EP2718087A2 - Polymer product and method of manufacturing the product - Google Patents

Polymer product and method of manufacturing the product

Info

Publication number
EP2718087A2
EP2718087A2 EP12740451.5A EP12740451A EP2718087A2 EP 2718087 A2 EP2718087 A2 EP 2718087A2 EP 12740451 A EP12740451 A EP 12740451A EP 2718087 A2 EP2718087 A2 EP 2718087A2
Authority
EP
European Patent Office
Prior art keywords
polymer
polymer product
product according
cells
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP12740451.5A
Other languages
German (de)
English (en)
French (fr)
Inventor
William Dierickx
Dirk De Cuyper
Nina Gunde-Cimerman
Natasa Poklar Ulrih
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Resilux NV
Original Assignee
Resilux NV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from EP11164378A external-priority patent/EP2518138A1/en
Priority claimed from BE2011/0303A external-priority patent/BE1019981A5/nl
Application filed by Resilux NV filed Critical Resilux NV
Priority to EP12740451.5A priority Critical patent/EP2718087A2/en
Publication of EP2718087A2 publication Critical patent/EP2718087A2/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00Making preforms
    • B29B11/14Making preforms characterised by structure or composition
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N11/00Carrier-bound or immobilised enzymes; Carrier-bound or immobilised microbial cells; Preparation thereof
    • C12N11/02Enzymes or microbial cells immobilised on or in an organic carrier
    • C12N11/08Enzymes or microbial cells immobilised on or in an organic carrier the carrier being a synthetic polymer
    • C12N11/089Enzymes or microbial cells immobilised on or in an organic carrier the carrier being a synthetic polymer obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C12N11/096Polyesters; Polyamides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0001Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/0005Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor characterised by the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/071Preforms or parisons characterised by their configuration, e.g. geometry, dimensions or physical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
    • B65D1/02Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
    • B65D1/0207Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by material, e.g. composition, physical features
    • B65D1/0215Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by material, e.g. composition, physical features multilayered
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00Making preforms
    • B29B11/06Making preforms by moulding the material
    • B29B11/08Injection moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/0715Preforms or parisons characterised by their configuration the preform having one end closed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/072Preforms or parisons characterised by their configuration having variable wall thickness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/073Preforms or parisons characterised by their configuration having variable diameter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/076Preforms or parisons characterised by their configuration characterised by the shape
    • B29C2949/0768Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform
    • B29C2949/077Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform characterised by the neck
    • B29C2949/0772Closure retaining means
    • B29C2949/0773Threads
    • B29C2949/0774Interrupted threads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/076Preforms or parisons characterised by their configuration characterised by the shape
    • B29C2949/0768Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform
    • B29C2949/077Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform characterised by the neck
    • B29C2949/0777Tamper-evident band retaining ring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/22Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at neck portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/24Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at flange portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3016Preforms or parisons made of several components at body portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/302Preforms or parisons made of several components at bottom portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3024Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique
    • B29C2949/3026Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique having two or more components
    • B29C2949/3028Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique having two or more components having three or more components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3032Preforms or parisons made of several components having components being injected
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3032Preforms or parisons made of several components having components being injected
    • B29C2949/3034Preforms or parisons made of several components having components being injected having two or more components being injected
    • B29C2949/3036Preforms or parisons made of several components having components being injected having two or more components being injected having three or more components being injected
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16Making multilayered or multicoloured articles
    • B29C45/1642Making multilayered or multicoloured articles having a "sandwich" structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • B29C49/06Injection blow-moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/04Polymers of ethylene
    • B29K2023/06PE, i.e. polyethylene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/10Polymers of propylene
    • B29K2023/12PP, i.e. polypropylene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2067/00Use of polyesters or derivatives thereof, as moulding material
    • B29K2067/003PET, i.e. poylethylene terephthalate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/0005Condition, form or state of moulded material or of the material to be shaped containing compounding ingredients
    • B29K2105/0032Pigments, colouring agents or opacifiyng agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/0005Condition, form or state of moulded material or of the material to be shaped containing compounding ingredients
    • B29K2105/0044Stabilisers, e.g. against oxydation, light or heat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0037Other properties
    • B29K2995/0056Biocompatible, e.g. biopolymers or bioelastomers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0037Other properties
    • B29K2995/0059Degradable
    • B29K2995/006Bio-degradable, e.g. bioabsorbable, bioresorbable or bioerodible
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0037Other properties
    • B29K2995/0065Permeability to gases
    • B29K2995/0067Permeability to gases non-permeable

Definitions

  • This invention relates to components that, within a matrix, have the ability to aggregate to multidimensional structures, and to organisms containing such components and their use as solute, gas, thermal and UV-barriers in plastic materials and textile, and to thus formed multidimensional structures as carriers of living microbial cells and their use as solute, gas, thermal and UV-barriers in plastic materials and textile.
  • This matrix can be an aqueous or a non-aqueous liquid or a polymeric solid material.
  • These multidimensional structures can vary from being two-dimensional, e.g. planar, to more complex three-dimensional structures.
  • Examples of multidimensional structures are vesicles consisting of one or more closed bilayer shells made of amphiphilic molecules, surrounding an aqueous core. These amphiphilic molecules comprise a hydrophobic and a hydrophilic part. These amphiphilic molecues can be surfactants Typical for vesicle forming surfactants is that the projected surface area of the hydrophobic group is about equal to the projected surface of area of the hydrophilic group. Vescile-forming surfactants are natural, such as phospholipids, or synthetic, such as double-tailed quaternary ammonium halides.
  • surfactants can be negatively charged, such as the phospholipid phosphatidyl glycerol, zwitterionic, such as the most abundant phospholipid phosphatidyl choline or positively charged, such as the double- tailed dialkyldimethalammonium halides (Cocquyt, 2005).Petkova et al. (2003) and Platikanov (2003) have investigated the gas permeability of phospholipid bilayers using a very specific bubble diminishing method.
  • the polar head groups of archaeal lipids are phospholipids or glycosides that are linked to one of the core lipids.
  • the most common phospholipids are phosphoserin, phosphoinositol, phosphoglycerol, phosphoetanolamin and many phosphoglyicolipids, among them the most common carbohydrates found among archaeal lipids are glucose, gulose, mannose, galactose, inositol and A/-acetylglucosamine, which can form mono-, di-, or oligosaccharides on one or both sides of caldarchaeol.
  • Phosphoglycolipids with two polar head groups on both sides of the caldarchaeol may have glycerophosphate as the phosphoester moiety on one side and gulose alone or glucose and mannose, which form mono-, di-, or oligosaharides as the sugar moiety on the other side as is in the case of Thermoplasma acidophilum (Shimada et al. 2008). Replacement of one glycerol moiety of the core lipid backbone by a nonitol has also been observed (De Rosa and Gambacorta, 1988).
  • ether linkages are more stable than ester over a wide range of pH, and the branching methyl groups help to reduce both crystallization (membrane lipids in the liquid crystalline phase at ambient temperature) and membrane permeability (steric hindrance of the methyl side group).
  • Ether lipids are also resistant to enzymatic degradation by phospholipases and archaeal liposomes are exceptionally stable, they do not fuse or aggregate during storage at 4°C over a period of 4 months (De Rosa, 1996).
  • the saturated alkyl chains would impair stability towards oxidative degradation particularly in halophiles that are exposed to air and sunlight (Benvegnu et al., 2008).
  • the membranes of methanogens and thermoacidophiles essentially consist of bipolar monolayer structures (Table 2).
  • the high proportions of glycosylated lipids presented in membranes of thermoacidophiles and methanogenes may further stabilize their membrane structures through the interglycosyl headgroup hydrogen bonding.
  • the presence of large sugar heads towards the convex surface of the membrane is likely to promote an asymmetric orientation, thus making the monolayer organization easier.
  • lipids in particular planar lipids, more particularly liposomes, lipids were shown to be an excellent source for the formation of liposomes with thermostability and tightness against solute leakage (Gambacorta et al. 1995).
  • Membrane stability can be conveniently monitored by determining the release of fluorescent dyes originally trapped in the intravesicular compartment of the liposomes.
  • several studies have focused on investigation of membranes made solely from bipolar lipid fractions. Different physicochemical properties, such as structure, dynamics, and polymorphism, thermal and mechanical stability, of bipolar lipid fractions extracted from several archaeal species have been investigated (Chang 1994; Elferink et al. 1994; Yamauchi et al. 1993).
  • Arakawa and his coworkers investigated the polymorphism and physicochemical properties of the macrocyclic lipids by synthetic 72-membered macrocyclic tetraether lipids.
  • DSC, 31 P NMR and electron microscopy analysis studied the physicochemical features of diphospholipids.
  • the cyclic tetraetherlipids appeared to show lower phase transition temperature (T c ).
  • Fluorescence studies have shown that the passive proton permeability in bipolar tetraether liposomes isolated from S. acidocaldarius is lower and less temperature sensitive than that in liposomes composed of monopolar diester lipids, although the permeability increases with temperature in all liposomes.
  • the invention aims at proposing a polymer product providing a contribution over the known materials and applications considering the drawbacks and shortcomings thereof.
  • the invention leads to a polymer product containing beside the polymer also a multidimensional structure.
  • the multidimensional structure can be synthetic, it can be derived from a cell membranes of a living organism or it can be a living organism. Further the multidimensional structure can also serve as carrier for a living organism in this polymer product.
  • the first aspect of the invention comprises the selection of amphiphilic molecules that have the ability to aggregate to multidimensional structures in an aqueous or a non-aqueous liquid or a polymer matrix.
  • amphiphilic molecules can be lipids found in cell membranes of living organisms, but they can also be synthetic compounds like surfactants or polymers.
  • the multidimensional structure is typically a microemulsion, an L3 (sponge) phase, a hexagonal or a lamellar structure such as a vesicle or liposome,
  • the multidimensional structure can also be a living organism.
  • the structure of the cell membrane of living organisms is very similar to the structure of a unilamellar vesicle.
  • the multidimensional structure is composed of archaeal lipids.
  • the multidimensional structure composed of amphiphilic molecules is used as a carrier for living organisms. This bioaggregate structure is then incorporated in the polymer product.
  • Coloring with biological pigments included in the cell wall or membrane of the microbial cells. Additionally coloring prevents oxidation of products in the bottle, due to scavenging abilities of pigments.
  • living organisms can be selected from a category known as prokaryotic or eukaryotic vegetative cells and/or a phase of inactive or dormant stage such as sexual or asexual spores or cysts or meristematic clumps.
  • said cells, mersistematic clumps or cell dormant stages, encapsulated in liposomes should withstand extremely dry conditions and temperatures well above 100° C and act as permanent oxygen or C0 2 barriers, UV blockers and potentially colorings.
  • a reliable, slow and prolonged diffusion of organic molecules can be achieved through said polymers into said liposomes and to the encapsulated microbial cells, being realized, creating in the polymer a moist and fluctuating environment, that could activate slow metabolic microbial processes.
  • the composition of the selected liposome as carrier, the selected liposome could or could not be degraded, enabling enlargement of immediate space within the polymer for the selected encapsulated microbial cell, enabling its slight expansion or growth and basic nutrition, creating an active and/or passive barrier for oygen ad other gases permeation.
  • the bio component of the liposome - bioagreggates could be a type of yeastwith a dry spore, such as for example Saccharomyces cerevisiae, which would be able to withstand the physicochemical conditions required for the inclusion of liposome-bio-aggregates into the polymer.
  • yeast could be pleomorphic yeasts such as Hortaea wasneckii, able to grow as yeast cells, hyphal cells, budding hyphae, spores or meristematic clumps.
  • pleomorphic yeasts such as Hortaea wasneckii, able to grow as yeast cells, hyphal cells, budding hyphae, spores or meristematic clumps.
  • fungal cells are molds such as Aspergillus spp. and their conidia, sexual spores, hyphal fragments, mycelial strands and dormant structures such as chlamidial cells or sclerotia.
  • algal cells could be incorporated into the liposome - bioagreggates, such as Haematococcus or Dunaliella salina, or their spores.
  • the bio component could be also a mixture of algal and fungal cells.
  • the bio component of the liposome - bioagreggates could be prokaryotic cells such as a type of bacterial cell with a dry spore or endospore, like for example Bacillus spp. or lactic acid bacteria or an archeal cell such as halophilic Halococcus or thermophilic Aerppyrum pernix.
  • said living organisms are selected from among the extremophiles.
  • said living organisms are selected from among the species Bacillus Subtilis, in particular the one bearing No. ID9698.
  • said polymers are selected from among the family of the thermoplastic polymers, in particular from among the family of the polyolefins, or polyesters, more particularly from among the family of the polyethylenes, or polypropylenes, even more particularly polyethylene terephthalate (PET), yet more particularly in the form of PET granules that are coated with living organisms brought to a temperature higher than 260°C during the injection molding process.
  • the family of the thermoplastic polymers in particular from among the family of the polyolefins, or polyesters, more particularly from among the family of the polyethylenes, or polypropylenes, even more particularly polyethylene terephthalate (PET), yet more particularly in the form of PET granules that are coated with living organisms brought to a temperature higher than 260°C during the injection molding process.
  • PET polyethylene terephthalate
  • said polymer is made of PETG, with a lower melting temperature than standard PET.
  • said product is a preform intended to be further processed to a container, in particular wherein said preform consists in at least three layers, an intermediate layer made of PETG between two outer layers, more particularly wherein said outer layers are made of PET, even more particularly wherein the injection molding is a co-injection molding where the PETG is injected colder than the layers on both sides of it, even more particularly wherein the PETG granules are coated with living organisms, and in wherein it is brought to a temperature higher than 200°C during the injection molding process.
  • said product is a polymer film.
  • said living organisms are introduced in the polymer in a liquid stage during injection molding, at a temperature above 260°C.
  • the preform is intended for producing containers made of a polymer containing living organisms, consisting of at least one layer, wherein said layer is made of a polyethylene terephthalate glycol containing living organisms, in particular wherein said preform consists in at least three layers, the layer made of PETG being an intermediate layer between the two other layers, more particularly wherein said polymer product comprises a layer of a preform intended to make a container, said layer being a barrier layer, preferably a gas barrier layer, more preferably an oxygen barrier layer, more particularly wherein said living organisms in the PETG belong to the species Bacillus Subtilis, yet more particularly wherein said living organisms are introduced in the PETG in a liquid stage during injection moulding, at a temperature above 200°C.
  • a tertiary material is introduced in the middle layer material.
  • said tertiary material consists of a fluid. Thanks to the use of a fluid as tertiary barrier material, the barrier layer can be included with a specific additional function that is originating from said tertiary material with improved mechanic and/or thermal and/of barrier properties.
  • said fluid is a determined liquid.
  • the fluid material has its liquid phase at least during, possibly after the production process, wherein said secondary layer is a barrier layer.
  • Each layer is substantially continuous and uninterrupted.
  • a tertiary material is thus incorporated therein as a fluid that helps to the creation of the barrier layer.
  • the best tertiary materials are those having a lower viscosity under normal working conditions of temperature and pressure, referred to hereafter as cold liquids
  • said polymer contains at least two different types of living organisms.
  • the present invention also relates to a container made from a preform as defined in any of the appended sub-claims directed thereto, in particular wherein said living organisms in said container are active in a temperature range reaching at least 4 to 30°C once the container has been filled, more particularly wherein at least two different types of living organisms are selected for coating granules.
  • Fig. 1 shows, as an example, typical structures of archaeal phospholipid compared with bacterial phospholipid.
  • Fig. 2 shows various examples of different amphiphilic molecules.
  • Fig. 3 shows typical examples of multidimensional structures formed by amphiphilic molecules.
  • Fig. 4 is a diagrammatic representation of a cross section in a central plane of an embodiment of a preform according to the invention.
  • Fig. 5 is a mixed representation of a container according to the invention partially in a front view and partially in a cross section.
  • Fig. 6 is an enlarged view of a detail of the wall of the container represented in Fig. 4 according to the invention.
  • Fig. 7 & 8 are each a diagrammatic representation of the functional working of an essential part of said container according to the invention, with an enlarged view of a detail of the wall thereof.
  • Fig. 9 to 12 are an enlarged view of a detail of the perform resp container according to the invention
  • Fig. 1 shows, as an example, typical structures of archaeal phospholipid compared with bacterial phospholipid, wherein four differences are shown, -R standing for polar head group.
  • Fig. 2 shows some examples of different amphiphilic molecules, wherein both synthethic and natural molecules are shown, (a) archaeol (C20.20), (b) archaeol (C25,25), (c) macrocyclic arhaeol, (d) caldarchaeol, (e) isocaldarchaeol, (f) crenarchaeol, (g) H-shaped caldarchaeol containing three cyclopentane rings, (h).
  • Fig. 3 shows typical examples of multidimensional structures formed by amphiphilic molecules including (a) spherical micelles, (b) cylindrical micelles, (c) planar bilayers, (d) inverted micelles, (e) bicontinuous structures, (f) bilayer vesicles.
  • the present invention generally relates to a polymer product, that comprises the following components :
  • amphiphilic molecules such as lipids, surfactants or polymers
  • the incorporation of the multidimensional structure leads to said polymer product with an improved active andfor passive oxygen or C0 2 barrier, with an improved UV blocking activity or with potentially colouring.
  • Its multidimensional structure is a micro-emulsion, an L3 (sponge) phase, a hexagonal or a lamellar structure such as vesicles or liposomes. It contains synthethic amphiphilic molecules such as surfactants or polymers. However, it may contain amphiphilic molecules commonly found in cell membranes of living organisms as well. It may also contain amphiphilic molecules that are found in archaeal micro-organisms.
  • Said multidimensional structure is used as a carrier for living microorganisms or spores. It is actually a living organism.
  • said polymer product consists of a hollow form, more particularly of a preform for manufacturing containers 50, that is composed of a multilayer structure comprising at least a first double base layer, that is composed of a primary material A consisiting of a polymer, thereby forming a double primary base layer 11 as embeddingsmatrix, that forms the outer surface of the preform that delimitate same, and that is further comprised of a secondary intermediate layer 12 which is comprised in said double primary basis layer 1 , comprising a secondary material B, wherein said secondary material B consists of a support material wherein a tertiary material C is incorporated as initiator or resp. activator material thereby forming an inner composed barrier intermediate layer 12.
  • Said preform comprises a neck section 8, an adjoining wall section 6 and a bottom section 7 which forms the base of the preform, which is composed of a multilayer structure comprising at least three layers, the one of which 1 is directed inwardly respective the preform and is composed of a primary material thereby forming a primary basis layer 1 , wherein said primary material consists of a synthetic material, and wherein a further layer 3 is directed outwardly with respect to said primary layer 1 , in such a way that it forms the outer surface layer 3 of the preform, thereby consisting of a tertiary material forming a tertiary surface layer 3, wherein said tertiary layer is composed of a further synthetic material, characterized in that there is provided an intermediate layer 2 between the primary and tertiary layers 1 , 3 which is composed of a secondary material consisting of a fluid.
  • Said primary material A consists of a plastic polymer
  • said carrier material B consists of a polymer, in particular a plastic polymer, possibly a biopolymer
  • said tertiary activator material C consists of a fluid.
  • Said fluid is formed by a liquid, in particular a viscous liquid, more particularly an oil containing liquid, a water containing or water linked liquid, or an acrylate, possibly on oil or water basis.
  • Said secondary layer 12 may consist of a so-called intermediate phase such as tastes, adhesives and further materials having a liquid phase under normal conditions of pressure and temperature, and which may possibly get transformed into a solid phase, in particular by hardening.
  • Said preform is intended for being processed to containers, thereby possibly advantageously comprising a polymer containing living organisms, consisting of at least one layer 2, that is made of a polyethylene terephthalate glycol containing living organisms.
  • Said living organisms are introduced in the polymer in a liquid stage during injection molding, e.g. at a temperature above 260°C.
  • Fig. 9 shows said preform 4 having at least three layers 1 , 2, 3, with a layer made of e.g. PETG being an intermediate layer 2 between the two other layers 1 , 3, wherein said layer is a barrier layer, preferably a gas barrier layer, more preferably an oxygen barrier layer.
  • said living organisms in the PETG belong to the species Bacillus Subtilis.
  • Said living organisms are introduced in the PETG in a liquid stage during injection moulding, at a temperature above 200°C.
  • Said polymer may contain at least two different types of living organisms.
  • said living organisms are active in a temperature range reaching at least 4 to 30°C once the container 9 has been filled. At least two different types of living organisms are selected for coating granules. Said cells are incorporated in formed vesicles or liposomes that are selected from a category of prokaryotic or eukaryotic vegetative cells and/or a phase of inactive or dormant stage, such as sexual or asexual spores, or cysts or meristematic clumps.
  • Said cells, mersistematic clumps or cell dormant stages, are encapsulated in the multidimensional structure, are selected to withstand extremely dry conditions and temperatures well above 100°C and act as permanent oxygen or C0 2 barriers, UV blockers and/or potentially colorings.
  • the tertiary material C consists in a thermally sensitive material is added cold through a thermally unloaded way 69, in particular at substantially normal conditions of room temperature and atmosphere.
  • a slow and prolonged diffusion of organic molecules is realized through said polymers into the multidimensional structure and to the encapsulated microbial cells, thus creating in the polymer a moist and fluctuating environment, activating slow metabolic microbial processes.
  • An active and/or passive barrier for oxygen and other gases permeation is created by enlargement of immediate space within the polymer for the selected encapsulated microbial cell. This enables its slight expansion or growth and basic nutrition, enabled by degradation or not of the selected multidimensional structure. This depends on the selected microbial cell type, its metabolic activity within the liposome included in the polymer, the composition of the selected multidimensional structure as carrier.
  • the bio component of the polymer multidimensional structure - bioagreggates is a type of yeast with a dry spore, in particular such as Saccharomyces cerevisiae, which is able to withstand the physicochemical conditions required for the inclusion of liposome-bio- aggregates into the polymer.
  • yeast is pleomorphic yeasts, in particular such as Hortaea wasneckii, able to grow as yeast cells, hyphal cells, budding hyphae, spores or meristematic clumps.
  • yeast cells are fungal cells molds, in particular such as Aspergillus spp. and their conidia, sexual spores, hyphal fragments, mycelial strands and dormant structures, in particular such as Chlamydial cells or sclerotia.
  • Algal cells may be incorporated instead of fungal cells into the multidimensional structure - polymer bioagreggates, in particular such as Haematococcus or Dunaliella salina, or their spores.
  • the bio component is e.g. a mixture of algal and fungal cells.
  • the bio component of the liposome-bioagreggates is prokaryotic cells such as a type of bacterial cell with a dry spore or endospore, like Bacillus spp. or lactic acid bacteria or an archeal cell, in particular such as halophilic Halococcus or thermophilic Aeropyrum pernix.
  • Said living organisms may be selected from among the extremophiles.They can also be selected from among the species Bacillus Subtilis, in particular the one bearing No. ID9698.
  • This invention also relates to a method for producing said polymer product whereby
  • the incorporation of the multidimensional structure leads to a polymer product with an improved active and/or passive oxygen or C0 2 barrier, with an improved UV blocking activity or with potentially colouring.
  • the granules are coated by thin layer culture with said multidimensional structures, with said living organisms or with said multidimensional structures containing said living organisms, and the polymer is moulded into said product.
  • the polymers are selected from among the family of the thermoplastic polymers, resp. from among the family of the polyolefins, or polyesters, the family of the polyethylenes, or polypropylenes, more particularly from polyethylene terephthalate (PET).
  • PET polyethylene terephthalate
  • the PET granules are coated with living organisms that are brought to a temperature higher than 260°C during the injection molding process.
  • Said polymer may also be made e.g. of PETG, with a lower melting temperature than standard PET.
  • said preform 4 consisting in e.g. three layers 1 , 2, 3, the intermediate layer 2 is particularly made of PETG, whereas the outer layers 1 , 3 are made of PET.
  • the injection molding is a co-injection molding where the PETG is injected colder than the layers 1 , 3 on both sides of it 2.
  • the PETG material may be fed from granules that are coated with living organisms, and be brought to a temperature higher than 200°C during the injection molding process.
  • said product may be a polymer film.
  • the abovementioned structures with or without included microbial cells or spores, can be used in the production of plastic materials and textile to achieve considering the following remarkable advantages : a lower permeability for hydrogen protons.
  • coloring with biological pigments included in the cell wall or membrane of the microbial cells.
  • coloring prevents oxidation of products in the bottle, due to scavenging abilities of pigments.

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EP12740451.5A 2011-04-29 2012-05-02 Polymer product and method of manufacturing the product Withdrawn EP2718087A2 (en)

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EP11164378A EP2518138A1 (en) 2011-04-29 2011-04-29 Method for producing a polymer product from polar lipids from archaea as carriers of living microbial cells and biological barriers in plastic and textile
BE2011/0303A BE1019981A5 (nl) 2011-05-18 2011-05-18 Holle voorwerpen, i.h.b. kunststofvoorvormen, res.-behouders, met een barrierelaag en spuitgietwerkwijze, resp. inrichting voor het vervaardigen ervan.
EP12740451.5A EP2718087A2 (en) 2011-04-29 2012-05-02 Polymer product and method of manufacturing the product
PCT/BE2012/000022 WO2012145803A2 (en) 2011-04-29 2012-05-02 Method for producing a polymer product from multidimensional aggregated components as barrier or carriers of living microbial cells and biological barriers in plastic and textile

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JP4151373B2 (ja) * 2002-10-10 2008-09-17 東洋製罐株式会社 多層プリフォームの製造方法
US8192676B2 (en) * 2004-02-12 2012-06-05 Valspar Sourcing, Inc. Container having barrier properties and method of manufacturing the same
BE1016177A6 (nl) * 2004-09-03 2006-04-04 Resilux Werkwijze voor het vervaardigen van hydrofobe polymeren.
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WO2007083598A1 (ja) * 2006-01-18 2007-07-26 Mitsubishi Gas Chemical Company, Inc. 多層ボトル
JP2010534730A (ja) * 2007-07-26 2010-11-11 ビーエーエスエフ ソシエタス・ヨーロピア 溶液中でのグラフト重合により得られる、ポリエーテルに基づく固体形態のコポリマーの調製方法
EA201000780A1 (ru) * 2007-11-09 2010-12-30 Резилюкс Заготовка и контейнер для скоропортящихся продуктов и способ его изготовления
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