EP2739927B1 - Dispositif de raffinage de métal en fusion - Google Patents
Dispositif de raffinage de métal en fusion Download PDFInfo
- Publication number
- EP2739927B1 EP2739927B1 EP13742381.0A EP13742381A EP2739927B1 EP 2739927 B1 EP2739927 B1 EP 2739927B1 EP 13742381 A EP13742381 A EP 13742381A EP 2739927 B1 EP2739927 B1 EP 2739927B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rotor
- partitions
- radial
- melt
- ribs
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000155 melt Substances 0.000 title claims description 25
- 238000007670 refining Methods 0.000 title claims description 14
- 229910052751 metal Inorganic materials 0.000 title claims description 10
- 239000002184 metal Substances 0.000 title claims description 10
- 238000005192 partition Methods 0.000 claims description 20
- 239000011800 void material Substances 0.000 claims 3
- 239000007789 gas Substances 0.000 description 10
- 229910052782 aluminium Inorganic materials 0.000 description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 7
- 239000002893 slag Substances 0.000 description 7
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 5
- 229910052791 calcium Inorganic materials 0.000 description 5
- 239000011575 calcium Substances 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 240000006829 Ficus sundaica Species 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000011833 salt mixture Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 241000237858 Gastropoda Species 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 238000009412 basement excavation Methods 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- -1 ferrous metals Chemical class 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000010814 metallic waste Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D27/00—Stirring devices for molten material
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B21/00—Obtaining aluminium
- C22B21/06—Obtaining aluminium refining
- C22B21/064—Obtaining aluminium refining using inert or reactive gases
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B9/00—General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
- C22B9/05—Refining by treating with gases, e.g. gas flushing also refining by means of a material generating gas in situ
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/16—Introducing a fluid jet or current into the charge
Definitions
- the invention relates to a rotary apparatus for refining molten metal having a cylindrical rotor fixed to a hollow shaft formed by two parallel disks connected to radial partitions, and having a central cavity open at the bottom and top with a feed bore in the shank is connected, starting from the cavity channels, which are separated by intermediate walls and wider in the radial direction.
- Molten non-ferrous metals such as aluminum and its alloys, must be refined prior to casting, i. from gases and non-metallic waste.
- Aluminum is especially hydrogen and calcium.
- the hydrogen solubility in an aluminum melt increases with temperature, while it is very low in the solid phase.
- the gas and solid shots scattered in the melt may result in pores in the casting, thereby causing a deterioration of their mechanical properties.
- the refining of the fused metal is usually carried out by means of a rotary device which whirls in the melt and supplies to the melt dry inert gas such as argon, nitrogen or their mixture together with reactive salt mixtures.
- the gas passes through the hollow shaft into the rotor, which dissipates the gas in the form of fine bubbles in the melt at the bottom of the melting vessel.
- the bubbles pass through the melt, the hydrogen diffuses into the bubbles, rises with them to surface and escapes into the atmosphere. At the same time, the bubbles bind solid shoots and take them to the surface, where they are collected as slag.
- the rotor is formed by two parallel discs, between which there are radial channels separated by dividing walls.
- the rotor has a central downwardly open chamber connected to a bore in the shaft and to the radial channels of the rotor.
- the degassing after the EP 2017560 differs from the latter essentially in that the same recesses are made in the upper and in the lower disc of the rotor.
- One of the versions of the in the US 6,589,313 described rotor differs from the rotor after the EP0332292 in that the rotor is provided on the upper side with radial ribs, but which have no influence on the movement of the melt under the rotor.
- the rotor after the US 6,056,803 has an upper cone-shaped part and a lower cylindrical part, in which there is a central cavity. From this excavation go out radial, open at the bottom side channels. The gas is fed through small holes directly into the channels.
- a rotor head for refining the molten metal having a central cavity into which gas is fed.
- a rotary device for refining metal melts comprising a cylinder-shaped rotor fixed to a hollow shaft formed by two parallel discs connected to radial partitions, and one open at the bottom and connected at the top to a feed bore in the shaft Central cavity has, starting from the central cavity channels, which are separated by the intermediate walls and wider in the radial direction.
- the rotor according to the invention is provided on the lower side with radial blades.
- the blades are advantageously arcuate, oriented with their convex side in the direction of rotation.
- joints are formed, which connect the respective channel with the lower side of the rotor.
- the joints are advantageously guided along the convex flanks of the blade.
- the circumference of the rotor is provided with longitudinal ribs which connect to the partitions.
- the length of the longitudinal ribs corresponds to the height of the partitions.
- the length of the longitudinal ribs may correspond to the height of the rotor, wherein the ribs pass into the blade at the lower end.
- the partitions are provided with projections which protrude into the cavity.
- the inventive device for refining of molten metal after Fig. 1 is formed by a cylindrical rotor 1 , which is screwed to a provided with a specific gas supply hole 2 shaft.
- the rotor 1 is formed by two parallel disks 3, 4 , which are connected by radial partitions 5 .
- the rotor 1 has a central cavity 6, which is open at the bottom and connected at the top to the bore in the shaft 2 . Between the discs 3, 4 are through the partitions 5 separate channels 7, which emanate from the cavity 6 and are wider in the radial direction.
- radial arcuate blades 8 are mounted, which are directed with their convex side in the direction of rotation, that are bent in the direction of rotation. The direction of rotation is marked with an arrow.
- the number of blades 8 corresponds to the number of partitions 5.
- the blades 8 are below the partitions fifth
- the partitions 5 are provided with projections 11 which protrude into the cavity 6 .
- the cavity 6 has here, in comparison with the above, a slightly larger diameter.
- the inert gas containing the dispersed reactive salts is injected through the bore of the stem 2 into the cavity 6 of the molten rotor 1 .
- the rotor 1 operates similar to the rotor of a radial pump, ie it sucks the melt from below into the cavity 6, and as a result of the centrifugal force it hurls it into the environment.
- the melt is mixed in the cavity 6 with the gas, it form fine bubbles, which are scattered together with the melt in the entire profile of the melting vessel. This effect is reinforced by the ribs 9 .
- the radial vanes 8 on the lower side of the rotor 1 cause a swirling of the melt under the rotor 1, and lead to a toroidal vortex, in whose distal part the melt sinks and in the proximal part it rises.
- the impurities accumulating on the bottom of the crucible are swirled to the level of the bubbles and then carried to the surface by them.
- the protrusions 11 projecting into the cavity 6 mix the gas fed into the cavity 6 with the melt and thereby assist the generation of the bubbles.
- the rotors according to the invention also have a better distribution of the speeds in the horizontal planes at the same rotational speed.
- the following table shows the maximum melt velocities at the exit from the channels of the rotor with V1 max and 10 mm below the rotor with V2 max .
- the rotor according to the variant of the invention Fig. 3 with a diameter of 190 mm was tested at a speed of 500 1 / min in a foundry when refining aluminum melt during piston casting.
- the refining is carried out here in a conventional manner, first with nitrogen, then with chlorine, and finally reactive salt mixtures are added.
- the calcium content in the melt is determined.
- the refining is terminated when the calcium content has approached zero.
- the calcium level dropped to 3 ppm after 3 minutes and the refining had to be continued for another 1.5 minutes.
- the calcium content dropped below 1 ppm after 3 minutes.
- the use of the rotor according to the invention in this foundry further showed that this rotor has a more favorable effect on the composition and consistency of the slag.
- a slurry of slag containing up to 50 kg of aluminum per batch was formed.
- Fine dusty slag was formed containing only 20 kg of aluminum per batch. This fact is due to a better mixing and purification of the slag in the whole volume of the melting vessel.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacture And Refinement Of Metals (AREA)
Claims (8)
- Dispositif de raffinage de métal en fusion qui possède un rotor cylindrique (1) fixé sur un arbre creux (2); le rotor cylindrique (1) est créé par deux disques parallèles (3, 4) connectés par des cloisons radiales (5) et qui possède une cavité centrale (6) ouverte en dessous et connecté en haut avec un canal d'arrivée dans l'arbre (2), cependant de la cavité (6) sortent des canaux radiales (7) s'élargissant vers l'extérieur et séparés par des cloisons (5), caractérisé en ce que le rotor (1) est munit sur la face inférieure des ailettes radiales (8).
- Le dispositif selon la revendication 1, caractérisé en ce que les ailettes (8) sont courbées et elles sont situées par leurs face convexe dans le sens de rotation.
- Le dispositif selon la revendication 1 ou 2, caractérisé en ce que dans le disque inférieur (4) du rotor (1) est le long du côté de chaque ailette (8) exécutée une rainure (10) qui connecte le canal (7) dans le rotor (1) avec sa face inférieure.
- Le dispositif selon la revendication 3, caractérisé en ce que les rainures (10) sont exécutées le long des côtés convexes des ailettes (8).
- Le dispositif selon les revendications 1 à 4, caractérisé en ce que la périphérie du rotor (1) est munie par des nervures longitudinales (9) liées aux cloisons (5).
- Le dispositif selon la revendication 5, caractérisé en ce que la longueur (l) des nervures longitudinales (9) correspond à la hauteur des cloisons (5).
- Le dispositif selon la revendication 5, caractérisé en ce que la longueur (l) des nervures longitudinales (9) correspond à la hauteur du rotor (1), cependant les nervures (9) passent en leur extrémité inférieure aux ailettes radiales (8).
- Le dispositif selon les revendications 1 à 7, caractérisé en ce que les cloisons (5) possèdent des ressauts (11) qui saillissent dans la cavité centrale (6).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL13742381T PL2739927T5 (pl) | 2012-07-02 | 2013-06-26 | Urządzenie do oczyszczania ciekłych metali |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CZ20120446A CZ2012446A3 (cs) | 2012-07-02 | 2012-07-02 | Rotacní zarízení k rafinaci kovové taveniny |
PCT/CZ2013/000078 WO2014005560A1 (fr) | 2012-07-02 | 2013-06-26 | Dispositif de raffinage de métal en fusion |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2739927A1 EP2739927A1 (fr) | 2014-06-11 |
EP2739927B1 true EP2739927B1 (fr) | 2015-10-07 |
EP2739927B2 EP2739927B2 (fr) | 2021-09-01 |
Family
ID=48900719
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13742381.0A Active EP2739927B2 (fr) | 2012-07-02 | 2013-06-26 | Dispositif de raffinage de métal en fusion |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP2739927B2 (fr) |
CZ (1) | CZ2012446A3 (fr) |
DE (1) | DE202013102823U1 (fr) |
PL (1) | PL2739927T5 (fr) |
WO (1) | WO2014005560A1 (fr) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CZ2012446A3 (cs) * | 2012-07-02 | 2013-08-28 | Jap Trading, S. R. O. | Rotacní zarízení k rafinaci kovové taveniny |
CN107519780B (zh) * | 2016-06-21 | 2023-05-19 | 上海弗鲁克科技发展有限公司 | 高效化糖设备及其转子 |
WO2023046701A1 (fr) * | 2021-09-21 | 2023-03-30 | Foseco International Limited | Dispositif rotatif permettant de traiter du métal en fusion |
WO2024062216A1 (fr) | 2022-09-23 | 2024-03-28 | Foseco International Limited | Dispositif rotatif pour le traitement de métal fondu |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0332292A1 (fr) | 1988-02-24 | 1989-09-13 | Foseco International Limited | Corps rotatif, appareil et procédé de traitement du métal en fusion |
EP0347108A1 (fr) | 1988-06-14 | 1989-12-20 | Alcan International Limited | Traitement de métaux légers fondus |
US5527381A (en) | 1994-02-04 | 1996-06-18 | Alcan International Limited | Gas treatment of molten metals |
WO2004057045A1 (fr) | 2002-12-21 | 2004-07-08 | Foseco International Limited | Dispositif de brassage rotatif destine au traitement du metal en fusion |
EP2017560A1 (fr) | 2007-07-05 | 2009-01-21 | Foseco International Limited | Dispositif de brassage rotatif destine au traitement du métal fondu |
US20110140320A1 (en) | 2009-08-07 | 2011-06-16 | Cooper Paul V | Rotary degasser and rotor therefor |
US20110163486A1 (en) | 2009-08-07 | 2011-07-07 | Cooper Paul V | Rotary degassers and components therefor |
WO2012003509A2 (fr) | 2010-07-02 | 2012-01-05 | Pyrotek, Inc. | Roue en métal en fusion |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5160693A (en) * | 1991-09-26 | 1992-11-03 | Eckert Charles E | Impeller for treating molten metals |
US6056803A (en) * | 1997-12-24 | 2000-05-02 | Alcan International Limited | Injector for gas treatment of molten metals |
AU2001293540B2 (en) * | 2000-09-12 | 2006-06-29 | Alcan International Limited | Process and rotary device for adding particulate solid material and gas to molten metal bath |
DE10301561A1 (de) * | 2002-09-19 | 2004-05-27 | Hoesch Metallurgie Gmbh | Rotor, Vorrichtung und Verfahren zum Einbringen von Fluiden in eine Metallschmelze |
FR2851578B1 (fr) * | 2003-02-25 | 2007-03-02 | Lethiguel | Dispositif de purification par degazage d'un metal liquide |
US8178036B2 (en) * | 2006-07-13 | 2012-05-15 | Pyrotek, Inc. | Impeller for dispersing gas into molten metal |
JP2008105084A (ja) * | 2006-10-27 | 2008-05-08 | Kyocera Corp | 溶湯金属攪拌用回転体およびこれを用いた溶湯金属の脱ガス処理装置 |
PT105293A (pt) | 2010-09-16 | 2012-03-16 | Sounete Fabrica De Aprestos Metalicos Lda | Contentor autónomo com sistema de compactação de resíduos sólidos |
CZ2012446A3 (cs) * | 2012-07-02 | 2013-08-28 | Jap Trading, S. R. O. | Rotacní zarízení k rafinaci kovové taveniny |
-
2012
- 2012-07-02 CZ CZ20120446A patent/CZ2012446A3/cs unknown
-
2013
- 2013-06-26 WO PCT/CZ2013/000078 patent/WO2014005560A1/fr active Application Filing
- 2013-06-26 PL PL13742381T patent/PL2739927T5/pl unknown
- 2013-06-26 EP EP13742381.0A patent/EP2739927B2/fr active Active
- 2013-06-28 DE DE202013102823U patent/DE202013102823U1/de not_active Expired - Lifetime
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0332292A1 (fr) | 1988-02-24 | 1989-09-13 | Foseco International Limited | Corps rotatif, appareil et procédé de traitement du métal en fusion |
EP0347108A1 (fr) | 1988-06-14 | 1989-12-20 | Alcan International Limited | Traitement de métaux légers fondus |
US5527381A (en) | 1994-02-04 | 1996-06-18 | Alcan International Limited | Gas treatment of molten metals |
WO2004057045A1 (fr) | 2002-12-21 | 2004-07-08 | Foseco International Limited | Dispositif de brassage rotatif destine au traitement du metal en fusion |
EP2017560A1 (fr) | 2007-07-05 | 2009-01-21 | Foseco International Limited | Dispositif de brassage rotatif destine au traitement du métal fondu |
US20110140320A1 (en) | 2009-08-07 | 2011-06-16 | Cooper Paul V | Rotary degasser and rotor therefor |
US20110163486A1 (en) | 2009-08-07 | 2011-07-07 | Cooper Paul V | Rotary degassers and components therefor |
WO2012003509A2 (fr) | 2010-07-02 | 2012-01-05 | Pyrotek, Inc. | Roue en métal en fusion |
Non-Patent Citations (6)
Title |
---|
EXPERT DECLARATION BY DR PAUL EVANS |
HENRY J. RUSHTON, MIXING OF LIQUIDS IN CHEMICAL PROCESSING, December 1952 (1952-12-01), XP055297385 |
RIVERIN ET AL., A NOVEL CRUCIBLE METAL TREATMENT PROCESS FOR IMPURITY REMOVAL IN SECONDARY ALUMINIUM, 2006, XP055297385 |
THOMAS MARTIN, GAS DISPERSION WITH RADIAL AND HYDROFOIL IMPELLERS IN FLUIDS WITH DIFFERENT COALESCENCE CHARACTERISTICS, 1996, ISBN: 3-89675-104-2 |
TRIAL REPORT 1 |
TRIAL REPORT 2 |
Also Published As
Publication number | Publication date |
---|---|
PL2739927T3 (pl) | 2016-04-29 |
EP2739927A1 (fr) | 2014-06-11 |
PL2739927T5 (pl) | 2022-01-31 |
EP2739927B2 (fr) | 2021-09-01 |
DE202013102823U1 (de) | 2013-08-14 |
CZ304029B6 (cs) | 2013-08-28 |
WO2014005560A1 (fr) | 2014-01-09 |
CZ2012446A3 (cs) | 2013-08-28 |
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