EP2742161A2 - Alliage de cuivre zinc - Google Patents

Alliage de cuivre zinc

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Publication number
EP2742161A2
EP2742161A2 EP12735197.1A EP12735197A EP2742161A2 EP 2742161 A2 EP2742161 A2 EP 2742161A2 EP 12735197 A EP12735197 A EP 12735197A EP 2742161 A2 EP2742161 A2 EP 2742161A2
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EP
European Patent Office
Prior art keywords
copper
layer
mpa
alloy
rolling
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Granted
Application number
EP12735197.1A
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German (de)
English (en)
Other versions
EP2742161B1 (fr
Inventor
Hans-Achim Kuhn
Andrea KÄUFLER
Stefan Gross
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wieland Werke AG
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Wieland Werke AG
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Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C9/00Alloys based on copper
    • C22C9/04Alloys based on copper with zinc as the next major constituent

Definitions

  • the invention relates to a copper alloy according to the preamble of
  • Terminal contact is an optimization of the embodiment at the lowest cost.
  • Desired properties of an alloy include, for example, high electrical and thermal conductivity and high stress relaxation resistance and tensile strength.
  • copper alloys are typically used because of their generally excellent corrosion resistance, high electrical and thermal conductivity, and good bearing and wear qualities. Copper alloys are also suitable because of their good cold working or hot working properties and their good deformation behavior.
  • US Pat. No. 6,132,528 discloses copper-tin-iron-zinc alloys which have a higher zinc content of up to 35.0%.
  • the iron content is between 1, 6 and 4.0%.
  • the addition of iron has the function to achieve a grain refinement after casting.
  • the invention has for its object to further develop a copper alloy to further develop this with respect to the stress relaxation resistance and other material properties.
  • the alloy with low metal value is based on the technological properties of the bronzes CuSn4 (C51100) and CuSn6 (C51900).
  • the manufacturing process should be as simple as possible. In terms of tensile strength, values of 600 MPa and electrical conductivity should be at least 20% IACS.
  • the processed as a strip of copper alloy should be well bendable and can be used as a spring material.
  • the invention is represented by the features of claim 1.
  • the other dependent claims relate to advantageous embodiments and further developments of the invention.
  • the invention includes a copper alloy which has been subjected to a thermomechanical treatment consisting of (in% by weight):
  • Ni optionally 0.05 to 0.5%
  • finely divided iron-containing particles are contained in the alloy matrix.
  • the copper alloy according to the invention is primarily ribbon, wire or tubular material, with the main constituents copper, zinc, tin and iron.
  • the zinc content between 15.5 and 36.0% is selected in the alloy in particular according to the criterion that an easily deformable, single-phase alloy is obtained.
  • the single-phase basic structure consists of alpha phase. Also, the basic structure must be suitable to absorb the finest possible precipitates of other elements. It has been shown that the zinc content should not exceed 36.0%, as otherwise sets a less favorable phase properties in the alloy. In a preferred embodiment the zinc content of a maximum of 32.0% is not exceeded. In particular, in excess of the specified value zinc content occurs in this context unwanted brittle beta phase.
  • a higher tin content in the alloy according to the invention has an effect on the strength and on the relaxation resistance.
  • the tin content should not exceed 3.0%, as the conductivity and bendability are negatively affected.
  • Tin concentration is kept as low as possible, but at a level below 0.3%, no significant impact on alloy properties is expected.
  • Iron is responsible for the formation of precipitate particles and thus for an improvement in the relaxation properties in comparison to conventional brasses.
  • the precipitation formation can be controlled and optimized during the manufacturing process. In particular, precipitates form in this alloy during a hot rolling step
  • Hardening mechanisms are primarily supported by the element iron.
  • the iron-containing particles present in the alloy matrix are formed in the sub-micron range.
  • the other elements optionally contained in the alloy can bring about a further improvement in the properties of the alloy with regard to the process control or else have an effect on the production process in the molten phase.
  • the relaxation resistance is significantly improved compared to the conventional brass rings and is only slightly below the values customary for bronze. With respect to the relaxation resistance, therefore, the present brass alloy is in the range of commercial tin bronzes. In the alloy according to the invention special emphasis is placed on their
  • Microstructure which identifies a special combination of main textures due to the processing steps.
  • the texture is produced during the thermomechanical treatment due to different rolling processes.
  • Walzumform Institute can on the one hand cold rolling and intermediate annealing and on the other hand hot rolling processes in conjunction with other
  • the desired material characteristics are for example for the construction of spring elements of particular interest, because thereby the stiffness of the spring and its load capacity are determined. There is a narrow
  • Cubic face-centered metals usually form two different types of textures after high rolling deformation, depending on their stacking fault energy.
  • copper rolling texture which is composed of the ideal layers, the so-called brass layer and the S-layer and the copper layer.
  • alloy rolling texture is formed of low staple fault energy metallic materials, which include most copper alloys, and which consists essentially of the brass layer.
  • the particular advantage is that the resistance to stress relaxation of the alloy of the present invention is significantly better than that of tin-free and iron-free copper-zinc alloys and that the alloy simultaneously has a lower metal value than copper-tin-phosphorus alloys.
  • the Cu-Zn-Sn-Fe materials according to the invention also exhibit a more favorable softening behavior than the tin bronze used in comparable products.
  • the loss of strength at any rate decreases with the onset of recrystallization.
  • the iron-containing particles present in the alloy matrix are consistently sufficiently small in the sub-micron range that good tin-plating and processability to a plug connector is ensured.
  • the desired intermetallic phases can be formed with the copper of the alloy matrix during hot-dip galvanizing. Even with galvanic tinning with a subsequent reflow treatment, the advantageous intermetallic phases form uniformly over the entire surface.
  • the prerequisite for the uniformly tin-pliable surface is that the small particles do not undergo significant stretching in the rolling direction during mechanical forming by means of hot rolling or cold rolling in the matrix.
  • the content of tin 0.7% to 1, 5% and of iron from 0.5% to 0.7%.
  • a lower tin content within the stated limits is therefore particularly advantageous, because in this way the conductivity and the bendability of the alloy are further improved.
  • the specified iron content is selected so that particularly fine iron-containing particles form in the alloy matrix. However, these particles still have the size to significantly improve the mechanical properties.
  • the zinc content may be between 21.5% and 31.5%.
  • the desired single-phase alpha-phase alloy can be produced.
  • Such alloys are easier to form and still suitable for a fine Excretion distribution of iron-containing particles.
  • the zinc content may be between 28.5% to 31.5%.
  • Ratio of the proportions of the main textures of brass layer and copper layer are less than 1. Compared to the known brass alloys of similar composition, but without iron precipitates, this quotient shows the peculiarities of this alloy. While in comparable studies pure CuZn30 alloys have a quotient of more than 1.2, the desired mechanical properties develop in the strip material given a low ratio of the brass layer to the copper layer. The amount of stiffness and resilience of spring materials is determined.
  • the ratio of the proportions of the main textural layers of brass layer and copper layer can be between 0.4 to 0.90. In the specified range, particularly favorable mechanical properties of the alloy are formed.
  • finely divided iron-containing particles with a diameter smaller than 1 ⁇ be present at a density of at least 0.5 particles per ⁇ 2 in the alloy matrix.
  • the combination of particle size and their distribution in the alloy ultimately shape the mechanical properties.
  • Diameter smaller than 1 ⁇ is more than 99% pronounced and primarily determining the advantageous properties.
  • the middle one is more than 99% pronounced and primarily determining the advantageous properties.
  • Particle diameter of the finely divided iron-containing particles even smaller than 50 to 100 nm. If such small particles subjected to mechanical deformation by means of hot rolling or cold rolling, so they undergo no significant stretching in the rolling direction, from which then the good tin plating of
  • the mean grain size of the alloy matrix can be less than 10 ⁇ . More preferably, however, the mean grain size is at most 5 ⁇ .
  • Comparative Example 1 (CuZn23.5Sn1.0): fine-grained
  • the alloy components were melted in graphite crucible and
  • the composition of a laboratory block is Cu 75.47% -Zn 23.47% -Sn 1.06% (see Table 1). After milling at 22 mm thickness, the samples were hot rolled to 12 mm at 700-800 ° C and then milled to 10 mm.
  • the alloy was annealed at 500 ° C. for 3 hours. In this case, a yield strength of 109 MPa was achieved with a grain size of 30- 35 pm and a conductivity of 26.5% IACS. After the subsequent cold rolling at 0.33 mm and annealing at 320 ° C / 3 h, the yield strength is
  • yield strengths of 541 MPa at an A10 elongation of 19.3% and a conductivity of 25.1% IACS were obtained at 24% previous cold work.
  • the minimum bending radius minBR in relation to the strip thickness t (minBR / t vertical / parallel) in the V die is 0.4 / 1, 2.
  • the stress relaxation resistance is 92.3% after 100 ° C / 1000 h and 82.1% of the initial stress after 120X / 1000 h.
  • yield strengths were achieved by
  • the stress relaxation resistance is 90.2% after 100 ° C./1000 h and, after 120 ° C./1000 h, 79.8% of the initial stress.
  • Bending radius based on the strip thickness (minBR / t vertical / parallel) in the V-die is 0.4 / 2.8.
  • the composition corresponds to that of Comparative Example 1, the production is the same as in Comparative Example 1 to 0.30 mm cold rolling. However, unlike Comparative Example 1, the second annealing does not occur 320X / 3 h, but at 520X / 3 h.
  • the yield strength is 106 MPa at a particle size of 45 ⁇ and a conductivity of 27.9% IACS.
  • yield strengths of 378 MPa at an A10 elongation of 33.7% and a conductivity of 26.9% IACS were achieved at 24% previous cold work.
  • the minimum bending radius in relation to the strip thickness (minBR / t vertical / parallel) in the V-die is 2.4 / 1.6.
  • the stress relaxation resistance is 94.7% after 100 ° C / 1000 h and 93.0% of the initial stress after 120 ° C / 1000 h.
  • yield strengths of 503 MPa were achieved with an A10 elongation of 10.2%, a conductivity of 26.5% IACS and minBR / t perpendicular / parallel of 3.5 / 4.0.
  • the stress relaxation resistance is 96.1% after 100 ° C / 1000 h and 91.2% of the initial stress after 120 ° C / 1000 h.
  • Fine grain production (541 MPa) can be achieved with 24% speed. At the same time, however, the A10 strains in fine grain production are more favorable at 19.3% compared to 10.2% for coarse grain production. Similarly cheap are the
  • the alloy components were melted in a graphite crucible and then laboratory blocks were cast in steel molds by the Tammann method.
  • the composition of the laboratory block is Cu74.95% - Zn23.40% - Sn1, 06% FeO, 59%, see Table 1.
  • the samples were hot rolled to 12 mm at 700-800 ° C and then milled to 10 mm.
  • the microstructure shows smaller, ⁇ 1 pm particles after hot rolling.
  • the ⁇ 1 pm particles were identified as Fe-containing by EDX.
  • the alloy was annealed at 500 ° C. for 3 hours. Here was a
  • yield strengths of 686 MPa were obtained with an A10 elongation of 6.5%, a conductivity of 22.8% IACS, and a minimum / average of 4/10 RPM / t.
  • yield strengths of 632 MPa at an A10 elongation of 9.4% and a conductivity of 23.2% IACS were achieved at 24% previous cold work.
  • the minimum bending radius in relation to the strip thickness (minBR / t vertical / parallel) in the V-die is 3.2 / 4.8.
  • the stress relaxation resistance is 90.8% after 100 ° C / 1000 h and 80.1% of the initial stress after 120 ° C / 1000 h.
  • yield strengths were achieved by
  • the Fe-containing fine-grained variant after the final annealing at 300 ° C / 5 min by 82 MPa (24% roll) or 64 MPa (40% rolling) higher yield strength.
  • 620 MPa can be achieved with different production.
  • CuZn23.5Sn1, 0Fe0.6 achieves a yield strength of 623 MPa after 24% rolling and final annealing at 300 ° C / 5 min and CuZn23.5Sn1, 0 a yield strength of 622 MPa after 40% rolling and final annealing at 300 ° C / 5 minute
  • the A10 strains in the Fe-containing variant are higher at 10.5% compared to 4.6% for CuZn23.5Sn1.0.
  • the stress relaxation resistance of both variants is similar.
  • Average particle density is 1, 2 / ⁇ 2 .
  • the alloy components were melted in graphite crucible and
  • the composition of the laboratory block is Cu74.77% -Zn23.45% -Sn1, 04% FeO, 56% -P0.19%, see Table 1. After milling at 22 mm thickness, the samples were at 700-800 ° C at 12 mm
  • the microstructure shows smaller, ⁇ 1 pm particles. In addition, some coarser,> 1 pm particles are present in the matrix.
  • the particles were identified by FeX as FeP-containing.
  • the alloy was annealed at 500 ° C. for 3 hours.
  • a yield strength of 293 MPa was achieved with a particle size of 10 pm and a conductivity of 26.6% IACS.
  • the yield strength is 393 MPa with a grain size of 3-4 pm and a conductivity of
  • yield strengths of 710 MPa were achieved with an A10 elongation of 3.11%, a conductivity of 23.7% IACS, and a minimum / min of 3.5 / 1 1.
  • the stress relaxation resistance is 100 ° C / 1000 h 90.1% and after 120 ° C / 1000 h 79.6% of the initial stress.
  • Bending radius in relation to the strip thickness (minBR / t vertical / parallel) in the V-die is 2/6.
  • the stress relaxation resistance is 93.5% after 100 ° C / 1000 h and 81.0% of the initial stress after 120 ° C / 1000 h. at
  • the FeP-containing fine-grained variant after the final annealing at 300 ° C / 5 min by 92 MPa (24% roll) or 88 MPa (40% rolling) higher yield strength.
  • Example 5 (CuZn23.5Sn1.0 Fe0.6P0.2): - coarse-grained
  • Example 4 The composition corresponds to that of Example 4, the production is the same as in Example 4 to cold rolling at 0.33 mm. However, unlike Example 4, the second annealing does not take place at 370 ° C./3 h but at 520 ° C./3 h. This results in a yield strength of 212 MPa with a grain size of 10-25pm and a conductivity of 26.7% IACS. After rolling at final caliper and tempering at 300 ° C / 5 minutes, yield strengths of 534 MPa at an A10 elongation of 23.1% and a conductivity of 24.5% IACS were achieved at 24% previous cold work. The minimum bending radius in relation to the strip thickness (minBR / t vertical / parallel) in the V-die is 2.4 / 3.2. The stress relaxation resistance is after
  • Example 4 shows after the second annealing 180 MPa higher yield strength of the fine-grained structure compared to the coarse-grained structure.
  • the subsequent cold working reduces this difference to 60 MPa for the 24% deformed and 40 MPa for the 40% deformed sample.
  • the difference in the yield strength between coarse grain and fine grain is 100 MPa
  • the alloy components were melted in graphite crucible and Subsequently, using the Tammann method, laboratory blocks were placed in
  • the composition of the laboratory block is Cu68.26% -Zn30.16% -Sn1, 03% FeO, 55%, see Table 1.
  • the samples were hot rolled at 1200 mm at 700-800 ° C and then milled to 10 mm.
  • the microstructure shows after hot rolling smaller, ⁇ 1 ⁇ particles.
  • the ⁇ 1 ⁇ particles were identified by means of EDX as Fe-containing.
  • the alloy was annealed at 500 ° C. for 3 hours. In this case, a yield strength of 339 MPa was achieved with a grain size of 5 pm and a conductivity of 23.1% IACS.
  • strip casting is also considered in this context.
  • a part was annealed at 520 ° C / 3 h. In this case, a yield strength of 340 MPa at a grain size of 3- 4 pm and a conductivity of 23% IACS was obtained.
  • the minimum bending radius in relation to the strip thickness (minBR / t vertical / parallel) in the V-die is 0/0.
  • the stress relaxation resistance is 88% after 100 ° C / 1000 h and 76.7% of the initial stress after 120 ° C / 1000 h.
  • yield strengths of 550 MPa were achieved with an A10 elongation of 21.3%, a conductivity of 21.9% IACS and minBR / t perpendicular / parallel of 0.9 / 0.4.
  • the stress relaxation resistance is 88.3% after 100 ° C / 1000 h and 75.6% of the initial stress after 120X / 1000 h.
  • yield strengths of 505 MPa were achieved at 12% previous cold work, with an A10 elongation of 18.5% and a conductivity of 22.6% IACS.
  • the minimum bending radius in relation to the strip thickness (minBR / t vertical / parallel) in the V-die is 0/0.
  • the stress relaxation resistance is 87.3% after 100 ° C / 1000 h and 76.2% of the initial stress after 120 ° C / 1000 h.
  • yield strengths of 564 MPa were achieved with an A10 elongation of 19.9%, a conductivity of 22.2% IACS and minBR / t perpendicular / parallel of 0.9 / 0.6.
  • the stress relaxation resistance is 88.4% after 100X / 1000 h and 77.6% of the initial stress after 120X / 1000 h.
  • yield strengths of 704 MPa were achieved with an A10 elongation of 2.9%, a conductivity of 21.5% IACS and minBR / t perpendicular / parallel of 2 / 6.4.
  • the stress relaxation resistance is 77.5% after 100 ° C / 1000 h and 61.8% after 120X / 1000 h
  • yield strengths of 765 MPa were achieved with an A10 elongation of 1.5%, a conductivity of 21.6% IACS, and a minimum / average of 4.0 / 9.2 minBR / t.
  • the stress relaxation resistance is 76.8% after 100 ° C / 1000 h and 59.9% of the initial stress after 120 ° C / 1000 h.
  • the microstructure of a flat section from the final state was represented by an AsB detector on a scanning electron microscope. At an image magnification of 5000: 1 and 10000: 1, the number of particles per 1 pm 2 image detail was counted.
  • the diameter of at least 90% of the iron particles is less than 200 nm. With less than 10%, iron particles with a diameter of 200 nm to 1 pm exist.
  • the average particle density is 0.9 particles per ⁇ m 2 .
  • Comparative alloy CuZn30 a value of 1.38 at a rolling degree of 47% at the final forming.
  • S / R position the respectively originating from the rolling texture or recrystallization texture are in the Euler space
  • the strips were hot-tinned with a layer thickness of 2-3 pm.
  • the tinning result is poor, pores and streaks occur.
  • the line inhomogeneities on the tinned surface go back to the elongated Fe lines, where no Cu is present to form an intermetallic phase.
  • the alloy components were melted in graphite crucible and
  • the composition of the laboratory block is Cu 73.82% Zn 23.19% -Sn 1, 04% Fe 1.95%, see Table 1. After milling at 22 mm thickness, the samples were hot rolled at 1200 mm at 700-800 ° C. The microstructure shows similar to CuZn23,5Sn1, 0Fe0,6 smaller, under 1 ⁇ particles.
  • the alloy was annealed at 500 ° C / 3h. In this case, a yield strength of 362 MPa was achieved with a grain size of 2- 3 ⁇ and a conductivity of 24.2% IACS. After the subsequent
  • the yield strength is 386 MPa at a particle size of 2 ⁇ and a conductivity of 24.0% IACS.
  • yield strengths of 642 MPa at an A10 elongation of 8.4% and a conductivity of 23.1% IACS were achieved at 24% previous cold work.
  • the minimum bending radius in relation to the strip thickness (minBR / t vertical / parallel) in the V-die is 2/5.
  • yield strengths of 712 MPa were achieved with an A10 elongation of 5.0%, a conductivity of 22.4% IACS, and minBR / t perpendicular / parallel of 2.5 / 9.
  • DIN EN 60068-2-20 performed on the samples tempered at 300 ° C / 5min. The samples were pickled and brushed. The solder bath was made of Sn60Pb40 at 235 ° C. The test was carried out at a dipping speed of 25 mm / sec and a residence time of 5 sec using as the flux pure rosin at 260 g / l. During the subsequent visual inspection, the samples were rated as poor due to strong dewetting.
  • the reason for the poor tininess of the samples are the elongated Fe-containing lines. At this Cu is not present for the formation of an intermetallic phase and there are undesirable inhomogeneities on the tinned ribbons.
  • Table 2 Properties after final cold rolling to final thickness and annealing 250 ° C / 3h
  • Table 3 Properties after final cold rolling to final thickness and annealing 300 ° C / 5min

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
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Abstract

L'invention concerne un alliage de cuivre ayant été soumis à un traitement thermomécanique, composé de (en % en poids): 15,5 à 36,0 % Zn, 0,3 à 3,0 % Sn, 0,1 à 1,5 % Fe, sélectivement 0,001 à 0,4 % P, sélectivement 0,01 à 0,1 % AI, sélectivement 0,01 à 0,3 % Ag, Mg, Zr, In, Co, Cr, Ti, Mn, sélectivement 0,05 à 0,5 % Ni, reste de cuivre et impuretés inévitables. La microstructure de l'alliage est caractérisée en ce que les fractions des couches de texture principales sont constituées d'au moins 10 % en vol. de texture cuivre, au moins 10 % en vol. de texture S/R, au moins 5 % en vol. de texture laiton, au moins 2 % en vol. de texture Goss, au moins 2 % en vol. de texture cubique 22RD, au moins 0,5 % en vol. de texture cubique, des particules ferriques finement dispersées étant contenues dans la matrice de l'alliage.
EP12735197.1A 2011-08-13 2012-06-15 Alliage de cuivre zinc Active EP2742161B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102011110588 2011-08-13
PCT/EP2012/002523 WO2013023717A2 (fr) 2011-08-13 2012-06-15 Alliage de cuivre

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EP2742161A2 true EP2742161A2 (fr) 2014-06-18
EP2742161B1 EP2742161B1 (fr) 2016-12-07

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Country Status (9)

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US (1) US9493858B2 (fr)
EP (1) EP2742161B1 (fr)
JP (1) JP2014527578A (fr)
KR (1) KR20140050003A (fr)
CN (1) CN103732769B (fr)
BR (1) BR112014003377A2 (fr)
MX (1) MX2014000570A (fr)
TW (1) TWI591192B (fr)
WO (1) WO2013023717A2 (fr)

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CN106756222A (zh) * 2016-12-20 2017-05-31 薛亚红 一种铜锌合金材料
CN109112351B (zh) * 2018-08-27 2020-12-11 山东光韵智能科技有限公司 一种高弹性模量的黄铜合金材料及其制备方法
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DE102021103686A1 (de) 2021-02-17 2022-08-18 Diehl Metall Stiftung & Co. Kg Messinglegierung
CN113073229B (zh) 2021-03-25 2021-12-07 上海五星铜业股份有限公司 一种锡黄铜合金及其制备方法

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CN103732769A (zh) 2014-04-16
TW201307585A (zh) 2013-02-16
WO2013023717A2 (fr) 2013-02-21
KR20140050003A (ko) 2014-04-28
EP2742161B1 (fr) 2016-12-07
CN103732769B (zh) 2016-08-17
TWI591192B (zh) 2017-07-11
US20140377127A9 (en) 2014-12-25
MX2014000570A (es) 2014-04-30
BR112014003377A2 (pt) 2017-03-01
US9493858B2 (en) 2016-11-15
US20140161661A1 (en) 2014-06-12
WO2013023717A3 (fr) 2013-06-20
JP2014527578A (ja) 2014-10-16

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