EP2725194A1 - Turbine rotor blade of a gas turbine - Google Patents
Turbine rotor blade of a gas turbine Download PDFInfo
- Publication number
- EP2725194A1 EP2725194A1 EP13190022.7A EP13190022A EP2725194A1 EP 2725194 A1 EP2725194 A1 EP 2725194A1 EP 13190022 A EP13190022 A EP 13190022A EP 2725194 A1 EP2725194 A1 EP 2725194A1
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- European Patent Office
- Prior art keywords
- blade
- overhang
- suction
- edge
- sealing edge
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- 238000007789 sealing Methods 0.000 claims description 31
- 239000008186 active pharmaceutical agent Substances 0.000 claims description 9
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- 230000002349 favourable effect Effects 0.000 description 9
- 238000009826 distribution Methods 0.000 description 8
- 238000010276 construction Methods 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000004941 influx Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/14—Form or construction
- F01D5/20—Specially-shaped blade tips to seal space between tips and stator
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D11/00—Preventing or minimising internal leakage of working-fluid, e.g. between stages
- F01D11/08—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/14—Form or construction
- F01D5/141—Shape, i.e. outer, aerodynamic form
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2240/00—Components
- F05D2240/20—Rotors
- F05D2240/30—Characteristics of rotor blades, i.e. of any element transforming dynamic fluid energy to or from rotational energy and being attached to a rotor
- F05D2240/307—Characteristics of rotor blades, i.e. of any element transforming dynamic fluid energy to or from rotational energy and being attached to a rotor related to the tip of a rotor blade
Definitions
- the invention relates to a turbine rotor blade of a gas turbine with a blade profile formed in the radial direction (relative to an engine axis of the gas turbine) or in the longitudinal direction of the blade and with a blade tip.
- a blade tip is referred to in the context of the present invention, the radially outer end of the turbine rotor blade.
- the invention furthermore relates not only to rotor blades, but also to stator blades, wherein the blade tip in the case of stator blades is defined as a radially inner end of the blade.
- the invention has for its object to provide a turbine rotor blade of the type mentioned, which allows for a simple structure and simple, inexpensive to manufacture an optimization of the leakage mass flow and has a good component strength.
- the blade tip has at least on its suction side, starting from a stagnation point on the blade leading edge up to an intersection of the suction-side profile line of the blade with a trailing edge circle, an overhang (winglet).
- the overhang at the stagnation point and at the intersection with the trailing edge circle is substantially zero and reaches its maximum value at about 40% of the run length of the suction side profile line.
- the size of the suction-side overhang (vertical distance from the suction-side profile line) reaches approximately 45% of the diameter of the maximum circle T max which can be inscribed in the blade profile.
- the blade tip on its pressure side starting from a stagnation point on the blade leading edge to an intersection of the pressure side profile line of the blade with the trailing edge circle, also has an overhang (winglet), which at the stagnation point and is substantially zero at the intersection and which has a maximum value at about a run length between 20% and 60% of the total run length of the pressure side profile line.
- winglet overhang
- a peripheral sealing edge is formed at the radially outer edge region of the blade (in the case of a rotor blade) or at the radially inner edge region in the case of a stator blade.
- This can, for example, have a substantially rectangular cross-section, so that a depression / cavity is formed in the middle region of the blade tip.
- the sealing edge can furthermore preferably have a region with a reduced height or a region with a height of zero, which is provided in the region of the suction-side overhang between a running length of the suction-side profile line of 10% to 30%.
- an opening is formed through which an inflow of the boundary layer close to the housing can take place on the blade tip.
- the radial height may be between half of the blade tip gap and the triple blade tip gap.
- the width of the sealing edge this can be formed between the triple blade tip gap and the sixfold blade tip gap.
- the height of the overhang (winglets) in the radial direction it can be particularly favorable if this height amounts to a maximum of 10% of the radial length of the blade profile.
- a preferred value is 5%. This means that about 90% to 95% of the blade profile is formed unchanged and that only the outer 10 or 5% of the length of the blade profile is provided with the overhang or winglet according to the invention.
- edge region of the overhang (winglets) at the radial end at an angle.
- This angle is defined in a plane spanned by a radial vector from the sealing edge to the engine axis and a vector normal to the sealing edge. The angle then forms between a tangent to the outer sealing edge surface and the radial vector.
- the gas turbine engine 10 is a generalized example of a turbomachine, in which the invention can be applied.
- the engine 10 is formed in a conventional manner and comprises in succession an air inlet 11, a fan 12 circulating in a housing, a medium pressure compressor 13, a high pressure compressor 14, a combustion chamber 15, a high pressure turbine 16, a medium pressure turbine 17 and a low pressure turbine 18 and a Exhaust nozzle 19, which are all arranged around a central engine axis 1.
- the intermediate pressure compressor 13 and the high pressure compressor 14 each include a plurality of stages, each of which includes a circumferentially extending array of fixed stationary vanes 20, commonly referred to as stator vanes, that radially inwardly from the engine casing 21 in an annular flow passage through the compressors 13, 14 protrude.
- the compressors further include an array of compressor blades 22 projecting radially outwardly from a rotatable drum or disc 26 coupled to hubs 27 of high pressure turbine 16 and mid pressure turbine 17, respectively.
- the turbine sections 16, 17, 18 have similar stages, comprising an array of fixed vanes 23 projecting radially inward from the housing 21 into the annular flow passage through the turbines 16, 17, 18, and a downstream array of turbine rotor blades 24 projecting outwardly from a rotatable hub 27.
- the compressor drum or compressor disk 26 and the blades 22 disposed thereon and the turbine rotor hub 27 and the turbine rotor blades 24 disposed thereon rotate about the engine axis 1 during operation.
- the Fig. 2 shows an end view of an embodiment of a turbine rotor blade according to the invention 24. It is understood that the frontal Surface is not flat, but part of a cylinder jacket around the engine axis 1. To simplify the illustration, the end surface is in each case flat in the following figures.
- the Fig. 2 thus shows an inventive design of the rotor blade tip in plan view.
- a feature of the invention the special shape of the suction-side overhang 30.
- the inventive design of the suction-side overhang 30 is by means of Fig. 8 and 10 described in more detail.
- the winglet overhang T w (s) is defined as a thickness distribution, ie as a vertical distance to the suction-side blade profile line.
- the thickness distribution with the maximum profile thickness T max of the blade tip is made dimensionless.
- the thickness distribution in Fig. 10 especially advantageous.
- the thickness distribution is close to 0 (no significant overhang 30 is present).
- the overhang 30 increases only very slowly along s.
- two further thickness distributions (dashed lines shown), which thus narrow an area for the particularly advantageous design of the suction-side overhang 30.
- a blade profile 29 is shown as a dashed line, this line corresponds to the blade profile under the winglet 30 at 90% of the blade height.
- Line 38 shows the contour of the suction-side overhang ( Fig. 8 ) while the line 39 the contour of the pressure-side overhang ( Fig. 9 ) shows.
- the reference numeral 31 indicates the circle which can be inscribed in the region of the maximum thickness of the cross section of the blade profile 29.
- the reference numeral 32 shows the trailing edge circle.
- the edge of the overhang 30 is formed in the form of a sealing edge 33, which is carried out substantially circumferentially. It has, as will be described below, an opening 34 ( FIGS. 12 and 13 ). While in Fig. 8 the suction-side overhang is shown and explained in detail, shows the Fig. 9 the pressure-side overhang with its contour 39.
- the Fig. 4 to 7 each show sectional views along the in Fig. 3 shown cutting lines.
- the thicknesses of the overhangs on the suction side and the pressure side are in the 10 and 11 shown.
- the course is in each case applied over a dimensionless running length s, which extends from the stagnation point on the blade leading edge LE along the suction or pressure-side profile line to the intersection of the profile line with the trailing edge circle TE.
- the size of the overhang T w (s) is normalized to the diameter of the maximum circle T max which can be inscribed in the blade profile. It follows at which points in each case the maximum values are provided particularly favorable.
- the dashed lines in the 10 and 11 show a preferred design range, while the solid line represents an optimized solution.
- FIG. 12 to 15 again gives a representation of the flow conditions.
- the Fig. 13 shows in particular an inflow through the opening 34 and a flow through the blade tip gap 37. Accordingly, the FIGS. 14 and 15 for clarity, an example of a blade tip-splitting vortex 41 forming as well as a secondary flow vortex 42.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Abstract
Description
Die Erfindung bezieht sich auf eine Turbinenrotorschaufel einer Gasturbine mit einem in radialer Richtung (bezogen auf eine Triebwerksachse der Gasturbine) bzw. in Längsrichtung der Schaufel ausgebildeten Schaufelprofil sowie mit einer Schaufelspitze. Als Schaufelspitze wird im Zusammenhang mit der vorliegenden Erfindung das radial außenliegende Ende der Turbinenrotorschaufel bezeichnet.The invention relates to a turbine rotor blade of a gas turbine with a blade profile formed in the radial direction (relative to an engine axis of the gas turbine) or in the longitudinal direction of the blade and with a blade tip. As a blade tip is referred to in the context of the present invention, the radially outer end of the turbine rotor blade.
Die Erfindung betrifft weiterhin nicht nur Rotorschaufeln, sondern auch Statorschaufeln, wobei die Schaufelspitze bei Statorschaufeln als radial innenliegendes Ende der Schaufel definiert ist.The invention furthermore relates not only to rotor blades, but also to stator blades, wherein the blade tip in the case of stator blades is defined as a radially inner end of the blade.
Im Stand der Technik ist es bekannt, dass am Radialspalt zwischen den Rotorschaufeln und einem Gehäuse bzw. zwischen Statorschaufeln und einer Nabe ein durch den Druckunterschied von der Schaufeldruckseite zur Schaufelsaugseite getriebener Leckagemassenstrom entsteht. Dabei sind Lösungen vorgeschlagen worden, die diesen Leckagemassenstrom verringern und/oder den negativen Einfluss eines sich bildenden Schaufelspitzenwirbels auf die Turbinenaerodynamik verringern.In the prior art, it is known that at the radial gap between the rotor blades and a housing or between stator blades and a hub caused by the pressure difference from the blade pressure side to the blade suction side leakage mass flow. In this case, solutions have been proposed which reduce this leakage mass flow and / or reduce the negative influence of a forming blade tip vortex on the turbine aerodynamics.
Zur Verbesserung der Strömung über die Schaufelspitzen der Rotoren werden hauptsächlich umlaufende Dichtkanten (Squealer), teils aber auch Überhänge an der Schaufelspitze (Wingletausführungen) vorgesehen. Squealerkonstruktionen (
Die aus dem Stand der Technik bekannten Lösungen bringen zum einen nur geringe aerodynamische Vorteile, zum anderen sind die Überhänge (Winglets) so dimensioniert, dass sie insbesondere von der dünnen Schaufelhinterkante schlecht getragen werden können und die mechanische Festigkeit der Schaufel beeinträchtigen.On the one hand, the solutions known from the prior art bring only slight aerodynamic advantages, on the other hand, the overhangs (winglets) are dimensioned in such a way that in particular, they are poorly supported by the thin blade trailing edge and affect the mechanical strength of the blade.
Der Erfindung liegt die Aufgabe zugrunde, eine Turbinenrotorschaufel der eingangs genannten Art zu schaffen, welche bei einfachem Aufbau und einfacher, kostengünstiger Herstellbarkeit eine Optimierung des Leckagemassenstroms ermöglicht und eine gute Bauteilfestigkeit aufweist.The invention has for its object to provide a turbine rotor blade of the type mentioned, which allows for a simple structure and simple, inexpensive to manufacture an optimization of the leakage mass flow and has a good component strength.
Erfindungsgemäß wird die Aufgabe durch die Merkmalskombination des Anspruchs 1 gelöst, die Unteransprüche zeigen weitere vorteilhafte Ausgestaltungen der Erfindung.According to the invention the object is achieved by the combination of features of
Erfindungsgemäß ist somit vorgesehen, dass die Schaufelspitze zumindest an ihrer Saugseite, ausgehend von einem Staupunkt an der Schaufelvorderkante bis zu einem Schnittpunkt der saugseitigen Profillinie der Schaufel mit einem Hinterkantenkreis einen Überhang (Winglet) aufweist. Der Überhang weist am Staupunkt und am Schnittpunkt mit dem Hinterkantenkreis im Wesentlichen einen Wert von Null auf und erreicht seinen Maximalwert bei etwa 40 % der Lauflänge der saugseitigen Profillinie.According to the invention, it is thus provided that the blade tip has at least on its suction side, starting from a stagnation point on the blade leading edge up to an intersection of the suction-side profile line of the blade with a trailing edge circle, an overhang (winglet). The overhang at the stagnation point and at the intersection with the trailing edge circle is substantially zero and reaches its maximum value at about 40% of the run length of the suction side profile line.
Erfindungsgemäß ist somit eine strömungsoptimierte und hinsichtlich der Festigkeit der Schaufel vorteilhafte Konstruktion geschaffen, bei welcher die aerodynamischen Verluste minimiert werden.Thus, according to the present invention, there is provided a flow-optimized construction which is advantageous in terms of the strength of the blade, in which the aerodynamic losses are minimized.
Besonders günstig ist es, wenn die Größe des saugseitigen Überhangs (senkrechter Abstand von der saugseitigen Profillinie) in etwa 45% des Durchmessers des maximal in das Schaufelprofil einbeschreibbaren Kreises Tmax erreicht.It is particularly favorable if the size of the suction-side overhang (vertical distance from the suction-side profile line) reaches approximately 45% of the diameter of the maximum circle T max which can be inscribed in the blade profile.
In besonders günstiger Ausgestaltung der erfindungsgemäßen Schaufel ist weiterhin vorgesehen, dass die Schaufelspitze an ihrer Druckseite, ausgehend von einem Staupunkt an der Schaufelvorderkante bis zu einem Schnittpunkt der druckseitigen Profillinie der Schaufel mit dem Hinterkantenkreis, ebenfalls einen Überhang (Winglet) aufweist, welcher am Staupunkt und am Schnittpunkt im Wesentlichen Null beträgt und welcher einen Maximalwert bei etwa einer Lauflänge zwischen 20 % und 60 % der Gesamtlauflänge der druckseitigen Profillinie aufweist.In a particularly favorable embodiment of the blade according to the invention is further provided that the blade tip on its pressure side, starting from a stagnation point on the blade leading edge to an intersection of the pressure side profile line of the blade with the trailing edge circle, also has an overhang (winglet), which at the stagnation point and is substantially zero at the intersection and which has a maximum value at about a run length between 20% and 60% of the total run length of the pressure side profile line.
Zur Verbesserung der Strömung und zur weiteren Verminderung des Leckagemassenstroms kann es weiterhin günstig sein, dass am radial äußeren Randbereich der Schaufel (bei einer Rotorschaufel) bzw. am radial inneren Randbereich bei einer Statorschaufel eine umlaufende Dichtkante ausgebildet ist. Diese kann beispielsweise einen im Wesentlichen rechteckigen Querschnitt haben, so dass sich im mittleren Bereich der Schaufelspitze eine Vertiefung/Kavität ausbildet.To improve the flow and to further reduce the leakage mass flow, it may furthermore be favorable that a peripheral sealing edge is formed at the radially outer edge region of the blade (in the case of a rotor blade) or at the radially inner edge region in the case of a stator blade. This can, for example, have a substantially rectangular cross-section, so that a depression / cavity is formed in the middle region of the blade tip.
Die Dichtkante kann weiterhin bevorzugterweise einen Bereich mit einer reduzierten Höhe bzw. einen Bereich mit einer Höhe von Null aufweisen, welcher im Bereich des saugseitigen Überhangs zwischen einer Lauflänge der saugseitigen Profillinie von 10 % bis 30 % vorgesehen ist. Somit wird eine Öffnung ausgebildet, durch welche eine Zuströmung der gehäusenahen Grenzschicht auf die Schaufelspitze erfolgen kann.The sealing edge can furthermore preferably have a region with a reduced height or a region with a height of zero, which is provided in the region of the suction-side overhang between a running length of the suction-side profile line of 10% to 30%. Thus, an opening is formed through which an inflow of the boundary layer close to the housing can take place on the blade tip.
Besonders vorteilhaft ist es, die Höhe sowie die Breite der Dichtkante in Abhängigkeit von einem Schaufelspitzenspalt zu bemessen. Die radiale Höhe kann dabei zwischen der Hälfte des Schaufelspitzenspalts und dem dreifachen Schaufelspitzenspalt betragen. Hinsichtlich der Breite der Dichtkante kann diese zwischen dem dreifachen Schaufelspitzenspalt und dem sechsfachen Schaufelspitzenspalt ausgebildet sein.It is particularly advantageous to dimension the height and the width of the sealing edge as a function of a blade tip gap. The radial height may be between half of the blade tip gap and the triple blade tip gap. With regard to the width of the sealing edge, this can be formed between the triple blade tip gap and the sixfold blade tip gap.
Hinsichtlich der Höhe des Überhangs (Winglets) in radialer Richtung kann es besonders günstig sein, wenn diese Höhe maximal 10 % der radialen Länge des Schaufelprofils beträgt. Ein bevorzugter Wert liegt bei 5 %. Dies bedeutet, dass ca. 90 % bis 95 % des Schaufelprofils unverändert ausgebildet ist und dass lediglich die äußeren 10 bzw. 5 % der Länge des Schaufelprofils mit dem erfindungsgemäßen Überhang bzw. Winglet versehen ist.With regard to the height of the overhang (winglets) in the radial direction, it can be particularly favorable if this height amounts to a maximum of 10% of the radial length of the blade profile. A preferred value is 5%. This means that about 90% to 95% of the blade profile is formed unchanged and that only the outer 10 or 5% of the length of the blade profile is provided with the overhang or winglet according to the invention.
Um die Strömungsverhältnisse weiter zu optimieren, kann es günstig sein, den Übergang vom Schaufelprofil zu dem Überhang (Winglet) abgerundet auszubilden.In order to further optimize the flow conditions, it may be favorable to make the transition from the blade profile to the overhang (winglet) rounded.
Weiterhin kann es vorteilhaft sein, den Kantenbereich des Überhangs (Winglets) am radialen Ende mit einem Winkel zu versehen. Dieser Winkel ist in einer Ebene definiert die durch einen radialen Vektor von der Dichtkante zur Triebwerksachse und einem Vektor normal zur Dichtkante aufgespannt wird. Der Winkel bildet sich dann zwischen einer Tangente an der äußeren Dichtkantenfläche und dem Radialenvektor. Dabei ist es besonders günstig, wenn die Tangente an der druckseitigen Dichtkante der Schaufel in einem Winkel zwischen 10° und 50° von der Schaufel weg gerichtet und an der saugseitigen Dichtkante in einem Winkel von 10° bis 50° bei einer Lauflänge 0,1≤s≤0,3 zur Schaufel hin gerichtet und bei einer Lauflänge zwischen 0,4≤s≤1 in einem Winkel zwischen 10° und 50° von der Schaufel weg gerichtet ausgebildet ist.Furthermore, it may be advantageous to provide the edge region of the overhang (winglets) at the radial end at an angle. This angle is defined in a plane spanned by a radial vector from the sealing edge to the engine axis and a vector normal to the sealing edge. The angle then forms between a tangent to the outer sealing edge surface and the radial vector. That's it Particularly favorable when the tangent to the pressure-side sealing edge of the blade at an angle between 10 ° and 50 ° directed away from the blade and at the suction-side sealing edge at an angle of 10 ° to 50 ° at a running length 0.1≤s≤0 3 is directed toward the blade and is directed away from the blade at a travel length of between 0.4≤s≤1 at an angle between 10 ° and 50 °.
Die erfindungsgemäße Wingletkonstruktion hat die Eigenschaft, die Überströmung der Turbinenschaufelspitzen so zu verbessern, dass der Leckagemassenstrom über die Schaufelspitze verringert wird (Wirkungsgradverbesserung im Rotor) und gleichzeitig die Abströmung im Bereich der Rotorschaufelspitze hinsichtlich des Abströmwinkels vergleichmäßigt wird (Wirkungsgradverbesserung in den stromab liegenden Schaufelreihen). Diese Vorteile werden durch folgende strömungsmechanische Effekte erreicht:
- Durch die relative schnelle Verkleinerung des großen saugseitigen Überhangs im Bereich (b) entsteht eine konkave Schaufelspitzenform. Das führt dazu, dass der Schaufelspitzenwirbel stromab einen immer größeren Abstand zur Schaufel gewinnt.
- Als Folge wird der Schaufelspitzenwirbel von der saugseitigen Schaufelumströmung entkoppelt und interagiert nicht oder nur sehr wenig mit dem sich in diesem Bereich entwickelnden Sekundärströmungswirbel. Diese Entkopplung trägt maßgeblich zur Wirkungsgradverbesserung der Schaufelspitzenströmung durch das Winglet bei.
- Der Überhang des Winglets reduziert den treibenden Druckgradienten zwischen Druckseite und Saugseite und verringert damit den Leckagemassenstrom.
- Die Öffnung der umlaufenden Dichtkante des Winglets sorgt für eine Einströmung von relativ kalter gehäusenaher Luft in die Kavität des Winglets. Die Trajektorie dieser Zuströmung (Stromlinienkrümmung) bewirkt einen Druckgradienten in Richtung Druckseite der Schaufel. Hierdurch wird eine weitere Reduktion des Leckagemassenstromes erzielt. Weiterhin verringert die aufströmende relativ kalte Luft die Kühlungsanforderungen für das Winglet.
- Die Form (Tangentenwinkel) der umlaufenden bzw. unterbrochenen Dichtkante ist in Abhängigkeit der Profillauflänge so gestaltet, dass an gewünschten Positionen Strömungsablösungen hervorgerufen werden (z.B. Druckseite) und an anderen Positionen (z.B. Saugseite) Strömungsablösungen vermieden werden.
- Due to the relatively rapid reduction of the large suction-side overhang in region (b), a concave blade tip shape is formed. This results in the blade tip vortex gaining an ever greater distance downstream of the blade downstream.
- As a result, the blade tip vortex is decoupled from the suction-side blade flow and does not interact or interacts very little with the secondary flow vortex developing in this region. This decoupling contributes significantly to the efficiency improvement of the blade tip flow through the winglet.
- The overhang of the winglet reduces the driving pressure gradient between the pressure side and the suction side and thus reduces the leakage mass flow.
- The opening of the peripheral sealing edge of the winglet provides for a flow of relatively cold air close to the housing into the cavity of the winglet. The trajectory of this inflow (streamline curvature) causes a pressure gradient in the direction of the pressure side of the blade. As a result, a further reduction of the leakage mass flow is achieved. Furthermore, the influx of relatively cold air reduces the cooling requirements for the winglet.
- The shape (tangent angle) of the circumferential or interrupted sealing edge is designed as a function of the profile run length so that flow detachments are caused at desired positions (eg pressure side) and at other positions (eg suction side) flow separation can be avoided.
Im Folgenden wird die Erfindung anhand eines Ausführungsbeispiels in Verbindung mit der Zeichnung beschrieben. Dabei zeigt:
- Fig. 1
- eine schematische Darstellung eines Gasturbinentriebwerks gemäß der vorliegenden Erfindung,
- Fig. 2
- eine vereinfachte Draufsicht auf den Endbereich der erfindungsgemäßen Schaufel,
- Fig. 3
- eine Ansicht, analog
Fig. 2 , mit Angabe der Schnittlinien derFig. 4 bis 6 , - Fig. 4 bis 6
- Teil-Schnitte gemäß den Schnittlinien in
Fig. 3 , - Fig. 7
- eine Darstellung, ähnlich
Fig. 5 , mit Angabe der Definitionen zur Bemessung des Schaufelendbereichs, - Fig.8, 9
- stirnseitige Ansichten, analog den
Fig. 2 und3 , zur Darstellung des erfindungsgemäßen Überhangs, - Fig. 10, 11
- Dickenverteilungen des saugseitigen und druckseitigen Überhangs bezogen auf die Lauflänge der saugseitigen bzw. druckseitigen Profillinie,
- Fig. 12
- eine perspektivische stirnseitige Ansicht, analog den
Fig. 2 und3 , mit Darstellung der Dichtkante, - Fig. 13
- eine Draufsicht auf die Darstellung gemäß
Fig. 12 mit Strömungslinien, - Fig. 14
- eine Schnittansicht, analog den
Fig. 4 bis 6 , mit Darstellung des Strömungsverlaufs, und - Fig.15
- eine Draufsicht zur Verdeutlichung des in
Fig. 14 gezeigten Strömungsverlaufs.
- Fig. 1
- a schematic representation of a gas turbine engine according to the present invention,
- Fig. 2
- a simplified plan view of the end portion of the blade according to the invention,
- Fig. 3
- a view, analog
Fig. 2 , indicating the cutting lines of the4 to 6 . - 4 to 6
- Partial cuts according to the cutting lines in
Fig. 3 . - Fig. 7
- a representation, similar
Fig. 5 , specifying the definitions for the design of the blade end area, - 8, 9
- frontal views, analogous to
Fig. 2 and3 , for the representation of the overhang according to the invention, - 10, 11
- Thickness distributions of the suction-side and pressure-side overhang with respect to the run length of the suction-side or pressure-side profile line,
- Fig. 12
- a perspective frontal view, analogous to
Fig. 2 and3 , with representation of the sealing edge, - Fig. 13
- a plan view of the illustration according to
Fig. 12 with streamlines, - Fig. 14
- a sectional view, analogous to
4 to 6 , with representation of the flow course, and - Figure 15
- a plan view to illustrate the in
Fig. 14 shown flow pattern.
Das Gasturbinentriebwerk 10 gemäß
Der Zwischendruckkompressor 13 und der Hochdruckkompressor 14 umfassen jeweils mehrere Stufen, von denen jede eine in Umfangsrichtung verlaufende Anordnung fester stationärer Leitschaufeln 20 aufweist, die allgemein als Statorschaufeln bezeichnet werden und die radial nach innen vom Triebwerksgehäuse 21 in einem ringförmigen Strömungskanal durch die Kompressoren 13, 14 vorstehen. Die Kompressoren weisen weiter eine Anordnung von Kompressorlaufschaufeln 22 auf, die radial nach außen von einer drehbaren Trommel oder Scheibe 26 vorstehen, die mit Naben 27 der Hochdruckturbine 16 bzw. der Mitteldruckturbine 17 gekoppelt sind.The
Die Turbinenabschnitte 16, 17, 18 weisen ähnliche Stufen auf, umfassend eine Anordnung von festen Leitschaufeln 23, die radial nach innen vom Gehäuse 21 in den ringförmigen Strömungskanal durch die Turbinen 16, 17, 18 vorstehen, und eine nachfolgende Anordnung von Turbinenrotorschaufeln 24, die nach außen von einer drehbaren Nabe 27 vorstehen. Die Kompressortrommel oder Kompressorscheibe 26 und die darauf angeordneten Schaufeln 22 sowie die Turbinenrotornabe 27 und die darauf angeordneten Turbinenrotorschaufeln 24 drehen sich im Betrieb um die Triebwerksachse 1.The
Die
Die
Um die aerodynamischen Effekte des saugseitigen Überhangs 30 zu nutzen, ist die Dickenverteilung in
In den
Wie in den
Die
Die Dickenverläufe der Überhänge an der Saugseite bzw. der Druckseite sind in den
Die Rotorschaufelspitze weist, wie in den Fig. gezeigt, folgende bevorzugte konstruktive Eigenschaften auf, um die Auswirkung der Rotorspitzenspaltleckageströmung auf den Turbinenwirkungsgrad so klein wie möglich zu gestalten:
- Einen relativ kleinen, aber signifikanten druckseitigen Überhang Tw(s), der, wie in
Fig. 9 und 11 gezeigt, zwischen 0≤s≤0,2 sehr klein ist, von s=0,2 bis s=0,6 bis aufsein Maximum von 15% Tmax anwächst und schließlich von s=0,6 bis zur Schaufelhinterkante abfällt, sodass der druckseitige Überhang bei s=1 tangential an den Hinterkantenkreis übergeht. Eine günstige Gestaltung des druckseitigen Überhanges kann mittels der gestrichelten Kurven inFig. 11 eingegrenzt werden. - Eine Öffnung, zumindest aber eine Verringerung der Höhe d der umlaufenden Dichtkante im vorderen Bereich des saugseitigen Überhangs zwischen ca. s=0,1 und s=0,3, wie in
Fig. 12 und 13 gezeigt. - Eine mittels des Rotorschaufelspitzenspaltes (nominal im Normalbetrieb) t definierte Höhe d der umlaufenden bzw. unterbrochenen Dichtkante auf dem Winglet von ca. 0,5t≤d≤3t (siehe
Fig. 7 ). - Eine mittels des Rotorschaufelspitzenspaltes t definierte Breite b der umlaufenden bzw. unterbrochenen Dichtkante auf dem Winglet von ca. 3t≤b≤6t (siehe
Fig. 7 ). - Eine Höhe h des Winglets von nicht
mehr als 10 % der mittleren Höhe des Rotorschaufelprofiles. In besonders günstiger Ausführung sollte h∼5% der mittleren Höhe des Rotorschaufelproflies betragen (sieheFig. 7 ). Dabei ist h als der radiale Abstand der Wingletspitze von dem radialen Schaufelprofilschnitt anzusehen, bei dem die Aufweitung des Schaufelprofils in das Winglet deutlich beginnt. - Einen stetigen, mit angemessenen Radien R (bzw. geeigneten Kurvenformen) abgerundeten, sanften Übergang zwischen dem Wingletüberhang und dem Schaufelprofil (siehe
Fig. 7 ). - Einen von der Profillauflänge s abhängigen, beispielhaft mittels der Schaufelschnitte A:A, B:B und C:C in
Fig. 7 definierten Winkel β zwischen der Tangente an der äußeren Dichtkante 35und dem Radialenvektor 36, sodass die Tangente an der Druckseite stets von der Schaufel mit einem Winkel zwischen 10°≤βDS≤50° weg zeigt und die Tangente an 0,1≤s≤0,3 zu der Schaufel mit einem Winkel zwischen 10°≤βss≤50° hin zeigt, jedoch zwischen 0,4≤s≤1 stets mit einemder Saugseite zwischen Winkel von 10°≤βSS≤50° von der Schaufel weg zeigt.
- A relatively small but significant pressure-side overhang T w (s), which, as in
Fig. 9 and11 between 0≤s≤0,2 is very small, from s = 0,2 to s = 0,6 increases to its maximum of 15% T max and finally decreases from s = 0,6 to the blade trailing edge, so the pressure-side overhang at s = 1 tangential goes to the trailing edge circle. A favorable design of the pressure-side overhang can by means of the dashed curves inFig. 11 be limited. - An opening, but at least a reduction in the height d of the circumferential sealing edge in the front region of the suction-side overhang between about s = 0.1 and s = 0.3, as in
FIGS. 12 and 13 shown. - A defined by the rotor blade tip gap (nominal in normal operation) t height d of the circumferential or interrupted sealing edge on the winglet of about 0.5t≤d≤3t (see
Fig. 7 ). - A width b defined by the rotor blade tip gap t of the circumferential or interrupted sealing edge on the winglet of about 3t≤b≤6t (see
Fig. 7 ). - A height h of the winglet of not more than 10% of the mean height of the rotor blade profile. In a particularly favorable design h~5% should be the average height of the rotor blade profiled web (see
Fig. 7 ). H is to be regarded as the radial distance of the winglet tip from the radial blade profile section, in which the widening of the blade profile into the winglet clearly begins. - A smooth, smooth transition between the winglet overhang and the blade profile, rounded off with appropriate radii R (or appropriate curve shapes) (see
Fig. 7 ). - One dependent on the profile run length s, for example by means of the blade sections A: A, B: B and C: C in
Fig. 7 defined angle β between the tangent to theouter sealing edge 35 and theradial vector 36, so that the tangent to the pressure side always pointing away from the blade at an angle between 10 ° ≤β DS ≤50 ° and the tangent to the suction side between 0.1 ≤s≤0.3 points to the blade at an angle between 10 ° ≤β ss ≤50 °, but always between 0.4≤s≤1 with an angle of 10 ° ≤β SS ≤50 ° away from the blade shows.
Zur Verdeutlichung der obenstehenden Ausführungen zeigen somit die
Aus den
- 11
- TriebwerksachseEngine axis
- 1010
- Gasturbinentriebwerk / KerntriebwerkGas turbine engine / core engine
- 1111
- Lufteinlassair intake
- 1212
- Fanfan
- 1313
- Mitteldruckkompressor (Verdichter)Medium pressure compressor (compressor)
- 1414
- HochdruckkompressorHigh pressure compressor
- 1515
- Brennkammerncombustors
- 1616
- HochdruckturbineHigh-pressure turbine
- 1717
- MitteldruckturbineIntermediate pressure turbine
- 1818
- NiederdruckturbineLow-pressure turbine
- 1919
- Abgasdüseexhaust nozzle
- 2020
- Leitschaufelnvanes
- 2121
- TriebwerksgehäuseEngine casing
- 2222
- KompressorlaufschaufelnCompressor blades
- 2323
- Leitschaufelnvanes
- 2424
- TurbinenrotorschaufelnTurbine rotor blades
- 2626
- Kompressortrommel oder -scheibeCompressor drum or disc
- 2727
- TurbinenrotornabeTurbinenrotornabe
- 2828
- Auslasskonusoutlet cone
- 2929
- Schaufelprofil (unter dem Winglet bei ca. 90% Schaufelhöhe)Bucket profile (below the winglet at approx. 90% bucket height)
- 3030
- Überhang / WingletOverhang / winglet
- 3131
- Kreis (mit maximalem in das Schaufelprofil einbeschreibbaren Durchmesser)Circle (with maximum diameter inscribable in the blade profile)
- 3232
- HinterkantenkreisTrailing edge circuit
- 3333
- Dichtkantesealing edge
- 3434
- Öffnung der DichtkanteOpening of the sealing edge
- 3535
- Tangente an der DichtkanteTangent at the sealing edge
- 3636
- Radialenvektor an der DichtkanteRadial vector at the sealing edge
- 3737
- SchaufelspitzenspaltBlade tip clearance
- 3838
- Kontur des saugseitigen ÜberhangsContour of the suction-side overhang
- 3939
- Kontur des druckseitigen ÜberhangsContour of the pressure-side overhang
- 4040
- Gehäuseendwand des TurbinenrotorsHousing end wall of the turbine rotor
- 4141
- SchaufelspitzenspaltwirbelBlade tip clearance vortex
- 4242
- SekundärströmungswirbelSecondary flow vortices
- DSDS
- Druckseitepressure side
- SSSS
- Saugseitesuction
- LELE
- Staupunkt an der SchaufelvorderkanteStagnation point at the blade leading edge
- TETE
- Schnittpunkt der saug- bzw. druckseitigen Profillinie mit dem HinterkantenkreisIntersection of the suction or pressure side profile line with the trailing edge circle
- bb
- Breite der DichtkanteWidth of the sealing edge
- dd
- Höhe der DichtkanteHeight of the sealing edge
- hH
- Höhe des Überhangs (Winglet)Height of the overhang (winglet)
- RR
- Verrundungsradien zwischen Überhang (Winglet) und SchaufelprofilRounding radii between overhang (winglet) and blade profile
- ss
- Lauflängeyardage
- tt
- Höhe des SchaufelspitzenspaltesHeight of the blade tip gap
- Tmax T max
- maximale Schaufelprofildickemaximum blade profile thickness
- Tw T w
- Überhang (Winglet) -GrößeOverhang (winglet) size
- Tw,max T w, max
- maximale Überhang (Winglet) -Größemaximum overhang (winglet) size
Claims (10)
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GB201219267A GB201219267D0 (en) | 2012-10-26 | 2012-10-26 | Turbine blade |
DE201210021400 DE102012021400A1 (en) | 2012-10-31 | 2012-10-31 | Turbine rotor blade of gas turbine engine, has overhang which is provided at stagnation point, when intersection point is zero, so that maximum value of barrel length of suction-side overhang is at about specific percentage |
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EP2725194A1 true EP2725194A1 (en) | 2014-04-30 |
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EP13190022.7A Active EP2725194B1 (en) | 2012-10-26 | 2013-10-24 | Turbine rotor blade of a gas turbine |
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Also Published As
Publication number | Publication date |
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US20140119942A1 (en) | 2014-05-01 |
US20140119920A1 (en) | 2014-05-01 |
EP2725195B1 (en) | 2019-09-25 |
US10641107B2 (en) | 2020-05-05 |
EP2725194B1 (en) | 2020-02-19 |
EP2725195A1 (en) | 2014-04-30 |
US9593584B2 (en) | 2017-03-14 |
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