
EP2050702A2 (fr) * | 2007-10-17 | 2009-04-22 | Kolbus GmbH & Co. KG | Dispositif destiné au rainurage rotatif de produits d'impression plats |
US20100014944A1 (en) * | 2008-07-15 | 2010-01-21 | Lanman James M | Methods and apparatus to score book covers |
DE102008060073A1 (de) * | 2008-12-02 | 2010-06-10 | Dgr-Graphic Gmbh | Rillung von Umschlägen in einem Klebebinder |
US20120115699A1 (en) * | 2009-07-13 | 2012-05-10 | Panotec Srl | Machine for Cutting and/or Pre-Creasing a Relatively Rigid Material, Such as For Example Cardboard, A Cutting and/or Pre-Creasing Unit and the Relative Cutting and/or Pre-Creasing Method |
-
2013
- 2013-12-11 EP EP13196601.2A patent/EP2743072B1/fr active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1511033B1 (de) * | 1963-03-21 | 1969-09-25 | Windmoeller & Hoelscher | Rillvorrichtung zum Vorrillen von Falzlinien in Sackmaschinen |
DE10111988A1 (de) * | 2000-08-01 | 2002-02-28 | Hewlett Packard Co | Buchdeckelvorbereitungssystem |
EP2050702A2 (fr) * | 2007-10-17 | 2009-04-22 | Kolbus GmbH & Co. KG | Dispositif destiné au rainurage rotatif de produits d'impression plats |
US20100014944A1 (en) * | 2008-07-15 | 2010-01-21 | Lanman James M | Methods and apparatus to score book covers |
DE102008060073A1 (de) * | 2008-12-02 | 2010-06-10 | Dgr-Graphic Gmbh | Rillung von Umschlägen in einem Klebebinder |
US20120115699A1 (en) * | 2009-07-13 | 2012-05-10 | Panotec Srl | Machine for Cutting and/or Pre-Creasing a Relatively Rigid Material, Such as For Example Cardboard, A Cutting and/or Pre-Creasing Unit and the Relative Cutting and/or Pre-Creasing Method |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108001767A (zh) * | 2017-12-25 | 2018-05-08 | 佛山市锦智能装备有限公司 | 薄膜包装滚压痕装置 |
EP4269052A3 (fr) * | 2022-04-04 | 2024-01-17 | Weber Maschinenbau GmbH Breidenbach | Dispositif de découpe d'emballages alimentaires, système comprenant une lame de coupe et un logement de lame de coupe, procédé de conversion du dispositif et procédé de modification d'une distance de deux lames de coupe |
Also Published As
Publication number | Publication date |
---|---|
EP2743072B1 (fr) | 2018-09-05 |
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