EP2714575B1 - Procédé d'inspection et de remplissage - Google Patents

Procédé d'inspection et de remplissage Download PDF

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Publication number
EP2714575B1
EP2714575B1 EP12711779.4A EP12711779A EP2714575B1 EP 2714575 B1 EP2714575 B1 EP 2714575B1 EP 12711779 A EP12711779 A EP 12711779A EP 2714575 B1 EP2714575 B1 EP 2714575B1
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EP
European Patent Office
Prior art keywords
container
filling
detection element
volume
inspection
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP12711779.4A
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German (de)
English (en)
Other versions
EP2714575A1 (fr
Inventor
Jürgen Herrmann
Wolfgang Schom
Marius Michael Herrmann
Raik ROSE
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KHS GmbH
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KHS GmbH
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Publication date
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Priority to PL12711779T priority Critical patent/PL2714575T3/pl
Publication of EP2714575A1 publication Critical patent/EP2714575A1/fr
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Publication of EP2714575B1 publication Critical patent/EP2714575B1/fr
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/26—Methods or devices for controlling the quantity of the material fed or filled
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/007—Applications of control, warning or safety devices in filling machinery

Definitions

  • the invention relates to an inspection and filling method with a filling machine for filling containers, wherein the filling machine of a filling height control unit is connected downstream.
  • Containers can be used, for example, as bottles for liquids, for example for drinks.
  • the containers e.g. Bottles may be made of a transparent or translucent material, for example of glass or of a translucent plastic, e.g. Consist of PET. It is also conceivable that the containers are made of other materials and can be filled with other filling goods.
  • Known container treatment devices are, for example, rinsers, fillers, labeling machines, and the like, wherein transport devices may be rotating or linear type, wherein Belde types preferably have circumferential holding devices.
  • a labeling machine has an infeed star, a transport star, on which different units can be arranged, and an outlet star, which is known per se, which is why it will not be discussed in detail thereon.
  • the respective containers are held on the holding devices along the transporting direction.
  • the containers e.g. the bottles are held in the mouth area by means of the holding devices, the containers, e.g. the bottles on stand devices such.
  • Turntables can get up, or can be transported floating.
  • the containers can of course be kept in the abdominal area.
  • the DE 10 2004 011 101 A1 deals with a filling element for non-contact filling of containers with a liquid product.
  • a probe is movable into a measuring position, in which the probe extends into the container.
  • Control is a probe movable into a measuring position in which the probe extends into the container.
  • the DE 10 2004 038 323 B4 discloses a method for the bottom layer filling of bottles, wherein the filling tube is held only slightly below the liquid level, in which a relative movement between the filling tube and container is controlled.
  • the DE 10 2005 058 616 A1 discloses a level control in which a measuring probe is used.
  • the DE 10 2008 029 208 A1 relates to a free-jet filling system eg for contactless filling of bottles.
  • the system has a level probe which is arranged on a centering device.
  • the DE 10 2008 030 948 A1 discloses a level probe, wherein also the DE 10 2008 032 370 A1 discloses an electrical probe for determining the level.
  • the DE 10 2009 009 339 A1 deals mainly with a filling system for filling containers
  • the DE 10 2009 009 340 A1 discloses a method for pressure filling of containers.
  • the DE 10 2009 016 322 A ! also discloses a filling system.
  • a block-type container treatment apparatus comprising a combination of a stretch blower, a labeling apparatus, and a filling apparatus.
  • the DE 196 02 655 A1 discloses that a test bottle can be used to check the level control.
  • a displacement body is arranged in the test bottle.
  • the walls of the containers during filling can stretch through the filled beverage.
  • This elongation may vary from container to container as the value of elongation may be dependent upon various factors such as different manufacturers of preforms, age of the preforms, variations in the stretch blow process, or the time between the stretch blow process and the fill operation.
  • This elongation occurs especially when filling gas-containing, such as CO2-containing drinks, and in addition to the above factors may still vary depending on the gas content.
  • gas-containing such as CO2-containing drinks
  • the beats DE 10 2009 035 605 A1 To measure the filling volume so that regardless of the strain state to determine whether each of the filled containers have the same level.
  • the volume measurement is followed by a level control, which should only determine if the bottle has a leak.
  • the volumetric meter is according to the proposal of DE 10 2009 035 605 A1 a flow meter.
  • containers can have different contours, with different contours, that is to say with different outer shapes, despite the same filling volume, nevertheless different fill level levels can be generated.
  • liquid levels should not be arranged below the level control element, as this suggests to the consumer a less filled bottle, although the required volume is filled.
  • Containers thus have certain tolerances, so that the inspection result with respect to the filling level varies even with correct filling and the situation must be averaged.
  • a certain compensation by observing the real container contour is from the DE 10 2006 047 566 A1 known.
  • an optical device is provided, which transilluminates the transparent bottle and detected with a camera, wherein the outer shape of the container is simultaneously measured together with the filling level in order to determine the filling volume of the bottle so calculated.
  • an inspection and filling method according to the preamble of claim 1 is known in which the container geometry of an empty container is detected before the filling machine with a first measuring device as a reference image, and downstream of the filling machine at least partially the geometry of the container is detected with another measuring unit.
  • the invention is therefore based on the object of specifying an inspection and filling method of the type mentioned above, with which detached from the volume filled in the container a meaningful inspection result with respect to the filled volume can only be achieved due to the container contour, and / or a safe statement the volume to be filled can be taken.
  • the object is achieved by an inspection and filling method having the features of claim 1.
  • a container treatment apparatus is further disclosed which is particularly embodied as a filling machine for filling containers, wherein the filling machine has a filling height control downstream, and wherein the container processing apparatus comprises a container detecting element separated from the filling height controller disposed upstream thereof, both the filling height control and the container detecting member lead respective inspection data of the independently inspected container to a control and regulating device, wherein the at least one container detection element detects and forwards at least a partial contour of the container in question as inspection data.
  • a container treatment apparatus in which a container volume scanner, so the container detection element As seen in the conveying direction of the container upstream of a filling height control is arranged.
  • the container volume scanner or with the container detection element the real outer configuration of the container to be inspected is at least partially detected, from which it is possible to conclude directly on the container internal volume, wherein, in addition, the wall thickness can be known.
  • the container internal volume can be determined, for example, in the control and regulating device.
  • the data of the container volume scanner can be wired or wirelessly transmitted to the control and regulating device.
  • An at least partial contour detection results from the fact that only an outer portion of the container is detectable when the container does not rotate past with its entire circumference of the container volume scanner.
  • the overall contour can be determined from the partial contour. It is of course possible to perform an overall contour recording, wherein the container to be inspected rotates completely past a container detection element, or wherein a plurality of container detection elements each receive a partial circumferential contour, which can be brought together to form an overall peripheral contour. This can be carried out, for example, in the control and regulating device.
  • the term container detection element may refer to a single in the context of the invention or refer to a plurality of elements, each partial circumference sections can be combined to form an overall circumference.
  • the fill level control Downstream of the container volume scanner, ie downstream of the actual container contour detection, the fill level control is arranged. This is also connected to a data transmission wirelessly or wired to the control and regulation device. Thus, a data adjustment of the container internal volume to the level can be performed. It is advantageous that both inspections, ie the real contour detection of the container and the level control are decoupled from each other.
  • the container detection element is arranged upstream of the filling height control.
  • a container detection element downstream of the filling elements of the filling machine or even downstream of the filling machine can in any case be arranged upstream of the filling height control. It is also possible to arrange the container detection element upstream of the filling elements or upstream of the filling machine. Conceivable here is an arrangement in an inlet to the filling machine.
  • a first container detection element upstream of the filling elements or upstream of the filling machine, wherein a second container detection element can be arranged downstream of the filling elements or downstream of the filling machine.
  • the container contour is received upstream of the filling element (s) of the filling machine so as to generate a corresponding signal to the filling elements or to the filling valves by means of the detectable data.
  • the volume to be filled can be adapted dynamically to the respective container.
  • the control and regulating device is designed as a central control and regulating device of the container treatment device, in which relevant data can be merged, processed, evaluated, and stored, with corresponding decision signals are sent to the appropriate aggregates. Decision signals may e.g. not filling the empty container, overfilling beyond a target volume, sorting out, not closing (in a capper), and / or label labeling (in a labeller), to name but a few examples.
  • a desired volume should be fillable.
  • this target volume namely with a lower and an upper limit. If the container detection element detects an actual volume that can be filled within the limits, a signal for filling can be generated.
  • a container should be filled, which seen from its container volume can accommodate less than a lower limit amount of a required target volume. If such a container is detected with the container detection element, a corresponding signal for non-filling or for later sorting out can be generated directly. For this purpose, corresponding decision criteria are stored in the control and regulating device, so that an adjustment can be carried out easily and quickly.
  • a container which has a too large internal volume, which could therefore be filled with a product amount which is above the upper limit amount. In this case, too much product volume should be filled in as intended, or the product level indicates an apparent underfilling. It is therefore possible not to fill the defective containers, to sort them out later.
  • the filling level control is thus independent of the container volume scanner, which nevertheless always leads to the same data with respect to the container internal volume in different types of Gulednkontrolle.
  • a further decision value is generated with the container internal volume, which can be advantageously used as a signal for the filling elements or filling valves and / or even for the filling height control.
  • the container detection element can be arranged upstream of the filling level control and / or even upstream of the filling elements or the filling valves, easy data handling can still be achieved since a large amount of process time is available.
  • the container treatment device is of course applicable to devices of rotating or linear design.
  • the objective is that a pre-identification is made possible, which determines relevant data with respect to the volume of the container in question, this information can be retrieved at any point within the transport line and can be passed to subsequent inspection facilities.
  • the information may then be e.g. be correlated with the subsequent level control of any kind accordingly.
  • the volume determination could be used to calculate fill level control correction values.
  • the information of the volume determination of the possible, downstream Artn- controls for correlation and correction of the current Grenmesshongs retrievable for example, a Brownnmesswertkorrektur according to the determined specific volume value and correlation to a trend between the Arteuxnwert and the volume value is approachable, the Grenchnmesswert can be determined in advance depending on the determined volume.
  • the level control can, as already mentioned, in all possible embodiments, e.g. by means of radio frequency, and / or X-rays and / or infrared methods and / or simply with a camera and, if necessary, respectively associated processing unit are executed. Volume determination may also be performed in a variety of suitable ways, e.g. by means of HF, X-ray, IR, camera, etc.
  • the volume not only due to the outer contour, but also by the inner contour of the container is determined, from which it is possible to deduce the volume directly.
  • different procedures for determining the inner contour or the volume are also possible.
  • the inner contour or the volume could be detected or determined by means of a magnifying glass effect lighting.
  • it is also possible to directly determine the inner contour by means of a simple image processing measurement of inside and outside, which can be carried out, for example, by means of image processing aids such as lines, blob, contour, matching, color measurement of the container and / or diameter.
  • FIG. 1 shows a container treatment device 1 in the embodiment as a filling machine 1 in an exemplary circumferential design
  • the invention should not be limited to rotating designs, but of course can also be provided in linear container treatment machines and / or along linear conveyor lines.
  • the filling machine 1 has an inlet star 2, a main star 3 and an outlet star 4.
  • the size ratios or dimensions of the starter 2 and the Ausleitsterns 4 to the main star 3 in the FIG. 1 not to scale.
  • the main star 3 has a larger diameter (eg 6 m) in reality than the star 2 and the discharge star 4 (eg 1.5 m).
  • a filling height control is arranged, from the in FIG. 1 only a camera 11 can be seen, which communicates with a control and regulating device 6, which is indicated by means of the line 7.
  • an image processing device 12 is integrated, which receives signals from the camera 11.
  • the filling machine 1 corresponds to known filling machines.
  • the conveying direction is shown by the arrows 8.
  • the image processing device 12 of the filling level control unit 16 may also be separated from the control and regulating device 6, however but communicate with this.
  • any other suitable signal transmitter / receiver and evaluation unit can also be used, in particular other sound or radiation emitters and the respectively suitable receivers and evaluation units.
  • the filling machine 1 advantageously has at least one container detection element 9, which in FIG. 1 exemplified as a camera 9 is shown.
  • the container sensing element 9 captures at least a partial circumference of the container 5, and passes this data to the control device 6, which is represented by the line 10, which is not drawn to the at least one container detection element 9 for reasons of clarity.
  • the container detection element 9 detects a real container contour independently of the fill height control or spatially separated from the at least one fill level control unit 16.
  • the aim is that the at least one container detection element 9 seen upstream in the conveying direction 8 and separated to the filling height control or a Greetrolliser (16) is arranged, in particular in front of one of the main stars 2, 3 or 4, being particularly advantageous, the container detection element 9 before To arrange filler.
  • the at least one container detection element 9 may be provided at different locations.
  • a container detection element 9 could be arranged on the inlet star 2, and / or in a transfer region from the inlet star 2 to the main star 3, and / or in a transfer area from the main star 3 to the discharge star 4 and / or to the discharge star 4.
  • the arrangement of the container detection elements 9 should be understood only as an example, and is not limited to the aforementioned arrangement examples. It is essential that the at least one container detection element 9 is arranged upstream of the filling height control. Of course, it is sufficient to provide only a single container detection element 9, wherein said arrangement locations are to be understood only by way of example and not by way of limitation.
  • the exemplified variety of container detection elements 9 is merely intended to show possible locations for the arrangement of the at least one container detection element 9.
  • a container detecting element 9 is arranged upstream of the filling element or valve, not shown, and a downstream thereof. Suitable locations may be the transfer areas to and from the main star 3.
  • the container detection element 9 is exemplified with the symbol of a single camera.
  • a single camera can be placed at the appropriate and suggested location to capture a subset of the container 5 and pass the recorded data.
  • the single camera can also capture a plurality of images of the container 5 when it rotates past the container detection element 9. The several images are then combined to form an overall contour.
  • the container detection element 9 is shown by way of example only as a camera, wherein the container detection element 9 may be a gate in a preferred embodiment, through which the container 5 can be guided along the transport direction to detect their real contour.
  • the outer contour of the container 5 is determined independently of the filled volume and independently of the result of the filling height control.
  • the filling height control is provided in the transport direction of the container 5, for example with the at least one camera 11, which is aligned so that with this in each case the downstream of the Ausleitsterns 4th
  • a conveyor past moving container 5 for example, in the region of its neck 13 and the bottle mouth 14 are imagewise detected, as in FIG. 2 is shown by way of example, wherein the bottle neck 13 is of course shown conical only by way of example, wherein the bottle mouth 14 may be surrounded by a cylindrically executed threaded portion and / or closure receiving area.
  • the at least one camera 11 is part of a monitoring system, ie the filling height control, with the image processing unit 12, which is integrated into the control and regulating device 6, in which the images or image data supplied by the camera 11 are evaluated, with respect to the height of Filling material mirror 15.
  • the processing of the images or image data supplied by the camera 11 takes place, for example, by comparison with setpoint data stored in the image processing unit.
  • the image processing unit can be for example a computer or a computer-aided unit with corresponding inputs for analog or digital image data supplied by the camera 11.
  • a discharge takes place on the basis of a signal generated by the image processing unit at a discharge station with the aid of a device there Such container 5, in which one, the target criteria not corresponding Artgutador 15 is detected.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
  • Basic Packing Technique (AREA)

Claims (5)

  1. Procédé d'inspection et de remplissage sur une machine de remplissage (1) pour le remplissage de récipients (5), dans lequel en aval de la machine de remplissage (1) est montée une unité de commande de niveau de remplissage (16), et au moins un élément de détection de récipient (9) qui détecte et transmet au moins un contour partiel du récipient concerné (5) comme données d'inspection, et qui est agencé séparément de la commande de niveau de remplissage réel dans l'une unité de commande de niveau de remplissage (16) en amont de celle-ci, dans lequel non seulement l'unité de commande de niveau de remplissage (16) mais aussi l'au moins un élément de détection de récipient (9) conduisent des données d'inspection respectives du récipient (5) inspecté indépendamment l'un de l'autre vers un dispositif de commande et de régulation (6), et dans lequel l'agencement séparé pour la commande de niveau de remplissage d'au moins un élément de détection de récipient (9) reçoit au moins le contour partiel du récipient (5) et le transmet comme jeu de données d'inspection au dispositif de commande et régulation (6) indépendamment d'un résultat d'inspection de l'unité de commande de niveau de remplissage (16), caractérisé en ce que l'au moins un élément de détection de récipient (9) détecte le contour extérieur et intérieur du récipient (5).
  2. Procédé d'inspection et de remplissage selon la revendication 1, caractérisé en ce que l'au moins un élément de détection de récipient (9) est agencé en amont d'éléments de remplissage de la machine de remplissage (1) et/ou de la machine de remplissage (1).
  3. Procédé d'inspection et de remplissage selon l'une des revendications précédentes, caractérisé en ce que plusieurs éléments de détection de récipient (9) sont prévus, dans lequel au moins un est agencé en amont et un en aval des éléments de remplissage de la machine de remplissage (1) et/ou de la machine de remplissage (1).
  4. Procédé d'inspection et de remplissage selon l'une des revendications 1 à 3, caractérisé en ce que le dispositif de commande et de régulation (6) génère un signal de non remplissage du récipient (5) lorsque l'élément de détection de récipient (9) détecte un récipient (5) qui peut recevoir moins d'un montant de valeur limite inférieure d'une quantité de volume de consigne.
  5. Procédé d'inspection et de remplissage selon l'une des revendications 1 à 3, caractérisé en ce que le dispositif de commande et de régulation (6) génère un signal de non remplissage du récipient (5) lorsque l'élément de détection de récipient (9) détecte un récipient (5) qui peut recevoir plus d'un montant de valeur limite supérieure d'une quantité de volume de consigne.
EP12711779.4A 2011-06-01 2012-03-23 Procédé d'inspection et de remplissage Active EP2714575B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL12711779T PL2714575T3 (pl) 2011-06-01 2012-03-23 Sposób kontrolowania i napełniania

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102011103836A DE102011103836A1 (de) 2011-06-01 2011-06-01 Behältervolumenkontrolle vorlaufend zur Füllhöhenkontrolle
PCT/EP2012/001271 WO2012163442A1 (fr) 2011-06-01 2012-03-23 Contrôle de volume de récipients précédant le contrôle du niveau de remplissage

Publications (2)

Publication Number Publication Date
EP2714575A1 EP2714575A1 (fr) 2014-04-09
EP2714575B1 true EP2714575B1 (fr) 2017-05-31

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP12711779.4A Active EP2714575B1 (fr) 2011-06-01 2012-03-23 Procédé d'inspection et de remplissage

Country Status (8)

Country Link
US (1) US9371144B2 (fr)
EP (1) EP2714575B1 (fr)
CN (1) CN103562122B (fr)
BR (1) BR112013024871B1 (fr)
DE (1) DE102011103836A1 (fr)
ES (1) ES2627778T3 (fr)
PL (1) PL2714575T3 (fr)
WO (1) WO2012163442A1 (fr)

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US9371144B2 (en) 2016-06-21
WO2012163442A1 (fr) 2012-12-06
US20140096863A1 (en) 2014-04-10
PL2714575T3 (pl) 2017-10-31
BR112013024871A2 (pt) 2016-12-27
CN103562122B (zh) 2015-06-03
BR112013024871B1 (pt) 2020-07-07
DE102011103836A1 (de) 2012-12-06
CN103562122A (zh) 2014-02-05
ES2627778T3 (es) 2017-07-31
EP2714575A1 (fr) 2014-04-09

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