EP2739927B1 - Dispositif de raffinage de métal en fusion - Google Patents

Dispositif de raffinage de métal en fusion Download PDF

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Publication number
EP2739927B1
EP2739927B1 EP13742381.0A EP13742381A EP2739927B1 EP 2739927 B1 EP2739927 B1 EP 2739927B1 EP 13742381 A EP13742381 A EP 13742381A EP 2739927 B1 EP2739927 B1 EP 2739927B1
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EP
European Patent Office
Prior art keywords
rotor
partitions
radial
melt
ribs
Prior art date
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Active
Application number
EP13742381.0A
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German (de)
English (en)
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EP2739927A1 (fr
EP2739927B2 (fr
Inventor
Ivona JANICZKOVÁ
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jap Industries Sro
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Jap Trading Sro
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Application filed by Jap Trading Sro filed Critical Jap Trading Sro
Priority to PL13742381T priority Critical patent/PL2739927T5/pl
Publication of EP2739927A1 publication Critical patent/EP2739927A1/fr
Application granted granted Critical
Publication of EP2739927B1 publication Critical patent/EP2739927B1/fr
Publication of EP2739927B2 publication Critical patent/EP2739927B2/fr
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D27/00Stirring devices for molten material
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B21/00Obtaining aluminium
    • C22B21/06Obtaining aluminium refining
    • C22B21/064Obtaining aluminium refining using inert or reactive gases
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B9/00General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
    • C22B9/05Refining by treating with gases, e.g. gas flushing also refining by means of a material generating gas in situ
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/16Introducing a fluid jet or current into the charge

Definitions

  • the invention relates to a rotary apparatus for refining molten metal having a cylindrical rotor fixed to a hollow shaft formed by two parallel disks connected to radial partitions, and having a central cavity open at the bottom and top with a feed bore in the shank is connected, starting from the cavity channels, which are separated by intermediate walls and wider in the radial direction.
  • Molten non-ferrous metals such as aluminum and its alloys, must be refined prior to casting, i. from gases and non-metallic waste.
  • Aluminum is especially hydrogen and calcium.
  • the hydrogen solubility in an aluminum melt increases with temperature, while it is very low in the solid phase.
  • the gas and solid shots scattered in the melt may result in pores in the casting, thereby causing a deterioration of their mechanical properties.
  • the refining of the fused metal is usually carried out by means of a rotary device which whirls in the melt and supplies to the melt dry inert gas such as argon, nitrogen or their mixture together with reactive salt mixtures.
  • the gas passes through the hollow shaft into the rotor, which dissipates the gas in the form of fine bubbles in the melt at the bottom of the melting vessel.
  • the bubbles pass through the melt, the hydrogen diffuses into the bubbles, rises with them to surface and escapes into the atmosphere. At the same time, the bubbles bind solid shoots and take them to the surface, where they are collected as slag.
  • the rotor is formed by two parallel discs, between which there are radial channels separated by dividing walls.
  • the rotor has a central downwardly open chamber connected to a bore in the shaft and to the radial channels of the rotor.
  • the degassing after the EP 2017560 differs from the latter essentially in that the same recesses are made in the upper and in the lower disc of the rotor.
  • One of the versions of the in the US 6,589,313 described rotor differs from the rotor after the EP0332292 in that the rotor is provided on the upper side with radial ribs, but which have no influence on the movement of the melt under the rotor.
  • the rotor after the US 6,056,803 has an upper cone-shaped part and a lower cylindrical part, in which there is a central cavity. From this excavation go out radial, open at the bottom side channels. The gas is fed through small holes directly into the channels.
  • a rotor head for refining the molten metal having a central cavity into which gas is fed.
  • a rotary device for refining metal melts comprising a cylinder-shaped rotor fixed to a hollow shaft formed by two parallel discs connected to radial partitions, and one open at the bottom and connected at the top to a feed bore in the shaft Central cavity has, starting from the central cavity channels, which are separated by the intermediate walls and wider in the radial direction.
  • the rotor according to the invention is provided on the lower side with radial blades.
  • the blades are advantageously arcuate, oriented with their convex side in the direction of rotation.
  • joints are formed, which connect the respective channel with the lower side of the rotor.
  • the joints are advantageously guided along the convex flanks of the blade.
  • the circumference of the rotor is provided with longitudinal ribs which connect to the partitions.
  • the length of the longitudinal ribs corresponds to the height of the partitions.
  • the length of the longitudinal ribs may correspond to the height of the rotor, wherein the ribs pass into the blade at the lower end.
  • the partitions are provided with projections which protrude into the cavity.
  • the inventive device for refining of molten metal after Fig. 1 is formed by a cylindrical rotor 1 , which is screwed to a provided with a specific gas supply hole 2 shaft.
  • the rotor 1 is formed by two parallel disks 3, 4 , which are connected by radial partitions 5 .
  • the rotor 1 has a central cavity 6, which is open at the bottom and connected at the top to the bore in the shaft 2 . Between the discs 3, 4 are through the partitions 5 separate channels 7, which emanate from the cavity 6 and are wider in the radial direction.
  • radial arcuate blades 8 are mounted, which are directed with their convex side in the direction of rotation, that are bent in the direction of rotation. The direction of rotation is marked with an arrow.
  • the number of blades 8 corresponds to the number of partitions 5.
  • the blades 8 are below the partitions fifth
  • the partitions 5 are provided with projections 11 which protrude into the cavity 6 .
  • the cavity 6 has here, in comparison with the above, a slightly larger diameter.
  • the inert gas containing the dispersed reactive salts is injected through the bore of the stem 2 into the cavity 6 of the molten rotor 1 .
  • the rotor 1 operates similar to the rotor of a radial pump, ie it sucks the melt from below into the cavity 6, and as a result of the centrifugal force it hurls it into the environment.
  • the melt is mixed in the cavity 6 with the gas, it form fine bubbles, which are scattered together with the melt in the entire profile of the melting vessel. This effect is reinforced by the ribs 9 .
  • the radial vanes 8 on the lower side of the rotor 1 cause a swirling of the melt under the rotor 1, and lead to a toroidal vortex, in whose distal part the melt sinks and in the proximal part it rises.
  • the impurities accumulating on the bottom of the crucible are swirled to the level of the bubbles and then carried to the surface by them.
  • the protrusions 11 projecting into the cavity 6 mix the gas fed into the cavity 6 with the melt and thereby assist the generation of the bubbles.
  • the rotors according to the invention also have a better distribution of the speeds in the horizontal planes at the same rotational speed.
  • the following table shows the maximum melt velocities at the exit from the channels of the rotor with V1 max and 10 mm below the rotor with V2 max .
  • the rotor according to the variant of the invention Fig. 3 with a diameter of 190 mm was tested at a speed of 500 1 / min in a foundry when refining aluminum melt during piston casting.
  • the refining is carried out here in a conventional manner, first with nitrogen, then with chlorine, and finally reactive salt mixtures are added.
  • the calcium content in the melt is determined.
  • the refining is terminated when the calcium content has approached zero.
  • the calcium level dropped to 3 ppm after 3 minutes and the refining had to be continued for another 1.5 minutes.
  • the calcium content dropped below 1 ppm after 3 minutes.
  • the use of the rotor according to the invention in this foundry further showed that this rotor has a more favorable effect on the composition and consistency of the slag.
  • a slurry of slag containing up to 50 kg of aluminum per batch was formed.
  • Fine dusty slag was formed containing only 20 kg of aluminum per batch. This fact is due to a better mixing and purification of the slag in the whole volume of the melting vessel.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Claims (8)

  1. Dispositif de raffinage de métal en fusion qui possède un rotor cylindrique (1) fixé sur un arbre creux (2); le rotor cylindrique (1) est créé par deux disques parallèles (3, 4) connectés par des cloisons radiales (5) et qui possède une cavité centrale (6) ouverte en dessous et connecté en haut avec un canal d'arrivée dans l'arbre (2), cependant de la cavité (6) sortent des canaux radiales (7) s'élargissant vers l'extérieur et séparés par des cloisons (5), caractérisé en ce que le rotor (1) est munit sur la face inférieure des ailettes radiales (8).
  2. Le dispositif selon la revendication 1, caractérisé en ce que les ailettes (8) sont courbées et elles sont situées par leurs face convexe dans le sens de rotation.
  3. Le dispositif selon la revendication 1 ou 2, caractérisé en ce que dans le disque inférieur (4) du rotor (1) est le long du côté de chaque ailette (8) exécutée une rainure (10) qui connecte le canal (7) dans le rotor (1) avec sa face inférieure.
  4. Le dispositif selon la revendication 3, caractérisé en ce que les rainures (10) sont exécutées le long des côtés convexes des ailettes (8).
  5. Le dispositif selon les revendications 1 à 4, caractérisé en ce que la périphérie du rotor (1) est munie par des nervures longitudinales (9) liées aux cloisons (5).
  6. Le dispositif selon la revendication 5, caractérisé en ce que la longueur (l) des nervures longitudinales (9) correspond à la hauteur des cloisons (5).
  7. Le dispositif selon la revendication 5, caractérisé en ce que la longueur (l) des nervures longitudinales (9) correspond à la hauteur du rotor (1), cependant les nervures (9) passent en leur extrémité inférieure aux ailettes radiales (8).
  8. Le dispositif selon les revendications 1 à 7, caractérisé en ce que les cloisons (5) possèdent des ressauts (11) qui saillissent dans la cavité centrale (6).
EP13742381.0A 2012-07-02 2013-06-26 Dispositif de raffinage de métal en fusion Active EP2739927B2 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL13742381T PL2739927T5 (pl) 2012-07-02 2013-06-26 Urządzenie do oczyszczania ciekłych metali

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CZ20120446A CZ2012446A3 (cs) 2012-07-02 2012-07-02 Rotacní zarízení k rafinaci kovové taveniny
PCT/CZ2013/000078 WO2014005560A1 (fr) 2012-07-02 2013-06-26 Dispositif de raffinage de métal en fusion

Publications (3)

Publication Number Publication Date
EP2739927A1 EP2739927A1 (fr) 2014-06-11
EP2739927B1 true EP2739927B1 (fr) 2015-10-07
EP2739927B2 EP2739927B2 (fr) 2021-09-01

Family

ID=48900719

Family Applications (1)

Application Number Title Priority Date Filing Date
EP13742381.0A Active EP2739927B2 (fr) 2012-07-02 2013-06-26 Dispositif de raffinage de métal en fusion

Country Status (5)

Country Link
EP (1) EP2739927B2 (fr)
CZ (1) CZ2012446A3 (fr)
DE (1) DE202013102823U1 (fr)
PL (1) PL2739927T5 (fr)
WO (1) WO2014005560A1 (fr)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CZ2012446A3 (cs) * 2012-07-02 2013-08-28 Jap Trading, S. R. O. Rotacní zarízení k rafinaci kovové taveniny
CN107519780B (zh) * 2016-06-21 2023-05-19 上海弗鲁克科技发展有限公司 高效化糖设备及其转子
WO2023046701A1 (fr) * 2021-09-21 2023-03-30 Foseco International Limited Dispositif rotatif permettant de traiter du métal en fusion
WO2024062216A1 (fr) 2022-09-23 2024-03-28 Foseco International Limited Dispositif rotatif pour le traitement de métal fondu

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0332292A1 (fr) 1988-02-24 1989-09-13 Foseco International Limited Corps rotatif, appareil et procédé de traitement du métal en fusion
EP0347108A1 (fr) 1988-06-14 1989-12-20 Alcan International Limited Traitement de métaux légers fondus
US5527381A (en) 1994-02-04 1996-06-18 Alcan International Limited Gas treatment of molten metals
WO2004057045A1 (fr) 2002-12-21 2004-07-08 Foseco International Limited Dispositif de brassage rotatif destine au traitement du metal en fusion
EP2017560A1 (fr) 2007-07-05 2009-01-21 Foseco International Limited Dispositif de brassage rotatif destine au traitement du métal fondu
US20110140320A1 (en) 2009-08-07 2011-06-16 Cooper Paul V Rotary degasser and rotor therefor
US20110163486A1 (en) 2009-08-07 2011-07-07 Cooper Paul V Rotary degassers and components therefor
WO2012003509A2 (fr) 2010-07-02 2012-01-05 Pyrotek, Inc. Roue en métal en fusion

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5160693A (en) * 1991-09-26 1992-11-03 Eckert Charles E Impeller for treating molten metals
US6056803A (en) * 1997-12-24 2000-05-02 Alcan International Limited Injector for gas treatment of molten metals
AU2001293540B2 (en) * 2000-09-12 2006-06-29 Alcan International Limited Process and rotary device for adding particulate solid material and gas to molten metal bath
DE10301561A1 (de) * 2002-09-19 2004-05-27 Hoesch Metallurgie Gmbh Rotor, Vorrichtung und Verfahren zum Einbringen von Fluiden in eine Metallschmelze
FR2851578B1 (fr) * 2003-02-25 2007-03-02 Lethiguel Dispositif de purification par degazage d'un metal liquide
US8178036B2 (en) * 2006-07-13 2012-05-15 Pyrotek, Inc. Impeller for dispersing gas into molten metal
JP2008105084A (ja) * 2006-10-27 2008-05-08 Kyocera Corp 溶湯金属攪拌用回転体およびこれを用いた溶湯金属の脱ガス処理装置
PT105293A (pt) 2010-09-16 2012-03-16 Sounete Fabrica De Aprestos Metalicos Lda Contentor autónomo com sistema de compactação de resíduos sólidos
CZ2012446A3 (cs) * 2012-07-02 2013-08-28 Jap Trading, S. R. O. Rotacní zarízení k rafinaci kovové taveniny

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0332292A1 (fr) 1988-02-24 1989-09-13 Foseco International Limited Corps rotatif, appareil et procédé de traitement du métal en fusion
EP0347108A1 (fr) 1988-06-14 1989-12-20 Alcan International Limited Traitement de métaux légers fondus
US5527381A (en) 1994-02-04 1996-06-18 Alcan International Limited Gas treatment of molten metals
WO2004057045A1 (fr) 2002-12-21 2004-07-08 Foseco International Limited Dispositif de brassage rotatif destine au traitement du metal en fusion
EP2017560A1 (fr) 2007-07-05 2009-01-21 Foseco International Limited Dispositif de brassage rotatif destine au traitement du métal fondu
US20110140320A1 (en) 2009-08-07 2011-06-16 Cooper Paul V Rotary degasser and rotor therefor
US20110163486A1 (en) 2009-08-07 2011-07-07 Cooper Paul V Rotary degassers and components therefor
WO2012003509A2 (fr) 2010-07-02 2012-01-05 Pyrotek, Inc. Roue en métal en fusion

Non-Patent Citations (6)

* Cited by examiner, † Cited by third party
Title
EXPERT DECLARATION BY DR PAUL EVANS
HENRY J. RUSHTON, MIXING OF LIQUIDS IN CHEMICAL PROCESSING, December 1952 (1952-12-01), XP055297385
RIVERIN ET AL., A NOVEL CRUCIBLE METAL TREATMENT PROCESS FOR IMPURITY REMOVAL IN SECONDARY ALUMINIUM, 2006, XP055297385
THOMAS MARTIN, GAS DISPERSION WITH RADIAL AND HYDROFOIL IMPELLERS IN FLUIDS WITH DIFFERENT COALESCENCE CHARACTERISTICS, 1996, ISBN: 3-89675-104-2
TRIAL REPORT 1
TRIAL REPORT 2

Also Published As

Publication number Publication date
PL2739927T3 (pl) 2016-04-29
EP2739927A1 (fr) 2014-06-11
PL2739927T5 (pl) 2022-01-31
EP2739927B2 (fr) 2021-09-01
DE202013102823U1 (de) 2013-08-14
CZ304029B6 (cs) 2013-08-28
WO2014005560A1 (fr) 2014-01-09
CZ2012446A3 (cs) 2013-08-28

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